EP1237662A2 - Procede d'application d'un revetement en plastique a l'aide d'un processus de pulverisation, dispositif associe et utilisation de la couche ainsi obtenue - Google Patents

Procede d'application d'un revetement en plastique a l'aide d'un processus de pulverisation, dispositif associe et utilisation de la couche ainsi obtenue

Info

Publication number
EP1237662A2
EP1237662A2 EP00993329A EP00993329A EP1237662A2 EP 1237662 A2 EP1237662 A2 EP 1237662A2 EP 00993329 A EP00993329 A EP 00993329A EP 00993329 A EP00993329 A EP 00993329A EP 1237662 A2 EP1237662 A2 EP 1237662A2
Authority
EP
European Patent Office
Prior art keywords
layer
plastic
speed
pressure
spraying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP00993329A
Other languages
German (de)
English (en)
Other versions
EP1237662B1 (fr
Inventor
Michael Dvorak
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DACS DvorakAdvanced Coating Solutions
Original Assignee
DACS DvorakAdvanced Coating Solutions
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DACS DvorakAdvanced Coating Solutions filed Critical DACS DvorakAdvanced Coating Solutions
Publication of EP1237662A2 publication Critical patent/EP1237662A2/fr
Application granted granted Critical
Publication of EP1237662B1 publication Critical patent/EP1237662B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/02Coating starting from inorganic powder by application of pressure only
    • C23C24/04Impact or kinetic deposition of particles
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/129Flame spraying

Definitions

  • the invention relates to a method for plastic coating by means of a spraying process.
  • the invention relates to a device for carrying out the method with a nozzle constriction area and a downstream acceleration channel, and the use of the layer.
  • Plastic coating is understood to mean both the coating of plastics - for example plastic metallization - and with plastics, i.e. with materials whose essential components consist of such macromolecular organic compounds that are produced synthetically or by modifying natural products.
  • the powder is introduced into the flame from the inside and outside of a flame spray burner.
  • this system is a spraying of plastic material allowed, all materials lose their required properties due to a long dwell time and excessive temperature.
  • the inventor has set itself the goal of eliminating the identified disadvantages and of offering an inexpensive method for coating plastic parts without preheating - or even wood - or for coating with plastic powders or the like. organic substances.
  • a device is to be created for this.
  • either a layer of metallic, non-metallic or oxidic materials is applied to a plastic element or else a layer of plastic is applied to a base material by means of a high-speed spraying process with the addition of the powdery material by a gas-controlled one operated in particular with overpressure and underpressure.
  • Powder feed unit applied, preferably by means of a high-speed flame spraying process or a high-speed cold spraying process.
  • a spray material in a grain size range between 0.1 and 150 ⁇ m, in particular 0.5 to 75 ⁇ m, but especially in a grain size range from 1 to 30 ⁇ m.
  • polymeric powdery plastics are adjusted to the properties of the base material by means of nanocrystalline additives; nanocrystalline powders are proposed as wettable powders.
  • the layer is applied to a fiber-reinforced material, such as a material reinforced with carbon or glass fibers.
  • the layer according to the invention can be applied to a plastic, a high-temperature-resistant plastic, to polyurethane, high-performance thermoplastic and / or duroplastic, in particular to polyether ether clay (PEEK), polyacrylic ether clay (PAEK), its precursors, polyphenylene sulfite (PPS), liquid crystalline polymer (LCP), Entfunctional oligomers or on polyamides.
  • PEEK polyether ether clay
  • PAEK polyacrylic ether clay
  • LCP liquid crystalline polymer
  • Entfunctional oligomers or on polyamides.
  • the plastic is to be applied as a base material or as a base layer on a metal or as a cover layer.
  • a wear layer made of carbides, oxides, nitrides, silicides, borides or mixtures thereof can advantageously be sprayed onto the plastic, the carbides, oxides, nitrides, silicides, borides being bound with a metallic binder, for example with nickel, cobalt or .dgl. Elements. It has also proven to be advantageous to spray on a metallic or intermetallic material as a layer, for example Ni; NiCr; Cr; Cu; Fe; AL and alloys or mixtures thereof. The layer of a mixture of the materials can also be built up graduated.
  • the powdery spray material is preferably fed centrally to the high-speed flame near the nozzle constriction area and in front of the acceleration duct, wherein according to another feature of the invention, at least one feed device for the powdery spray material is provided, which is arranged radially to the high-speed flame.
  • a further measure according to the invention is that the pressure range for the flame jet of the high-pressure, high-speed flame spray burner is to be operated at a high pressure of 5 to 50 bar, preferably 10 to 25 bar.
  • the powder conveyor between the powder storage container and the powder outlet to the spraying device should be pressure-controlled and pressure-coupled.
  • the layer according to the invention as said on plastic material — can be used to produce a sliding bearing or a sliding layer, likewise for an electrically conductive layer or a magnetic layer. It is also possible to create an insulating layer, a non-stick layer or a biologically active layer.
  • Fig. 1 a flame spray burner with axial powder supply
  • Fig. 2 a flame spray burner with radial powder feed.
  • a pistol-like flame spray burner 10 according to FIG. 1 contains an axial feed pipe 18, which opens near the rear wall 12 of a combustion chamber 14, for the spray or material to be processed. This is connected to a powder feed unit indicated at 20, in which a volume is sucked in under vacuum and passed on with overpressure.
  • the combustion chamber 14 which tapers in a region 16 of the axial length a in the injection direction x, merges into a tubular acceleration channel 22 with an end opening 24 for the high-speed flame F.
  • the flame spray burner 10 a of FIG. 2 is equipped between the tapering region 16 of the combustion chamber 14 and the acceleration channel 22 with a cut-in zone 26 which is defined by a narrow passage cross section 28. This is followed by the mouths of two radial feed pipes 19 in the spray direction x.
  • Suitable base materials for the process described here are metallic and plastic materials, such as polyurethane, high-temperature resistant plastics, high-performance thermoplastics and / or thermosets.
  • metallic base materials intermediate layers are applied to reduce the stresses to compensate for the differences in the expansion coefficient or to reduce the same, for example if a wear layer made of hard materials - such as borides, carbides, nitrides, silicides and / or oxides - is used with and on a fiber-reinforced material to be sprayed on without metal or plastic binders.
  • the high-temperature resistant plastics used for intermediate and top layers are:
  • PEEK Polyether ether clay
  • Liquid crystalline polymer (LCP)
  • Layers can only be successfully applied to metallic, non-metallic and plastic base materials if such a process is used and the spray materials are matched to the properties of the base material - such as the coefficient of expansion - and the layer sequence.
  • a tool wear coating with a layer thickness of 200 ⁇ m was applied as a transition layer using an HD-HVOF (high-pressure, high-speed flame spraying) process made from polyether ether cements with the addition of aluminum oxides from 1 to 30% by weight and a grain size distribution for the wettable powder from 1 to 50 ⁇ m.
  • HD-HVOF high-pressure, high-speed flame spraying
  • Example 2 This was carried out as described in Example 1, with the difference that the transition layer had a graded structure (PEEK aluminum oxide) for better adaptation to the base material or for adaptation of the expansion coefficients.
  • the transition layer had a graded structure (PEEK aluminum oxide) for better adaptation to the base material or for adaptation of the expansion coefficients.
  • transition layer for better adaptation to the base material or to adapt the expansion coefficients and the electrical conductivity consists of a spray material of the composition PEEK aluminum oxide copper.
  • Example 3 This corresponded to Example 3 with the difference of a galvanically or electrochemically applied wear layer.
  • the finished coating produced according to Example 4 was after-treated with a heat treatment in the temperature range from 150 to 350 ° C. before use.
  • a wear protection layer with high dielectric strength and low tendency to stick was applied to roller rolls for the paper industry.
  • An HD-HVOF device with an overpressure and underpressure was used as the spraying system working powder feed unit used.
  • the layer thickness should be 500 ⁇ m.
  • Example 6 Corresponded to Example 6, the coating having a graded structure.
  • Example 6 This also corresponded to Example 6, but using a fiber composite material as the base material.
  • the HD-HVOF process was used and a layer with a layer thickness of 500 ⁇ m was applied with the following composition: the powdery spray material consisted of a mixture of a polyurethane powder and a nanocrystalline one Copper powder in the ratio 90/10; the grain size distribution was 1 to 75 ⁇ m.
  • the white metal used up to now should be replaced by a better plain bearing material.
  • the coating according to the HD-HVOF process was carried out with an intermediate layer and a top layer made of powdery materials of the following composition:
  • Top layer with a layer thickness of 2000 ⁇ m made of a mixture of PEEK, copper and
  • a reactor vessel for the chemical industry should be provided with a corrosion-resistant and magnetic protective layer to control the reactions to be carried out in it.
  • the coating should be done with the HD-HVOF process and the applied layer should have a layer thickness of 700 ⁇ m.
  • a mixture of PEEK, Si oxide, Al oxide and nanocrystalline ferrite was used as the powdery material.
  • the composition was 5 to 20% by weight of Si oxide, 10 to 20% by weight of Al oxide and the rest PEEK.
  • the Curie point of the coating was set to 280 ° C. by the ferrite grain size.
  • the grain size distribution was 1 to 40 ⁇ m.
  • the layer was sintered by induction.
  • a weather-resistant protective layer with a layer thickness of 200 ⁇ m should be applied to a climbing garden made of wood for a playground using the HD-HVOF process.
  • a mixture of was used as the powdery material
  • Al203-Ti02 87/13 20% by weight
  • the protective layer thus produced had excellent weather resistance and also showed a beautiful black color.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating By Spraying Or Casting (AREA)
EP00993329A 1999-12-09 2000-12-11 Procede d'application d'un revetement en plastique a l'aide d'un processus de pulverisation, dispositif associe et utilisation de la couche ainsi obtenue Expired - Lifetime EP1237662B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19959515A DE19959515A1 (de) 1999-12-09 1999-12-09 Verfahren zur Kunststoffbeschichtung mittels eines Spritzvorganges, eine Vorrichtung dazu sowie die Verwendung der Schicht
DE19959515 1999-12-09
PCT/EP2000/012480 WO2001042525A2 (fr) 1999-12-09 2000-12-11 Procede d'application d'un revetement en plastique a l'aide d'un processus de pulverisation, dispositif associe et utilisation de la couche ainsi obtenue

Publications (2)

Publication Number Publication Date
EP1237662A2 true EP1237662A2 (fr) 2002-09-11
EP1237662B1 EP1237662B1 (fr) 2009-03-18

Family

ID=7932096

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00993329A Expired - Lifetime EP1237662B1 (fr) 1999-12-09 2000-12-11 Procede d'application d'un revetement en plastique a l'aide d'un processus de pulverisation, dispositif associe et utilisation de la couche ainsi obtenue

Country Status (5)

Country Link
EP (1) EP1237662B1 (fr)
AT (1) ATE425815T1 (fr)
AU (1) AU2841201A (fr)
DE (2) DE19959515A1 (fr)
WO (1) WO2001042525A2 (fr)

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DE10037213A1 (de) * 2000-07-31 2002-02-14 Linde Gas Ag Kunststoffoberfläche mit thermisch gespritzter Beschichtung und Verfahren zu ihrer Herstellung
DE10137713B4 (de) * 2001-08-06 2006-06-29 Eads Deutschland Gmbh Verfahren zur Herstellung einer Klebeverbindung
US20030039856A1 (en) 2001-08-15 2003-02-27 Gillispie Bryan A. Product and method of brazing using kinetic sprayed coatings
US6685988B2 (en) 2001-10-09 2004-02-03 Delphi Technologies, Inc. Kinetic sprayed electrical contacts on conductive substrates
GB0130782D0 (en) * 2001-12-21 2002-02-06 Rosti Wembley Ltd Applying metallic coatings to plastics materials
US6896933B2 (en) 2002-04-05 2005-05-24 Delphi Technologies, Inc. Method of maintaining a non-obstructed interior opening in kinetic spray nozzles
US6811812B2 (en) 2002-04-05 2004-11-02 Delphi Technologies, Inc. Low pressure powder injection method and system for a kinetic spray process
US7476422B2 (en) 2002-05-23 2009-01-13 Delphi Technologies, Inc. Copper circuit formed by kinetic spray
US7108893B2 (en) * 2002-09-23 2006-09-19 Delphi Technologies, Inc. Spray system with combined kinetic spray and thermal spray ability
US6924249B2 (en) 2002-10-02 2005-08-02 Delphi Technologies, Inc. Direct application of catalysts to substrates via a thermal spray process for treatment of the atmosphere
US6872427B2 (en) 2003-02-07 2005-03-29 Delphi Technologies, Inc. Method for producing electrical contacts using selective melting and a low pressure kinetic spray process
US6871553B2 (en) 2003-03-28 2005-03-29 Delphi Technologies, Inc. Integrating fluxgate for magnetostrictive torque sensors
US7351450B2 (en) 2003-10-02 2008-04-01 Delphi Technologies, Inc. Correcting defective kinetically sprayed surfaces
US7335341B2 (en) 2003-10-30 2008-02-26 Delphi Technologies, Inc. Method for securing ceramic structures and forming electrical connections on the same
US7024946B2 (en) 2004-01-23 2006-04-11 Delphi Technologies, Inc. Assembly for measuring movement of and a torque applied to a shaft
US7475831B2 (en) 2004-01-23 2009-01-13 Delphi Technologies, Inc. Modified high efficiency kinetic spray nozzle
US7674076B2 (en) 2006-07-14 2010-03-09 F. W. Gartner Thermal Spraying, Ltd. Feeder apparatus for controlled supply of feedstock
DE102006057638B4 (de) * 2006-12-05 2008-11-20 Eads Deutschland Gmbh Verfahren zum Herstellen eines Formwerkzeugs
DE102006057640A1 (de) * 2006-12-05 2008-06-12 Eads Deutschland Gmbh Verfahren zum Herstellen eines Formwerkzeugs mit einer Verschleißschutzschicht
DE102010022593A1 (de) 2010-05-31 2011-12-01 Siemens Aktiengesellschaft Verfahren zum Kaltgasspritzen einer Schicht mit einer metallischen Gefügephase und einer Gefügephase aus Kunststoff, Bauteil mit einer solchen Schicht sowie Verwendungen dieses Bauteils
DE102015002967A1 (de) * 2015-03-07 2016-10-13 Willi Viktor LAUER 3D-Druckwerkzeug und 3D-Druck von Bündeln
CN113529005A (zh) * 2021-07-05 2021-10-22 泰尔(安徽)工业科技服务有限公司 一种连铸辊的喷涂制造方法
CN114472002B (zh) * 2021-09-22 2023-04-18 中大体育产业集团股份有限公司 一种包胶哑铃的增材粉喷装置

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Also Published As

Publication number Publication date
DE19959515A1 (de) 2001-06-13
AU2841201A (en) 2001-06-18
ATE425815T1 (de) 2009-04-15
WO2001042525A2 (fr) 2001-06-14
WO2001042525A3 (fr) 2002-02-14
EP1237662B1 (fr) 2009-03-18
DE50015599D1 (de) 2009-04-30

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