Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
  • B01L3/00—Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
  • B01L3/50—Containers for the purpose of retaining a material to be analysed, e.g. test tubes
  • B01L3/502—Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
  • B01L3/5027—Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
  • B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
  • B01F25/30—Injector mixers
  • B01F25/31—Injector mixers in conduits or tubes through which the main component flows
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
  • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
  • B01F33/30—Micromixers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
  • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
  • B01F33/30—Micromixers
  • B01F33/3039—Micromixers with mixing achieved by diffusion between layers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
  • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
  • B01F35/71—Feed mechanisms
  • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
  • B01F35/7172—Feed mechanisms characterised by the means for feeding the components to the mixer using capillary forces
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
  • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
  • B01F2101/23—Mixing of laboratory samples e.g. in preparation of analysing or testing properties of materials
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
  • B01L2300/00—Additional constructional details
  • B01L2300/06—Auxiliary integrated devices, integrated components
  • B01L2300/0627—Sensor or part of a sensor is integrated
  • B01L2300/0645—Electrodes
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
  • B01L2300/00—Additional constructional details
  • B01L2300/08—Geometry, shape and general structure
  • B01L2300/0809—Geometry, shape and general structure rectangular shaped
  • B01L2300/0816—Cards, e.g. flat sample carriers usually with flow in two horizontal directions
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
  • B01L2300/00—Additional constructional details
  • B01L2300/08—Geometry, shape and general structure
  • B01L2300/0861—Configuration of multiple channels and/or chambers in a single devices
  • B01L2300/0867—Multiple inlets and one sample wells, e.g. mixing, dilution
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
  • B01L2400/00—Moving or stopping fluids
  • B01L2400/04—Moving fluids with specific forces or mechanical means
  • B01L2400/0403—Moving fluids with specific forces or mechanical means specific forces
  • B01L2400/0406—Moving fluids with specific forces or mechanical means specific forces capillary forces

Definitions

• the invention relates to an analytical capillary force mixer for determining one or more analytes in an aqueous or other usable solvent, preferably in separately applied sample liquids that mix in the analysis chamber, consisting of a carrier, a detection zone and a channel capable of capillary liquid transport , which combines two or more liquid application openings, the use of the aforementioned capillary mixer to determine one or more measured quantities in one or more liquids, and a method or a method for determining chemical, biochemical, biological, physical or other measurable quantities in one or more liquid samples Using said analytical capillary force meter, and / or method of making and using it
• Carrier-bound or free tests are often used for the guarative or guarantative analytical determination of constituents of body fluids, in particular blood.
• reagents are either embedded in appropriate layers of a solid carrier which is brought into contact with the sample, or the reagents are mixed with the sample in a chamber
• the reaction of liquid sample and reagents leads to a detectable signal in the presence of a target analyte, in particular to a color change, which can be evaluated visually or with the aid of a device, usually reflection-photometric
• microtiter plates So-called microtiter plates, mostly with a standardized size of 12 7 x 8.5 cm, are used here. These are plates that contain a large number of small vessels, for example 96 or 192, but also fewer or considerably more, are customary, which are filled with different reagents.
• the amount of reagents in these analysis plates generally ranges from milliliters (10 3 L) to microliters (10 6 L) are the reagents valuable because they are only available in small quantities or are expensive, or both, therefore, miniaturization of the tests is sought, especially if many tests are to be or have to be carried out.
• the filling of the analysis trough (wells) is usually carried out by machines, as well further analysis is automated with preferred forms of use.
• microtiter plates for example from Greiner, 64943 Hirschberg, (micro-assay plate) with 1536 wells are known.
• the working volume with 4-8 ⁇ l is relative high
• the sequential (sequential) introduction of the analytes is associated with the risk of cross-contamination. Appropriate caution is advised Use or the drop size limits the attempt to miniaturize the test.
• the working volume of a microtiter plate from Corning Costar (55924 Bodenheim, Germany) is only 1-2 ⁇ l, but here too the independent mixture of analytes introduced into separate wells is not
• a device for mixing two analytes by spontaneous mixing or vibration is described in US Pat. No.
• US Pat. No. 5,300,779 also describes an apparatus for mixing two analytes, but there is only one sample application point and reagents are already integrated.
• US Pat. No. 5,627,041 presents a single-use cuvette for the analysis of biological samples, this being a series of channels, Kapill aren, reservoirs and stop points that allow the controlled flow of sample, reagent and solvent.
• the complex design of this cuvette is space-intensive and not suitable for the design on microtiter plates.
• the flow of the analytes through the device does not take place only under centrifugal force spontaneous
• the US Pat. No. 5,222,808 describes a capillary mixing apparatus in which the mixing is not carried out spontaneously but by means of magnetic particles
• the object of the present invention is then to eliminate the disadvantages of the prior art.
• an easy-to-use, independently volume-dosing test element is to be made available, with which, using minimal sample volumes, not only a spatial separation of the detection zone and samples - is possible, but additionally a mixture of two or more separately applied liquids takes place.Maximum possible flexibility for use for a wide variety of samples and analytes should be ensured.
• the mixing of the liquids and the transport of the liquids to the detection zone should be so fast that the analysis of a Sample is not limited in time by this.
• test element is intended to result in an inexpensive fer that is easy to produce in terms of production technology This enables the use of the microfluidic channel array for mass testing (high throughput screening, HTS) using standardized robots and machines
• the design of the novel capillary mixer enables the use of new spectroscopic methods, such as modern variants of UV / VIS or fluorescence spectroscopy or TIRF, in particular IR spectroscopy, for analysis b iological and other substances in water or other water or biological media
• new spectroscopic methods such as modern variants of UV / VIS or fluorescence spectroscopy or TIRF, in particular IR spectroscopy
• TIRF fluorescence spectroscopy
• IR spectroscopy iological and other substances in water or other water or biological media
• the structure of the new test system allows the analysis of substances in the low nanohter (10 9 L) range. Very many systems can be used on a small one, for example, as specified by the standard Mirotiter plate Combine space, and the filling of the sample feed openings can be carried out automatically.
• Figure 1 shows a single capillary force mixer according to the invention.
• Figure 2 shows the function of a capillary force mixer according to the invention.
• Figure 3 shows such a capillary force mixer with a hydrophobic separating layer.
• Figure 4 shows an example of the liquid task in a capillary force mixer according to the invention
• an inert carrier consisting of an inert carrier, a detection zone and a channel capable of capillary liquid transport, which connects two or more sample application openings.
• the structure of the new test system allows the analysis of very small quantities, ie those in the low nanohter (10 9 L) - Range, in particular in the range from 0.05 to 800 nl, preferably 0.1 to 100, in particular 0.1 to 50 nl.
• Many systems can be combined in the small space specified by the standard microtiter plates, and the Filling of the test opening can be done automatically Due to the chosen structure and the small size of the system, an active mixture is not necessary, but a mixture takes place independently by diffusion within a few minutes.
• the capillary mixer also has the advantages of easy filling and good dosing.
• the capillary force mixer can be flexibly adapted to a given sample to be analyzed by selecting a suitable reagent solution shortly before the measurement
• a capillary force mixer for the analysis of (in particular two or more) liquids which comprise (in particular two or more) reagents (reactants) which are brought together and mixed for the reaction (their bringing together in particular to obtain closer ( quantitative or qualitative) information about at least one of the reagents (analyte) or forms a new component through a physical or chemical reaction
• the invention relates in particular to a capillary force mixer according to the preceding paragraph, characterized in that there are two liquid feed points, each of which flows into a capillary, which can be filled separately or in succession and mouth in a common, also capillary-active mixing zone, the capillaries preferably parallel to the edges the mixing zone
• the invention relates to a capillary force mixer according to one of the last two paragraphs, the capillary-active mixing zone itself being connected directly to the liquid feed points, so that there are no additional capillaries
• a capillary force mixer is particularly preferred in accordance with the last paragraph, in which the layer thickness of the liquids in the mixing zone is fixed
• a capillary force mixer according to the last paragraph is preferred, characterized in that the layer thickness of the liquids in the mixing zone is preset in a range from 0.1 to 10,000 ⁇ m, preferably in a range from 1 to 100 ⁇ m
• a capillary force mixer is more preferred after the penultimate or last paragraph, the mixing zone of which is designed in such a way that the layer thickness of the liquids in the mixing zone is set such that IR spectroscopic measurements are carried out in aqueous solvents. can be led; the layer thickness of the liquids in the mixing zone is preferably preset in a range from below 30 ⁇ m, in particular from 3 to 30, especially from 5 to 10 ⁇ m.
• a capillary force mixer according to one of the preceding seven paragraphs is particularly preferred, characterized in that one or more functional areas are equipped with temperature control means, or a capillary force mixer according to one of these paragraphs, in which functional layers are introduced in the area of the mixing zone.
• a capillary force mixer according to the last paragraph is even more preferred, characterized in that one or more functional parts are equipped with sensors, in particular electrochemical sensors.
• a capillary force mixer according to one of the last 10 paragraphs is even more preferred, characterized in that the volume of the supply capillaries and the mixing zone (in one variant of the invention without supply capillaries only the volume of the mixing zone) is preset in the range from 0.05 to 800 nl, preferably 0 , 1 to 100, in particular 0.1 to 50 nl.
• a capillary force mixer is preferred according to one of the last twelve paragraphs, which consists of silicon, glass or both (enables high-precision construction). Even more preferred is a capillary force mixer according to one of the last thirteen paragraphs, in which there are means for detection by optical, electrochemical or other suitable means of reactions which take place within the mixing zone integrated into the capillary system after the liquids have been mixed
• a capillary force mixer which has a lens or a Fresnel lens, in particular in the area of the mixing zone, is preferably integrated on the outside of the capillary force mixer, especially in the case of plastic designs (primarily an optically transparent area). , includes
• a further preferred embodiment of the invention is based on the use of the capillary force mixer according to one of the last fifteen paragraphs for the analysis of at least two liquids which are brought together and mixed for the reaction and the combination of which leads to obtaining more detailed information about at least one of the liquids, or the reaction thereof forms a new component, characterized in that all liquids are filled into the capillary force mixer by capillary force without the addition of external forces, and their mixing takes place essentially by diffusion
• the measuring method being a spectroscopic method, in particular a spectroscopic measuring method, which detects electromagnetic waves with a wavelength of about 160 to about 20,000 nm, preferably of about 180 to about 15,000 nm, especially IR.
• a spectroscopic measuring method which detects electromagnetic waves with a wavelength of about 160 to about 20,000 nm, preferably of about 180 to about 15,000 nm, especially IR.
• capillary mixer as described above is also preferred for analysis by electrochemical or enzymatic methods
• a capillary force mixer is particularly preferred, characterized in that, in order to measure a reference value, a detection is carried out directly in situ before filling with the second or later liquid (reagent solution or sample solution)
• the liquids are on the one hand samples, in particular biological samples such as blood (whole blood), blood plasma, blood serum, saliva, sweat, urine, pus, gastric juice, bile, other digestive juices, cerebrospinal fluid, tear fluid, milk, glandular secretions , Synovial fluid, but also hamolymph from insects, liquid foods or food components in nutritional analysis, culture media, cell plasma, medication, or water samples, for example from lakes, flowing water or clear systems, extracts or other liquids to be analyzed, each according to Refurbishment, such as centrifugation, filtration, chromatography or the like, or in particular without refurbishment (in particular in the case of blood, which may also contain cellular constituents which can be excluded from the mixing area, in particular in the case of a thin layer of the mixing zone, or in the case of larger layers) due to their slow diffusion in the ge In contrast to the surrounding liquid, diffuse very slowly into an area of the mixing zone with a reagent solution, so that there
• Properties of the surrounding liquid can be measured directly) can be applied to the liquid application zones, these samples being able to detect qualitatively or quantitatively reactants (analytes), in particular enzymes, antibodies, nucleic acids, other biomacromolecules, sugars, lipids, liposaccharides, organic acids, amino acids , Drugs or other xenobiotics, metabohts, enzyme substrates, other organic compounds, heavy metals, ions, gases or the like.
• qualitatively or quantitatively reactants analytes
• enzymes antibodies, nucleic acids, other biomacromolecules, sugars, lipids, liposaccharides, organic acids, amino acids , Drugs or other xenobiotics, metabohts, enzyme substrates, other organic compounds, heavy metals, ions, gases or the like.
• Reagenz ⁇ en0 reagent solutions with complementary (ie to some kind of detectable interaction , eg chemical (essential biochemical or biological) or physical type, with one or more analytes from the samples, capable) reactants (in particular possibly fluorescent, enzyme or other denatured antibodies, low molecular weight reagents (for example substrates un d / or cosubstrates for enzymatic reactions with components in the samples or inter-near (e.g.
• IR spectroscopy can only with sufficient reliability and reproducibility up to a water layer thickness of about 10 ⁇ m (in particular Traps can also be operated up to 30 ⁇ m) The thickness variation of the measuring chamber must be kept as low as possible for reliable reproducibility
• IR spectroscopy is a routine method and is used by organic chemists, biochemists, and others for qualitative and quantitative molecular detection.
• infrared light When infrared light is passed through a sample of an organic substance, some of the frequencies are absorbed, while other frequencies pass through the sample unimpeded
• IR spectroscopy also includes laser Raman spectroscopy, including Raman confocal laser spectroscopy, Fou ⁇ er transform IR (FTIR) spectroscopy or Hadamard transform IR, or any other IR spectroscopic method using the loading particularly preferred founer transform (FT-IR) spectroscopes are possible without further qualitative and quantitative determinations of analytes in the picogram (pg) range. With other optical methods, such as UV / VIS or in particular fluorescence or chemistry or fluorescence spectroscopy, can still much smaller amounts can also be detected.
• FTIR Fou ⁇ er transform IR
• FT-IR founer transform
• the signal obtained in IR spectroscopy is dependent on the layer thickness of the sample under investigation, so that the IR signal obtained from a ⁇ 10 ⁇ m cell is very weak.
• This disadvantage can be caused by an immediate previous calibration is largely absorbed, as this largely eliminates the measurement inaccuracies.
• the control and software required for this are fundamentally already state of the art and can often be found in spectrometers.
• the possibility of calibrating the samples directly before mixing with the exact same optical path length as in the mixed state is a decisive advantage of the new microfluid channel system. This also enables differential measurements (comparison before / after)
• Suitable analysis devices in particular FT-IR devices, are easily accessible, in particular commercially available, for example from Bruker (Karlsruhe, Germany), for example Bruker Spectrum GX FT-IR Spectrometer Bruker Equmox 55, examples of UV / VIS devices are lambda 40 or the Lambda 800 UV / VIS Spectrometer System from Perkm Eimer
• An inert or multi-part substrate is used as the inert carrier (matrix) for a capillary force mixer according to the invention, which substrate is not attacked by the liquids to be appended, or is not attacked, or not attacked significantly, within the time period required for application and measurement, in particular from one or more of the materials mentioned below
• the new microfluidic channel system has a very simple structure. Due to the lack of any movable components, the (preferred) structure of the carrier is made up of two microtechnologically processed in a batch process Slabs (top and substrate layers) possible. This method is very inexpensive and is based on the latest state of the art.
• a matrix-shaped array for example consisting of a cover and substrate layer, which contains several of the capillary force mixers according to the invention (optionally with ventilation channels, hydrophobic separating layers or other features of preferred embodiments of these capillary force mixers, as described here) in a matrix-like arrangement , for example in total with the dimensions of conventional microtiter plates, which in particular can be produced directly from two parts (cover and substrate layer).
• a capillary mixer according to the invention is produced in particular by joining the components of the capillary mixer according to the invention (preferably directed) and connecting them to one another by holding devices such as clamps or the like.
• the components, e.g. Plates (top and substrate layer) of the microfluidic channel array can also be glued (for example by means of polymerization, polyaddition or polycondensation materials, which can also be filled with fillers, eg to increase the electrical conductivity with silver particles), welding, glass Fusion bonding or other microtechnical processes such as anodic or eutectic bonding. This must be done in a directed manner, i.e. the components must be exactly aligned (“alignment") in order to ensure congruence, for example existing channels, and the assembly must not create any additional volume in the capillary or mixing zone area.
• a number of materials can be used.
• the materials are selected so that they are compatible with known microfabrication techniques. These include, for example, methods for removing material from the surface, such as wet etching, electrochemical etching, anisotropic etching or, in particular, chemical wet etching, for example in the case of Si0 2 using hydrogen fluoride / ammonium fluoride in the presence or absence of acetic acid, or dry etching, such as plasma etching processes, such as Sputtering, plasma chemical etching, reactive ion etching, ion beam etching or anisotropic deep etching using RIE, ion beam methods such as ion beam etching, laser ablation (laser ablation), photolithography, in particular laser ablation; Application of material, for example using PVD, be it without plasma support (e.g.
• thermal evaporation, flash evaporation, MBE, VPE or electronic jet blasting CVD (thermal or plasma-based (PECVD)), laser-based material deposition or wet-chemical metal deposition (galvanic or chemical); or direct molding processes, such as vacuum molding, injection molding or other primary molding methods, pressing, embossing (for example hot embossing), and the like, depending on the suitability for the respective material, or combinations thereof.
• the materials are also selected for their suitability for the full range of conditions to which the microfluidic systems are to be exposed, including extreme temperature, pH or salt concentration conditions or the application of electrical or magnetic fields.
• the materials are those which are also used in the semiconductor industry, where microfabrication techniques are used regularly, in particular based on silicon, such as silicon, or other semiconductor materials, such as gallium arsenide.
• silicon such as silicon
• other semiconductor materials such as gallium arsenide.
• Other preferred materials are silicon dioxide, glass, such as borosilicate glasses, quartz, quartz glass, silicone or polysilicon.
• an insulating layer for example made of silicon dioxide, over the material, in particular where electrical fields are to be used on the microfluidic element.
• plastics including polymers such as polymethyl methacrylate (PMMA), polycarbonate, polyesters such as polybutylene terephthalate or polyethylene terephthalate, polyamides, polytetrafluoroethylene (TEFLON "), polyvinyl chloride (PVC), polydimethylsiloxane (PDMS), polysulfone, polystyrene, Polyolefins, such as polymethylpentene, polypropylene or polyethylene, polyvinylidine fluoride, acrylonitrile-butadiene copolymer (ABS), cycloolefin polymers such as TOPAS "(thermoplastic olefin polymer with amorphous structure from Hoechst AG, Frankfurt, Germany), block copolymers or mixtures of two or more thereof usable.
• PMMA polymethyl methacrylate
• polycarbonate polyesters such as polybutylene terephthalate or polyethylene terephthalate
• polyamides polytetrafluoroethylene
• Parts consisting of such polymers, in particular substrate and cover layers can be produced by known microfabrication processes, for example those mentioned above, or by means of microtechnologically produced mother molds using known molding processes, such as injection molding, embossing or stamping, or by polymerizing the monomeric precursor material within the mold (primary shaping).
• Such polymeric materials are preferred for many purposes because they can be easily manufactured, inexpensive and also disposable. Ceramic materials are also possible, particularly in the case of hybrid microsystems. Microfluidic elements based on glass or silicon are particularly preferred.
• All of the materials mentioned can contain specifically treated or coated surfaces or surface sections within the capillary or further the sample application areas, for example hydrophobized areas (in particular separating layers with linear Expansion), for example by silanation (coating with a silane to which a connecting molecule carrying a hydroxyl group is coupled) more functional, such as hydroxyl, groups or metal production, in particular with gold, for example by vapor deposition, or (above all to increase it) the capillary forces) hydrophilization, for example in the case of glass with a medium approach, so that the surface has many hydroxyl groups, for example with Caroic acid, or other introduction of polar groups (for example silanization with silanes containing amino or hydroxyl groups), or in the case of plastics by treatment with argon plasma, plasma etching, corona discharge (eg 10-25 W at 13.56 MHz, 1 Torr chamber pressure, 5-10 min), by covalent bonding of photoreactive hydrophilic polymers, by absorbing wetting agent-like layers or coating with
• the capillary-active mixing zone is either connected to the liquid supply points via capillaries or directly connected to them, so that there are no separate supply capillaries.
• the mixing zone comprises the detection zone (detection zone) for the physical or chemical signals resulting from the mixture, for example optical windows, sensors or like
• transparent materials for the intended optical measuring range, for example, without wanting to derive a restriction, clear plastics or glass for visible light, preferably special optical glass or for short-wave (UV) light Quartz glass and, for long-wave light (IR), preferably silicon.
• clear plastics or glass for visible light preferably special optical glass or for short-wave (UV) light Quartz glass and, for long-wave light (IR), preferably silicon.
• Functional areas can be introduced in the mixing zone, for example electrical or biochemical in nature, which are based on the determination of the desired measurement variable.
• sensors transducers
• chemical sensors e.g. chemical resistors, chemical capacitors, metal oxide - gas sensors chemically sensitive field effect transistors, such as ISFETS or CHEMFETS, Microelectrodes (potentiometric or amperometric), SAW sensors, e.g. vacuum resonators, or chemosensor arrays), or biological sensors (especially CMOS-compatible), or radiation sensors (e.g.
• thermoelectric sensors especially for fluorescence or chemiluminescence measurements
• thermal converters Transducers for ionizing radiation
• magnetic or mechanical transducers and any combination of such sensors.
• Means for tempering can also be integrated, such as heating elements, e.g. polysilicon resistors or thermogenerators, or for cooling channels for coolants.
• heating elements e.g. polysilicon resistors or thermogenerators
• cooling channels for coolants e.g., such functional layers are necessary for the production of the invention the subject matter is not absolutely necessary - in preferred embodiments of the invention they are not present.
• Temporary agents may alternatively or additionally also be present externally
• the area of the mixing zone does not require any grooves or grooves or other means for aligning the capillary flow of introduced liquids along predetermined paths, so that preferably completely smooth surfaces are present
• the liquid application points can contain means for improved connection of the application point to the capillary area, for example one or more small notches in the transition area between the liquid application point and the capillary area or areas hydrophobicized at the edge, hydrophilic or hydrophilized areas at the transition to the capillary area.However, such means are not absolutely necessary, but on the other hand in preferred embodiments of the inventive capillary mixer are available
• Venting channels are preferably designed so that they only allow gas to be transported, not liquid (for example, by hydrophobizing the surface, at least in the border area to the mixing zone of the capillary mixer, due to the large cross-section, so that the capillary force is no longer sufficient at the transition from the mixing zone to the venting channel for the further transport of the liquid (stop junction), through formation as a microporous hydrophobic stopper which allows air to pass through but not hydrophilic liquids, or the like
• a matrix of several of the capillary force mixers according to the invention there is a matrix of several of the capillary force mixers according to the invention, the ventilation channels of which are all connected or coupled to one another in groups, which, for example, in the case of hydrophobic separation tunnels in the mixing chamber, by pressure or, in particular, vacuum shock to overcome the separation of applied samples in all or several mixing zones at the same time and thus to initiate the contact between the samples and their subsequent mixture in a synchronized manner.
• a pressure or vacuum surge in several capillary force mixers can simultaneously initiate the transfer of hydrophobic separating layers , for example if it is in a pressure chamber
• Example 1 Structure of a Single Capillary Force Mixer Fig. 1 shows the exemplary structure of a single capillary force mixer, which is for example in a multi-system array (several such capillary force mixers are arranged in a matrix next to each other) or the like, held together
• the contact surfaces are previously processed by hot forming or casting, advantageously by means of micro-technical processes such as photohthography, dry or wet etching, such as "synchrotron radiation ablation” or also by application processes, for example spinning, CVD or the like that the finished product per microfluidic channel system has a supply capillary (3 and 6) for each of the liquids and a zone (5) for mixing and detection.
• the plates (cover and substrate layer) of the microfluidic channel array can also be glued, Weld or on whose microtechnical processes, such as anodic or eutectic bonding, are to be merged. The process must be directed and the merging must not create any additional volume
• Example 2 Capillary Force Mixer for Mixing Two Liquids
• the capillary force mixer shown schematically as an example in Fig. 2a for the mixing of two liquids with reactants has the following functions, which also apply analogously to capillary force mixers for mixing more than two liquids.
• the two capillaries (3 and 6 ) are connected in the mixing and detection zone (5).
• the introduced sample is transferred into the mixing and detection zone by capillary force ( 5) pulled, while the second capillary (6) remains free of liquid (9) This is shown in Fig 2b.
• the calibration can be carried out by appropriate methods, preferably but not exclusively, by spectroscopic methods, particularly preferably IR spectroscopic methods.
• the mixing front proceeds in the direction of the first capillary (3).
• suitable methods for example methods of spectroscopy (especially IR )
• the entire length of the mixing and detection zone (5) is available for this purpose.
• the measurement can be distributed simultaneously at several points over the mixing and detection zone (5), or in chronological order at the same point in the mixing - And detection zone (5) are carried out
• Example 3 Capillary force mixer with a hydrophobic separating layer
• a layer (13) is introduced in the mixing and detection zone, which gives the site a hydrophobic character.
• Such layers can be implemented by special surface properties such as roughness, but preferably by a hydrophobic coating , for example made of hydrophobic metal layers such as gold, in an even more preferred embodiment of hydrophobic plastics.
• a hydrophobic coating for example made of hydrophobic metal layers such as gold, in an even more preferred embodiment of hydrophobic plastics.
• Teflon is also called.
• Silanization in particular with alkylsilanes, is also possible.
• This layer (13) forms one Separation zone and causes that during the introduction (Fig.
• This preferred embodiment of the invention not only permits the spectroscopic evaluation of both liquids before the mixing, but also enables a very precise determination of the amounts required, in particular of reagent liquid.
• the mixing is also completed more quickly than in the first embodiment.
• the steps shown are analogously also transferable for capillary force mixers with more than two, in particular three or four, sample application openings and sample channels opening into a common mixing and detection zone, the separation zone having a corresponding shape, for example in the case of three application openings the shape of a Y, the legs of which each separate the separation zones of the chamber sections means, in the case of four task openings, the shape of a plus sign (+), etc
• the capillaries can be filled through the sample application opening, as shown schematically in Fig. 4, by a capillary pipette (21), at the end of which the reagent forms a microdrop (22) under gravity or light pressure (26) .
• the capillary pipette is inserted into the full opening ( 4 or 7) until the drop reaches the bottom of the opening (27) and makes contact with the capillary (3 or 6).
• the amount of liquid (eg sample) (28) that is absorbed into the microfluidic channel system is included determined by the dimensions of the capillary and a possibly applied back pressure (29) This makes it possible to use very small amounts of liquid, in particular of reagent liquid, which otherwise could not simply be pipetted due to the surface tension of the liquid
• Example 5 Production of a capillary mixer a) Production of the cover layer (1) (FIG. 1) A glass wafer 10 cm long and wide and 500 ⁇ m thick is coated on both sides by means of chrome sputtering (vacuum dusting) 50 nm thick using a photoresist mask , which covers the underside and the area around the planned supply capillaries (3, 6) and the planned mixing zone (5) (together capillary area) (e.g. 0.5 x 0.5 cm), the remaining chrome layer is covered with a light-sensitive polymer (Photoesist, e.g.
• Microposit 1818S Photo Resist Shipley Europe Ltd, Coventry, England
• exposed the exposed area to UV light and developed (eg using Microposit 351 developer 5 1 in water) (photo thography) and then using HCI (36% - ⁇ g) the unprotected area of The chrome layer is removed (patterning).
• the area of the future supply capillaries and the mixing zone is etched 10 ⁇ m deep with 50% HF and then the photoresist (using a photo resist remover such as Microposit Remover 1112A) and the chrome layer are removed Thickness of the mixing zone (10 ⁇ m) specified New vacuum deposition of chrome (50 nm) on both sides of the surface of the glass wafer, renewed photohthography with a mask that only leaves the areas of the future sample task opening open on the underside, and renewed Cr-Pattemmg with subsequent HF etching (50%, 60 ⁇ m) with subsequent photoresist and chrome removal as well as laser drilling to achieve openings that are accessible from outside as a liquid feed point len (full openings) (4, 7) to the side opposite to the etched out mixing zone area (the future upper side of the capillary power mixer) results in the cover plate (1) of the capillary power mixer to be manufactured
• top and substrate layers are joined by glass fusion bonding (joining under pressure at 250 to 600 ° C after introducing HF between the layers to be joined using steam or a drop of hydrofluoric acid, which gently attaches the glass surfaces so that they bond firmly through pressure and diffusion) and together form the finished capillary force mixer

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• 2000
  • 2000-01-21 DE DE10002500A patent/DE10002500A1/de not_active Withdrawn
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  • 2000-11-03 WO PCT/EP2000/010869 patent/WO2001052975A1/fr active IP Right Grant
  • 2000-11-03 AU AU2001212785A patent/AU2001212785A1/en not_active Abandoned
  • 2000-11-03 DE DE50012871T patent/DE50012871D1/de not_active Expired - Fee Related
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