EP0789213B1 - Heat exchanger for automotive vehicle - Google Patents

Heat exchanger for automotive vehicle Download PDF

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Publication number
EP0789213B1
EP0789213B1 EP96114861A EP96114861A EP0789213B1 EP 0789213 B1 EP0789213 B1 EP 0789213B1 EP 96114861 A EP96114861 A EP 96114861A EP 96114861 A EP96114861 A EP 96114861A EP 0789213 B1 EP0789213 B1 EP 0789213B1
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EP
European Patent Office
Prior art keywords
heat exchanger
heat
circuit
collection pipes
collection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP96114861A
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German (de)
French (fr)
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EP0789213A2 (en
EP0789213A3 (en
Inventor
Friedrich Krehl
Rainer Ruoff
Kurt Scharpf
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Mahle Behr GmbH and Co KG
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Behr GmbH and Co KG
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Publication of EP0789213A2 publication Critical patent/EP0789213A2/en
Publication of EP0789213A3 publication Critical patent/EP0789213A3/en
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Publication of EP0789213B1 publication Critical patent/EP0789213B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0202Header boxes having their inner space divided by partitions
    • F28F9/0204Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
    • F28F9/0209Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions
    • F28F9/0212Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions the partitions being separate elements attached to header boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/0408Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
    • F28D1/0426Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
    • F28D1/0443Combination of units extending one beside or one above the other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0084Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0091Radiators
    • F28D2021/0096Radiators for space heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F2009/0285Other particular headers or end plates
    • F28F2009/0287Other particular headers or end plates having passages for different heat exchange media

Definitions

  • the invention relates to a heat exchanger for a motor vehicle, with a unit of two collecting tubes and a rib / tube block integrated between them for a first circuit for guiding a heat transfer medium, the tubes of the fins / tube block opening into the header tubes, and with heat transfer means for at least one further circuit for guiding one another heat transfer medium, the unit consisting of manifolds and Ribs / tube block a subdivision into at least two mutually independent Heat transfer areas is made, with at least one heat transfer area the heat transfer means for the at least one other Circuit are integrated, and being in both manifolds at the same height each at least one partition arrangement for dividing each manifold is provided in the mutually independent heat transfer areas, wherein at least one partition arrangement is formed by two end walls, that leave a space between them and the space between them End walls limited space with a control hole leading to the outside is provided.
  • Such a heat exchanger is in the form of a partial block cooler from the US patent 2,037,845.
  • Various fins / tube block units open in the partial block cooler in several collection boxes, which in turn with one on each side common water box are connected.
  • In the respective water box are two mutually spaced partitions are provided, a closed between them Form space.
  • the closed space is through two permanent openings open to one side.
  • Another heat exchanger is known from JP 4-369396 A.
  • the known Heat exchanger has three heat transfer areas, the different oil coolers form. All three heat transfer areas are in one Integrated ribs / tube block, which opens into a collecting tube on each side. Each manifold is divided into different parts by means of appropriate partition walls Divided heat transfer areas.
  • JP 4-268198 A is a heat exchanger with a single heat transfer area known in the inspection holes in a web section of a Collector tube are formed, which are open inwards to the fins / tube block.
  • a front area of a motor vehicle is known, which with a heat exchanger in the form of a heat exchanger is provided.
  • a strut is provided, which is tubular and at its ends with Line connections for integration into a coolant circuit is provided.
  • the strut therefore represents a heat exchanger tube. This makes it possible to close proximity to the first coolant circuit of the heat exchanger to arrange another coolant circuit.
  • the strut serves in particular as an oil cooler for a servo oil circuit in a power steering system.
  • the object of the invention is to provide a heat exchanger of the type mentioned create that with good use of the available space in simple Way a leak detection enables.
  • the solution according to the invention makes it possible to leak the circuits in the area of the end walls.
  • the control hole thus serves as a leak hole.
  • the solution according to the invention is also simple modified the already existing elements of a heat exchanger known per se, by at least two circuits of different heat transfer media to be able to integrate. Additional components are in the solution according to the invention not required, which means both the construction effort and the assembly time for installing or removing the heat exchanger is significantly reduced. It will be a requires little space, fewer items are provided and the invention Solution has a relatively low weight, which makes it overall there is a reduced cost.
  • By providing two end walls prevents leakage in the area of the end walls a mixture of the heat transfer media takes place. Through the two to each other spaced end walls is thus a safe separation of the heat transfer media achieved.
  • an inlet and a return of the first circuit arranged on one of the manifolds In an embodiment of the invention are an inlet and a return of the first circuit arranged on one of the manifolds. In a further embodiment of the invention an inlet and a return of the further circuit arranged on one of the manifolds.
  • a bypass hole is in the bulkhead intended. This causes a pressure drop in the associated heat transfer circuit prevented.
  • a heat exchanger (1) according to FIGS. 1 to 3 represents a combination of one Condenser and an oil cooler, which is intended for installation in a motor vehicle is.
  • the heat exchanger has two side manifolds (2, 3) between which a ribs / tube block (4) extends in a manner known per se.
  • the Ribs / tube block (4) has a plurality of parallel and spaced apart Flat tubes (5), between which in a not shown, but known Way corrugated fins are arranged.
  • the heat exchanger (1) is divided into two different cooling areas (19, 20), of which the upper cooling area (19) in FIG. 1 is part of a cooling circuit for cooling an engine of the motor vehicle.
  • a first pipe (6) which is in an upper End area connects to the manifold (2) serves as the inlet of this cooling circuit to the heat exchanger (1), a lower tube (7) which in the area of a lower end of the cooling area (19) for the first cooling circuit to the manifold (2) is connected, forms a return for this cooling circuit.
  • a coolant for the upper cooling circuit from the manifold (2) through the fins / tube block (4) to the manifold (3) and back is at least in the manifold (2) at half its length intended for the upper cooling circuit
  • a lower cooling area (20) of the heat exchanger (1) is completely separated from the upper cooling area (19) in terms of flow.
  • the lower cooling circuit has oil as the cooling liquid, so that the lower cooling region (20) represents an oil cooler.
  • this lower cooling area in the heat exchanger system (1) is used to cool servo oil for power steering of the motor vehicle.
  • this lower cooling area (20) can also be used for other types of heat exchangers.
  • Both collecting tubes (2, 3) are provided at the same height, ie at the same length of the respective collecting tube (2, 3), each with a partition arrangement (10) which consists of two end walls (14, 16) arranged parallel and at a distance from one another ,
  • the two upper end walls (14) close off the two upper flow chambers of the header pipes (2 and 3) for the first cooling circuit towards the lower cooling area (20).
  • the two lower end walls (16) of the partition arrangement (10) close off a lower flow chamber in each manifold (2, 3), both flow chambers in the manifolds (2, 3) forming part of the lower cooling area (20) for a further cooling circuit with a coolant different from the coolant for the upper cooling circuit.
  • two further pipe connections (8, 9) are connected to the lower flow chamber of the collecting pipe (2), the pipe (8) forming an inlet and the pipe (9) forming a return for the cooling circuit of the lower cooling area (20).
  • An intermediate space (15) remains between the two end walls (14, 16) of each partition arrangement (10) and serves as a leakage space. If one of the two end walls (14, 16) is leaking, the leaking coolant enters this space (15) so that it cannot mix with the coolant of the other cooling circuit. In the event that both end walls (14, 16) are leaking, no cooling liquid can enter the cooling circuit of the other cooling area (19, 20), since the cooling liquids (2) will only mix with one another in the intermediate space (15).
  • the intermediate space (15) in the collecting pipe (2) is provided with a control bore (17) leading to the outside. As soon as one of the two end walls (14, 16) leaks, the corresponding coolant flows out through the intermediate space (15) and the control hole (17). Depending on the nature of the coolant, you can immediately see which of the two cooling circuits is leaking.
  • a partition (11) is provided at the level of the two partition sections (10) instead of a flat tube (5), the external dimensions of which are those of one Correspond to the flat tube (5).
  • the separating web (11) has a full cross section.
  • the lower cooling area is next to the corresponding lower flow chamber sections assigned a total of four flat tubes (5) in the header tubes (2 and 3), wherein two upper flat tubes (5) the inlet and two lower flat tubes (5) are assigned to the return.
  • a bulkhead (12) divides the lower flow chamber the manifold (2) in two sections, the circuit of the coolant caused by the flat tubes (5).
  • One provided in the bulkhead (12) Bypass hole (13) prevents a pressure drop in the lower cooling circuit.
  • the lower ends of the lower flow chambers of the two manifolds (2 and 3) are closed by a respective end wall (18).
  • the heat exchanger (1) according to FIGS. 1 to 3 thus has two completely independent cooling circuits, with essentially the Components of a heat exchanger known per se can be used.
  • the Modification of a known heat exchanger to the invention Heat exchangers with two independent cooling circuits are made by few and simple measures by simply adding additional ones to the manifolds (2 and 3) End walls (14, 16) are pulled in and one of the flat tubes (5) at the level of the end walls (14, 16) through a partition (11) with a full cross-section is replaced. The additional pipe connections are also connected without much effort.
  • the heat exchanger according to the present invention is not just a combination from condenser and oil cooler, but also as a radiator in an analogous manner used.

Description

Die Erfindung betrifft einen Wärmeübertrager für ein Kraftfahrzeug, mit einer Einheit aus zwei Sammelrohren und einem zwischen diesen eingebundenen Rippen/Rohrblock für einen ersten Kreislauf zur Führung eines Wärmeübertragermediums, wobei die Rohre des Rippen/Rohrblockes in die Sammelrohre münden, sowie mit Wärmeübertragermitteln für wenigstens einen weiteren Kreislauf zur Führung eines weiteren Wärmeübertragermediums, wobei in der Einheit aus Sammelrohren und Rippen/Rohrblock eine Unterteilung in wenigstens zwei voneinander unabhängige Wärmeübertragungsbereiche vorgenommen ist, wobei in wenigstens einem Wärmeübertragungsbereich die Wärmeübertragermittel für den wenigstens einen weiteren Kreislauf integriert sind, und wobei in beiden Sammelrohren auf gleicher Höhe jeweils wenigstens eine Trennwandanordnung für eine Aufteilung jedes Sammelrohres in die voneinander unabhängigen Wärmeübertragungsbereiche vorgesehen ist, wobei wenigstens eine Trennwandanordnung durch zwei Abschlusswände gebildet ist, die zwischen sich einen Zwischenraum belassen und wobei der durch die beiden Abschlusswände begrenzte Zwischenraum mit einer nach außen führenden Kontrollbohrung versehen ist.The invention relates to a heat exchanger for a motor vehicle, with a unit of two collecting tubes and a rib / tube block integrated between them for a first circuit for guiding a heat transfer medium, the tubes of the fins / tube block opening into the header tubes, and with heat transfer means for at least one further circuit for guiding one another heat transfer medium, the unit consisting of manifolds and Ribs / tube block a subdivision into at least two mutually independent Heat transfer areas is made, with at least one heat transfer area the heat transfer means for the at least one other Circuit are integrated, and being in both manifolds at the same height each at least one partition arrangement for dividing each manifold is provided in the mutually independent heat transfer areas, wherein at least one partition arrangement is formed by two end walls, that leave a space between them and the space between them End walls limited space with a control hole leading to the outside is provided.

Ein solcher Wärmeübertrager ist in Form eines Teilblockkühlers aus dem US-Patent 2 037 845 bekannt. Bei dem Teilblockkühler münden verschiedene Rippen/Rohrblockeinheiten in mehrere Sammelkästen, die wiederum auf jeder Seite mit einem gemeinsamen Wasserkasten verbunden sind. In dem jeweiligen Wasserkasten sind zwei zueinander beabstandete Trennwände vorgesehen, die zwischen sich eine geschlossenen Raum bilden. Der geschlossene Raum ist durch zwei permanente Öffnungen zu einer Seite hin offen.Such a heat exchanger is in the form of a partial block cooler from the US patent 2,037,845. Various fins / tube block units open in the partial block cooler in several collection boxes, which in turn with one on each side common water box are connected. In the respective water box are two mutually spaced partitions are provided, a closed between them Form space. The closed space is through two permanent openings open to one side.

Ein weiterer Wärmeübertrager ist aus der JP 4-369396 A bekannt. Der bekannte Wärmeübertrager weist drei Wärmeübertragungsbereiche auf, die verschiedene Ölkühler bilden. Alle drei Wärmeübertragungsbereiche sind in einem gemeinsamen Rippen/Rohrblock integriert, der auf jeder Seite in jeweils ein Sammelrohr mündet. Jedes Sammelrohr ist durch entsprechende Trennwände in die unterschiedlichen Wärmeübertragungsbereiche unterteilt.Another heat exchanger is known from JP 4-369396 A. The known Heat exchanger has three heat transfer areas, the different oil coolers form. All three heat transfer areas are in one Integrated ribs / tube block, which opens into a collecting tube on each side. Each manifold is divided into different parts by means of appropriate partition walls Divided heat transfer areas.

Aus der JP 4-268198 A ist ein Wärmeübertrager mit einem einzelnen Wärmeübertragungsbereich bekannt, bei dem Inspektionsbohrungen in einem Stegabschnitt eines Sammelrohres gebildet sind, die nach innen zum Rippen/Rohrblock hin offen sind.From JP 4-268198 A is a heat exchanger with a single heat transfer area known in the inspection holes in a web section of a Collector tube are formed, which are open inwards to the fins / tube block.

In dem US-Patent 4 947 931 ist ein Wärmeübertrager beschrieben, bei dem Wärmeübertragungskanäle in einem Kunststoffblock integriert sind. In dem Kunststoffblock sind mehrere Wärmeübertragungseinheiten integriert. Zur Isolierung des Kältemittels vom anderen Wärmeübertragermedium weist der Kunststoffblock zwei zueinander parallele Trennwände auf, die sich vom oberen Kasten bis zum unteren Kasten des Kunststoffblockes erstrecken.In U.S. Patent 4,947,931 a heat exchanger is described in which heat transfer channels are integrated in a plastic block. In the plastic block several heat transfer units are integrated. To isolate the refrigerant from the other heat transfer medium, the plastic block has two to each other parallel partitions that extend from the upper box to the lower box of the Extend plastic block.

Aus der DE 41 00 483 C2 ist ein Frontbereich eines Kraftfahrzeugs bekannt, der mit einem Wärmeübertrager in Form eines Wärmeübertragers versehen ist. Zur Versteifung des Frontbereichs der Fahrzeugkarosserie auf Höhe des Wärmeübertragers ist eine Verstrebung vorgesehen, die rohrförmig ausgebildet ist und an ihren Enden mit Leitungsanschlüssen zur Einbindung in einen Kühlflüssigkeitskreislauf versehen ist. Die Verstrebung stellt daher ein Wärmeübertragerrohr dar. Dadurch ist es möglich, in unmittelbarer Nähe zu dem ersten Kühlflüssigkeitskreislauf des Wärmeübertragers einen weiteren Kühlflüssigkeitskreislauf anzuordnen. Die Verstrebung dient insbesondere als Ölkühler für einen Servoölkreislauf einer Servolenkung.From DE 41 00 483 C2 a front area of a motor vehicle is known, which with a heat exchanger in the form of a heat exchanger is provided. For stiffening the front area of the vehicle body is at the level of the heat exchanger a strut is provided, which is tubular and at its ends with Line connections for integration into a coolant circuit is provided. The strut therefore represents a heat exchanger tube. This makes it possible to close proximity to the first coolant circuit of the heat exchanger to arrange another coolant circuit. The strut serves in particular as an oil cooler for a servo oil circuit in a power steering system.

Aufgabe der Erfindung ist es, einen Wärmeübertrager der eingangs genannten Art zu schaffen, der bei guter Ausnutzung des zur Verfügung stehenden Bauraumes in einfacher Weise eine Leckageerkennung ermöglicht.The object of the invention is to provide a heat exchanger of the type mentioned create that with good use of the available space in simple Way a leak detection enables.

Diese Aufgabe wird dadurch gelöst, dass der Rippen/Rohrblock auf Höhe der Zwischenräume in beiden Sammelrohren eine sich zwischen den beiden Sammelrohren erstreckenden Trennsteganordnung aufweist.This problem is solved in that the fins / tube block at the level of the gaps in both headers there is one between the two headers extending separator arrangement.

Durch die erfindungsgemäße Lösung ist es möglich, Leckagen der Kreisläufe im Bereich der Abschlusswände zu erkennen. Die Kontrollbohrung dient somit als Leckagebohrung. Durch die erfindungsgemäße Lösung werden zudem in einfacher Weise die bereits vorhandenen Elemente eines an sich bekannten Wärmeübertragers modifiziert, um wenigstens zwei Kreisläufe unterschiedlicher Wärmeübertragermedien integrieren zu können. Zusätzliche Bauteile werden bei der erfindungsgemäßen Lösung nicht benötigt, wodurch sowohl der bauliche Aufwand als auch die Montagezeit für den Ein- oder Ausbau des Wärmeübertragers erheblich reduziert ist. Es wird ein geringer Platzbedarf benötigt, es sind weniger Einzelteile vorgesehen und die erfindungsgemäße Lösung weist ein relativ niedriges Gewicht auf, wodurch sich insgesamt ein verringerter Kostenaufwand ergibt. Durch das Vorsehen von zwei Abschlusswänden wird verhindert, dass bei einer Leckage im Bereich der Abschlusswände eine Mischung der Wärmeübertragermedien erfolgt. Durch die beiden zueinander beabstandeten Abschlusswände wird somit eine sichere Trennung der Wärmeübertragermedien erzielt.The solution according to the invention makes it possible to leak the circuits in the area of the end walls. The control hole thus serves as a leak hole. The solution according to the invention is also simple modified the already existing elements of a heat exchanger known per se, by at least two circuits of different heat transfer media to be able to integrate. Additional components are in the solution according to the invention not required, which means both the construction effort and the assembly time for installing or removing the heat exchanger is significantly reduced. It will be a requires little space, fewer items are provided and the invention Solution has a relatively low weight, which makes it overall there is a reduced cost. By providing two end walls prevents leakage in the area of the end walls a mixture of the heat transfer media takes place. Through the two to each other spaced end walls is thus a safe separation of the heat transfer media achieved.

In Ausgestaltung der Erfindung sind ein Zulauf und ein Rücklauf des ersten Kreislaufes an einem der Sammelrohre angeordnet. In weiterer Ausgestaltung der Erfindung sind ein Zulauf und ein Rücklauf des weiteren Kreislaufes an einem der Sammelrohre angeordnet. Vorteilhaft sind hierdurch die Zu- und Abläufe beider Kreisläufe an einem gemeinsamen Sammelrohr angeordnet.In an embodiment of the invention are an inlet and a return of the first circuit arranged on one of the manifolds. In a further embodiment of the invention an inlet and a return of the further circuit arranged on one of the manifolds. As a result, the inflows and outflows of both circuits on a common are advantageous Collector pipe arranged.

In weiterer Ausgestaltung der Erfindung ist wenigstens in einem Sammelrohr eine das Sammelrohr in zwei Kammerabschnitte unterteilende Schottwand angeordnet. Hierdurch wird der Kreislauf der Wärmeübertragungsflüssigkeit durch die Rohre des Rippen/Rohrblockes bewirkt.In a further embodiment of the invention, there is at least one collecting tube arranged the bulkhead in two chamber sections partition wall. As a result, the circuit of the heat transfer fluid through the pipes of the Ribs / pipe block causes.

In weiterer Ausgestaltung der Erfindung ist in der Schottwand eine Bypassbohrung vorgesehen. Hierdurch wird ein Druckabfall in dem zugeordneten Wärmeübertragungskreislauf verhindert.In a further embodiment of the invention, a bypass hole is in the bulkhead intended. This causes a pressure drop in the associated heat transfer circuit prevented.

Nachfolgend ist ein bevorzugtes Ausführungsbeispiel der Erfindung beschrieben und anhand der Zeichnungen dargestellt.

Fig. 1
zeigt in ausschnittsweiser Darstellung eine Ausführungsform eines erfindungsgemäßen Wärmeübertragers in Form einer Kombination aus einem Kondensator und einem Ölkühler, bei dem in einer Einheit aus zwei seitlichen Sammelrohren und einem zwischen diesen eingebundenen Rippen/Rohrblock zwei unterschiedliche Kühlkreisläufe mit verschiedenen Kühlflüssigkeiten integriert sind,
Fig. 2
in vergrößerter Darstellung den Anschlussbereich für den Zusatzkreislauf des Wärmeübertragers nach Fig. 1, und
Fig. 3
eine Seitenansicht des Wärmeübertragers nach Fig. 1 in Richtung des Pfeiles III in Fig. 1.
A preferred exemplary embodiment of the invention is described below and illustrated using the drawings.
Fig. 1
1 shows a detail of an embodiment of a heat exchanger according to the invention in the form of a combination of a condenser and an oil cooler, in which two different cooling circuits with different cooling liquids are integrated in a unit consisting of two side header pipes and a fins / pipe block integrated between them.
Fig. 2
in an enlarged view the connection area for the additional circuit of the heat exchanger according to Fig. 1, and
Fig. 3
2 shows a side view of the heat exchanger according to FIG. 1 in the direction of arrow III in FIG. 1.

Ein Wärmeübertrager (1) nach den Fig. 1 bis 3 stellt eine Kombination aus einem Kondensator und einem Ölkühler dar, der für den Einbau in einem Kraftfahrzeug vorgesehen ist. Der Wärmeübertrager weist zwei seitliche Sammelrohre (2, 3) auf, zwischen denen sich in an sich bekannter Weise ein Rippen/Rohrblock (4) erstreckt. Der Rippen/Rohrblock (4) weist eine Vielzahl von parallel und in Abstand zueinander angeordneten Flachrohren (5) auf, zwischen denen in nicht dargestellter, aber bekannter Weise Wellrippen angeordnet sind.A heat exchanger (1) according to FIGS. 1 to 3 represents a combination of one Condenser and an oil cooler, which is intended for installation in a motor vehicle is. The heat exchanger has two side manifolds (2, 3) between which a ribs / tube block (4) extends in a manner known per se. The Ribs / tube block (4) has a plurality of parallel and spaced apart Flat tubes (5), between which in a not shown, but known Way corrugated fins are arranged.

Der Wärmeübertrager (1) ist in zwei unterschiedliche Kühlbereiche (19, 20) unterteilt, von denen der in Fig. 1 obere Kühlbereich (19) Teil eines Kühlkreislaufes zur Kühlung eines Motors des Kraftfahrzeugs ist. Eine erste Rohrleitung (6), die in einem oberen Endbereich an das Sammelrohr (2) anschließt, dient als Zulauf dieses Kühlkreislaufes zu dem Wärmeübertrager (1), ein unteres Rohr (7), das im Bereich eines unteren Endes des Kühlbereiches (19) für den ersten Kühlkreislauf an das Sammelrohr (2) angeschlossen ist, bildet einen Rücklauf für diesen Kühlkreislauf. Zur sicheren Führung einer Kühlflüssigkeit für den oberen Kühlkreislauf vom Sammelrohr (2) durch den Rippen/Rohrblock (4) zum Sammelrohr (3) und zurück ist wenigstens in dem Sammelrohr (2) auf halber Länge seiner für den oberen Kühlkreislauf vorgesehenen Strömungskammer eine die Strömungskammer in zwei Kammerabschnitte unterteilende Schottwand vorgesehen.The heat exchanger (1) is divided into two different cooling areas (19, 20), of which the upper cooling area (19) in FIG. 1 is part of a cooling circuit for cooling an engine of the motor vehicle. A first pipe (6), which is in an upper End area connects to the manifold (2) serves as the inlet of this cooling circuit to the heat exchanger (1), a lower tube (7) which in the area of a lower end of the cooling area (19) for the first cooling circuit to the manifold (2) is connected, forms a return for this cooling circuit. For safe Guiding a coolant for the upper cooling circuit from the manifold (2) through the fins / tube block (4) to the manifold (3) and back is at least in the manifold (2) at half its length intended for the upper cooling circuit Flow chamber a the flow chamber in two chamber sections dividing bulkhead provided.

Ein unterer Kühlbereich (20) des Wärmeübertragers (1) ist in strömungstechnischer Hinsicht vollkommen von dem oberen Kühlbereich (19) getrennt. Der untere Kühlkreislauf weist beim dargestellten Ausführungsbeispiel als Kühlflüssigkeit Öl auf, so dass der untere Kühlbereich (20) einen Ölkühler darstellt. Beim dargestellten Ausführungsbeispiel dient dieser untere Kühlbereich in dem Wärmeübertragersystem (1) zur Kühlung von Servoöl für eine Servolenkung des Kraftfahrzeugs. Selbstverständlich kann dieser untere Kühlbereich (20) auch für andere Arten von Wärmeübertragern eingesetzt werden. Beide Sammelrohre (2, 3) sind auf gleicher Höhe, d.h. auf gleicher Länge des jeweiligen Sammelrohres (2, 3), mit jeweils einer Trennwandanordnung (10) versehen, die aus zwei parallel und in Abstand zueinander angeordneten Abschlusswänden (14, 16) besteht. Die beiden oberen Abschlusswände (14) schließen die beiden oberen Strömungskammern der Sammelrohre (2 und 3) für den ersten Kühlkreislauf zu dem unteren Kühlbereich (20) hin dicht ab. Die beiden unteren Abschlusswände (16) der Trennwandanordnung (10) schließen eine untere Strömungskammer in jedem Sammelrohr (2, 3) nach oben ab, wobei beide Strömungskammem in den Sammelrohren (2, 3) Teil des unteren Kühlbereiches (20) für einen weiteren Kühlkreislauf mit einer von der Kühlflüssigkeit für den oberen Kühlkreislauf verschiedenen Kühlflüssigkeit sind. Dazu sind an die untere Strömungskammer des Sammelrohres (2) zwei weitere Rohranschlüsse (8, 9) angeschlossen, wobei die Rohrleitung (8) einen Zulauf und die Rohrleitung (9) einen Rücklauf für den Kühlkreislauf des unteren Kühlbereiches (20) bilden. Zwischen den beiden Abschlusswänden (14, 16) jeder Trennwandanordnung (10) verbleibt ein Zwischenraum (15), der als Leckageraum dient. Sollte einer der beiden Abschlusswände (14, 16) undicht sein, so tritt die leckende Kühlflüssigkeit in diesen Zwischenraum (15) ein, so dass sie sich nicht mit der Kühlflüssigkeit des anderen Kühlkreislaufes vermischen kann. Auch für den Fall, dass beide Abschlusswände (14, 16) undicht sind, kann keine Kühlflüssigkeit in den Kühlkreislauf des anderen Kühlbereiches (19, 20) eintreten, da sich die Kühlflüssigkeiten (2) lediglich in dem Zwischenraum (15) miteinander vermischen werden. Aufgrund der wesentlich höheren Drücke in den jeweiligen Strömungskammern der beiden Kühlbereiche (19, 20) werden die vermischten Kühlflüssigkeiten aus dem Zwischenraum (15) jedoch weder in den oberen noch in den unteren Kühlbereich (19, 20) gelangen können. Um Leckageverluste in einem der beiden Kühlkreisläufe oder in beiden Kühlkreisläufen erkennen und beheben zu können, ist der Zwischenraum (15) in dem Sammelrohr (2) mit einer nach außen führenden Kontrollbohrung (17) versehen. Sobald eine der beiden Abschlusswände (14, 16) leckt, so tritt die entsprechende Kühlflüssigkeit durch den Zwischenraum (15) und die Kontrollbohrung (17) nach außen. Je nach Beschaffenheit der Kühlflüssigkeit ist auch sofort erkennbar, welcher der beiden Kühlkreisläufe undicht ist.
Um zu verhindern, dass die Zwischenräume (15) der beiden Trennwandanordnungen (10) durch ein Flachrohr miteinander in Verbindung stehen, ist auf Höhe der beiden Trennwandabschnitte (10) anstelle eines Flachrohres (5) ein Trennsteg (11) vorgesehen, dessen Außenabmessungen denen eines Flachrohres (5) entsprechen. Der Trennsteg (11) weist im Gegensatz zu den Flachrohren (5) jedoch einen vollen Querschnitt auf.
A lower cooling area (20) of the heat exchanger (1) is completely separated from the upper cooling area (19) in terms of flow. In the exemplary embodiment shown, the lower cooling circuit has oil as the cooling liquid, so that the lower cooling region (20) represents an oil cooler. In the illustrated embodiment, this lower cooling area in the heat exchanger system (1) is used to cool servo oil for power steering of the motor vehicle. Of course, this lower cooling area (20) can also be used for other types of heat exchangers. Both collecting tubes (2, 3) are provided at the same height, ie at the same length of the respective collecting tube (2, 3), each with a partition arrangement (10) which consists of two end walls (14, 16) arranged parallel and at a distance from one another , The two upper end walls (14) close off the two upper flow chambers of the header pipes (2 and 3) for the first cooling circuit towards the lower cooling area (20). The two lower end walls (16) of the partition arrangement (10) close off a lower flow chamber in each manifold (2, 3), both flow chambers in the manifolds (2, 3) forming part of the lower cooling area (20) for a further cooling circuit with a coolant different from the coolant for the upper cooling circuit. For this purpose, two further pipe connections (8, 9) are connected to the lower flow chamber of the collecting pipe (2), the pipe (8) forming an inlet and the pipe (9) forming a return for the cooling circuit of the lower cooling area (20). An intermediate space (15) remains between the two end walls (14, 16) of each partition arrangement (10) and serves as a leakage space. If one of the two end walls (14, 16) is leaking, the leaking coolant enters this space (15) so that it cannot mix with the coolant of the other cooling circuit. In the event that both end walls (14, 16) are leaking, no cooling liquid can enter the cooling circuit of the other cooling area (19, 20), since the cooling liquids (2) will only mix with one another in the intermediate space (15). However, due to the significantly higher pressures in the respective flow chambers of the two cooling areas (19, 20), the mixed cooling liquids from the intermediate space (15) will not be able to get into the upper or lower cooling area (19, 20). In order to be able to identify and remedy leakage losses in one of the two cooling circuits or in both cooling circuits, the intermediate space (15) in the collecting pipe (2) is provided with a control bore (17) leading to the outside. As soon as one of the two end walls (14, 16) leaks, the corresponding coolant flows out through the intermediate space (15) and the control hole (17). Depending on the nature of the coolant, you can immediately see which of the two cooling circuits is leaking.
To prevent the gaps (15) of the two partition assemblies (10) from being connected to each other by a flat tube, a partition (11) is provided at the level of the two partition sections (10) instead of a flat tube (5), the external dimensions of which are those of one Correspond to the flat tube (5). In contrast to the flat tubes (5), the separating web (11) has a full cross section.

Dem unteren Kühlbereich sind neben den entsprechenden unteren Strömungskammerabschnitten in den Sammelrohren (2 und 3) insgesamt vier Flachrohre (5) zugeordnet, wobei zwei obere Flachrohre (5) dem Zulauf und zwei untere Flachrohre (5) dem Rücklauf zugeordnet sind. Eine Schottwand (12) unterteilt die untere Strömungskammer des Sammelrohres (2) in zwei Abschnitte, die den Kreislauf der Kühlflüssigkeit durch die Flachrohre (5) bewirkt. Eine in der Schottwand (12) vorgesehene Bypassbohrung (13) verhindert einen Druckabfall in dem unteren Kühlkreislauf. Die unteren Stimenden der unteren Strömungskammern der beiden Sammelrohre (2 und 3) werden durch jeweils eine Abschlusswand (18) verschlossen.The lower cooling area is next to the corresponding lower flow chamber sections assigned a total of four flat tubes (5) in the header tubes (2 and 3), wherein two upper flat tubes (5) the inlet and two lower flat tubes (5) are assigned to the return. A bulkhead (12) divides the lower flow chamber the manifold (2) in two sections, the circuit of the coolant caused by the flat tubes (5). One provided in the bulkhead (12) Bypass hole (13) prevents a pressure drop in the lower cooling circuit. The lower ends of the lower flow chambers of the two manifolds (2 and 3) are closed by a respective end wall (18).

Der erfindungsgemäße Wärmeübertrager (1) nach den Fig. 1 bis 3 weist somit zwei vollkommen voneinander unabhängige Kühlkreisläufe auf, wobei im wesentlichen die Bauelemente eines an sich bekannten Wärmeübertragers eingesetzt werden. Die Modifizierung eines bekannten Wärmeübertragers zu dem erfindungsgemäßen Wärmeübertrager mit zwei voneinander unabhängigen Kühlkreisläufen erfolgt durch wenige und einfache Maßnahmen, indem lediglich in die Sammelrohre (2 und 3) zusätzliche Abschlusswände (14, 16) eingezogen werden und eines der Flachrohre (5) auf Höhe der Abschlusswände (14, 16) durch einen Trennsteg (11) mit vollem Querschnitt ersetzt wird. Auch das Anschließen der zusätzlichen Rohranschlüsse erfolgt ohne großen Aufwand.The heat exchanger (1) according to FIGS. 1 to 3 thus has two completely independent cooling circuits, with essentially the Components of a heat exchanger known per se can be used. The Modification of a known heat exchanger to the invention Heat exchangers with two independent cooling circuits are made by few and simple measures by simply adding additional ones to the manifolds (2 and 3) End walls (14, 16) are pulled in and one of the flat tubes (5) at the level of the end walls (14, 16) through a partition (11) with a full cross-section is replaced. The additional pipe connections are also connected without much effort.

Der Wärmeübertrager gemäß der vorliegenden Erfindung ist nicht nur als Kombination aus Kondensator und Ölkühler, sondern auch als Heizkörper in analoger Weise einsetzbar.The heat exchanger according to the present invention is not just a combination from condenser and oil cooler, but also as a radiator in an analogous manner used.

Claims (5)

  1. Heat exchanger for a motor vehicle, with a unit comprising two collection pipes and a fin/tube block incorporated between them for a first circuit for conveying a heat-exchange medium, the tubes of the fin/tube block opening into the collection pipes, and having heat exchange means for at least one other circuit for conveying another heat-exchange medium, the unit comprising collection pipes (2, 3) and fin/tube block (4) being divided into at least two heat-exchange regions (19, 20) independent of one another, the heat-exchange means for the at least one other circuit being integrated in at least one heat-exchange region (20), and at least one dividing wall arrangement (10) being respectively provided at a same height in the two collection pipes (2, 3) in order to divide each collection pipe (2, 3) into the independent heat-exchange regions (19, 20), the at least one dividing wall arrangement (10) comprising two terminal walls (14, 16) between which an intermediate chamber (15) is left free, and the intermediate chamber (15) bounded by the two terminal walls (14, 16) being provided with a control bore (17) leading to the outside, characterised in that the fin/tube block (4) has a dividing web arrangement (11) extending between the two collection pipes (2, 3) on a level with the intermediate chamber (15) in the two collection pipes (2, 3).
  2. Heat exchanger as claimed in claim 1, characterised in that an inlet and a return outlet of the first circuit is provided on one of the collection pipes (2).
  3. Heat exchanger as claimed in claim 1 or 2, characterised in that an inlet and a return outlet of the other circuit is arranged on one of the collection pipes (2).
  4. Heat exchanger as claimed in one of claims 1 to 3, characterised in that a bulkhead wall (12) is provided in at least one collection pipe (2), dividing the collection pipe (2) into two chamber portions.
  5. Heat exchanger as claimed in claim 4, characterised in that a bypass bore (13) is provided in the bulkhead wall (12).
EP96114861A 1995-09-28 1996-09-17 Heat exchanger for automotive vehicle Expired - Lifetime EP0789213B1 (en)

Applications Claiming Priority (2)

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DE19536116 1995-09-28
DE19536116A DE19536116B4 (en) 1995-09-28 1995-09-28 Heat exchanger for a motor vehicle

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EP0789213A2 EP0789213A2 (en) 1997-08-13
EP0789213A3 EP0789213A3 (en) 1998-06-24
EP0789213B1 true EP0789213B1 (en) 2002-12-11

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JP (1) JP3860256B2 (en)
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DE19536116A1 (en) 1997-04-03
JP3860256B2 (en) 2006-12-20
DE59609973D1 (en) 2003-01-23
EP0789213A2 (en) 1997-08-13
ES2185730T3 (en) 2003-05-01
DE19536116B4 (en) 2005-08-11
EP0789213A3 (en) 1998-06-24
JPH09152296A (en) 1997-06-10

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