EP1321260A2 - Verfahren und Anlage zur Herstellung von keramischen Fliesen oder Platten - Google Patents
Verfahren und Anlage zur Herstellung von keramischen Fliesen oder Platten Download PDFInfo
- Publication number
- EP1321260A2 EP1321260A2 EP02080157A EP02080157A EP1321260A2 EP 1321260 A2 EP1321260 A2 EP 1321260A2 EP 02080157 A EP02080157 A EP 02080157A EP 02080157 A EP02080157 A EP 02080157A EP 1321260 A2 EP1321260 A2 EP 1321260A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- hopper
- cavity
- tray
- plant
- dimension
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
Definitions
- This invention relates to a method for depositing powders into the cavities of forming moulds for their pressing by presses, and the plant for implementing the method.
- Such ceramic tiles or slabs are produced by compacting, by hydraulic presses, semi-dry atomized, ground or re-granulated powders variously mixed together in prearranged or random manner. Specifically, the powder mixtures are deposited by suitable means into the forming cavities of rigid steel moulds with which the presses are provided, and are then pressed to obtain the product.
- a widely adopted system for feeding the powders into the mould cavities involves the use of a carriage provided with a bottomless loading tray which moves slidingly along a resting surface aligned with the mould die plate.
- the carriage moves between a loading position in which the tray lies below a loading hopper, and a discharge position in which the tray lies above the mould forming cavity, which thus receive the powders falling from the tray.
- the loading method using the described equipment comprises the preparation of a powder mixture within the loading hopper, transferring this mixture into the loading tray, and moving said tray from the loading position to the discharge position to deposit the powder mixture contained in the tray into the interior of the cavities in the press moulds.
- a loading system such as the aforedescribed perfectly performs the task of continuously feeding the press without limiting its productivity, but demonstrates certain drawbacks in those cases in which the main objective is to deposit into the mould cavities a mass of mixed-together powders in such a manner as to maintain the same arrangement as they assumed when deposited into the loading hopper.
- An object of this invention is to overcome the drawbacks of the known art within the framework of a simple and rational solution, which does not prejudice the productivity of the forming lines.
- the forming method according to the invention comprises the following operative steps:
- the hopper according to the invention has a capacity such as to contain a mass of powders sufficient for several loadings. If tiles imitating natural stone are to be provides, a mass of powders is deposited into the hopper presenting veining extending within the mass, in the manner of a block of stone. This offers the advantage of obtaining tiles or slabs presenting veining which varies continuously, as would be obtained by sectioning said block of natural stone into successive layers.
- the invention also comprises the plant for implementing the aforesaid method.
- a plant comprises a hopper for containing a mixture of powders presenting veining within the mass in imitation of a natural stone, said hopper having plan dimensions at least equal to the at least one cavity of a forming press, with the lower mouth of said hopper there being associated movable powder distribution means able to deposit into said at least one cavity a succession of powder portions withdrawn from said hopper, until said at least one cavity is completely filled.
- Said distribution means comprise a translating plate provided centrally with a slot perpendicular to the direction of translation of said carriage, said plate having a length equal to at least double the length of the lower mouth of said hopper, and a width greater than the width of the lower mouth of the hopper, said slot having a width at least equal to the width of the mould cavity, and a dimension in the carriage translation direction which is a function of the graphic resolution which is to be obtained on the finished tile.
- the greater the dimension of said slot in the carriage translation direction the lesser will be the graphic resolution of the finished product.
- a movable shutter panel which can translate between a withdrawn position in which it lies below the tray during the loading thereof, and an advanced position in which the front edge of the movable panel rests on and is coplanar with the die plate of the press mould.
- the use of the movable panel offers the advantage of reducing powder remixing during the advancement of the carriage between the loading position and the discharge position.
- said powder distribution means comprise two opposing coplanar belts, each of which has one end wound about an elastically loaded roller, its other end being rigid with a fixed retention element, each of said belts being made to pass about an idle roller, said opposing rollers being spaced apart by a predetermined amount based on the graphic resolution which is to be obtained on the finished tile.
- the idle rollers are supported by a movable frame caused to translate by a suitable drive unit which provides for making the aperture between said rollers move reciprocatingly at least beyond the front and rear edges of said hopper, such that the powder portions are withdrawn and deposited into the underlying loading tray by way of said aperture.
- said hopper and said distribution means are movable between a withdrawn loading position in which they are spaced from said at least one cavity, and an advanced discharge position in which they lie above said at least one cavity.
- the powders are loaded into said at least one cavity by causing said distribution means to translate relative to the hopper when this is in the material discharge position.
- Figure 2 is an enlarged view of the section II-II shown in Figure 1.
- FIGS. 1 to 15 schematically show the steps involved in two loading cycles for the mould cavities according to the invention.
- Figure 16 is a partly sectional view of a variant of the invention.
- Figure 17 is a view from above of a further variant of a detail of the invention.
- Figures 18, 19 and 20 shown the operative steps involved in a further variant of the invention.
- Said figures show the plant 1, which is positioned upstream of a forming press 3.
- the plant 1 comprises a loading carriage 4 provided with a bottomless tray 5 having internal dividing baffles 50, it having preferably the same plan dimensions as the lower die 30 of the forming press 3.
- the carriage 4 translates reciprocatingly between a position for loading the powders to be pressed, in which the tray 5 lies below an overlying hopper 6, and a powder discharge position in which the tray lies exactly above the lower die 30 of the forming press 3.
- the carriage 4 is constrained by wheels 7 to translate along two rectilinear parallel guides 8 fixed to a support frame, not shown.
- the carriage 4 is fixed, by two blocks 40, to two parallel belts 9, each of which passes about two pulleys 10 and 11, the pulley 11 being fixed to the exit shaft of a gearmotor 12, the operation of which causes the carriage to translate.
- a panel 14 for closing the bottom of the tray 5.
- the panel 14 translates between a withdrawn position, in which it lies below the tray when this is in the powder loading stage, as shown in Figure 1, and an advanced position in which the front edge of the panel rests on and is coplanar with the die plate 31 of the mould of the press 3 ( Figure 5).
- the panel 14 is driven by a rack-pinion system operated by a gearmotor 15.
- said panel is supported by a frame 16 which can translate along two longitudinal guides 160 via wheels 17. To the lower surface of the frame 16 there is fixed a rack 18 engaging a pinion 19 rotated by said gearmotor 15.
- the gearmotor 28 drives the plate reciprocatingly beyond the front and rear edge of the two flanges 520 of the tray 5.
- the hopper 8 has plan dimensions at least equal to the dimensions of the mould cavity, and a height at least three times the height of the loading tray, so that the powders deposited by known means, not shown, into the hopper form overall a mass presenting veining within the mass which reproduces that present in natural stone. In other words it can be said that this mass reproduces a block of natural stone, which is subsequently sectioned into layers which are deposited into the tray through the slot 26.
- its internal volume is divided by rigid baffles 60.
- the described plant for implementing the method of the invention is also provided, between its various mutually movable parts, with suitable known sliding seal means, not shown because of known type, to prevent undesirable powder spillage.
- said sliding seal means are positioned between the lower mouth of the tray 5 and the panel 14, below the upper mouth of the tray 5 and the plate 20, and between the lower mouth of the hopper 6 and the plate 20.
- Said translating frame is operated by a suitable drive unit.
- said drive unit consists of a rack-pinion system operated by a gearmotor 58.
- the two rollers about which the curtains 50 pass are coplanar and spaced apart by an adjustable amount to provide an aperture through which, during the translation of the frame, powder portions are withdrawn from the overlying hopper 6 and deposited into the underlying loading tray 5.
- FIG 17 shows a further variant of the invention regarding the loading tray 5.
- the loading tray 5 is provided with two longitudinal parallel baffles or plates 71 in proximity to its lateral edges. The dimensions of the mould cavity will then be equal to that section of the tray bounded by the front and rear edge of said baffles 71.
- baffles 71 The purpose of the baffles 71 is to eliminate any imperfections due to powder slippage against the walls of the hopper 6 during filling of the tray.
- FIGS 18, 19 and 20 show a simplified variant of the invention.
- the carriage 4 provided with the tray 5 nor the underlying panel 14 is present.
- the figures show a loading hopper 81 totally similar to the already described hopper 6 but differing only by being associated with a support frame, not shown, to translate between a withdrawn position in which suitable means deposit a powder mass into the hopper 81, and an advanced position ( Figure 19) in which the hopper 81 lies exactly above the mould cavity of the press 3.
- the powder distribution means 100 are present below the hopper 81.
- Said means comprise a plate 82 totally similar to the plate 20, except that said plate can translate, as can the hopper, as far as above the mould cavity ( Figure 19).
- the operating and control means for the hopper 81 and plate 82 are not shown as these are known to the expert of the art.
- the distribution plate 20 is withdrawn so that the tray 5 of the carriage 4 becomes filled with a succession of powder portions which pass from the hopper 6 into the tray through the slot 21.
- the carriage 4 is advanced, together with the panel 14, until the panel rests on the press die plate with which it is coplanar (Figure 5), so preventing undesirable powder mixing which could occur if the carriage were to slide along a fixed operating table as in the known art. Instead, the carriage continues its travel until it is positioned exactly above the lower die of the press 3 ( Figure 6).
- the processor causes the lower die of the press to lower, as shown in Figure 7, in order to form the mould cavity to receive the powders contained in the tray.
- the panel is returned to its withdrawn position, below the mouth of the hopper 6 ( Figure 8), after which the tray 5 is made to withdraw to below the mouth of the hopper 6 by withdrawing the carriage 4 ( Figure 9). At this point the powders contained in the mould cavity are pressed.
- the press upper die When the powders have been pressed, the press upper die is raised such that, during the next loading cycle, the carriage advancement causes the tile formed by the press 3 to withdraw by means of the usual pusher, not shown, fixed to the front edge of the carriage 4.
- the hopper 81 and plate 82 are withdrawn to commence the pressing cycle. At this point the cycle is repeated identically.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Finishing Walls (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Glass Compositions (AREA)
- Catalysts (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITRE20010129 | 2001-12-21 | ||
IT2001RE000129A ITRE20010129A1 (it) | 2001-12-21 | 2001-12-21 | Metodo ed impianto per la formatura di piastrelle o lastre ceramiche |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1321260A2 true EP1321260A2 (de) | 2003-06-25 |
EP1321260A3 EP1321260A3 (de) | 2004-05-19 |
EP1321260B1 EP1321260B1 (de) | 2006-09-13 |
Family
ID=11454169
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20020080157 Expired - Lifetime EP1321260B1 (de) | 2001-12-21 | 2002-12-06 | Verfahren und Anlage zur Herstellung von keramischen Fliesen oder Platten |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1321260B1 (de) |
CN (1) | CN100333886C (de) |
BR (1) | BR0205304A (de) |
DE (1) | DE60214656D1 (de) |
ES (1) | ES2271186T3 (de) |
IT (1) | ITRE20010129A1 (de) |
MX (1) | MXPA02012389A (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005025829A1 (en) * | 2003-09-15 | 2005-03-24 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Method and plant for forming ceramic tiles or slabs |
EP3326737A1 (de) * | 2016-11-25 | 2018-05-30 | Höganäs AB (publ) | Verteilervorrichtung für einen füllschuh zum formpressen |
IT202000019795A1 (it) * | 2020-08-07 | 2022-02-07 | Siti B & T Group Spa | Attrezzatura e procedimento per la realizzazione di lastre in materiale ceramico e/o lapideo e/o in graniglie minerali legate con resine |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005068143A1 (fr) * | 2003-10-29 | 2005-07-28 | Jimian Chen | Equipement de distribution de materiau a tuyaux multiples pour le compactage de tuiles et procede de distribution |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE669533C (de) * | 1936-03-04 | 1938-12-29 | Wilhelm Fingerle | Mischvorrichtung fuer verschieden gefaerbte Massen zur Herstellung gemusterter Kunststeine |
GB1326638A (en) * | 1970-10-01 | 1973-08-15 | Nii Str Keramiki Niistroikeram | Encaustic tile moulding installation |
EP0693352A2 (de) * | 1994-07-21 | 1996-01-24 | L.B. Engineering S.R.L. | Vorrichtung zur Füllung eines Füllwagens für Formkasten während der Herstellung von keramischen Platten |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5795513A (en) * | 1995-12-28 | 1998-08-18 | Mark Austin | Method for creating patterns in cast materials |
CN1140391C (zh) * | 2001-02-28 | 2004-03-03 | 孙立蓉 | 制造彩绘体的方法 |
CN1371790A (zh) * | 2002-04-03 | 2002-10-02 | 广东东鹏陶瓷股份有限公司 | 仿天然陶瓷石材加工成型的定位布料设备及其方法 |
-
2001
- 2001-12-21 IT IT2001RE000129A patent/ITRE20010129A1/it unknown
-
2002
- 2002-12-06 ES ES02080157T patent/ES2271186T3/es not_active Expired - Lifetime
- 2002-12-06 EP EP20020080157 patent/EP1321260B1/de not_active Expired - Lifetime
- 2002-12-06 DE DE60214656T patent/DE60214656D1/de not_active Expired - Lifetime
- 2002-12-13 MX MXPA02012389 patent/MXPA02012389A/es active IP Right Grant
- 2002-12-16 BR BR0205304-7A patent/BR0205304A/pt not_active Application Discontinuation
- 2002-12-17 CN CNB021571392A patent/CN100333886C/zh not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE669533C (de) * | 1936-03-04 | 1938-12-29 | Wilhelm Fingerle | Mischvorrichtung fuer verschieden gefaerbte Massen zur Herstellung gemusterter Kunststeine |
GB1326638A (en) * | 1970-10-01 | 1973-08-15 | Nii Str Keramiki Niistroikeram | Encaustic tile moulding installation |
EP0693352A2 (de) * | 1994-07-21 | 1996-01-24 | L.B. Engineering S.R.L. | Vorrichtung zur Füllung eines Füllwagens für Formkasten während der Herstellung von keramischen Platten |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005025829A1 (en) * | 2003-09-15 | 2005-03-24 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Method and plant for forming ceramic tiles or slabs |
EP3326737A1 (de) * | 2016-11-25 | 2018-05-30 | Höganäs AB (publ) | Verteilervorrichtung für einen füllschuh zum formpressen |
WO2018095907A1 (en) * | 2016-11-25 | 2018-05-31 | Höganäs Ab (Publ) | Distributor device for a filling shoe for compression moulding |
CN110177637A (zh) * | 2016-11-25 | 2019-08-27 | 霍加纳斯股份有限公司 | 用于压制成型的充填靴的分配器装置 |
CN110177637B (zh) * | 2016-11-25 | 2021-12-14 | 霍加纳斯股份有限公司 | 用于压制成型的充填靴的分配器装置 |
US11529680B2 (en) | 2016-11-25 | 2022-12-20 | Höganäs Ab (Publ) | Distributor device for a filling shoe for compression moulding |
IT202000019795A1 (it) * | 2020-08-07 | 2022-02-07 | Siti B & T Group Spa | Attrezzatura e procedimento per la realizzazione di lastre in materiale ceramico e/o lapideo e/o in graniglie minerali legate con resine |
EP3950247A1 (de) * | 2020-08-07 | 2022-02-09 | Siti - B&T Group S.p.A. | Anlagen zur herstellung von platten aus keramischem und/oder steinartigem material und/oder aus mit harz gebundenen mineralischen körnungen |
Also Published As
Publication number | Publication date |
---|---|
EP1321260A3 (de) | 2004-05-19 |
BR0205304A (pt) | 2004-07-20 |
CN100333886C (zh) | 2007-08-29 |
ITRE20010129A1 (it) | 2003-06-21 |
CN1426882A (zh) | 2003-07-02 |
ES2271186T3 (es) | 2007-04-16 |
DE60214656D1 (de) | 2006-10-26 |
MXPA02012389A (es) | 2004-12-13 |
EP1321260B1 (de) | 2006-09-13 |
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