EP1298405A2 - Heat exchanger, particularly gas cooler for CO2-air conditioner - Google Patents
Heat exchanger, particularly gas cooler for CO2-air conditioner Download PDFInfo
- Publication number
- EP1298405A2 EP1298405A2 EP02018822A EP02018822A EP1298405A2 EP 1298405 A2 EP1298405 A2 EP 1298405A2 EP 02018822 A EP02018822 A EP 02018822A EP 02018822 A EP02018822 A EP 02018822A EP 1298405 A2 EP1298405 A2 EP 1298405A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- fluid
- tube
- exchanger according
- manifold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/026—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
- F28F9/0265—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits by using guiding means or impingement means inside the header box
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/002—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
- F25B9/008—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant being carbon dioxide
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05391—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0202—Header boxes having their inner space divided by partitions
- F28F9/0204—Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
- F28F9/0209—Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions
- F28F9/0212—Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions the partitions being separate elements attached to header boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
- F28F9/262—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2309/00—Gas cycle refrigeration machines
- F25B2309/06—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide
- F25B2309/061—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide with cycle highest pressure above the supercritical pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0068—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
- F28D2021/0073—Gas coolers
Definitions
- the invention relates to a heat exchanger, in particular a Gas cooler for CO2 - air conditioning systems for motor vehicles according to the generic term of claim 1.
- a heat exchanger was by the DE-A 196 49 129 known to the applicant.
- Such constructions in particular for CO2 air conditioning systems are characterized by two Headers and an intermediate heat exchanger network characterized, which consists of flat tubes, in particular Multi-chamber pipes and interposed corrugated fins exists.
- the Flat tubes are twisted end and are of appropriate Pulled through or slits in the headers fluid-tight. Inside the headers and the multi-chamber flat tubes flows Refrigerant, and on the outside of the flat tubes, d. H. through the Corrugated ribs flow ambient air to dissipate the heat of the refrigerant.
- Such heat exchangers are either parallel or Motig flows through, in the latter case partitions in the headers to Deflection of the refrigerant are provided.
- the heat exchanger in addition to the two headers a distribution device, via which the entering refrigerant flow to two outer inlet chambers is distributed and from there meandering to the middle area of the Heat exchanger flows to finally come out of a middle chamber withdraw.
- the refrigerant preferably CO2
- z. B. is applicable for capacitors - is especially in the horizontal position of the refrigerant pipes, d. H.
- the vertical position of the headers ensures that the exiting Refrigerant flow is not in the range of warm recirculation flow device. Rather, the exiting refrigerant flow is in one Flow region of the cooling air, which is relatively undisturbed and thus a ensures effective cooling of the refrigerant flow.
- the distribution device is a tube formed, which is arranged parallel to one of the manifolds.
- Both tubes can be two-piece or be formed integrally as an extruded part. This gives a compact design for this heat exchanger without additional Connections, but only with a refrigerant inlet and a Refrigerant outlet for the entire heat exchanger.
- the thermal Insulation between the two tubes serves to prevent heat from entering refrigerant to the escaping refrigerant - almost on the Ways of internal heat exchange - is transmitted.
- the manifold in particular in one-piece extruded construction in a known manner with a longitudinal slot for receiving the twisted ends of the flat tubes be provided, d. H. approximately in the manner according to EP-A 0 992 757 of Applicant.
- FIG. 1 shows a gas cooler 1 for an air conditioning system for a motor vehicle operated with CO2 as a refrigerant.
- a gas cooler is preferably installed in the front region of the engine compartment, where the coolant cooler for the internal combustion engine is located. In this respect, in this area, in particular in stop-and-go operation, recirculation flows of warm air from the engine area can be expected.
- the gas cooler 1 is shown here only schematically and has on its left side a manifold 2 and on its right side a manifold 3, which is assigned a distributor 4. Between the headers 2 and 3, which are arranged vertically in the vehicle, are parallel, here shown only by arrows 5 flat tubes, between which corrugated fins, not shown, which are acted upon by the ambient air, are.
- the distributor 4 is tubular in cross-section and arranged parallel to the manifold 3; it has a refrigerant inlet 6 and two overflow openings 7 and 8, which open from the interior 9 of the distributor 4 into an upper chamber 10 and a lower chamber 11.
- the manifold 3 is divided into a total of four chambers, namely 10 and 11 and 12 and 13, through the partitions 14, 15 and 16.
- the opposite manifold 2 is divided by partitions 17 and 18 into two outer chambers 19 and 20 and a middle Subdivided chamber 21, which has a refrigerant outlet 22.
- the refrigerant passage through this gas cooler 1 is as follows:
- the refrigerant enters via the inlet 6 in the distributor 4, where it distributed in the interior 9 and in each case via the overflow 7 in the overhead chamber 10 and over the overflow 8 in the bottom lying chamber 11 passes.
- the refrigerant flow is thus in two equal Divided mass flows, each following the arrows 5, from right to flow through the gas cooler on the left and the chambers on the other side Reach 19 and 20.
- both refrigerant flows back into the deflected other direction to enter the chambers 12 and 13, where they are redirected again, after renewed flow through the Combine gas cooler 1 in the end chamber 21 and through the Refrigerant outlet 22 leave the gas cooler 1.
- Fig. 2 shows the manifold 3 and the distributor 4 of FIG. 1, here as a unit 30, which consists of a manifold 31 and a manifold 32.
- the manifold 31 is divided by partitions 34, 35, 36 into individual chambers, in particular an upper chamber 37 and a lower chamber 38. The latter are via flow channels 39 and 40 with the manifold 32 in flow communication.
- an air gap 41 (which may also be filled with an insulating material) 41 is arranged between the walls of the manifold 31 and the manifold 32.
- This air gap 41 can be subsequently milled into the extruded part, as also apparent from Fig. 2b.
- the flow flow of the refrigerant takes place in such a way that the refrigerant flow G enters the end face at an inlet opening 42 in the manifold 32 and is distributed there; Via the overflow channels 39 and 40, which preferably have the same cross-section, the refrigerant flow G is divided into two equal streams G1 and G2, which enter into the chambers 37 and 38. From there, the refrigerant flow takes place in the manner described for Fig. 1.
- Fig. 2a is a cross section through the extruded unit 30 along the line A - A shown in Fig. 2, with in the longitudinal slot 33 (Fig. 2) tight soldered, twisted flat tube ends 43.
- the longitudinal slot 33 Fig 2
- the overflow channel 39 can be drilled from the outside after the extrusion process.
- FIG. 2b shows a further cross-section, in accordance with the line B - B in Fig. 2: here, the air gap 41 is clearly visible, it can also be made by machining after the extrusion process.
- the manifold 32 and the manifold 31 are thermally conductive connected only in the region of the overflow 39 and 40, while they are completely isolated in the central region, which has a performance-enhancing effect on the cooling of the refrigerant, because thus the back-flowing refrigerant in the middle chambers 44 and 45 is not reheated by the warmer entering refrigerant in the manifold 32 again.
- FIG. 3 shows a further embodiment variant of the extruded unit with a collecting tube 50, which has a larger diameter than the associated distributor tube 51.
- One of the two transfer channels is designated 52.
- the collecting tube 50 like the exemplary embodiment described with reference to FIG. 2, is likewise provided with a longitudinal slot for receiving twisted flat tube ends 53.
- Fig. 4 shows a further embodiment of a manifold / manifold unit, wherein a manifold 60 and a manifold 61 are designed as a separately prepared tubes, which are connected via an intermediate piece 62 (the second is not shown here), preferably soldered.
- a manifold 60 an opening 63 and the manifold 61 an opening 64 and the intermediate piece 62 has an opening 65.
- the openings 63, 64 and 65 are aligned and thus form one of the two transfer channels.
- a slot 66 twisted flat tube ends 67 are used and soldered, wherein - as described above - are arranged on the outside of the flat tubes corrugated ribs 68.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
Description
Die Erfindung bezieht sich auf einen Wärmeübertrager, insbesondere einen Gaskühler für CO2 - Klimaanlagen für Kraftfahrzeuge nach dem Oberbegriff des Patentanspruches 1. Ein solcher Wärmeübertrager wurde durch die DE-A 196 49 129 der Anmelderin bekannt.The invention relates to a heat exchanger, in particular a Gas cooler for CO2 - air conditioning systems for motor vehicles according to the generic term of claim 1. Such a heat exchanger was by the DE-A 196 49 129 known to the applicant.
Derartige Bauweisen, insbesondere für CO2 - Klimaanlagen sind durch zwei Sammelrohre und ein dazwischen liegendes Wärmetauschernetz gekennzeichnet, welches aus Flachrohren, insbesondere Mehrkammerrohren und dazwischen angeordneten Wellrippen besteht. Die Flachrohre sind endseitig tordiert und werden von entsprechenden Durchzügen oder Schlitzen in den Sammelrohren fluiddicht aufgenommen. Im Inneren der Sammelrohre und der Mehrkammerflachrohre strömt ein Kältemittel, und auf der Außenseite der Flachrohre, d. h. durch die Wellrippen strömt Umgebungsluft zur Abfuhr der Wärme des Kältemittels. Derartige Wärmeübertrager werden entweder parallel oder mehrflutig durchströmt, wobei im letzteren Falle Trennwände in den Sammelrohren zur Umlenkung des Kältemittels vorgesehen sind. Mehrflutig durchströmte Wärmeübertrager, beispielsweise Kondensatoren für Klimaanlagen werden meistens von oben nach unten durchströmt, so daß sich die Unterkühlstrecke des Kondensators im unteren Bereich des Motorraumes des Kraftfahrzeuges befindet. Man hat daher bereits vorgeschlagen, die Strömungsrichtung von unten nach oben verlaufen zu lassen, so daß sich die Unterkühlstrecke im oberen Bereich des Kondensators befindet (DE-A 199 12 381 der Anmelderin). In Weiterbildung dieses Gedankens wurde auch bereits von der Anmelderin in der DE-A 199 57 945 vorgeschlagen, die Unterkühlstrecke des Kondensators in beliebigen Bereichen anzuordnen, d. h. auch in der Mitte des Kondensators. Diese Maßnahme dient dem Zweck, die Unterkühlstrecke von warmen Rezirkulationsströmungen, die vom Motorraum ausgehen, freizuhalten. Diese bekannten Lösungsvorschläge werden jedoch nicht allen Anforderungen an die Kältemittelführung in einem Wärmeübertrager, der im vorderen Bereich des Motorraumes eingebaut ist, gerecht.Such constructions, in particular for CO2 air conditioning systems are characterized by two Headers and an intermediate heat exchanger network characterized, which consists of flat tubes, in particular Multi-chamber pipes and interposed corrugated fins exists. The Flat tubes are twisted end and are of appropriate Pulled through or slits in the headers fluid-tight. Inside the headers and the multi-chamber flat tubes flows Refrigerant, and on the outside of the flat tubes, d. H. through the Corrugated ribs flow ambient air to dissipate the heat of the refrigerant. Such heat exchangers are either parallel or mehrflutig flows through, in the latter case partitions in the headers to Deflection of the refrigerant are provided. Flowed through several floods Heat exchangers, for example, condensers for air conditioning usually flows through from top to bottom, so that the Subcooling of the capacitor in the lower part of the engine compartment of the motor vehicle is located. It has therefore already been proposed that Flow direction to run from bottom to top, so that the subcooling section is located in the upper region of the condenser (DE-A 199 12 381 of the Applicant). In training of this thought was also already proposed by the applicant in DE-A 199 57 945, the To arrange subcooling of the capacitor in any areas, d. H. also in the middle of the capacitor. This measure serves the purpose of the subcooling section of warm recirculation flows coming from the Engine room go out, keep clear. These known solutions However, not all requirements for the refrigerant guide in one Heat exchanger, which is installed in the front area of the engine compartment, just.
Es ist daher Aufgabe der vorliegenden Erfindung, die Kältemittelführung an die Einbauverhältnisse des Wärmeübertragers im Kraftfahrzeug und die dort anzutreffenden Luftströmungsverhältnisse anzupassen.It is therefore an object of the present invention to provide the refrigerant guide the installation conditions of the heat exchanger in the motor vehicle and there to adapt to the prevailing air flow conditions.
Die Lösung dieser Aufgabe ergibt sich aus den Merkmalen des Patentanspruches 1. Demzufolge weist der Wärmeübertrager zusätzlich zu den beiden Sammelrohren eine Verteilereinrichtung auf, über welche der eintretende Kältemittelstrom auf jeweils zwei äußere Eintrittskammern verteilt wird und von dort mäanderförmig zum mittleren Bereich des Wärmeübertragers strömt, um schließlich aus einer mittleren Kammer auszutreten. Das Kältemittel, vorzugsweise CO2 strömt somit sowohl von unten nach oben als auch von oben nach unten, und beide Ströme treffen sich in der Mitte. Durch diese Kältemittelführung - die auch auf das Kältemittel R 134, z. B. für Kondensatoren anwendbar ist - wird insbesondere bei horizontaler Lage der kältemittelführenden Rohre, d. h. senkrechter Lage der Sammelrohre erreicht, daß der austretende Kältemittelstrom nicht in den Bereich der warmen Rezirkulationströmung gerät. Vielmehr liegt der austretende Kältemittelstrom in einem Strömungsbereich der Kühlluft, der relativ ungestört ist und somit eine wirksame Kühlung des Kältemittelstromes gewährleistet.The solution to this problem arises from the characteristics of Claim 1. Accordingly, the heat exchanger in addition to the two headers a distribution device, via which the entering refrigerant flow to two outer inlet chambers is distributed and from there meandering to the middle area of the Heat exchanger flows to finally come out of a middle chamber withdraw. The refrigerant, preferably CO2, thus flows both from bottom up as well as top to bottom, and meet both streams in the middle. Through this refrigerant guide - which also on the Refrigerant R 134, z. B. is applicable for capacitors - is especially in the horizontal position of the refrigerant pipes, d. H. vertical position of the headers ensures that the exiting Refrigerant flow is not in the range of warm recirculation flow device. Rather, the exiting refrigerant flow is in one Flow region of the cooling air, which is relatively undisturbed and thus a ensures effective cooling of the refrigerant flow.
In weiterer Ausgestaltung der Erfindung ist die Verteileinrichtung als Rohr ausgebildet, welches parallel zu einem der Sammelrohre angeordnet ist. In a further embodiment of the invention, the distribution device is a tube formed, which is arranged parallel to one of the manifolds.
Dabei können beide Rohre (Sammelrohr und Verteilerrohr) zweistückig oder auch als extrudiertes Teil einstückig ausgebildet sein. Dies ergibt eine kompakte Bauweise für diesen Wärmeübertrager ohne zusätzliche Anschlüsse, sondern nur mit einem Kältemitteleintritt und einem Kältemittelaustritt für den gesamten Wärmeübertrager.Both tubes (manifold and manifold) can be two-piece or be formed integrally as an extruded part. This gives a compact design for this heat exchanger without additional Connections, but only with a refrigerant inlet and a Refrigerant outlet for the entire heat exchanger.
Gemäß einer Weiterbildung der Erfindung ist zwischen dem Verteilerrohr und dem Sammelrohr ein Luftspalt vorgesehen, der der thermischen Isolation zwischen beiden Rohren dient, damit nicht Wärme vom eintretenden Kältemittel auf das austretende Kältemittel - quasi auf dem Wege des inneren Wärmeaustausches - übertragen wird.According to one embodiment of the invention is between the manifold and the collecting tube provided an air gap, the thermal Insulation between the two tubes serves to prevent heat from entering refrigerant to the escaping refrigerant - almost on the Ways of internal heat exchange - is transmitted.
In einer vorteilhaften Ausgestaltung der Erfindung kann das Sammelrohr, insbesondere bei einstückiger extrudierter Bauweise in bekannter Weise mit einem Längsschlitz zur Aufnahme der tordierten Enden der Flachrohre versehen sein, d. h. etwa in der Art nach der EP-A 0 992 757 der Anmelderin.In an advantageous embodiment of the invention, the manifold, in particular in one-piece extruded construction in a known manner with a longitudinal slot for receiving the twisted ends of the flat tubes be provided, d. H. approximately in the manner according to EP-A 0 992 757 of Applicant.
Ausführungsbeispiele der Erfindung sind in der Zeichnung dargestellt und werden im folgenden näher beschrieben:
- Fig. 1
- zeigt in schematischer Darstellung einen Gaskühler mit Verteileinrichtung und Kältemittelströmungsführung,
- Fig. 2
- zeigt das Sammelrohr mit integrierter Verteileinrichtung des Gaskühlers nach Fig. 1,
- Fig. 2a
- zeigt einen Schnitt längs der Linie A - A in
Figur 2, - Fig. 2b
- zeigt einen Schnitt längs der Linie B - B in
Figur 2, - Fig. 3
- zeigt eine Abwandlung der Ausführung gemäß Fig. 2 im Querschnitt und
- Fig. 4
- zeigt eine weitere Ausführungsform für Sammel- und Verteilerrohr.
- Fig. 1
- shows a schematic representation of a gas cooler with distributor and refrigerant flow guide,
- Fig. 2
- shows the manifold with integrated distributor of the gas cooler of FIG. 1,
- Fig. 2a
- shows a section along the line A - A in Figure 2,
- Fig. 2b
- shows a section along the line B - B in Figure 2,
- Fig. 3
- shows a modification of the embodiment of FIG. 2 in cross section and
- Fig. 4
- shows a further embodiment of manifold and manifold.
Fig. 1 zeigt einen Gaskühler 1 für eine mit CO2 als Kältemittel betriebene
Klimaanlage für ein Kraftfahrzeug. Ein solcher Gaskühler wird vorzugsweise
im vorderen Bereich des Motorraumes, wo sich auch der Kühlmittelkühler für
den Verbrennungsmotor befindet, eingebaut. Insofern ist in diesem Bereich,
insbesondere bei stop-and-go-Betrieb mit Rezirkulationsströmungen von
warmer Luft aus dem Motorbereich zu rechnen. Der Gaskühler 1 ist hier nur
schematisch dargestellt und weist an seiner linken Seite ein Sammelrohr 2
und an seiner rechten Seite ein Sammelrohr 3 auf, welchem eine
Verteileinrichtung 4 zugeordnet ist. Zwischen den Sammelrohren 2 und 3,
die im Fahrzeug senkrecht angeordnet sind, befinden sich parallel
verlaufende, hier nur durch Pfeile 5 dargestellte Flachrohre, zwischen denen
sich nicht dargestellte Wellrippen, die von der Umgebungsluft beaufschlagt
werden, befinden. Die Verteileinrichtung 4 ist rohrförmig im Querschnitt
ausgebildet und parallel zum Sammelrohr 3 angeordnet; sie weist einen
Kältemitteleinlaß 6 und zwei Überströmöffnungen 7 und 8 auf, welche vom
Inneren 9 der Verteileinrichtung 4 in eine obere Kammer 10 und eine untere
Kammer 11 münden. Das Sammelrohr 3 ist insgesamt in vier Kammern,
nämlich 10 und 11 sowie 12 und 13 unterteilt, und zwar durch die
Trennwände 14, 15 und 16. Das gegenüberliegende Sammelrohr 2 ist durch
Trennwände 17 und 18 in zwei äußere Kammern 19 und 20 sowie eine
mittlere Kammer 21 unterteilt, die einen Kältemittelauslaß 22 aufweist. FIG. 1 shows a gas cooler 1 for an air conditioning system for a motor vehicle operated with CO2 as a refrigerant. Such a gas cooler is preferably installed in the front region of the engine compartment, where the coolant cooler for the internal combustion engine is located. In this respect, in this area, in particular in stop-and-go operation, recirculation flows of warm air from the engine area can be expected. The gas cooler 1 is shown here only schematically and has on its left side a
Die Kältemittelführung durch diesen Gaskühler 1 verläuft folgendermaßen:
das Kältemittel tritt über den Einlaß 6 in die Verteileinrichtung 4 ein, wo es
sich im Inneren 9 verteilt und jeweils über die Überströmöffnung 7 in die
obenliegende Kammer 10 und über die Überströmöffnung 8 in die unten
liegende Kammer 11 gelangt. Der Kältemittelstrom wird somit in zwei gleiche
Massenströme geteilt, die jeweils, den Pfeilen 5 folgend, von rechts nach
links den Gaskühler durchströmen und auf der anderen Seite die Kammern
19 und 20 erreichen. Dort werden beide Kältemittelströme wieder in die
andere Richtung umgelenkt, um in die Kammern 12 und 13 einzutreten, wo
sie abermals umgelenkt werden, sich nach erneutem Durchströmen des
Gaskühlers 1 in der Endkammer 21 vereinigen und durch den
Kältemittelauslaß 22 den Gaskühler 1 verlassen. Es ergibt sich somit eine zu
einer gedachten Mittellinie m symmetrische, mehrflutige Kältemittelführung,
wobei der Kältemittelaustrittsstrom im mittleren Bereich des Gaskühlers 1
angeordnet ist. Mit dieser Kältemittelführung soll sichergestellt werden, daß
der Kältemittelaustrittsstrom zwecks besserer Kühlung nicht im unteren
Bereich des Gaskühlers angeordnet ist, wo mit einer warmen
Rezirkulationsströmung zu rechnen ist.The refrigerant passage through this gas cooler 1 is as follows:
The refrigerant enters via the inlet 6 in the
Fig. 2 zeigt das Sammelrohr 3 und die Verteileinrichtung 4 aus Fig. 1, hier
als Einheit 30, welche aus einem Sammelrohr 31 und einem Verteilerrohr 32
besteht. Das Sammelrohr 31, zusammen mit dem Verteilerrohr 32 als
extrudiertes Teil hergestellt, weist einen durchgehenden Längsschlitz 33 zur
Aufnahme der nicht dargestellten tordierten Enden von Flachrohren auf, wie
beispielsweise in der EP-A 0 992 757 der Anmelderin genauer beschrieben.
Ferner ist das Sammelrohr 31 durch Trennwände 34, 35, 36 in einzelne
Kammern, insbesondere eine obere Kammer 37 und eine untere Kammer 38
unterteilt. Letztere stehen über Überströmkanäle 39 und 40 mit dem
Verteilerrohr 32 in Strömungsverbindung. Zwischen den Wänden des
Sammelrohres 31 und des Verteilerrohres 32 ist ein Luftspalt (der auch mit
einem Isoliermaterial gefüllt sein kann) 41 angeordnet. Dieser Luftspalt 41
kann nachträglich in das extrudierte Teil eingefräst werden, wie auch aus
Fig. 2b hervorgeht. Der Strömungsfluß des Kältemittel erfolgt in der Weise,
daß der Kältemittelstrom G stirnseitig an einer Eintrittsöffnung 42 in das
Verteilerrohr 32 eintritt und dort verteilt wird; über die Überströmkanäle 39
und 40, die bevorzugt den gleichen Querschnitt aufweisen, wird der
Kältemittelstrom G in zwei gleiche Ströme G1 und G2 aufgeteilt, die in die
Kammern 37 und 38 eintreten. Von dort aus erfolgt der Kältemittelstrom in
der Weise, wie für Fig. 1 beschrieben. Fig. 2 shows the
In Fig. 2a ist ein Querschnitt durch die extrudierte Einheit 30 gemäß der Linie A - A in Fig. 2 dargestellt, und zwar mit in den Längsschlitz 33 (Fig. 2) dicht eingelöteten, tordierten Flachrohrenden 43. In Folge des Längsschlitzes 33 (Fig. 2) kann der Überströmkanal 39 (und auch 40) von außen nach dem Extrusionsvorgang gebohrt werden. In Fig. 2a is a cross section through the extruded unit 30 along the line A - A shown in Fig. 2, with in the longitudinal slot 33 (Fig. 2) tight soldered, twisted flat tube ends 43. As a result of the longitudinal slot 33 (Fig 2), the overflow channel 39 (and also 40) can be drilled from the outside after the extrusion process.
Fig. 2b zeigt einen weiteren Querschnitt, und zwar gemäß der Linie B - B in
Fig. 2: hier wird der Luftspalt 41 deutlich sichtbar, er kann ebenfalls nach
dem Extrusionsvorgang spangebend hergestellt werden. Somit sind das
Verteilerrohr 32 und das Sammelrohr 31 nur im Bereich der
Überströmkanäle 39 und 40 wärmeleitend verbunden, während sie im
mittleren Bereich vollständig isoliert sind, was sich leistungsfördernd auf die
Abkühlung des Kältemittels auswirkt, weil somit das rückströmende
Kältemittel in den mittleren Kammern 44 und 45 nicht durch das wärmere
eintretende Kältemittel im Verteilerrohr 32 wieder erwärmt wird. 2b shows a further cross-section, in accordance with the line B - B in Fig. 2: here, the
Fig. 3 zeigt eine weitere Ausführungsvariante der extrudierten Einheit mit
einem Sammelrohr 50, welches einen größeren Durchmesser als das
zugeordnete Verteilerrohr 51 aufweist. Einer der beiden Überströmkanäle ist
mit 52 bezeichnet. Das Sammelrohr 50 ist wie das unter Fig. 2 beschriebene
Ausführungsbeispiel ebenfalls mit einem Längsschlitz zur Aufnahme von
tordierten Flachrohrenden 53 versehen. FIG. 3 shows a further embodiment variant of the extruded unit with a collecting
Fig. 4 zeigt ein weiteres Ausführungsbeispiel einer Sammelrohr/Verteilerrohr-Einheit,
wobei ein Sammelrohr 60 und ein Verteilerrohr 61
als getrennt hergestellte Rohre ausgeführt sind, die über ein Zwischenstück
62 (das zweite ist hier nicht dargestellt) miteinander verbunden,
vorzugsweise verlötet werden. Zur Ausbildung der oben beschriebenen
Überströmkanäle weisen sowohl das Sammelrohr 60 eine Öffnung 63 als
auch das Verteilerrohr 61 eine Öffnung 64 und das Zwischenstück 62 eine
Öffnung 65 auf. Nach dem Zusammenbau der drei Teile 60, 61 und 62
fluchten die Öffnungen 63, 64 und 65 und bilden somit einen der beiden
Überströmkanäle aus. In einen Schlitz 66 werden tordierte Flachrohrenden
67 eingesetzt und verlötet, wobei - wie oben beschrieben - auf der
Außenseite der Flachrohre Wellrippen 68 angeordnet sind. Fig. 4 shows a further embodiment of a manifold / manifold unit, wherein a manifold 60 and a manifold 61 are designed as a separately prepared tubes, which are connected via an intermediate piece 62 (the second is not shown here), preferably soldered. To form the overflow channels described above, both the manifold 60 an
- 11
- Gaskühlergas cooler
- 22
- Sammelrohr, linksCollector pipe, left
- 33
- Sammelrohr, rechtsCollecting tube, right
- 44
- Verteileinrichtungdistributor
- 55
- Pfeile (nicht dargestellte Flachrohre)Arrows (flat tubes, not shown)
- 66
- KältemitteleinlaßRefrigerant inlet
- 77
- Überströmöffnungoverflow
- 88th
- Überströmöffnungoverflow
- 99
- Inneres der VerteileinrichtungInterior of the distributor
- 1010
- obere Kammerupper chamber
- 1111
- untere Kammerlower chamber
- 1212
- Kammerchamber
- 1313
- Kammerchamber
- 1414
- Trennwandpartition wall
- 1515
- Trennwandpartition wall
- 1616
- Trennwandpartition wall
- 1717
- Trennwandpartition wall
- 1818
- Trennwandpartition wall
- 1919
- äußere Kammerouter chamber
- 2020
- äußere Kammerouter chamber
- 2121
- mittlere Kammer (Endkammer)middle chamber (end chamber)
- 2222
- Kältemittelauslaßrefrigerant outlet
- 3030
- Einheitunit
- 3131
- Sammelrohrmanifold
- 3232
- Verteilerrohrmanifold
- 3333
- Längsschlitzlongitudinal slot
- 3434
- Trennwandpartition wall
- 3535
- Trennwandpartition wall
- 3636
- Trennwand partition wall
- 3737
- obere Kammerupper chamber
- 3838
- untere Kammerlower chamber
- 3939
- Überströmkanaloverflow
- 4040
- ÜberstromkanalOverflow channel
- 4141
- Luftspaltair gap
- 4242
- Eintrittsöffnunginlet opening
- 4343
- tordiertes Flachrohrendetwisted flat tube end
- 4444
- mittlere Kammermiddle chamber
- 4545
- mittlere Kammermiddle chamber
- 5050
- Sammelrohrmanifold
- 5151
- Verteilerrohrmanifold
- 5252
- Überströmkanaloverflow
- 5353
- tordiertes Flachrohrendetwisted flat tube end
- 6060
- Sammelrohrmanifold
- 6161
- Verteilerrohrmanifold
- 6262
- Zwischenstückconnecting piece
- 6363
- Öffnungopening
- 6464
- Öffnungopening
- 6565
- Öffnungopening
- 6666
- Längsschlitzlongitudinal slot
- 6767
- tordiertes Flachrohrendetwisted flat tube end
- 6868
- Wellrippencorrugated fins
Claims (7)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10147521 | 2001-09-26 | ||
DE10147521A DE10147521A1 (en) | 2001-09-26 | 2001-09-26 | Heat exchangers, in particular gas coolers CO2 - air conditioners |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1298405A2 true EP1298405A2 (en) | 2003-04-02 |
EP1298405A3 EP1298405A3 (en) | 2003-06-04 |
EP1298405B1 EP1298405B1 (en) | 2006-01-25 |
Family
ID=7700393
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02018822A Expired - Lifetime EP1298405B1 (en) | 2001-09-26 | 2002-08-23 | Heat exchanger, particularly gas cooler for CO2-air conditioner |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1298405B1 (en) |
AT (1) | ATE316646T1 (en) |
DE (2) | DE10147521A1 (en) |
ES (1) | ES2257495T3 (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005015110A1 (en) * | 2003-08-07 | 2005-02-17 | Norsk Hydro Asa | Heat exchanger comprising two manifolds |
WO2005022066A1 (en) * | 2003-08-26 | 2005-03-10 | Daimlerchrysler Ag | Heat exchanger comprising an integrated supply and discharge |
EP1762803A1 (en) * | 2005-09-13 | 2007-03-14 | Valeo Systemes Thermiques | Integrated assembly for air conditioning circuit with a supercritical refrigerant. |
CN101900460A (en) * | 2010-07-02 | 2010-12-01 | 海信科龙电器股份有限公司 | Parallel flow evaporator and heat pump air conditioner |
CN102252559A (en) * | 2011-05-20 | 2011-11-23 | 广东美的制冷设备有限公司 | Microchannel heat exchanger and manufacturing method thereof |
JP2015055405A (en) * | 2013-09-11 | 2015-03-23 | ダイキン工業株式会社 | Heat exchanger and air conditioner |
CN104677170A (en) * | 2011-01-21 | 2015-06-03 | 大金工业株式会社 | Heat exchanger and air conditioner |
CN106767012A (en) * | 2016-12-22 | 2017-05-31 | 青岛海尔空调电子有限公司 | A kind of micro-channel heat exchanger and the air-conditioner using the micro-channel heat exchanger |
US11841193B2 (en) | 2015-11-30 | 2023-12-12 | Carrier Corporation | Heat exchanger for residential HVAC applications |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007007233A1 (en) | 2007-02-14 | 2008-09-25 | Behr Gmbh & Co. Kg | Motor vehicle i.e. car, has heat exchanger e.g. gas cooler, installed such that air inlet speed profile of air flow, which is passed through or against heat exchanger, is inhomogeneously formed |
US20220074669A1 (en) * | 2020-09-10 | 2022-03-10 | Rheem Manufacturing Company | Multi-pass header assembly for a heat exchanger |
DE102021129187A1 (en) | 2021-11-10 | 2023-05-11 | Audi Aktiengesellschaft | Refrigerant cooler for a refrigerant circuit of a motor vehicle and motor vehicle |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19649129A1 (en) | 1996-11-27 | 1998-05-28 | Behr Gmbh & Co | Flat tube heat exchanger with shaped flat tube end section |
EP0992757A2 (en) | 1998-10-08 | 2000-04-12 | Behr GmbH & Co. | Header tube for heat exchanger |
DE19912381A1 (en) | 1999-03-19 | 2000-09-21 | Behr Gmbh & Co | Condenser, esp. for vehicle air conditioning system, has meandering coolant flow path rising up to open into collector with stand pipe opening into chamber separated from collector interior |
DE19957945A1 (en) | 1999-12-02 | 2001-06-07 | Behr Gmbh & Co | Condenser for refrigerant circuit in vehicle air-conditioning unit, has collection pipes at ends of horizontal pipes divided to form multiflow, with hot gas, condensation and lower cooling areas |
Family Cites Families (9)
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GB844660A (en) * | 1958-04-03 | 1960-08-17 | Ferguson Superheaters Ltd | Improvements in and relating to heat exchangers |
JP3030036B2 (en) * | 1989-08-23 | 2000-04-10 | 昭和アルミニウム株式会社 | Double heat exchanger |
JP3044395B2 (en) * | 1990-12-28 | 2000-05-22 | 株式会社ゼクセル | Receiver dryer integrated condenser |
DE4313567C1 (en) * | 1993-04-26 | 1994-09-01 | Daimler Benz Ag | Heat exchanger for the independent heating of the driver's and passenger's sides of a passenger compartment in motor (passenger) cars |
DE19653256A1 (en) * | 1996-12-20 | 1998-06-25 | Asea Brown Boveri | Binary / polynary condensation capacitor |
FR2780152B1 (en) * | 1998-06-23 | 2001-03-30 | Valeo Climatisation | HEAT EXCHANGER FOR MOTOR VEHICLE, AND MANUFACTURING METHOD THEREOF |
DE19833845A1 (en) * | 1998-07-28 | 2000-02-03 | Behr Gmbh & Co | Heat exchanger tube block and multi-chamber flat tube that can be used for this |
DE19911334A1 (en) * | 1999-03-15 | 2000-09-21 | Behr Gmbh & Co | Collecting tube for a heat exchanger and manufacturing process therefor |
DE19918617C2 (en) * | 1999-04-23 | 2002-01-17 | Valeo Klimatechnik Gmbh | Gas cooler for a supercritical CO¶2¶ high pressure refrigerant circuit of an automotive air conditioning system |
-
2001
- 2001-09-26 DE DE10147521A patent/DE10147521A1/en not_active Withdrawn
-
2002
- 2002-08-23 ES ES02018822T patent/ES2257495T3/en not_active Expired - Lifetime
- 2002-08-23 AT AT02018822T patent/ATE316646T1/en not_active IP Right Cessation
- 2002-08-23 DE DE50205688T patent/DE50205688D1/en not_active Expired - Lifetime
- 2002-08-23 EP EP02018822A patent/EP1298405B1/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19649129A1 (en) | 1996-11-27 | 1998-05-28 | Behr Gmbh & Co | Flat tube heat exchanger with shaped flat tube end section |
EP0992757A2 (en) | 1998-10-08 | 2000-04-12 | Behr GmbH & Co. | Header tube for heat exchanger |
DE19912381A1 (en) | 1999-03-19 | 2000-09-21 | Behr Gmbh & Co | Condenser, esp. for vehicle air conditioning system, has meandering coolant flow path rising up to open into collector with stand pipe opening into chamber separated from collector interior |
DE19957945A1 (en) | 1999-12-02 | 2001-06-07 | Behr Gmbh & Co | Condenser for refrigerant circuit in vehicle air-conditioning unit, has collection pipes at ends of horizontal pipes divided to form multiflow, with hot gas, condensation and lower cooling areas |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005015110A1 (en) * | 2003-08-07 | 2005-02-17 | Norsk Hydro Asa | Heat exchanger comprising two manifolds |
WO2005022066A1 (en) * | 2003-08-26 | 2005-03-10 | Daimlerchrysler Ag | Heat exchanger comprising an integrated supply and discharge |
EP1762803A1 (en) * | 2005-09-13 | 2007-03-14 | Valeo Systemes Thermiques | Integrated assembly for air conditioning circuit with a supercritical refrigerant. |
FR2890726A1 (en) * | 2005-09-13 | 2007-03-16 | Valeo Systemes Thermiques | INTEGRATED ASSEMBLY FOR AIR CONDITIONING CIRCUIT OPERATING WITH SUPERCRITICAL REFRIGERANT FLUID |
CN101900460A (en) * | 2010-07-02 | 2010-12-01 | 海信科龙电器股份有限公司 | Parallel flow evaporator and heat pump air conditioner |
CN104677170A (en) * | 2011-01-21 | 2015-06-03 | 大金工业株式会社 | Heat exchanger and air conditioner |
CN102252559A (en) * | 2011-05-20 | 2011-11-23 | 广东美的制冷设备有限公司 | Microchannel heat exchanger and manufacturing method thereof |
JP2015055405A (en) * | 2013-09-11 | 2015-03-23 | ダイキン工業株式会社 | Heat exchanger and air conditioner |
US11841193B2 (en) | 2015-11-30 | 2023-12-12 | Carrier Corporation | Heat exchanger for residential HVAC applications |
CN106767012A (en) * | 2016-12-22 | 2017-05-31 | 青岛海尔空调电子有限公司 | A kind of micro-channel heat exchanger and the air-conditioner using the micro-channel heat exchanger |
Also Published As
Publication number | Publication date |
---|---|
DE50205688D1 (en) | 2006-04-13 |
ATE316646T1 (en) | 2006-02-15 |
EP1298405B1 (en) | 2006-01-25 |
ES2257495T3 (en) | 2006-08-01 |
DE10147521A1 (en) | 2003-04-10 |
EP1298405A3 (en) | 2003-06-04 |
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