EP1324354B1 - Process and device for the continuous production of a corrugated coaxial cable - Google Patents

Process and device for the continuous production of a corrugated coaxial cable Download PDF

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Publication number
EP1324354B1
EP1324354B1 EP02293118A EP02293118A EP1324354B1 EP 1324354 B1 EP1324354 B1 EP 1324354B1 EP 02293118 A EP02293118 A EP 02293118A EP 02293118 A EP02293118 A EP 02293118A EP 1324354 B1 EP1324354 B1 EP 1324354B1
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EP
European Patent Office
Prior art keywords
speed
cable
corrugator
conductor
station
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EP02293118A
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German (de)
French (fr)
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EP1324354A1 (en
Inventor
Thierry Estienne
Gérard Besnier
Jean-Claude Duc
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Acome SCOP
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Acome SCOP
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0009Apparatus or processes specially adapted for manufacturing conductors or cables for forming corrugations on conductors or cables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49123Co-axial cable

Definitions

  • the present invention relates to a method of manufacturing a corrugated coaxial cable.
  • Coaxial cables are widely used today for multiple applications and particularly in radio frequency signal transmissions.
  • such cables are known for transmitting television signals or cellular telephone signals of various generations.
  • a coaxial cable includes a central conductor surrounded by a dielectric and a peripheral conductor generally protected by a polymer sheath.
  • the dielectric is made of an expanded and extruded polymer
  • the peripheral conductor is copper or aluminum.
  • the peripheral conductor is corrugated so as to provide the coaxial cable flexibility that is compatible with the installation conditions while ensuring the best transmission qualities.
  • the known methods while they undoubtedly make it possible to produce quality products which are widely marketed, have some disadvantages.
  • the most commonly used methods are based on taking the central conductor's production drum surrounded by its dielectric, and then introducing this element into the cylindrical peripheral conductor which is pulled by a caterpillar and is then corrugated before being wound on a reception drum.
  • the central conductor element surrounded by its dielectric passes over a regulator puppet whose role is to correct the unwinding speed of this drum.
  • the cable element comprising the annular peripheral conductor passes over a puppet also charged to regulate the speed of rotation of the receiving drum.
  • the reference unwinding speed is the speed of the track for pulling on the peripheral conductor. Therefore, and despite the regulations of the original drum and the receiving drum, the annealing head is subjected to a force which varies continuously in intensity and direction due to the continuous variations in speed of the original drum, which corresponds to a variable amount of intermediate product per unit of time, and continual variations in speed of the receiving drum, which corresponds to a variable quantity of finished product per unit of time.
  • this method involves measuring or estimating the axial force exerted on the annealing head and returning it permanently to its equilibrium position by changing the speed of rotation of the tool allowing achieve annealing.
  • This change in speed itself causes changes in tension on the entire line and thus causes the game of the aforementioned puppets to change the input and output speeds for the drums mentioned above.
  • the peripheral conductor is brought into the annealer at a given speed which is the velocity used as a speed reference to the manufacturing line.
  • the quantity of conductor thus brought is equal to the amount of conductor consumed by the corrugator, this quantity therefore being a function of the reference speed of the track and the diameter of the welded conductor before entering the annealer.
  • This same amount of consumed conductor is of course a function of the parameters of the corrugation, in particular the diameter on annulus, the bottom of the annulus and the shape of the corrugation.
  • the central conductor with its dielectric it is driven by the annealing operation which is carried out in compression on the dielectric and a voltage is required to tension the same central conductor element provided with its dielectric.
  • the use of such a method therefore involves defining a peripheral conductor speed (which is in the form of a tube before annealing) and a diameter for this peripheral conductor, then by calculating an approximate speed of rotation of the annealing head. During the start-up tests, the different voltages, voltage for unwinding of the original reel and tension for accumulation on the receiving reel are then adjusted in order to obtain the desired sizing.
  • the present invention therefore aims to overcome these multiple disadvantages by providing a more stable process and easier to adjust while allowing to consider higher manufacturing speeds without risk of quality degradation, reducing waste and energy. defects due to manufacturing drifts.
  • the invention also aims to promote the tandem of certain operations such as the realization of the dielectric or cladding.
  • the present invention therefore aims at greater stability and increased productivity in order to offer the possibility of increasing speeds.
  • the invention is based on the principle of operating the annealer at a constant speed.
  • the operating speed of the corrugator is selected as a reference speed for adjusting the speed of at least one of the driving elements of the device for moving the cable or a part thereof during manufacture.
  • a device for the continuous production of a coaxial cable comprising a corrugator for forming rings on a conductor of the cable and control means, the control means being arranged to operate the corrugator at a speed constant.
  • the method according to the invention aims at producing a coaxial cable 2 with a corrugated cable as represented for example in the figure 1 .
  • This cable comprises a metal central conductor 4 constituting the core of the cable.
  • the cable comprises a dielectric material 6 of cylindrical tubular shape covering the central conductor 4.
  • the dielectric is constituted by an expanded and extruded polymer.
  • the cable further comprises a peripheral conductor 8 of cylindrical tubular shape covering the dielectric material 6.
  • the cable comprises a sheath 10 of cylindrical tubular polymeric material covering the peripheral conductor 8.
  • the layers 4, 6, 8 and 10 are directly succeed each above the others and in this order along the radial direction from the central axis of the cable. Such a structure is known in itself and will not be further detailed here.
  • the peripheral conductor 8 is corrugated to provide the cable with a certain flexibility in a manner known per se.
  • the annealing operation consists in forming a helical groove or in the form of a straight corrugation in the peripheral conductor from the external face thereof to give it the appearance of a succession of rings.
  • the device illustrated in FIG. figure 2 comprises a manufacturing drum 12 or upstream drum constituting a reserve of a cable element formed at this stage only by the central conductor 4 and the dielectric 6 surrounding it.
  • the device forms a production line comprising different stations that the cable element traverses successively, the production however taking place continuously.
  • the upstream and downstream directions therefore refer to the direction of movement of the cable element during manufacture, indicated by the arrow 11.
  • the chain Downstream of the drum 12, the chain comprises an insertion station 14 in which the cable element 4, 6 coming from the drum is introduced into the peripheral conductor 8 still in the state of smooth tube.
  • the chain Downstream of this introductory station, the chain comprises an intermediate drive station 16 in which the peripheral conductor 8 is driven in the downstream direction.
  • This item comprises in particular a track 18 comprising two endless belts driving the driver following a straight horizontal trajectory and extending above and below the driver 8 of either side of it to sandwich it.
  • the chain Downstream of the intermediate drive station 16, the chain comprises an annealing station or annealer 20 in which the corrugations are produced on the peripheral conductor 8.
  • the latter comprises a reception drum or downstream drum 22 on which is wound the cable element comprising at this stage the central conductor 4, the dielectric 6 and the annular peripheral conductor 8. .
  • the annealer 20 comprises a frame 40 and a hollow shaft 42 traversed along its axis 45 by the cable element during manufacture.
  • the annealer comprises two rolling bearings 44 with which the shaft is rotatably mounted relative to the frame about the axis 45 which is also the axis of the cable. This rotation is indicated by the arrow 46.
  • the cable element slides in the shaft along the downstream direction 11 parallel to this axis without turning on itself. To avoid problems of contact friction in the shaft, sufficient clearance is provided between them.
  • the annealer comprises a motor 48 driving the shaft 42 in rotation through a transmission 50.
  • the annealer comprises a ring head 52 rigidly attached to the upstream end of the shaft 42 and therefore rotating at the same speed. This speed of rotation is called the speed of the corrugator in the present description.
  • the annealer comprises a tool holder 54 connected to the head 52 by a transverse axis 56 radial to the axis of rotation 45.
  • the head comprises actuating means of the axis for adjusting a radial position of the tool holder relative to the head along the arrow 57, and an angular position along the arrow 59 depending on the parameters of the desired annealing.
  • the annealer comprises a tool 56 of annular or helical shape depending on the type of annealing, housed in the tool holder 54, a rolling bearing 58 being interposed radially therebetween.
  • the tooling 56 and the bearing 58 have a common axis that is not illustrated, parallel and remote from the axis 45 or inclined with respect to the axis 45. Due to the presence of the bearing 58, the tooling 56 is free to rotation relative to the tool holder 54 which only defines the angular and radial position of the tool relative to the axis 45 of the cable.
  • the tool 56 rolls on the cable 2 by performing annellings by deformation of the peripheral conductor 8. This movement results from the conjunction of the rotation 46 of the annealer and the sliding of the cable in the annealer.
  • the chain further comprises an upstream drive station 24 extending downstream of the upstream drum 12 and upstream of the insertion station 14.
  • the chain further comprises a downstream driving station 26 extending downstream of the annealer 20 and upstream of the receiving drum 22.
  • This driving station serves to drive towards the drum the cable element provided with the ringed peripheral conductor 8.
  • the training stations 24 and 26 are shaped essentially as the intermediate training station 16 and formed of a caterpillar each.
  • this chain does not include a jumper interposed between the track 24 and the annealer 20 to adjust the tension of the element of cable.
  • the downstream puppet usually disposed between the annealer 20 and the receiving drum 22 and used for speed control is replaced by a simple guide pulley 30.
  • This mode of introduction has the advantage of not disturbing the positioning of the copper ribbon under the welding torch, thus reducing the risk of welding defect. It also has the advantage of putting the dielectric at an optimum position relative to the hot spot given by the solder conductor.
  • the speeds V1 and V2 of these two stations are fixed and constant in time. This eliminates the disadvantage of parasitic relative slippage of the cable element consisting of the central conductor 4 provided with its dielectric 6 relative to the annular peripheral conductor 8 at the leveler 20.
  • the cable element provided with its dielectric and the welded peripheral conductor is then brought before annealing in the annealer 20 at given and predetermined speeds.
  • the amount of peripheral conductor given by the caterpillar 16 is equal to the amount of peripheral conductor consumed by the corrugator 20. This amount of peripheral conductor consumed is a function of the speed V2, the diameter of the tube of the peripheral conductor 8 and the parameters of the corrugation, namely the diameter on corrugation, the bottom of the 'annealing, the pitch and shape of the annelure.
  • this positive drive makes it possible to set the rotational speed of the head of the annealer 20.
  • the speed of the annealer is here constant.
  • the speed V3 of the downstream station 26 is made equal to the speed V1 of the upstream station 24 driving the central conductor with its dielectric.
  • This speed V3 remains proportional to the reference speed which is that of the corrugator irrespective of this one, even in the phase of rise and fall of speed. It is the same for the speed of station 24.
  • a speed of the annealer 20, tooling, annealing diameter and annealing base are defined. Then, from these parameters, the speed V2 of the tube of the peripheral conductor 8, the diameter of the tube and the speed V1 of the cable element formed of the central conductor 4 and the dielectric 6 are defined. These calculations are within the range of the skilled person.
  • the method of the invention eliminates the disadvantages of known methods related to permanent instability and driving difficulty based on predetermined drive speeds and stable annealing speed. It also avoids the instabilities due to the winding memory of the dielectric 8, the dielectric diameter variations and the different voltage variations on either side of the annealer.
  • This very stable operation therefore also corresponds to a minimum of constraints on the die and therefore to a stationary wave ratio (TOS) of interest.
  • TOS stationary wave ratio
  • the absence of voltage variation at the winding on the downstream drum 22 has a beneficial effect on the TOS.
  • the chain comprises control means 21 for setting the speed of the annealer 20.
  • the annealer 20 and the different drive stations 24, 16, 26 may be driven by a common motor.
  • electronic control means for adjusting the speed of the various positions of training.
  • the pulley 30 gives a minimum tension and in practice sufficient for the cable to exit the annealer but without interfering with the formation of this annulus.
  • the figure 5 presents a second embodiment quite close to the mode of the figure 2 .
  • a tandem setting of two receiving reels may also be provided at this level.
  • the chain further comprises means for measuring the position of the pulley 30, here in the vertical direction, and for changing the speed of the downstream driving station 26 when this position exceeds a predetermined threshold.
  • the purpose of this Speed control is to ensure that the pulley keeps a fixed position.
  • tandemings make the process particularly economical by ensuring a very high quality yield and result in a considerable reduction of the waste associated with each start of the individual operations.
  • the invention can be implemented with a corrugator operating at a speed of 8,000 to 15,000 revolutions per minute. All equipment in the chain can be connected to a fieldbus.
  • the control means 21 may be connected to a computer receiving data from all the members of the chain for their display in real time for manufacturing monitoring purposes and for archiving.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Waveguide Aerials (AREA)

Abstract

Continuous fabrication of a coaxial cable involves imparting corrugations to a conductor of the cable in a corrugator which is caused to operate at constant speed. <??>An Independent claim is also included for an apparatus for continuously fabricating a coaxial cable, which comprises a corrugator for imparting corrugations to a conductor of the cable, at least one drive station for driving a portion of the cable, and control mechanisms arranged to control a drive station speed as a function of a corrugator speed.

Description

La présente invention concerne un procédé de fabrication d'un câble coaxial annelé.The present invention relates to a method of manufacturing a corrugated coaxial cable.

Les câbles coaxiaux sont largement utilisés aujourd'hui pour de multiples applications et en particulier dans les transmissions de signaux de fréquence radio. On connaît par exemple de tels câbles pour transmettre des signaux de télévision ou des signaux de téléphone cellulaire de diverses générations.Coaxial cables are widely used today for multiple applications and particularly in radio frequency signal transmissions. For example, such cables are known for transmitting television signals or cellular telephone signals of various generations.

Un câble coaxial inclut un conducteur central entouré d'un diélectrique et d'un conducteur périphérique protégé généralement d'une gaine en polymère. Dans de nombreux cas, le diélectrique est constitué d'un polymère expansé et extrudé, et le conducteur périphérique est en cuivre ou en aluminium. Dans de nombreux cas, le conducteur périphérique est annelé de façon à procurer au câble coaxial une souplesse compatible avec les conditions d'installation tout en garantissant les meilleures qualités de transmission.A coaxial cable includes a central conductor surrounded by a dielectric and a peripheral conductor generally protected by a polymer sheath. In many cases, the dielectric is made of an expanded and extruded polymer, and the peripheral conductor is copper or aluminum. In many cases, the peripheral conductor is corrugated so as to provide the coaxial cable flexibility that is compatible with the installation conditions while ensuring the best transmission qualities.

Il est bien connu que ces qualités de transmission dépendent à la fois des qualités intrinsèques des conducteurs intérieur et périphérique et du diélectrique, mais aussi du respect des valeurs géométriques nominales de ces mêmes conducteurs, caractérisées par le diamètre extérieur du conducteur central, par le diamètre intérieur ou un diamètre équivalent dans le cas d'un conducteur périphérique annelé, et enfin par la régularité de ces caractéristiques intrinsèques ou de ces valeurs nominales le long de l'axe du câble. Le procédé de fabrication entre donc pour une part importante à la fois dans l'aspect économique du câble términé tant en valeur pure qu'en valeur après rendement de fabrication, et dans la capacité à réaliser le câble à des vitesses élevées tout en gardant cette qualité.It is well known that these transmission qualities depend both on the intrinsic qualities of the inner and outer conductors and the dielectric, but also on the respect of the nominal geometrical values of these same conductors, characterized by the outer diameter of the central conductor, by the diameter inside or an equivalent diameter in the case of a ring-shaped peripheral conductor, and finally by the regularity of these intrinsic characteristics or of these nominal values along the axis of the cable. The manufacturing process therefore comes to a large extent both in the economic aspect of the finished cable both in pure value and value after production efficiency, and in the ability to achieve the cable at high speeds while keeping this quality.

Les procédés connus, s'ils permettent incontestablement de réaliser des produits de qualité largement commercialisés, présentent quelques inconvénients. Ainsi les procédés les plus utilisés sont basés sur le fait de prendre le touret de fabrication du conducteur central entouré de son diélectrique, puis d'introduire cet élément dans le conducteur périphérique cylindrique qui est tiré par une chenille et est ensuite annelé avant d'être enroulé sur un touret de réception. En sortie du touret amont, l'élément de conducteur central entouré de son diélectrique passe sur un pantin régulateur qui a pour rôle de corriger la vitesse de déroulement de ce touret. En sortie de l'anneleur, l'élément de câble comprenant le conducteur périphérique annelé passe sur un pantin chargé lui aussi de réguler la vitesse de rotation du touret de réception.The known methods, while they undoubtedly make it possible to produce quality products which are widely marketed, have some disadvantages. Thus, the most commonly used methods are based on taking the central conductor's production drum surrounded by its dielectric, and then introducing this element into the cylindrical peripheral conductor which is pulled by a caterpillar and is then corrugated before being wound on a reception drum. At the outlet of the upstream drum, the central conductor element surrounded by its dielectric passes over a regulator puppet whose role is to correct the unwinding speed of this drum. At the outlet of the annealer, the cable element comprising the annular peripheral conductor passes over a puppet also charged to regulate the speed of rotation of the receiving drum.

Dans ce procédé, la vitesse de déroulement de référence est la vitesse de la chenille destinée à tirer sur le conducteur périphérique. De ce fait et malgré les régulations du touret d'origine et du touret de réception, la tête d'annelage est soumise à une force qui varie en permanence en intensité et en direction du fait des continuelles variations de vitesse du touret d'origine, ce qui correspond à une quantité de produit intermédiaire variable par unité de temps, et des continuelles variations de vitesse du touret de réception, ce qui correspond à une quantité de produit fini variable par unité de temps.In this method, the reference unwinding speed is the speed of the track for pulling on the peripheral conductor. Therefore, and despite the regulations of the original drum and the receiving drum, the annealing head is subjected to a force which varies continuously in intensity and direction due to the continuous variations in speed of the original drum, which corresponds to a variable amount of intermediate product per unit of time, and continual variations in speed of the receiving drum, which corresponds to a variable quantity of finished product per unit of time.

De ce fait, ce procédé implique de mesurer ou d'estimer la force axiale s'exerçant sur la tête d'annelage et de ramener cette dernière en permanence à sa position d'équilibre en modifiant la vitesse de rotation de l'outillage permettant de réaliser l'annelage. Cette modification de vitesse entraîne elle-même des modifications de tension sur l'ensemble de la ligne et entraîne donc par le jeu des pantins précédemment cités une modification des vitesses d'entrée et de sortie pour les tourets cités précédemment.Therefore, this method involves measuring or estimating the axial force exerted on the annealing head and returning it permanently to its equilibrium position by changing the speed of rotation of the tool allowing achieve annealing. This change in speed itself causes changes in tension on the entire line and thus causes the game of the aforementioned puppets to change the input and output speeds for the drums mentioned above.

On peut résumer cette situation en remarquant que, dans un tel procédé, on amène le conducteur périphérique dans l'anneleur à une vitesse donnée qui est la vitesse servant de référence de vitesse à la ligne de fabrication. La quantité de conducteur ainsi amenée est égale à la quantité de conducteur consommée par l'anneleur, cette quantité étant donc fonction de la vitesse de référence de la chenille et du diamètre du conducteur soudé avant de pénétrer dans l'anneleur. Cette même quantité de conducteur consommée est bien entendu fonction des paramètres de l'annelure, en particulier du diamètre sur annelure, du fond de l'annelure et de la forme de l'annelure. Quant au conducteur central muni de son diélectrique, il est entraîné par l'opération d'annelage qui s'effectue en compression sur le diélectrique et une tension est nécessaire pour tendre ce même élément de conducteur central muni de son diélectrique.This situation can be summarized by noting that, in such a method, the peripheral conductor is brought into the annealer at a given speed which is the velocity used as a speed reference to the manufacturing line. The quantity of conductor thus brought is equal to the amount of conductor consumed by the corrugator, this quantity therefore being a function of the reference speed of the track and the diameter of the welded conductor before entering the annealer. This same amount of consumed conductor is of course a function of the parameters of the corrugation, in particular the diameter on annulus, the bottom of the annulus and the shape of the corrugation. As for the central conductor with its dielectric, it is driven by the annealing operation which is carried out in compression on the dielectric and a voltage is required to tension the same central conductor element provided with its dielectric.

L'usage d'un tel procédé passe donc par la définition d'une vitesse de conducteur périphérique (qui est sous forme de tube avant annelage) et d'un diamètre pour ce conducteur périphérique, puis par le calcul d'une vitesse approximative de rotation de la tête d'annelage. Lors des essais de démarrage, on ajuste ensuite les différentes tensions, tension pour le dévidage du touret d'origine et tension pour l'accumulation sur le touret de réception afin d'obtenir le dimensionnement recherché.The use of such a method therefore involves defining a peripheral conductor speed (which is in the form of a tube before annealing) and a diameter for this peripheral conductor, then by calculating an approximate speed of rotation of the annealing head. During the start-up tests, the different voltages, voltage for unwinding of the original reel and tension for accumulation on the receiving reel are then adjusted in order to obtain the desired sizing.

On comprend dès lors que le changement d'un seul paramètre nécessite le changement de tous les autres paramètres pour conserver le dimensionnement voulu, ce qui entraîne d'une part une complexité de fonctionnement peu propice à des rendements excellents et d'autre part de nombreux risques de dysfonctionnement qui entraînent soit des dégradations de qualité, soit des déchets de fabrication supplémentaires.It is therefore understood that the change of a single parameter requires the change of all the other parameters to maintain the desired dimensioning, resulting on the one hand a complexity of operation not conducive to excellent yields and on the other hand many risks of malfunction which lead to either quality deterioration or additional manufacturing waste.

Enfin, dans un tel procédé, compte tenu de la variation de vitesse du touret d'origine et donc de la tension induite pour l'élément de câble (constitué de son conducteur central et de son diélectrique) introduit dans le conducteur cylindrique périphérique, on peut estimer que le glissement du conducteur périphérique sur le diélectrique n'est jamais constant. Cela est d'autant plus important que l'élément de câble incident, formé de son conducteur central muni de son diélectrique, passe seulement sur un pantin en sortie du touret initial et tend ainsi à conserver sa courbure initiale sur touret. Or cette courbure n'est pas régulière, change au fur et à mesure du déroulage et fait que cet élément de câble est par nature dans une position instable au moment de son introduction dans le conducteur périphérique. Cela nécessite d'ajuster les paramètres pour retrouver un câble conforme. De plus, les défauts de trancannage du diélectrique sur le touret amont sont directement répercutés au niveau de l'anneleur par une variation de tension générant une variation de la forme d'annelure.Finally, in such a method, taking into account the speed variation of the original drum and therefore the induced voltage for the cable element (consisting of its central conductor and its dielectric) introduced into the peripheral cylindrical conductor, can estimate that the sliding of the peripheral conductor on the dielectric is never constant. This is all the more important as the incident cable element, formed of its central conductor provided with its dielectric, passes only on a puppet at the exit of the initial drum and thus tends to retain its initial curvature on drum. However, this curvature is not regular, changes as unwinding and this cable element is by nature in an unstable position at the time of introduction into the peripheral conductor. This requires adjusting the parameters to find a compliant cable. In addition, the dielectric breakdown faults on the upstream reel are directly reflected at the level of the annealer by a voltage variation generating a variation of the annealing shape.

Les procédés existants sont donc basés sur une régulation permanente d'un système de plusieurs paramètres autour d'un point de fonctionnement optimum qui ne peut lui-même être obtenu qu'après des ajustements progressifs. (Certains procédés existants ne comportent même pas la souplesse de fonctionnement introduite au niveau du flottement latéral de la tête d'annelage et de son usage pour réguler la vitesse de rotation de la tête d'annelage). Dans tous les cas, les procédés existants sont donc des procédés capables de réaliser des câbles de qualité mais au prix d'une grande difficulté de contrôle et de maîtrise du procédé, d'une vigilance peu compatible avec certains impératifs modernes de production, et de vitesses très limitées. Tous ces points ont inévitablement des conséquences, même relativement faibles, sur la qualité optimum d'un produit comme le câble coaxial dont les performances sont justement en partie liées à une grande régularité géométrique des éléments constitutifs. Il s'ensuit enfin des rendements assez mauvais dus soit à des temps de réglage ou de re-réglage longs faisant appel à des opérations délicates, soit à des taux de déchets assez importants dus notamment à des dérives de performance.Existing methods are therefore based on a permanent regulation of a system of several parameters around an optimum operating point which can itself be obtained only after gradual adjustments. (Some existing processes do not include not even the flexibility of operation introduced at the lateral floating of the annealing head and its use to regulate the speed of rotation of the annealing head). In any case, the existing processes are therefore processes capable of producing quality cables but at the cost of great difficulty of control and control of the process, a vigilance that is not very compatible with certain modern production requirements, and very limited speeds. All these points inevitably have consequences, even relatively small, on the optimum quality of a product such as coaxial cable whose performance is precisely partly related to a high geometric regularity of the constituent elements. Finally, it results in fairly bad yields due either to long adjustment or re-adjustment times involving delicate operations, or to fairly high levels of waste due in particular to performance drifts.

La présente invention a donc pour objectif de remédier à ces multiples inconvénients en offrant un procédé plus stable et plus facile à régler tout en permettant d'envisager de plus grandes vitesses de fabrication sans risque de dégradation de la qualité, en réduisant les déchets et les défauts dus à des dérives de fabrication.The present invention therefore aims to overcome these multiple disadvantages by providing a more stable process and easier to adjust while allowing to consider higher manufacturing speeds without risk of quality degradation, reducing waste and energy. defects due to manufacturing drifts.

L'invention vise aussi à favoriser la mise en tandem de certaines opérations comme la réalisation du diélectrique ou le gainage.The invention also aims to promote the tandem of certain operations such as the realization of the dielectric or cladding.

La présente invention vise donc une plus grande stabilité et une productivité accrue en vue d'offrir la possibilité d'accroître les vitesses.The present invention therefore aims at greater stability and increased productivity in order to offer the possibility of increasing speeds.

Selon un premier aspect, l'invention repose sur le principe consistant à faire fonctionner l'anneleur à une vitesse constante. Selon un deuxième aspect qui peut être mis en oeuvre indépendamment du premier aspect ou conjointement à celui-ci, la vitesse de fonctionnement de l'anneleur est choisie comme une vitesse de référence pour le réglage de la vitesse d'au moins l'un des éléments d'entraînement du dispositif servant à déplacer le câble ou une partie de celui-ci au cours de la fabrication.According to a first aspect, the invention is based on the principle of operating the annealer at a constant speed. According to a second aspect which can be implemented independently of or in conjunction with the first aspect, the operating speed of the corrugator is selected as a reference speed for adjusting the speed of at least one of the driving elements of the device for moving the cable or a part thereof during manufacture.

Plus précisément, on prévoit selon l'invention un procédé de fabrication en continu d'un câble coaxial dans lequel on forme des anneaux sur un conducteur du câble dans un anneleur et on fait fonctionner l'anneleur à vitesse constante.More specifically, according to the invention there is provided a method of continuously manufacturing a coaxial cable in which rings are formed on a cable conductor in a corrugator and the anneller is operated at a constant speed.

Le procédé selon l'invention pourra présenter au moins l'une quelconque des caractéristiques suivantes :

  • en amont de l'anneleur, on entraîne le conducteur à une vitesse intermédiaire constante,
  • on règle la vitesse intermédiaire en fonction de la vitesse de l'anneleur,
  • à un poste d'introduction situé en amont de l'anneleur, on introduit un élément de câble dans le conducteur,
  • en amont du poste d'introduction, on entraîne l'élément de câble à une vitesse amont constante,
  • on règle la vitesse amont en fonction de la vitesse de l'anneleur,
  • en amont du poste d'introduction, on donne à l'élément de câble une forme rectiligne,
  • en aval de l'anneleur, on entraîne le conducteur à une vitesse aval constante,
  • on règle la vitesse aval en fonction de la vitesse de l'anneleur, et
  • la vitesse aval est égale à la vitesse intermédiaire.
The method according to the invention may have at least any of the following characteristics:
  • upstream of the annealer, the driver is driven at a constant intermediate speed,
  • the intermediate speed is adjusted according to the speed of the corrugator,
  • at an introduction station located upstream of the annealer, a cable element is introduced into the conductor,
  • upstream of the introduction station, the cable element is driven at a constant upstream speed,
  • the upstream speed is regulated according to the speed of the corrugator,
  • upstream of the introduction station, the cable element is given a rectilinear shape,
  • downstream of the annealer, the driver is driven at a constant downstream speed,
  • the downstream speed is regulated according to the speed of the corrugator, and
  • the downstream speed is equal to the intermediate speed.

On prévoit également selon l'invention un dispositif de fabrication en continu d'un câble coaxial comprenant un anneleur pour former des anneaux sur un conducteur du câble et des moyens de commande, les moyens de commande étant agencés pour faire fonctionner l'anneleur à vitesse constante.According to the invention there is also provided a device for the continuous production of a coaxial cable comprising a corrugator for forming rings on a conductor of the cable and control means, the control means being arranged to operate the corrugator at a speed constant.

Le dispositif selon l'invention pourra présenter en outre au moins l'une des caractéristiques suivantes :

  • il comprend en amont de l'anneleur une chenille amont d'entraînement d'un élément de câble destiné à être introduit dans le conducteur, et
  • il comprend en aval de l'anneleur une chenille aval d'entraînement du conducteur.
The device according to the invention may also have at least one of the following characteristics:
  • it comprises, upstream of the annealer, an upstream crawler for driving a cable element intended to be introduced into the conductor, and
  • it comprises downstream of the annealer a downstream crawler driver training.

On prévoit aussi selon l'invention un procédé de fabrication en continu d'un câble coaxial comprenant les étapes consistant à :

  • à au moins un poste d'entraînement, entraîner une partie du câble à une vitesse d'entraînement ;
  • dans un anneleur, former des anneaux sur un conducteur du câble, et
  • régler la vitesse d'entraînement en fonction d'une vitesse de l'anneleur.
Also provided according to the invention is a method of continuously manufacturing a coaxial cable comprising the steps of:
  • at least one training station, driving a portion of the cable at a driving speed;
  • in an annealer, forming rings on a cable conductor, and
  • adjust the drive speed according to the speed of the fitter.

Le procédé selon l'invention pourra présenter avantageusement au moins l'une quelconque des caractéristiques suivantes :

  • l'anneleur est situé en aval du poste d'entraînement,
  • au poste d'entraînement, la partie du câble comprend le conducteur,
  • à un poste d'introduction, on introduit la partie du câble dans le conducteur, le poste d'entraînement étant situé en amont du poste d'introduction, et
  • le poste d'entraînement est situé en aval de l'anneleur.
The method according to the invention may advantageously have at least one of the following characteristics:
  • the annealer is located downstream of the training station,
  • at the training station, the part of the cable includes the driver,
  • at an introduction station, the part of the cable is introduced into the conductor, the driving station being situated upstream of the insertion station, and
  • the training station is located downstream of the anneller.

On prévoit également selon l'invention un dispositif de fabrication en continu d'un câble coaxial comprenant :

  • un anneleur pour former des anneaux sur un conducteur du câble ;
  • au moins un poste d'entraînement d'une partie du câble ; et
  • des moyens de commande,
dans lequel les moyens de commande sont agencés pour commander une vitesse du poste d'entraînement en fonction d'une vitesse de l'anneleur.The invention also provides a device for continuously manufacturing a coaxial cable comprising:
  • a corrugator for forming rings on a cable conductor;
  • at least one drive station of a portion of the cable; and
  • control means,
wherein the control means is arranged to control a speed of the drive station according to a speed of the annealer.

Le dispositif selon l'invention pourra présenter avantageusement au moins l'une quelconque des caractéristiques suivantes :

  • l'anneleur est situé en aval du poste d'entraînement,
  • au poste d'entraînement, la partie du câble comprend le conducteur,
  • il comprend un poste d'introduction de la partie de câble dans le conducteur, le poste d'entraînement étant situé en amont du poste d'introduction, et
  • le poste d'entraînement est situé en aval de l'anneleur.
The device according to the invention may advantageously have at least one of the following characteristics:
  • the annealer is located downstream of the training station,
  • at the training station, the part of the cable includes the driver,
  • it comprises a station for introducing the cable part into the conductor, the driving station being situated upstream of the introduction station, and
  • the training station is located downstream of the anneller.

Dans l'un quelconque des procédés de l'invention, on pourra prévoir que,

  • en aval de l'anneleur, on installe une gaine sur le conducteur, et/ou
  • en amont de l'anneleur, on assemble un conducteur central et un diélectrique du câble.
In any of the methods of the invention, provision may be made for
  • downstream of the annealer, a sheath is installed on the driver, and / or
  • upstream of the annealer, a central conductor and a dielectric of the cable are assembled.

D'autres caractéristiques et avantages de l'invention apparaîtront encore dans la description suivante de deux modes préférés de réalisation donnés à titre d'exemples non limitatifs en référence aux dessins annéxés sur lesquels :

  • La figure 1 est une vue de côté d'une extrémité d'un câble coaxial fabriqué au moyen du procédé de l'invention, montrant les différentes couches du câble ;
  • la figure 2 est une vue schématique en élévation d'une chaîne de fabrication selon un mode de réalisation de l'invention ; et
  • la figure 3 est une vue schématique en coupe longitudinale de l'anneleur de la chaîne de la figure 2,
  • la figure 4 est une vue schématique en coupe longitudinale de la tête de l'anneleur de la figure 3, et
  • la figure 5 est une vue analogue à la figure 2 montrant un autre mode de réalisation de l'invention.
Other features and advantages of the invention will become apparent in the following description of two preferred embodiments given as non-limiting examples with reference to the drawings in which:
  • The figure 1 is a side view of an end of a coaxial cable made by the method of the invention, showing the different layers of the cable;
  • the figure 2 is a schematic elevational view of a production line according to one embodiment of the invention; and
  • the figure 3 is a schematic view in longitudinal section of the annealer chain of the figure 2 ,
  • the figure 4 is a schematic view in longitudinal section of the head of the annealer of the figure 3 , and
  • the figure 5 is a view similar to the figure 2 showing another embodiment of the invention.

Dans les modes de réalisation qui vont être décrits, le procédé selon l'invention vise à fabriquer un câble coaxial annelé 2 tel que représenté par exemple à la figure 1. Ce câble comprend un conducteur central métallique 4 constituant l'âme du câble. Le câble comprend un matériau diélectrique 6 de forme tubulaire cylindrique recouvrant le conducteur central 4. Le diélectrique est constitué ici d'un polymère expansé et extrudé. Le câble comprend de plus un conducteur périphérique 8 de forme tubulaire cylindrique recouvrant le matériau diélectrique 6. Enfin, le câble comprend une gaine 10 en matériau polymère de forme tubulaire cylindrique recouvrant le conducteur périphérique 8. Les couches 4, 6, 8 et 10 se succèdent directement les unes au-dessus des autres et dans cet ordre suivant la direction radiale en partant de l'axe central du câble. Une telle structure est connue en elle-même et ne sera pas davantage détaillée ici.In the embodiments that will be described, the method according to the invention aims at producing a coaxial cable 2 with a corrugated cable as represented for example in the figure 1 . This cable comprises a metal central conductor 4 constituting the core of the cable. The cable comprises a dielectric material 6 of cylindrical tubular shape covering the central conductor 4. The dielectric is constituted by an expanded and extruded polymer. The cable further comprises a peripheral conductor 8 of cylindrical tubular shape covering the dielectric material 6. Finally, the cable comprises a sheath 10 of cylindrical tubular polymeric material covering the peripheral conductor 8. The layers 4, 6, 8 and 10 are directly succeed each above the others and in this order along the radial direction from the central axis of the cable. Such a structure is known in itself and will not be further detailed here.

Le conducteur périphérique 8 est annelé pour procurer au câble une certaine souplesse de façon connue en soi. L'opération d'annelage consiste à former un sillon hélicoïdal ou en forme d'annelure droite dans le conducteur périphérique à partir de la face externe de celui-ci pour lui donner l'apparence d'une succession d'anneaux.The peripheral conductor 8 is corrugated to provide the cable with a certain flexibility in a manner known per se. The annealing operation consists in forming a helical groove or in the form of a straight corrugation in the peripheral conductor from the external face thereof to give it the appearance of a succession of rings.

De façon connue en soi, le dispositif illustré à la figure 2 comprend un touret de fabrication 12 ou touret amont constituant une réserve d'un élément de câble formé à ce stade seulement par le conducteur central 4 et le diélectrique 6 l'entourant.In a manner known per se, the device illustrated in FIG. figure 2 comprises a manufacturing drum 12 or upstream drum constituting a reserve of a cable element formed at this stage only by the central conductor 4 and the dielectric 6 surrounding it.

Le dispositif forme une chaîne de fabrication comprenant différents postes que l'élément de câble parcourt successivement, la fabrication ayant cependant lieu en continu. Les directions amont et aval se réfèrent donc au sens de déplacement de l'élément de câble au cours de la fabrication, indiqué par la flèche 11.The device forms a production line comprising different stations that the cable element traverses successively, the production however taking place continuously. The upstream and downstream directions therefore refer to the direction of movement of the cable element during manufacture, indicated by the arrow 11.

En aval du touret 12, la chaîne comprend un poste d'introduction 14 dans lequel l'élément de câble 4, 6 provenant du touret est introduit dans le conducteur périphérique 8 se trouvant encore à l'état de tube lisse.Downstream of the drum 12, the chain comprises an insertion station 14 in which the cable element 4, 6 coming from the drum is introduced into the peripheral conductor 8 still in the state of smooth tube.

En aval de ce poste d'introduction, la chaîne comprend un poste d'entraînement intermédiaire 16 dans lequel le conducteur périphérique 8 est entraîné suivant la direction aval. Ce poste comprend notamment une chenille 18 comportant deux bandes sans fin entraînant le conducteur suivant une trajectoire horizontale rectiligne et s'étendant au-dessus et au-dessous du conducteur 8 de part et d'autre de celui-ci pour le prendre en sandwich.Downstream of this introductory station, the chain comprises an intermediate drive station 16 in which the peripheral conductor 8 is driven in the downstream direction. This item comprises in particular a track 18 comprising two endless belts driving the driver following a straight horizontal trajectory and extending above and below the driver 8 of either side of it to sandwich it.

En aval du poste d'entraînement intermédiaire 16, la chaîne comprend un poste d'annelage ou anneleur 20 dans lequel sont réalisées les annelures sur le conducteur périphérique 8.Downstream of the intermediate drive station 16, the chain comprises an annealing station or annealer 20 in which the corrugations are produced on the peripheral conductor 8.

Enfin, à l'extrémité aval de la chaîne, celle-ci comprend un touret de réception ou touret aval 22 sur lequel est enroulé l'élément de câble comprenant à ce stade le conducteur central 4, le diélectrique 6 et le conducteur périphérique annelé 8.Finally, at the downstream end of the chain, the latter comprises a reception drum or downstream drum 22 on which is wound the cable element comprising at this stage the central conductor 4, the dielectric 6 and the annular peripheral conductor 8. .

Nous allons décrire sommairement en référence aux figures 3 et 4 l'anneleur 20 qui est d'un type classique.We will briefly describe with reference to Figures 3 and 4 the annealer 20 which is of a conventional type.

L'anneleur 20 comprend un châssis 40 et un arbre creux 42 traversé suivant son axe 45 par l'élément de câble en cours de fabrication. L'anneleur comprend deux paliers à roulement 44 grâce auxquels l'arbre est monté mobile à rotation par rapport au châssis autour de l'axe 45 qui est aussi l'axe du câble. Cette rotation est indiquée par la flèche 46. L'élément de câble coulisse dans l'arbre suivant la direction aval 11 parallèle à cet axe sans tourner sur lui-même. Pour éviter des problèmes de frottement au contact dans l'arbre, un jeu suffisant est prévu entre eux.The annealer 20 comprises a frame 40 and a hollow shaft 42 traversed along its axis 45 by the cable element during manufacture. The annealer comprises two rolling bearings 44 with which the shaft is rotatably mounted relative to the frame about the axis 45 which is also the axis of the cable. This rotation is indicated by the arrow 46. The cable element slides in the shaft along the downstream direction 11 parallel to this axis without turning on itself. To avoid problems of contact friction in the shaft, sufficient clearance is provided between them.

L'anneleur comprend un moteur 48 entraînant l'arbre 42 en rotation par l'intermédiaire d'une transmission 50.The annealer comprises a motor 48 driving the shaft 42 in rotation through a transmission 50.

L'anneleur comprend une tête à anneler 52 fixée rigidement à l'extrémité amont de l'arbre 42 et tournant par conséquent à la même vitesse. Cette vitesse de rotation est appelée vitesse de l'anneleur dans la présente description.The annealer comprises a ring head 52 rigidly attached to the upstream end of the shaft 42 and therefore rotating at the same speed. This speed of rotation is called the speed of the corrugator in the present description.

L'anneleur comprend un porte-outil 54 relié à la tête 52 par un axe transversal 56 radial à l'axe de rotation 45. La tête comporte des moyens d'actionnement de l'axe pour régler une position radiale du porte-outil par rapport à la tête suivant la flèche 57, ainsi qu'une position angulaire suivant la flèche 59 en fonction des paramètres de l'annelure désirée.The annealer comprises a tool holder 54 connected to the head 52 by a transverse axis 56 radial to the axis of rotation 45. The head comprises actuating means of the axis for adjusting a radial position of the tool holder relative to the head along the arrow 57, and an angular position along the arrow 59 depending on the parameters of the desired annealing.

L'anneleur comprend un outillage 56 de forme annulaire ou hélicoïdale suivant le type d'annelure, logé dans le porte-outil 54, un palier à roulement 58 étant interposé radialement entre ceux-ci. L'outillage 56 et le palier 58 ont un axe commun non illustré, parallèle et distant de l'axe 45 ou encore incliné par rapport à l'axe 45. Du fait de la présence du palier 58, l'outillage 56 est libre à rotation par rapport au porte-outil 54 qui ne fait que définir la position angulaire et radiale de l'outillage par rapport à l'axe 45 du câble.The annealer comprises a tool 56 of annular or helical shape depending on the type of annealing, housed in the tool holder 54, a rolling bearing 58 being interposed radially therebetween. The tooling 56 and the bearing 58 have a common axis that is not illustrated, parallel and remote from the axis 45 or inclined with respect to the axis 45. Due to the presence of the bearing 58, the tooling 56 is free to rotation relative to the tool holder 54 which only defines the angular and radial position of the tool relative to the axis 45 of the cable.

En fonctionnement, l'outillage 56 roule sur le câble 2 en réalisant les annelures par déformation du conducteur périphérique 8. Ce mouvement résulte de la conjonction de la rotation 46 de l'anneleur et du coulissement du câble dans l'anneleur.In operation, the tool 56 rolls on the cable 2 by performing annellings by deformation of the peripheral conductor 8. This movement results from the conjunction of the rotation 46 of the annealer and the sliding of the cable in the annealer.

Selon l'invention, la chaîne comprend en outre un poste d'entraînement amont 24 s'étendant en aval du touret amont 12 et en amont du poste d'introduction 14.According to the invention, the chain further comprises an upstream drive station 24 extending downstream of the upstream drum 12 and upstream of the insertion station 14.

La chaîne comprend en outre un poste d'entraînement aval 26 s'étendant en aval de l'anneleur 20 et en amont du touret de réception 22. Ce poste d'entraînement sert à entraîner en direction du touret l'élément de câble muni du conducteur périphérique annelé 8.The chain further comprises a downstream driving station 26 extending downstream of the annealer 20 and upstream of the receiving drum 22. This driving station serves to drive towards the drum the cable element provided with the ringed peripheral conductor 8.

Les postes d'entraînement 24 et 26 sont conformés essentiellement comme le poste d'entraînement intermédiaire 16 et formés d'une chenille chacun.The training stations 24 and 26 are shaped essentially as the intermediate training station 16 and formed of a caterpillar each.

Comme on le voit sur la figure 2, cette chaîne ne comprend pas un pantin interposé entre la chenille 24 et l'anneleur 20 pour régler la tension de l'élément de câble. De même, dans le présent exemple, le pantin aval habituellement disposé entre l'anneleur 20 et le touret de réception 22 et servant à la régulation de la vitesse est remplacé par une simple poulie de guidage 30.As we see on the figure 2 , this chain does not include a jumper interposed between the track 24 and the annealer 20 to adjust the tension of the element of cable. Similarly, in the present example, the downstream puppet usually disposed between the annealer 20 and the receiving drum 22 and used for speed control is replaced by a simple guide pulley 30.

Ainsi, dans cet exemple, on impose le passage de l'élément de câble, formé seulement du conducteur intérieur 4 et du diélectrique 6, dans le poste d'entraînement amont 24 dont le double mérite est de conférer une vitesse stable V1 à l'élément de câble et de lui enlever sa mémoire de courbure pour le rendre rectiligne et ainsi éviter les turbulences lors de son introduction dans le conducteur périphérique 8 qui est quant à lui entraîné par le poste intermédiaire 16 à une vitesse V2 .Thus, in this example, it imposes the passage of the cable element, formed only of the inner conductor 4 and the dielectric 6, in the upstream drive station 24 whose double merit is to confer a stable speed V1 to the cable member and remove its curvature memory to make it rectilinear and thus avoid turbulence when introduced into the peripheral conductor 8 which is driven by the intermediate station 16 at a speed V2.

Ce mode d'introduction a pour avantage de ne pas perturber le positionnement bord à bord du ruban de cuivre sous la torche de soudure, donc de réduire les risques de défaut de soudure. Il a aussi pour avantage de mettre le diélectrique à une position optimale par rapport au point chaud donné par la soudure du conducteur.This mode of introduction has the advantage of not disturbing the positioning of the copper ribbon under the welding torch, thus reducing the risk of welding defect. It also has the advantage of putting the dielectric at an optimum position relative to the hot spot given by the solder conductor.

Dans le présent mode de réalisation de l'invention, les vitesses V1 et V2 de ces deux postes sont fixées et constantes dans le temps. On élimine ainsi l'inconvénient des glissements relatifs parasites de l'élément de câble constitué du conducteur central 4 muni de son diélectrique 6 par rapport au conducteur périphérique annelé 8 au niveau de l'anneleur 20.In the present embodiment of the invention, the speeds V1 and V2 of these two stations are fixed and constant in time. This eliminates the disadvantage of parasitic relative slippage of the cable element consisting of the central conductor 4 provided with its dielectric 6 relative to the annular peripheral conductor 8 at the leveler 20.

On amène donc l'élément de câble muni de son diélectrique et le conducteur périphérique soudé avant annelage dans l'anneleur 20 à des vitesses données et préalablement déterminées. La quantité de conducteur périphérique, donnée par la chenille 16, est égale à la quantité de conducteur périphérique consommée par l'anneleur 20. Cette quantité de conducteur périphérique consommée est fonction de la vitesse V2, du diamètre du tube du conducteur périphérique 8 et de paramètres de l'annelure, à savoir le diamètre sur annelure, le fond d'annelure, le pas et la forme de l'annelure.The cable element provided with its dielectric and the welded peripheral conductor is then brought before annealing in the annealer 20 at given and predetermined speeds. The amount of peripheral conductor given by the caterpillar 16 is equal to the amount of peripheral conductor consumed by the corrugator 20. This amount of peripheral conductor consumed is a function of the speed V2, the diameter of the tube of the peripheral conductor 8 and the parameters of the corrugation, namely the diameter on corrugation, the bottom of the 'annealing, the pitch and shape of the annelure.

De ce fait, cet entraînement positif permet de fixer la vitesse de rotation de la tête de l'anneleur 20. Selon l'invention, celle-ci devient de ce fait la vitesse de référence, à la différence des procédés antérieurs qui prenaient comme vitesse de référence celle du poste intermédiaire 16. De plus, la vitesse de l'anneleur est ici constante.As a result, this positive drive makes it possible to set the rotational speed of the head of the annealer 20. According to the invention, this becomes the reference speed, unlike the previous processes which took as speed reference point that of the intermediate position 16. In addition, the speed of the annealer is here constant.

De même, dans le procédé de l'invention, la vitesse V3 du poste aval 26 est rendue égale à la vitesse V1 du poste amont 24 entraînant le conducteur central muni de son diélectrique. Cette vitesse V3 reste proportionnelle à la vitesse de référence qui est celle de l'anneleur quelle que soit celle-ci, même en phase de montée et de descente de vitesse. Il en est de même pour la vitesse du poste 24.Similarly, in the method of the invention, the speed V3 of the downstream station 26 is made equal to the speed V1 of the upstream station 24 driving the central conductor with its dielectric. This speed V3 remains proportional to the reference speed which is that of the corrugator irrespective of this one, even in the phase of rise and fall of speed. It is the same for the speed of station 24.

Ainsi, pour la présente mise en oeuvre de l'invention, on définit une vitesse de l'anneleur 20, un outillage, un diamètre d'annelure et un fond d'annelure. Ensuite, à partir de ces paramètres, on définit la vitesse V2 du tube du conducteur périphérique 8, le diamètre du tube et la vitesse V1 de l'élément de câble formé du conducteur central 4 et du diélectrique 6. Ces calculs sont à la portée de l'homme du métier.Thus, for the present implementation of the invention, a speed of the annealer 20, tooling, annealing diameter and annealing base are defined. Then, from these parameters, the speed V2 of the tube of the peripheral conductor 8, the diameter of the tube and the speed V1 of the cable element formed of the central conductor 4 and the dielectric 6 are defined. These calculations are within the range of the skilled person.

De ce fait, lors de la mise en oeuvre du procédé, il est nettement plus facile que dans les procédés connus de régler le bon fonctionnement, le fonctionnement étant ensuite d'une grande stabilité.Therefore, during the implementation of the method, it is much easier than in known methods to adjust the correct operation, the operation is then of great stability.

On voit que le procédé de l'invention élimine les inconvénients des procédés connus liés à une instabilité permanente et à une difficulté de pilotage en se basant sur des vitesses d'entraînement prédéterminées et une vitesse d'annelage stable. Il évite aussi les instabilités dues à la mémoire d'enroulement du diélectrique 8, aux variations de diamètre du diélectrique et aux différentes variations de tension de part et d'autre de l'anneleur.It can be seen that the method of the invention eliminates the disadvantages of known methods related to permanent instability and driving difficulty based on predetermined drive speeds and stable annealing speed. It also avoids the instabilities due to the winding memory of the dielectric 8, the dielectric diameter variations and the different voltage variations on either side of the annealer.

Ce fonctionnement très stable correspond aussi de ce fait à un minimum de contraintes sur la filière et donc à un taux d'onde stationnaire (TOS) intéressant. De même, l'absence de variation de tension à l'enroulement sur le touret aval 22 a un effet bénéfique sur le TOS.This very stable operation therefore also corresponds to a minimum of constraints on the die and therefore to a stationary wave ratio (TOS) of interest. Likewise, the absence of voltage variation at the winding on the downstream drum 22 has a beneficial effect on the TOS.

Naturellement, la chaîne comprend des moyens de commande 21 pour fixer la vitesse de l'anneleur 20.Naturally, the chain comprises control means 21 for setting the speed of the annealer 20.

L'anneleur 20 et les différents postes d'entraînement 24, 16, 26 pourront être entraînés par une motorisation commune. Toutefois, compte-tenu des problèmes que peuvent soulever les jeux de transmission éventuels et les vibrations dues aux variations cycliques générées par une transmission mécanique, il sera avantageux de prévoir des moyens électroniques de régulation pour l'ajustement de la vitesse des différents postes d'entraînement.The annealer 20 and the different drive stations 24, 16, 26 may be driven by a common motor. However, in view of the problems that can arise from the possible transmission gaps and vibrations due to cyclic variations generated by a mechanical transmission, it will be advantageous to provide electronic control means for adjusting the speed of the various positions of training.

La poulie 30 donne une tension minimale et en pratique suffisante pour que le câble sorte de l'anneleur mais sans interférer sur la formation de cette annelure.The pulley 30 gives a minimum tension and in practice sufficient for the cable to exit the annealer but without interfering with the formation of this annulus.

La figure 5 présente un deuxième mode de réalisation assez proche du mode de la figure 2.The figure 5 presents a second embodiment quite close to the mode of the figure 2 .

Dans ce deuxième mode de réalisation, compte-tenu de la grande stabilité de fonctionnement de la chaîne selon l'invention et de la gestion des différents éléments en vitesse et non en tension, on peut d'autre part prévoir une mise en tandem de celle-ci avec une ligne 34 de fabrication de l'élément de câble comprenant le conducteur 4 et son diélectrique 6, ou encore avec une ligne 36 de mise en place de la gaine externe 10.In this second embodiment, given the great operating stability of the chain according to the invention and the management of different elements in speed and not in tension, one can also provide a tandem thereof with a line 34 for manufacturing the cable element comprising the conductor 4 and its dielectric 6, or with a line 36 placing the outer sheath 10.

Ainsi, comme illustré à la figure 3, on a disposé en amont du poste d'entraînement amont 24 et en lieu et place du touret amont 12 une chaîne de fabrication 34, non illustrée en détail mais connue en elle-même, dans laquelle on installe le diélectrique 6 sur le conducteur central 4. Cette chaîne fonctionne en continu et en liaison directe avec la chaîne de fabrication précédemment décrite.Thus, as illustrated in figure 3 , there is arranged upstream of the upstream drive station 24 and instead of the upstream drum 12 a production line 34, not shown in detail but known in itself, in which the dielectric 6 is installed on the central conductor 4. This chain operates continuously and in direct connection with the previously described production line.

Alternativement, on peut remplacer la chaîne 34 par deux tourets de fabrication 12 fonctionnant en alternance de sorte que, lorsque l'un des tourets est entièrement dévidé, le deuxième touret prend immédiatement le relais. Pendant le dévidemment de ce deuxième touret, le premier est remplacé par un touret plein. On assure ainsi une alimentation permanente de la chaîne en amont.Alternatively, one can replace the chain 34 by two manufacturing reels 12 operating alternately so that when one of the reels is fully unwound, the second reel immediately takes over. During the devitation of this second drum, the first is replaced by a full drum. This ensures a permanent supply of the chain upstream.

De même, on peut prévoir en aval de la chaîne de fabrication une chaîne de gainage 36 fonctionnant en continu et en liaison directe avec la chaîne selon l'invention précédemment décrite. Cette chaîne permet la mise en place de la gaine 10 sur l'élément de câble muni du conducteur périphérique annelé 8.Similarly, it is possible to provide downstream of the production line a sheathing chain 36 operating continuously and in direct connection with the chain according to the invention described above. This chain allows the introduction of the sheath 10 on the cable element provided with the annular peripheral conductor 8.

Une mise en tandem de deux tourets de réception peut également être prévue à ce niveau.A tandem setting of two receiving reels may also be provided at this level.

Dans le présent exemple, la chaîne comprend en outre des moyens pour mesurer la position de la poulie 30, ici suivant la direction verticale, et pour modifier la vitesse du poste d'entraînement aval 26 lorsque cette position dépasse un seuil prédéterminé. Le but de ce contrôle de vitesse est de faire en sorte que la poulie conserve une position fixe.In the present example, the chain further comprises means for measuring the position of the pulley 30, here in the vertical direction, and for changing the speed of the downstream driving station 26 when this position exceeds a predetermined threshold. The purpose of this Speed control is to ensure that the pulley keeps a fixed position.

Les mises en tandem rendent le procédé particulièrement économique en assurant un rendement de qualité très élevé et entraînent une diminution considérable des déchets liés à chaque démarrage des opérations individuelles.The tandemings make the process particularly economical by ensuring a very high quality yield and result in a considerable reduction of the waste associated with each start of the individual operations.

De façon connue en soi, l'invention pourra être mise en oeuvre avec un anneleur fonctionnant à une vitesse de 8 000 à 15 000 tours par minute. Tous les équipements de la chaîne pourront être connectés à un BUS de terrain. Les moyens de commande 21 pourront être reliés à un ordinateur recevant des données de tous les organes de la chaîne pour leur affichage en temps réel à des fins de surveillance de la fabrication et pour leur archivage.In a manner known per se, the invention can be implemented with a corrugator operating at a speed of 8,000 to 15,000 revolutions per minute. All equipment in the chain can be connected to a fieldbus. The control means 21 may be connected to a computer receiving data from all the members of the chain for their display in real time for manufacturing monitoring purposes and for archiving.

Bien entendu, on pourra apporter à l'invention de nombreuses modifications sans sortir du cadre de celle-ci défini par les revendications annexées.Of course, many modifications may be made to the invention without departing from the scope thereof defined by the appended claims.

Claims (25)

  1. A method of continuously fabricating a coaxial cable (2) in which corrugations are imparted to a conductor (8) of the cable in a corrugator (20), the method being characterized in that the corrugator is caused to operate at constant speed.
  2. A method according to claim 1, characterized in that, upstream from the corrugator (20), the conductor (8) is driven at an intermediate speed (V2) that is constant.
  3. A method according to claim 2, characterized in that the intermediate speed (V2) is adjusted as a function of the speed of the corrugator.
  4. A method according to any one of claims 1 to 3, characterized in that a cable element (4, 6) is inserted into the conductor (8) at an insertion station (14) situated upstream from the corrugator (20).
  5. A method according to claim 4, characterized in that the cable element (4, 6) upstream from the insertion station (14) is driven at an upstream speed (V1) that is constant.
  6. A method according to claim 5, characterized in that the upstream speed (V1) is adjusted as a function of the speed of the corrugator (20).
  7. A method according to any one of claims 4 to 6, characterized in that a rectilinear shape is imparted to the cable element (4, 6) upstream from the insertion station (14).
  8. A method according to any one of claims 1 to 7, characterized in that the conductor (8) downstream from the corrugator (20) is driven at a downstream speed (V3) that is constant.
  9. A method according to claim 8, characterized in that the downstream speed (V3) is adjusted as a function of the speed of the corrugator (20).
  10. A method according to claim 2 or claim 3 and according to claim 8 or claim 9, characterized in that the downstream speed (V3) is equal to the intermediate speed (V2).
  11. Apparatus for continuously fabricating a coaxial cable (2), the apparatus including both a corrugator (20) to impart corrugations to a conductor (8) of the cable and control means (21), the apparatus being characterized in that the control means are arranged to cause the corrugator to operate at constant speed.
  12. Apparatus according to claim 11, characterized in that upstream from the corrugator (20) it includes an upstream caterpuller (24) for driving a cable element (4, 6) for insertion into the conductor (8).
  13. Apparatus according to claim 11 or claim 12, characterized in that downstream from the corrugator (20) it includes a downstream caterpuller (26) for driving the conductor (8).
  14. A method of continuously fabricating a coaxial cable (2), the method comprising the steps consisting in:
    - at at least one drive station (24; 16; 26) driving a portion of the cable (4, 6, 8) at a drive speed (V1, V2, V3); and
    - in a corrugator (20), imparting corrugations to a conductor (8) of the cable;
    the method being characterized in that the drive speed (V1, V2, V3) is adjusted as a function of a constant corrugator speed.
  15. A method according to claim 14, characterized in that the corrugator (20) is situated downstream from the drive station (24; 16).
  16. A method according to claim 14 or claim 15, characterized in that the portion of the cable at the drive station (16; 26) includes the conductor (8).
  17. A method according to any one of claims 14 to 16, characterized in that, in an insertion station (14), the cable portion (4, 6) is inserted into the conductor (8), the drive station (24) being situated upstream from the insertion station (14).
  18. A method according to any one of claims 14 to 17, characterized in that the drive station (26) is situated downstream from the corrugator (20).
  19. Apparatus for continuously fabricating a coaxial cable (2), the apparatus comprising:
    - a corrugator (20) for imparting corrugations to a conductor (8) of the cable;
    - at least one drive station (24; 16; 26) for driving a portion of the cable; and
    - control means (21);
    the apparatus being characterized in that the control means (21) are arranged to control a drive station speed (V1, V2, V3) as a function of a constant corrugator speed.
  20. Apparatus according to claim 19, characterized in that the corrugator (20) is situated downstream from the drive station (24; 16).
  21. Apparatus according to claim 19 or claim 20, characterized in that, at the drive station (16; 26), the cable portion includes the conductor (8).
  22. Apparatus according to any one of claims 19 to 21, characterized in that it includes an insertion station (14) for inserting the cable portion (4, 6) into the conductor (8), the drive station (24) being situated upstream from the insertion station (14).
  23. Apparatus according to any one of claims 19 to 22, characterized in that the drive station (26) is situated downstream from the corrugator (20).
  24. A method according to any one of claims 1 to 10 or any one of claims 14 to 18, characterized in that a sheath (10) is installed on the conductor (8) downstream from the corrugator (20).
  25. A method according to any one of claims 1 to 10 or any one of claims 14 to 18 or claim 24, characterized in that a central conductor (4) and a dielectric (6) of the cable are assembled together upstream from the corrugator (20).
EP02293118A 2001-12-19 2002-12-17 Process and device for the continuous production of a corrugated coaxial cable Expired - Lifetime EP1324354B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0116458 2001-12-19
FR0116458A FR2833746B1 (en) 2001-12-19 2001-12-19 PROCESS OF CONTINUOUSLY MANUFACTURING AN ANNELED COAXIAL CABLE

Publications (2)

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EP1324354A1 EP1324354A1 (en) 2003-07-02
EP1324354B1 true EP1324354B1 (en) 2008-09-03

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EP02293118A Expired - Lifetime EP1324354B1 (en) 2001-12-19 2002-12-17 Process and device for the continuous production of a corrugated coaxial cable

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US (1) US7266886B2 (en)
EP (1) EP1324354B1 (en)
AT (1) ATE407435T1 (en)
DE (1) DE60228672D1 (en)
FR (1) FR2833746B1 (en)

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US7845069B2 (en) * 2007-11-30 2010-12-07 Commscope, Inc. Of North Carolina Methods for forming armored cable assembly
US7702203B1 (en) 2008-10-30 2010-04-20 Corning Cable Systems Llc Armored fiber optic assemblies and methods of making the same
US8463095B2 (en) * 2009-04-09 2013-06-11 Corning Cable Systems Llc Armored fiber optic assemblies and methods of forming fiber optic assemblies
US20100278492A1 (en) * 2009-04-30 2010-11-04 Bohler Gregory B Armored Fiber Optic Assemblies and Methods of Forming Fiber Optic Assemblies
US8331748B2 (en) 2009-09-30 2012-12-11 Corning Cable Systems Llc Armored fiber optic assemblies and methods employing bend-resistant multimode fiber
US9170390B2 (en) 2010-04-23 2015-10-27 Corning Cable Systems Llc Armored fiber optic assemblies and methods of forming fiber optic assemblies
CN104252920B (en) * 2014-09-04 2016-03-23 浙江龙游公任电子有限公司 A kind of control system of coaxial cable production line and control method thereof
CN209167604U (en) * 2018-06-27 2019-07-26 罗森伯格技术(昆山)有限公司 A kind of outdoor armored optical cable
US20230198335A1 (en) * 2021-12-20 2023-06-22 Baker Hughes Holdings Llc Continuously Welded Capillary Tubing Over Insulated Conductor for ESP Applications

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Also Published As

Publication number Publication date
FR2833746A1 (en) 2003-06-20
EP1324354A1 (en) 2003-07-02
ATE407435T1 (en) 2008-09-15
FR2833746B1 (en) 2004-02-20
DE60228672D1 (en) 2008-10-16
US7266886B2 (en) 2007-09-11
US20030111768A1 (en) 2003-06-19

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