EP1302952B1 - Process and circuit for the detection of the position of the armature of an electromagnet - Google Patents
Process and circuit for the detection of the position of the armature of an electromagnet Download PDFInfo
- Publication number
- EP1302952B1 EP1302952B1 EP02022489.5A EP02022489A EP1302952B1 EP 1302952 B1 EP1302952 B1 EP 1302952B1 EP 02022489 A EP02022489 A EP 02022489A EP 1302952 B1 EP1302952 B1 EP 1302952B1
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- European Patent Office
- Prior art keywords
- voltage
- magnet
- reference voltage
- comparator
- electrical circuit
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- 238000000034 method Methods 0.000 title claims description 19
- 238000001514 detection method Methods 0.000 title 1
- 230000000052 comparative effect Effects 0.000 claims 1
- 238000012986 modification Methods 0.000 claims 1
- 230000004048 modification Effects 0.000 claims 1
- 230000011664 signaling Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 5
- 230000001419 dependent effect Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/18—Circuit arrangements for obtaining desired operating characteristics, e.g. for slow operation, for sequential energisation of windings, for high-speed energisation of windings
- H01F7/1844—Monitoring or fail-safe circuits
Definitions
- the invention relates to a method for detecting the armature position of an electromagnet, wherein from the magnetic coil flowing through the coil, a magnetic voltage is generated and this magnetic voltage is compared with a reference voltage and a corresponding anchor position is determined by this comparison. Furthermore, the invention also relates to a circuit for detecting the armature position of an electromagnet, wherein the magnetic current flowing through the coil at a resistor leads to a magnetic voltage and this with a Reference voltage is compared in the comparator, wherein at the output of the comparator, a corresponding output signal can be tapped when in the comparator the corresponding comparison condition of magnetic voltage and reference voltage.
- Electromagnets are widely used in the art. They are known, for example, as actuators for hydraulic valves and so on. There are a variety of applications where it is important to ensure that the armature has attracted, that is, that the armature has reached its end position. In a current-time diagram, this gives a characteristic course, as it is, for example, in Fig. 2 (instead of the current can serve the magnetic tension) is indicated.
- the magnetic current is converted into a current-proportional voltage and the converted voltage is differentiated.
- This differentiated magnet voltage is compared with a threshold value. This threshold is averaged from the differentiated magnet voltage.
- a disadvantage of the method known in the prior art is the relatively high number of assemblies.
- the magnet voltage must first be differentiated, in which case a reference voltage is obtained from the differentiated magnet voltage by averaging.
- a reference voltage is obtained from the differentiated magnet voltage by averaging.
- the invention has set itself the task of a method or to provide a circuit for detecting the armature position of an electromagnet available, on the one hand works reliably and on the other hand is not as expensive as the solutions of the prior art.
- the characteristic current or voltage curve over time for the movement of an armature of an electromagnet is divided into three parts.
- the current flowing through the coil breaks down when the armature reaches the end position, ie "switches".
- the current increases again to reach the holding current. Since it is easier to electronically compare voltages with one another than currents, the following is generally spoken of magnet voltage or reference voltage, without wishing to restrict the invention to this.
- the interposition of a resistor allows the simple conversion of a variable current into a variable voltage, according to Ohm's law. Since the magnet voltage overshoots a maximum in the course of time before reaching the anchor end position, an intersection point can be generated when the flattening of the reference voltage is chosen, which is used as a signal for reaching the armature in the end position.
- the untreated or only slightly treated magnet voltage is compared with a filtered or flattened magnet voltage as the reference voltage. Since the circuit thus designed is not so expensive, it is also much less susceptible to interference and also inexpensive to produce.
- the presented inventive concept of a dynamic limit curve method also allows the independence of the method of temperature influences or magnet types, since the reference voltage is not constant but derived in relation to the magnetic voltage to be monitored from this.
- a flattened magnetic voltage is proposed according to the invention.
- the flattening can be achieved, for example, by the use of a low-pass filter as a filter.
- the use of the low-pass filter cuts off the high-frequency components of the magnetic field voltage.
- the filtered signal reacts slower than the source signal (magnetic voltage).
- the reference voltage intersects the magnet voltage (over time).
- the undershooting of the reference voltage can be read out by the subsequent electronics (for example a comparator) and used for corresponding evaluation purposes (optical signal, process monitoring and so on).
- a voltage divider can be provided in order to achieve a corresponding lowering of the level of the reference voltage below the magnet voltage.
- the known circuit uses a comparator.
- the invention is shown schematically in the circuit arrangement according to the Fig. 1 explained.
- the input voltage U is applied to the magnet. 1
- the current flowing through the magnet 1 leads to a voltage drop across the shunt resistor 2. This voltage drop is referred to below as magnet voltage U M.
- a reference voltage U R is now generated by the magnet voltage U M.
- the filter 3 is embodied here as a low-pass filter and / or voltage divider and generates the reference voltage U R.
- the magnet voltage U M and the reference voltage U R is applied to the comparator 4 to different inputs.
- the comparator 4 now compares the two characteristic curves U M and U R.
- the comparator 4 can be conveniently designed as an operational amplifier. According to the dimensioning of the filter, the two characteristics intersect only at the switch-on peak, which means when the armature reaches its end position.
- a holding member 7 and a reset 6 is provided.
- a voltage stabilization 5 the comparator 4 and the reset 6 is supplied.
- Fig. 2 For example, the solution according to the prior art, in particular the gradient method, is shown.
- the current breaks down due to the mutual induction and the armature runs into its end position.
- the switching time ie the time at which the armature reaches its end position, is marked with A.
- a current (and thus voltage) increase takes place until the holding current.
- U M the voltage curve U B is indicated when the armature blocks. It is noticeable that the voltage drop, in particular in the time interval II in the voltage curve U B is not present and thus there is a characteristic difference.
- Fig. 3 The solution according to the invention is in Fig. 3 shown.
- Fig. 1 is derived from the magnetic voltage U M, a reference voltage U R.
- the time interval B is limited by the two points of intersection B 1 and B 2 of the reference voltage U R with the magnet voltage U M. Within the time segment B, the reference voltage U R is greater than the magnet voltage U M.
- the point in time A which characterizes the switching state or the reaching of the armature end position, is within the time interval B.
- the proposal according to the invention provides a reliable method for detecting the end position of the armature which functions reliably independently of external influences.
- the output signal U out is present at the output.
- This output signal can be displayed optically, for example by an LED is provided. It is also possible for the output signal U from one of the electromagnets supervising monitoring control, which processes the signal according to digital or analog.
Description
Die Erfindung betrifft ein Verfahren zur Erkennung der Ankerlage eines Elektromagneten, wobei von dem die Spule durchfließenden Magnetstrom eine Magnetspannung erzeugt wird und diese Magnetspannung mit einer Referenzspannung verglichen wird und durch diesen Vergleich eine entsprechende Ankerlage festgestellt wird. Des Weiteren betrifft die Erfindung auch eine Schaltung zur Erkennung der Ankerlage eines Elektromagneten, wobei der durch die Spule fließende Magnetstrom an einem Widerstand zu einer Magnetspannung führt und diese mit einer Referenzspannung in dem Komparator verglichen wird, wobei an dem Ausgang des Komparators ein entsprechendes Ausgangssignal abgreifbar ist, wenn in dem Komparator die entsprechende Vergleichsbedingung von Magnetspannung und Referenzspannung besteht.The invention relates to a method for detecting the armature position of an electromagnet, wherein from the magnetic coil flowing through the coil, a magnetic voltage is generated and this magnetic voltage is compared with a reference voltage and a corresponding anchor position is determined by this comparison. Furthermore, the invention also relates to a circuit for detecting the armature position of an electromagnet, wherein the magnetic current flowing through the coil at a resistor leads to a magnetic voltage and this with a Reference voltage is compared in the comparator, wherein at the output of the comparator, a corresponding output signal can be tapped when in the comparator the corresponding comparison condition of magnetic voltage and reference voltage.
Elektromagneten werden in der Technik in weiten Bereichen eingesetzt. Sie sind zum Beispiel als Stellglieder für Hydraulikventile und so weiter bekannt. Es gibt eine Vielzahl von Anwendungen, bei denen es wichtig ist, sicherzustellen, daß der Anker angezogen hat, das heißt, daß der Anker in seiner Endlage angekommen ist. In einem Strom-Zeit-Diagramm gibt dies einen charakteristischen Verlauf, wie er zum Beispiel in
Hierzu ist im Stand der Technik insbesondere die deutsche Patentanmeldung
Nachteilig bei dem im obigen Stand der Technik bekannten Verfahren ist die verhältnismäßig hohe Anzahl von Baugruppen. Die Magnetspannung muß zuerst differenziert werden, wobei dann erst von der differenzierten Magnetspannung eine Referenzspannung durch Mittelung gewonnen wird. Neben der erhöhten Ausfallwahrscheinlichkeit aufgrund der größeren Anzahl von Bauteilen besteht auch bei dieser Verfahrensweise die Gefahr einer Verfälschung des Ergebnisses, da die abgegriffene Spannung mehrfach durch die Baugruppen verändert wird.A disadvantage of the method known in the prior art is the relatively high number of assemblies. The magnet voltage must first be differentiated, in which case a reference voltage is obtained from the differentiated magnet voltage by averaging. In addition to the increased probability of failure due to the larger number of components, there is also the risk of falsification of the result in this procedure, since the tapped voltage is changed several times by the modules.
Die Erfindung hat es sich zur Aufgabe gemacht, ein Verfahren beziehungsweise eine Schaltung zur Erkennung der Ankerlage eines Elektromagneten zur Verfügung zu stellen, das zum einen zuverlässig funktioniert und zum anderen nicht so aufwendig ist, wie die Lösungen des Standes der Technik.The invention has set itself the task of a method or to provide a circuit for detecting the armature position of an electromagnet available, on the one hand works reliably and on the other hand is not as expensive as the solutions of the prior art.
Gelöst wird diese Aufgabe durch ein Verfahren gemäß Anspruch 1 und eine Schaltung gemäß Anspruch 5.This object is achieved by a method according to claim 1 and a circuit according to
Der charakteristische Strom- beziehungsweise Spannungsverlauf über der Zeit für die Bewegung eines Ankers eines Elektromagneten ist in drei Teile aufgeteilt. Der durch die Spule fließende Strom bricht ein, wenn der Anker in die Endlage gelangt also "schaltet". Erreicht der Anker dann seine Endlage, so steigt der Strom wieder an, um den Haltestrom zu erreichen. Da es elektronisch leichter ist, Spannungen miteinander zu vergleichen als Ströme, wird nachfolgend in der Regel von Magnetspannung beziehungsweise Referenzspannung gesprochen, ohne die Erfindung hierauf beschränken zu wollen. Dabei erlaubt die Zwischenschaltung eines Widerstandes die einfache Umsetzung eines variablen Stromes in eine variable Spannung, gemäß dem Ohmschen Gesetz. Da die Magnetspannung im zeitlichen Verlauf vor Erreichen der Ankerendlage ein Maximum überschreitet, kann bei ensprechender Wahl der Abflachung der Referenzspannung ein Schnittpunkt erzeugt werden, der als Signal für das Erreichen des Ankers in der Endlage eingesetzt wird.The characteristic current or voltage curve over time for the movement of an armature of an electromagnet is divided into three parts. The current flowing through the coil breaks down when the armature reaches the end position, ie "switches". When the armature reaches its end position, the current increases again to reach the holding current. Since it is easier to electronically compare voltages with one another than currents, the following is generally spoken of magnet voltage or reference voltage, without wishing to restrict the invention to this. The interposition of a resistor allows the simple conversion of a variable current into a variable voltage, according to Ohm's law. Since the magnet voltage overshoots a maximum in the course of time before reaching the anchor end position, an intersection point can be generated when the flattening of the reference voltage is chosen, which is used as a signal for reaching the armature in the end position.
Im Gegensatz zu der Lösung nach dem Stand der Technik deutsche Patentanmeldung
Als Referenzspannung wird eine abgeflachte Magnetspannung erfindungsgemäß vorgeschlagen. Die Abflachung kann zum Beispiel durch den Einsatz eines Tiefpaßfilters als Filter erreicht werden. Der Einsatz des Tiefpaßfilters schneidet die hochfrequenten Anteile der Magnetfeldspannung ab. Das so gefilterte Signal reagiert träger als das Quellsignal (Magnetspannung). Bei einem kurzfristigen Absinken der Magnetspannung schneidet (im zeitlichen Verlauf) die Referenzspannung die Magnetspannung. Das Unterschreiten der Referenzspannung kann durch die nachfolgende Elektronik (zum Beispiel ein Komparator) ausgelesen werden und für entsprechende Auswertungszwecke (optisches Signal, Prozessüberwachung und so weiter) verwendet werden. Ergänzend hierzu kann ein Spannungsteiler vorgesehen werden, um eine entsprechende Absenkung des Niveaus der Referenzspannung unter die Magnetspannung zu erreichen.As a reference voltage, a flattened magnetic voltage is proposed according to the invention. The flattening can be achieved, for example, by the use of a low-pass filter as a filter. The use of the low-pass filter cuts off the high-frequency components of the magnetic field voltage. The filtered signal reacts slower than the source signal (magnetic voltage). In the case of a short-term decrease in the magnet voltage, the reference voltage intersects the magnet voltage (over time). The undershooting of the reference voltage can be read out by the subsequent electronics (for example a comparator) and used for corresponding evaluation purposes (optical signal, process monitoring and so on). In addition to this, a voltage divider can be provided in order to achieve a corresponding lowering of the level of the reference voltage below the magnet voltage.
Aus der
Die Erfindung wird schematisch in der Zeichnung erläutert. Es zeigen:
- Fig. 1
- die erfindungsgemäße Schaltung als Blockschaltbild;
- Fig. 2
- ein U-t-Diagramm des Verlaufes der Magnetspannung unter Referenzspannung nach dem Stande der Technik und
- Fig. 3
- ein U-t-Diagramm der Magnetspannung gemäß der Erfindung.
- Fig. 1
- the circuit according to the invention as a block diagram;
- Fig. 2
- a Ut diagram of the course of the magnet voltage under reference voltage according to the prior art and
- Fig. 3
- an Ut diagram of the magnet voltage according to the invention.
Die Erfindung wird schematisch an der Schaltungsanordnung gemäß der
Indem ein Filter 3 vorgesehen ist, wird nun erfindungsgemäß von der Magnetspannung UM eine Referenzspannung UR erzeugt, Der Filter 3 ist hierbei als Tiefpassfilter und/oder Spannungsteiler ausgebildet und erzeugt die Referenzspannung UR. Die Magnetspannung UM und die Referenzspannung UR wird auf den Komparator 4 an unterschiedliche Eingänge gelegt. Der Komparator 4 vergleicht nun die beiden Kennlinien UM und UR. Der Komparator 4 kann hierbei günstigerweise als Operationsverstärker ausgebildet sein. Entsprechend der Dimensionierung des Filters schneiden sich die beiden Kennlinien nur beim Einschaltpeak, das bedeutet, wenn der Anker seine Endlage erreicht.By providing a
Um das Signal über den Einschaltzeitraum des Magneten 1 zu halten, ist ein Halteglied 7 und ein Reset 6 vorgesehen. Durch eine Spannungsstabilisierung 5 wird der Komparator 4 und der Reset 6 versorgt.In order to hold the signal over the switch-on of the magnet 1, a
Im Vergleich der Graphen nach
In
In
Im Zeitsegment I wird der Anker beschleunigt, der Strom steigt an, dadurch steigt auch die am Shuntwiderstand abgegriffene Spannung an. Gleichzeitig nimmt die Gegeninduktion zu.In the time segment I, the armature is accelerated, the current increases, thereby increasing the tapped at the shunt resistor voltage. At the same time the counterinduction increases.
Im Zeitintervall II bricht der Strom (und somit auch die Spannung) aufgrund der Gegeninduktion ein und der Anker läuft in seine Endlage ein. Der Schaltzeitpunkt, also der Zeitpunkt in welchem der Anker seine Endlage erreicht, ist mit A gekennzeichnet. Im Zeitintervall III erfolgt wiederum ein Strom- (und somit Spannungs-)anstieg bis zum Haltestrom. Im Gegensatz zu diesem durch UM gekennzeichneten Verlauf wird der Spannungsverlauf UB angedeutet, wenn der Anker blockiert. Auffällig ist, daß der Spannungsabfall insbesondere im Zeitintervall II bei dem Spannungsverlauf UB nicht vorliegt und somit ein charakteristischer Unterschied besteht.In the time interval II, the current (and thus also the voltage) breaks down due to the mutual induction and the armature runs into its end position. The switching time, ie the time at which the armature reaches its end position, is marked with A. In the time interval III again a current (and thus voltage) increase takes place until the holding current. In contrast to this course marked by U M , the voltage curve U B is indicated when the armature blocks. It is noticeable that the voltage drop, in particular in the time interval II in the voltage curve U B is not present and thus there is a characteristic difference.
Mit dUM/dt ist die Ableitung der Magnetspannung angedeutet. Diese Ableitung ist negativ in dem Zeitintervall II. Dieses Signal wird nach dem verhältnismäßig komplizierten Lösung des Standes der Technik ausgenützt.With dU M / dt the derivative of the magnet voltage is indicated. This derivative is negative in the time interval II. This signal is exploited according to the relatively complicated solution of the prior art.
Die erfindungsgemäße Lösung ist in
Innerhalb des Zeitintervalles B liegt an dem Ausgang das Ausgangssignal Uaus an. Dieses Ausgangssignal kann dabei optisch angezeigt werden, indem zum Beispiel eine LED vorgesehen ist. Es ist auch möglich, das Ausgangssignal Uaus einer den Elektromagneten überwachenden Überwachungssteuerung zuzuleiten, die das Signal entsprechend digital oder analog weiterverarbeitet.Within the time interval B, the output signal U out is present at the output. This output signal can be displayed optically, for example by an LED is provided. It is also possible for the output signal U from one of the electromagnets supervising monitoring control, which processes the signal according to digital or analog.
Die jetzt mit der Anmeldung und später eingereichten Ansprüche sind Versuche zur Formulierung ohne Präjudiz für die Erzielung weitergehenden Schutzes.The claims now filed with the application and later are attempts to formulate without prejudice to the attainment of further protection.
Die in den abhängigen Ansprüchen angeführten Rückbeziehungen weisen auf die weitere Ausbildung des Gegenstandes des Hauptanspruches durch die Merkmale des jeweiligen Unteranspruches hin. Jedoch sind diese nicht als ein Verzicht auf die Erzielung eines selbständigen, gegenständlichen Schutzes für die Merkmale der rückbezogenen Unteransprüche zu verstehen.The references cited in the dependent claims indicate the further development of the subject matter of the main claim by the features of the respective subclaim. However, these are not to be understood as a waiver of obtaining independent, objective protection for the features of the dependent claims.
Merkmale, die bislang nur in der Beschreibung offenbart wurden, können im Laufe des Verfahrens als von erfindungswesentlicher Bedeutung, zum Beispiel zur Abgrenzung vom Stand der Technik beansprucht werden.Features that have hitherto been disclosed only in the description may be claimed in the course of the method as of essential importance to the invention, for example to distinguish from the prior art.
Claims (9)
- Procedure to determine the position of the core of an electromagnet using a technique comparing the magnet voltage produced by a current flowing through the electromagnet coil and a reference voltage and the possibility to determine the core position through this comparison whereas the reference voltage is derived from the magnet voltage and is filtered and eventually smoothened, characterized in that the crossing point of the curves of the reference voltage and the magnet voltage is used as a trigger or as a signal related to the core position whereas a time interval (B) is defined between two crossings (B1, B2) of the reference voltage and the magnet voltage with a moment (A), signifying that the core reached its end position, situated within this time interval (B).
- Procedure according to claim 1, characterized in that the reference voltage is derived from the magnet voltage by a filter like a low-pass filter.
- Procedure according to on or both preceding claims, characterized in that the reference voltage is derived from the magnet voltage by a voltage divider.
- Procedure according to any of the preceding claims, characterized in that the magnet voltage is compared to the reference voltage with no or light modification.
- Electrical circuit to determine the position of the core of an electromagnet whereas the magnet current flowing through the magnet coil also flows through a resistor and produces a magnet voltage which is compared to a reference voltage within a comparator which delivers at its output a measurable output signal if inside the comparator the corresponding comparative conditions between the magnet voltage and the reference voltage are fulfilled whereas the reference voltage is produced by a filter smoothening the magnet voltage curve, characterized in that the electrical circuit is conceived such that a signal (Uaus) can be measured at the output of the comparator when the curve of the reference voltage (UR) and the curve of the magnet voltage (UM) cross each other and when the moment (A), signaling the end of the positioning of the magnet core, is situated within a time interval (B) defined by the two crossings (B1, B2) of the reference voltage (UR) and the magnet voltage (UM) whereas the comparator output signal is present within this time interval (B).
- Electrical circuit according to claim 5, characterized in that the comparator (4) is built by an operational amplifier.
- Electrical circuit according to any of the preceding claims 5 and 6, characterized in that the maintain of the switching signal as an output signal of the comparator (4) is done by a holding component (7) such as a flip-flop combined with a reset (6).
- Electrical circuit according to any of the preceding claims 5 to 7, characterized in that a filter (3) like a low-pass filter and/or a voltage divider is foreseen.
- Electrical circuit according to any of the preceding claims 5 to 8, characterized in that the output signal (Uaus) is optically displayed and/or injected into a control system.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10150199 | 2001-10-12 | ||
DE10150199A DE10150199A1 (en) | 2001-10-12 | 2001-10-12 | Method and circuit for detecting the armature position of an electromagnet |
Publications (3)
Publication Number | Publication Date |
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EP1302952A2 EP1302952A2 (en) | 2003-04-16 |
EP1302952A3 EP1302952A3 (en) | 2004-11-10 |
EP1302952B1 true EP1302952B1 (en) | 2013-04-24 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP02022489.5A Expired - Lifetime EP1302952B1 (en) | 2001-10-12 | 2002-10-05 | Process and circuit for the detection of the position of the armature of an electromagnet |
Country Status (3)
Country | Link |
---|---|
US (1) | US6949923B2 (en) |
EP (1) | EP1302952B1 (en) |
DE (1) | DE10150199A1 (en) |
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2001
- 2001-10-12 DE DE10150199A patent/DE10150199A1/en not_active Withdrawn
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2002
- 2002-10-05 EP EP02022489.5A patent/EP1302952B1/en not_active Expired - Lifetime
- 2002-10-15 US US10/269,995 patent/US6949923B2/en not_active Expired - Fee Related
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Publication number | Priority date | Publication date | Assignee | Title |
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RU2802271C1 (en) * | 2023-01-17 | 2023-08-24 | Акционерное общество "Корпорация "Московский институт теплотехники" (АО "Корпорация "МИТ") | Method for determining electromagnet armature position and device for its implementation |
Also Published As
Publication number | Publication date |
---|---|
DE10150199A1 (en) | 2003-04-24 |
EP1302952A2 (en) | 2003-04-16 |
EP1302952A3 (en) | 2004-11-10 |
US6949923B2 (en) | 2005-09-27 |
US20030071613A1 (en) | 2003-04-17 |
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