EP1288364A2 - Maschine und Anlage zum Färben von Textilmaterialien - Google Patents

Maschine und Anlage zum Färben von Textilmaterialien Download PDF

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Publication number
EP1288364A2
EP1288364A2 EP02425289A EP02425289A EP1288364A2 EP 1288364 A2 EP1288364 A2 EP 1288364A2 EP 02425289 A EP02425289 A EP 02425289A EP 02425289 A EP02425289 A EP 02425289A EP 1288364 A2 EP1288364 A2 EP 1288364A2
Authority
EP
European Patent Office
Prior art keywords
tanks
machine according
reel
dissolution
machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP02425289A
Other languages
English (en)
French (fr)
Other versions
EP1288364A3 (de
Inventor
Mario Scatizzi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tecnorama SRL
Original Assignee
Tecnorama SRL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tecnorama SRL filed Critical Tecnorama SRL
Publication of EP1288364A2 publication Critical patent/EP1288364A2/de
Publication of EP1288364A3 publication Critical patent/EP1288364A3/de
Withdrawn legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/10—Devices for dyeing samples
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material

Definitions

  • the present invention refers to a machine and a plant for dyeing textile materials.
  • the present invention makes it possible to optimise the procedures for the preparation of the so-called “dyeing baths” and to rationalize as well the automation of the subsequent steps, that is, the use of the dyeing baths, while resulting particularly useful for dyeing reels of yarns.
  • This result has been achieved, according to the invention, by providing a machine and a plant having the characteristics disclosed in the independent claims. Further characteristics being set forth in the dependent claims.
  • a machine (MT) for dyeing reels of yarns comprises a structure (1) with a horizontal surface (100) for supporting or parking the reels (2) already treated or to be treated.
  • Each reel (2) is housed in a corresponding reel-holder (3) and each reel-holder takes a corresponding predetermined position onto said surface (100).
  • the said structure (1) further comprises a surface (101) acting as a support for a plurality of tanks (4) to be fed with a dyeing bath (being either the same or different for all the tanks, according to the production being programmed) and into which the reels are inserted according to procedures to be described later on.
  • a substantially cylindrical container with vertical axis having lids (40) stacked therein intended to sealingly closing the tanks (4), and one or more service spaces (110) possibly housing therein one or more centrifuges or other suitable devices for taking out residual water or ovens for centrifuging and hot drying the material gradually removed from the tanks (4).
  • the said structure (1) has two upper longitudinal guides (102) with a bridge (5) driven into a sliding movement there along by a corresponding electric motor (MX).
  • the said bridge (5) makes up a guiding element for a carriage (6) associated with an electric motor (MY) allowing it to me moved along the same bridge.
  • the guides (102) and the bridge (5) are provided above said surfaces (100) and (101), and extend respectively longitudinally (x) and transversally (y) to the structure (1).
  • the carriage (6) supports a clamp (60) movable from and to the surfaces (100, 101) under control of a corresponding electric motor or other equivalent actuator (MZ).
  • the said clamp (60) is intended to perform the following operations:
  • the said surfaces (100) and (101) are cascade-arranged in the direction of the longitudinal axis (x), and the tanks (4) are disposed according to the vertexes of a quadrilateral.
  • the surfaces (100) and (101) of structure (1) are cascade-arranged in the direction of the transverse axis (y), and the tanks (4) are lined up in a direction parallel to the longitudinal axis (x).
  • each tank (4) of the machine is made up of a substantially cylindrical vessel with vertical axis, whose height is such as to allow for a full introduction of one reel-holder (3).
  • the bottom of the tank (4) shown in Fig. 5 is provided with an inlet duct (41) and an outlet duct (42) for the dyeing bath.
  • Both ducts (41, 42) lead to a pump for the recirculation of the bath (43).
  • the inlet duct (41) is in correspondence of the reel-holder's axis (30); the said axis being hollow to allow the bath flowing from the inside of the reel to the outside and vice versa.
  • the upper face of the tanks (4) is provided with a ring nut (44) associated to a corresponding actuator (45) and intended to block the relevant lid (40) by interfering with the radial edges (400) of the latter.
  • Each tank (4) is also advantageously provided with an annular gasket (46) intended to result in facing relationship with the lid (40) when the latter is disposed for closing or covering the tank.
  • each lid (40) has a preset number (three, angularly spaced through 120°, in the example) of radial edges or appendixes (400) intended to interact with the ring nut (44) of each tank (4).
  • each lid (40) is provided with an axial appendix (401) to be engaged, that is, grasped and respectively released, by the clamp (60) associated with said carriage (6).
  • the said appendix (401) is possibly made up of a central hub (410) solid to the upper side or face of lid (40) which a circular flange parallel to same lid is associated with, that is, fixed to.
  • each lid (40) exhibits a central, internally hollow appendix (402) allowing same lid to be centered on the axis of the reel-holder (3) disposed inside the tank (4).
  • each reel-holder (3) comprises a central hollow axis or shaft (30) onto which a reel (2) is manually fitted, a lower tray (31) and an upper tray (32) which are intended for cooperatively clamping the reel (2) from opposite sides, and a ring nut (33) for tightening the upper tray (32) onto the upper face of the reel (2).
  • the upper tray (32) is suitably drilled in the centre to allow the positioning thereof onto the axis (30) at a level corresponding to the height of reel (2).
  • the lower tray is centrally provided with a seat (34) to receive the lower face of the axis (30) and, on the opposite side, with a cup (35) allowing the centering thereof within the intended tank (4): each tank (4) being suitably provided with a vertical, central appendix (not shown in the drawings) in correspondence of the respective lower face.
  • Screwed onto the upper part of the shaft (30) is an appendix (301) whose shape and function correspond exactly to those of appendix (401) which the lids (401) are provided with.
  • the jaws (600) of clamp (60) exhibit an inner cavity (601) matching the profile of appendixes (301, 401) of the reel-holder (3) and lids (40).
  • an operator fits a reel (2) onto the axis (30) until it rests fully on the lower tray (31), inserts the upper tray (32) on the same axis until it rests on the upper face of the reel (2) and tightens the ring nut (33), and then screws the gripping appendix (301) onto the upper end of the axis (30).
  • the operation of the machine (MT) is as follows. Once the reel-holders (3) - being loaded by one or more operators as above indicated - have been disposed onto the surface (100) at the respective preset positions, the selected production program is started: the carriage (6) moves on in correspondence of the reel-holder, according to program, the clamp (60) comes down to result at the level of the respective gripping appendix (301) and is activated, as illustrated in Fig.
  • the clamp (60) goes up and the carriage (6) performs the transfer of the reel-holder, thus held by the clamp (60), up to the tank (4) in which, according to program, the reel carried by the reel-holder will be dyed; at this moment, the clamp (60) comes down, thereby fully introducing the reel-holder into the said tank; subsequently, the clamp is deactivated, thereby releasing the reel-holder, and moved on until it results in correspondence of the space in which the lids (40) are stacked; here the clamp is lowered and activated, as shown schematically in Fig.
  • the clamp (60) lifts up, with the lid (40) thus picked up, and the carriage (6) moves on the same clamp in correspondence of the tank (4) wherein the reel-holder with the reel to be dyed has been previously disposed; here the clamp comes down by positioning the lid (40) onto the tank, then the same clamp is deactivated and finally moved away with the carriage (6); following the deactivation of the clamp (60), the actuator (45) of the same tank drives into rotation the corresponding ring nut (44), thereby blocking the lid (40); at this point, the dyeing bath (prepared, for example, as described below) is introduced into the tank (4) and recirculated by the pump (43) for a programmed period of time; after this time is elapsed, the pump (43) is deactivated and the ring nut (44) is rotated in opposite direction by the same actuator (45) so as to release the lid (40); the latter is picked up by the clamp (60), likewise as previously described, moved into the lids
  • Moving the carriage (6) in the directions (x) and (y) of structure (1) is obtained by motors (MX) and respectively (MY), which drive into motion the bridge (5) along the guides (102) and the carriage (6) along the bridge (5), respectively.
  • the lifting and lowering of the clamp (60) are operated by the motor (MZ).
  • These three motors are associated with a programmable central unit (UE) according to an operational scheme such as the one illustrated in Fig. 21 known per se to those skilled in the art.
  • the activation and, respectively deactivation of the clamp (60) are operated by an electromagnetic actuator, not shown in the drawings, also associated with the programmable unit (UE).
  • the latter is provided with a memory wherein the coordinates of each reel-holder being on the parking surface (100) or on the reel-treatment surface (101) are stored. Also stored in the said memory are the recirculation times for the baths within the tanks (4), as well as the coordinates of the same tanks, of the space for housing the lids (40) and of the spaces for centrifugation/drying of the dyed reels.
  • the dyeing bath intended to feed the tanks (4) of the machine (MT) can be prepared in any suitable way, that is, by means of any suitable machine or equipment.
  • a machine (MD) can be used such as the one manufactured by the same applicant and available on the market with the trademark "DOSORAMA WS".
  • This machine is described in the document (IT) FI/2000/A153 to which reference may be made for further details.
  • the said machine comprises, substantially, a stationary structure (7) with a platform (70) upon which a plurality of containers/dispensers (76) of solid products for preparing dyeing baths, and a plurality of bottle-like containers for solutions or liquid products, are placed at corresponding and preset positions.
  • the said platform (7) has a transverse bridge (71) standing there above, movable along two longitudinal guides (72) and having a mobile carriage (73) mounted thereon. Mounted on said carriage are means (74) able to pick up, move and operate the containers-dispensers of the solid products, and means (75) able to remove the liquid products out of the respective bottles in order to inject them into the vessels which receive the solid products from the containers-dispensers.
  • a description relating to one way of using the machine (MD) is given later on.
  • a dissolution unit (D) Disposed between the machine (MD) and the machine (MT) is a dissolution unit (D) which receives the liquid and solid products from the machine (MD), provides for the dissolution thereof and launch them, that is, delivers them to the tanks (4) of the machine (MT).
  • the said dissolution unit comprises a stationary structure (8) upon which a horizontal table or platform (80) is placed.
  • the latter is associated with a rotary actuator allowing it to rotate about its central axis (82) and thereby allowing the positioning of a vessel (83) resting thereon, between a station (A) for receiving the products to be dissolved to form the dyeing bath, and a station (B) wherein the very dissolution takes place.
  • the dissolution means comprise a mixer (84) solid to a vertical hollow shaft (85) which is associated with a corresponding electric motor (850) via a belt drive (851).
  • the shaft (85) and mixer (84) are protected by a cylindrical fixed screen (88) anchored to said structure (8) and, in correspondence of its upper face has a sealing gasket (880) and a port for the hollow shaft (85) to go through.
  • a sealed chamber is formed, for the dissolution of the products, which is limited below and laterally by the vessel (83) and above by the upper face of the screen (88).
  • the shaft (85) is connected to a fixed conduit (852) by a rotary joint (853). Beside, above the screen (88), a chamber (89) is provided associated with a compressor (890).
  • the latter makes it possible to pressurize the said chamber (89) and to launch the products dissolved therein via the shaft (85) and conduit (852).
  • the latter is connected to the pump (43) of each tank (4) via corresponding ducts (800) by-passed via three-way solenoid valves (801) associated with the central unit (UE).
  • Disposed in correspondence of station (A) below table (80) is an electronic scale (86) to weigh the quantity of solid products gradually introduced into the vessel (83).
  • the said scale (86) is mounted on a support associated with an actuator cylinder having vertical axis (860).
  • an actuator cylinder Disposed in correspondence of station (B) below platform (80) is an actuator cylinder with vertical axis (87) allowing the vessel to be disposed in lifted position for the dissolution of the products being put therein and, vice versa, be re-positioned on platform (80) upon completion of the dissolution and launch steps.
  • the motor (850), scale (86, compressor (890) and actuators (87) and (860) are all associated to the central unit (UE) for their programmed operation.
  • the bottom (830) of vessel (83) is loosely positioned in a corresponding seat (880) of platform (80) so that the lower face of the vessel (83) will result simply supported on the platform and able to be lifted from the pan of the scale (86) to the station (A) and from the cylinder (87) to the station (B) of the dissolution unit.
  • the drawing of Fig. 17B shows actually this constructional detail.
  • One possible operating cycle of preparation and launch of a dyeing bath is as follows.
  • the carriage (73) places the means (74) in correspondence of the container-dispenser (76) holding the necessary solid product, the same means (74) pick up the container-dispenser and place it in the station (A) of the dissolution (D), in correspondence of the vessel (83) which rests onto the table (80) above the scale (86), as illustrated in Fig. 19-I.
  • the scale (86) is lifted by the actuator (860), so that the weight of the vessel (83) will weigh fully onto the scale pan (Fig. 19-11), after which the means (74) operate the dispenser (76) to introduce the programmed quantity of solid product into the vessel (83), as illustrated in Fig. 19-III.
  • the means (74) move away from station (A), as illustrated in Fig. 19-IV, and their place is taken by the means (75) provided for the delivery of liquid products, as necessary for the completion of the selected formula (Fig. 10-IV).
  • the means (75) are activated for delivering the programmed quantity of liquid into the vessel below (83), as illustrated in Fig. 19-IV, then the means (75) drive the carriage (73) away and the scale (86) is lowered (Fig. 19-VII, 19-VIII e 20-I), so that at end of this step the vessel (83) holding the ingredients of the required bath will result again resting onto the platform (80), as shown in detail in Fig. 17B.
  • the platform (80) is rotated through 180° about the axis (82) by the actuator (81), so that the vessel (83) moves on to result in correspondence of station (B) of dissolution unit (Fig. 20-II).
  • the actuator (87) lifts up the vessel (83) until the edge of the latter is in contact with the upper face of the screen (88), as illustrated in Fig. 20-III.
  • the motor (850) is started, as shown in Fig. 20-IV, and the dissolution of solid products into liquid products, that is, the formation of the programmed dyeing bath takes place with the addition of programmed amounts of hot and cold water being fed through a corresponding feed pipe (855), which is shown schematically only in Fig. 20-IV for the sake of simplicity.
  • the motor (850) is deactivated (Fig. 20-V) and the bath flows through the duct (852) (Fig. 20-VI) owing to the pressurization of the dissolution chamber (Fig. 20-VII), while possibly keeping the shaft (85) in rotation (Fig. 20 VIII).
  • the motor (850) is switched off, the vessel (83) is moved back onto the underlying platform (80) (Fig. 20-IX) and the latter is again rotated through 180° about the axis (82) to dispose the vessel (83) at the initial position (Fig. 20-X) ready to receive other products for the preparation of a further dyeing bath.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)
EP02425289A 2001-08-24 2002-05-10 Maschine und Anlage zum Färben von Textilmaterialien Withdrawn EP1288364A3 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT2001FI000159A ITFI20010159A1 (it) 2001-08-24 2001-08-24 Macchina ed impianto per la tintura di materiali tessili
ITFI20010159 2001-08-24

Publications (2)

Publication Number Publication Date
EP1288364A2 true EP1288364A2 (de) 2003-03-05
EP1288364A3 EP1288364A3 (de) 2004-11-10

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP02425289A Withdrawn EP1288364A3 (de) 2001-08-24 2002-05-10 Maschine und Anlage zum Färben von Textilmaterialien

Country Status (4)

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US (1) US20030037577A1 (de)
EP (1) EP1288364A3 (de)
CN (1) CN1407167A (de)
IT (1) ITFI20010159A1 (de)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1344859A2 (de) * 2002-03-13 2003-09-17 TECNORAMA S.r.l. Korb und Verfahren zum Färben von Textilmaterialen
EP1431436A2 (de) * 2002-12-20 2004-06-23 TECNORAMA S.r.l. Maschine zum Färben von Textilmaterialien
EP1602764A3 (de) * 2004-03-23 2006-10-04 TECNORAMA S.r.l. Korb, Maschine und Anlage zum Färben von Textilmaterialien
ITFI20090062A1 (it) * 2009-03-27 2010-09-28 Tecnorama Srl Apparecchiatura e procedimento per eseguire letture ottiche su materiali tessili confezionati sottoposti a tintura.
EP2789721A1 (de) * 2013-04-11 2014-10-15 Logic Art Automation Co., LTD. Automatisches Farbstoffherstellungs-/-messfärbkombinationssystem
CN105823498A (zh) * 2016-03-18 2016-08-03 重庆阿泰可科技股份有限公司 旋转连接头及使用该旋转连接头的三轴连续旋转试验台
CN111188145A (zh) * 2020-03-04 2020-05-22 温州云耀服饰有限公司 一种染料交替式染色设备
IT201900005990A1 (it) * 2019-04-17 2020-10-17 Tecnorama Srl Apparecchiatura per la tintura di materiali tessili.

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IT1404146B1 (it) * 2010-12-27 2013-11-15 Loris Bellini S P A Macchina e procedimento per la tintura di rocche di filo e/o di confezioni avvolte di fibra tessile
CN103968923B (zh) * 2013-02-04 2016-08-03 流亚科技有限公司 液体计量装置
CN106144530A (zh) * 2016-08-19 2016-11-23 吉林化纤股份有限公司 一种粘胶长丝丝饼的自动处理系统
CN109763282B (zh) * 2019-03-22 2021-08-13 常州京江源纺织有限公司 一种涤纶纺织面料印染设备
CN113957611B (zh) * 2020-07-20 2022-12-20 吴江多福纺织科技有限公司 无纺布仿真花制作工艺及仿真花
KR102646208B1 (ko) * 2021-11-09 2024-03-11 대한민국(산림청 국립산림과학원장) 시트상의 재료에 대한 염색 장치 및 이를 이용한 염색 방법

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1344859A2 (de) * 2002-03-13 2003-09-17 TECNORAMA S.r.l. Korb und Verfahren zum Färben von Textilmaterialen
EP1344859A3 (de) * 2002-03-13 2005-01-19 TECNORAMA S.r.l. Korb und Verfahren zum Färben von Textilmaterialen
EP1431436A2 (de) * 2002-12-20 2004-06-23 TECNORAMA S.r.l. Maschine zum Färben von Textilmaterialien
EP1431436A3 (de) * 2002-12-20 2005-06-15 TECNORAMA S.r.l. Maschine zum Färben von Textilmaterialien
EP1602764A3 (de) * 2004-03-23 2006-10-04 TECNORAMA S.r.l. Korb, Maschine und Anlage zum Färben von Textilmaterialien
WO2010109507A1 (en) * 2009-03-27 2010-09-30 Tecnorama S.R.L. Apparatus and process for performing optical readings on packaged textile material subjected to dyeing.
ITFI20090062A1 (it) * 2009-03-27 2010-09-28 Tecnorama Srl Apparecchiatura e procedimento per eseguire letture ottiche su materiali tessili confezionati sottoposti a tintura.
US8925356B2 (en) 2009-03-27 2015-01-06 Tecnorama S.R.L. Apparatus and process for performing optical readings on packaged textile material subjected to dyeing
EP2789721A1 (de) * 2013-04-11 2014-10-15 Logic Art Automation Co., LTD. Automatisches Farbstoffherstellungs-/-messfärbkombinationssystem
CN105823498A (zh) * 2016-03-18 2016-08-03 重庆阿泰可科技股份有限公司 旋转连接头及使用该旋转连接头的三轴连续旋转试验台
CN105823498B (zh) * 2016-03-18 2018-04-10 重庆阿泰可科技股份有限公司 旋转连接头及使用该旋转连接头的三轴连续旋转试验台
IT201900005990A1 (it) * 2019-04-17 2020-10-17 Tecnorama Srl Apparecchiatura per la tintura di materiali tessili.
CN111188145A (zh) * 2020-03-04 2020-05-22 温州云耀服饰有限公司 一种染料交替式染色设备

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EP1288364A3 (de) 2004-11-10
CN1407167A (zh) 2003-04-02
US20030037577A1 (en) 2003-02-27
ITFI20010159A1 (it) 2003-02-24

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