EP1232543B1 - Plankommutator, verfahren zu seiner herstellung sowie leiterrohling zur verwendung bei seiner herstellung - Google Patents

Plankommutator, verfahren zu seiner herstellung sowie leiterrohling zur verwendung bei seiner herstellung Download PDF

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Publication number
EP1232543B1
EP1232543B1 EP00977819A EP00977819A EP1232543B1 EP 1232543 B1 EP1232543 B1 EP 1232543B1 EP 00977819 A EP00977819 A EP 00977819A EP 00977819 A EP00977819 A EP 00977819A EP 1232543 B1 EP1232543 B1 EP 1232543B1
Authority
EP
European Patent Office
Prior art keywords
segments
conductor
carbon
areas
contact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00977819A
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German (de)
English (en)
French (fr)
Other versions
EP1232543A1 (de
Inventor
Joze Potocnik
Marjan Drmota
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kolektor doo
Original Assignee
Kolektor doo
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Filing date
Publication date
Application filed by Kolektor doo filed Critical Kolektor doo
Priority to SI200030391T priority Critical patent/SI1232543T1/xx
Publication of EP1232543A1 publication Critical patent/EP1232543A1/de
Application granted granted Critical
Publication of EP1232543B1 publication Critical patent/EP1232543B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/06—Manufacture of commutators
    • H01R43/08—Manufacture of commutators in which segments are not separated until after assembly
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00—Rotary current collectors, distributors or interrupters
    • H01R39/02—Details for dynamo electric machines
    • H01R39/04—Commutators
    • H01R39/06—Commutators other than with external cylindrical contact surface, e.g. flat commutators
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/06—Manufacture of commutators
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49009—Dynamoelectric machine
    • Y10T29/49011—Commutator or slip ring assembly

Definitions

  • plan commutators is thus the - perpendicular to the heat flow direction certain - wall thickness of the transition area lower as the wall thickness measured in the radial direction the connection area and the - in the axial direction measured wall thickness of the contact area of the relevant conductor segment, wherein the connection area also in the axial and in the circumferential direction comparatively large dimensions (see below).
  • Such a design of the conductor segments leads in particular, that even with extremely compact, the smallest dimensioned plan commutators the Welding the winding wires to the terminal areas the conductor segments do not cause an overheating Damage to the electrically conductive connections of the Conductor segments with the carbon segments leads.
  • transitional areas are a minimum extension which is about 5%, preferably about 8 is up to 10% of the radius of the finished plan commutator, what with small commutators common sizes Diameter about 20 mm) of a radial minimum extent the transitional areas of at least 1 mm corresponds.
  • the carbon segments are particularly preferably at its radial outer peripheral surfaces each of a through the Carrier body formed Preßstoffmantel covered, between outer peripheral surfaces of the carbon segments and the Preßstoffmänteln particularly preferred each form-fitting connections exist.
  • the latter can be done in any known way, in particular as grading, toothing, sawtooth toothing or the like. be executed. Particularly preferred is a Corrugation.
  • Plankommutator provides with previously unknown properties.
  • the invention is characterized Plankommutator with low production costs by a justified in particular by the high stability superior quality, with particularly low Dimensions are possible.
  • the overmolding of the Carbon segments easily possible; and the Injection tool can be very simple.
  • the conductor blank can be inside and outside have a continuous contour so that it is in insert a die.
  • the transition areas 8 executed particularly thin-walled.
  • the transition areas 8 are removed from the carbon segments 4 connected to the contact areas 7, so that no There is contact between the connection areas 6 and the transition regions 8 of the conductor segments 3 on the one hand and the carbon segments 4, on the other hand.
  • a first difference of the planar commutator according to FIG. 8 relative to that of FIG. 1 relates to Anchoring the Preßstoffmantels 17 of the carrier body. 1 with the terminal regions 6 of the conductor segments 3 via a gearing 31. This is formed by a in the circumferential direction extending axial groove 32 in the Terminal areas 6 of the conductor segments and a in this groove engaging Preßstoffrippe 33. Recognizable is the undercut of the groove 32, which arises by upsetting the outer annular boundary of Groove when closing the injection mold, in which the Carrier body 1 has been formed.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Motor Or Generator Current Collectors (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Manufacture Of Switches (AREA)
  • Micro-Organisms Or Cultivation Processes Thereof (AREA)
EP00977819A 1999-11-26 2000-11-23 Plankommutator, verfahren zu seiner herstellung sowie leiterrohling zur verwendung bei seiner herstellung Expired - Lifetime EP1232543B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI200030391T SI1232543T1 (en) 1999-11-26 2000-11-23 Plane commutator, method for producing the same and conductor blank for using to produce the same

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19956844A DE19956844A1 (de) 1999-11-26 1999-11-26 Plankommutator, Verfahren zu seiner Herstellung sowie Leiterrohling und Kohlenstoffscheibe zur Verwendung bei seiner Herstellung
DE19956844 1999-11-26
PCT/IB2000/001826 WO2001039336A1 (de) 1999-11-26 2000-11-23 Plankommutator, verfahren zu seiner herstellung sowie leiterrohling und kohlenstoffscheibe zur verwendung bei seiner herstellung

Publications (2)

Publication Number Publication Date
EP1232543A1 EP1232543A1 (de) 2002-08-21
EP1232543B1 true EP1232543B1 (de) 2004-03-03

Family

ID=7930356

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00977819A Expired - Lifetime EP1232543B1 (de) 1999-11-26 2000-11-23 Plankommutator, verfahren zu seiner herstellung sowie leiterrohling zur verwendung bei seiner herstellung

Country Status (13)

Country Link
US (1) US6617743B1 (pl)
EP (1) EP1232543B1 (pl)
JP (1) JP3699398B2 (pl)
KR (1) KR100477163B1 (pl)
CN (1) CN1220310C (pl)
AT (1) ATE261199T1 (pl)
AU (1) AU1545001A (pl)
BR (1) BRPI0015910B1 (pl)
DE (2) DE19956844A1 (pl)
DK (1) DK1232543T3 (pl)
ES (1) ES2215758T3 (pl)
SI (1) SI1232543T1 (pl)
WO (1) WO2001039336A1 (pl)

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
MXPA05006707A (es) 2000-05-31 2005-09-08 Kolektor Group Doo Conmutador plano.
DE102004034434B4 (de) * 2004-07-16 2006-08-03 Kolektor Group D.O.O. Verfahren zur Herstellung eines Plankommutators sowie Leiterrohling für einen Plankommutator
DE102004057015A1 (de) * 2004-11-25 2006-06-08 Kolektor Group D.O.O. Rotor für einen Kommutator-Scheibenläufermotor sowie Verfahren zu dessen Herstellung
CN1330060C (zh) * 2005-04-22 2007-08-01 陈阿陆 端面换向器的制造方法
DE102005028791A1 (de) * 2005-06-16 2006-12-28 Kautt & Bux Gmbh Plankommutator und Verfahren zur Herstellung eines Plankommutators
DE102006021696B4 (de) * 2006-05-10 2014-04-24 Kolektor Group D.O.O. Verfahren zur Herstellung eines Rotors einer dynamoelektrischen Maschine sowie Rotor einer dynamoelektrischen Maschine
DE102006046669A1 (de) * 2006-09-29 2008-04-03 Robert Bosch Gmbh Kommutator für eine elektrische Maschine
GB0800464D0 (en) * 2008-01-11 2008-02-20 Johnson Electric Sa Improvement in or relating to a commutator
CN101924315B (zh) * 2009-06-16 2014-09-03 德昌电机(深圳)有限公司 换向器及其制造方法
CN103001089B (zh) * 2011-09-16 2015-06-03 深圳市凯中精密技术股份有限公司 一种碳整流子的制造方法及其产品
CN102684026B (zh) * 2012-04-20 2014-08-13 宁波胜克换向器有限公司 一种碳换向器的制造方法
CN103915745B (zh) * 2014-03-14 2015-10-14 哈尔滨工业大学（威海） 一种石墨-铜复合式换向器的钎焊方法
DE102015202349A1 (de) 2014-12-16 2016-06-16 Volkswagen Aktiengesellschaft Verschaltungsanordnung einer elektrischen Maschine mit asymmetrischem Querschnitt in einem Verbindungsabschnitt
PL3139455T3 (pl) * 2015-09-02 2020-02-28 Schunk Carbon Technology Gmbh Półwyrób w postaci tarczy do wytwarzania działek komutatora
RU2684995C1 (ru) * 2018-05-17 2019-04-16 Акционерное общество "Уралэлектромедь" Способ изготовления коллекторных пластин
CN108723652B (zh) * 2018-06-06 2020-06-02 成都中超碳素科技有限公司 一种机械密封组件的焊装工艺方法
CN112993712B (zh) * 2021-02-23 2023-02-28 深圳市凯中精密技术股份有限公司 一种换向器铜壳的制造方法、换向器铜壳及换向器

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1360166A (en) * 1913-02-24 1920-11-23 Diehl Mfg Co Commutator
DE8908077U1 (pl) * 1988-07-04 1989-11-16 Deutsche Carbone Ag, 6000 Frankfurt, De
DE4028420A1 (de) * 1990-09-07 1992-03-12 Kautt & Bux Kg Plankommutator und verfahren zu seiner herstellung
JP2651963B2 (ja) * 1991-07-17 1997-09-10 純一 高崎 回転子およびその製造方法
DE9211488U1 (pl) * 1992-08-26 1992-11-05 Kautt & Bux Kg, 7000 Stuttgart, De
JP2797242B2 (ja) * 1993-12-22 1998-09-17 株式会社ミツバ 整流子及びその製造方法
JPH07298565A (ja) * 1994-04-21 1995-11-10 Matsushita Electric Ind Co Ltd 整流子電動機
DE19525584A1 (de) * 1995-07-13 1997-01-16 Kautt & Bux Commutator Gmbh Verfahren zur Herstellung eines Plankommutators
US5793140A (en) * 1995-12-19 1998-08-11 Walbro Corporation Electric motor flat commutator
US5826324A (en) * 1995-12-29 1998-10-27 Aupac Co., Ltd. Method of manufacturing flat-type commutator
JP3697824B2 (ja) * 1997-03-13 2005-09-21 松下電器産業株式会社 整流子電動機
US5955812A (en) * 1997-06-09 1999-09-21 Joyal Products Co., Inc. Electric motor with carbon track commutator
US5912523A (en) * 1997-10-03 1999-06-15 Mccord Winn Textron Inc. Carbon commutator

Also Published As

Publication number Publication date
DE50005549D1 (de) 2004-04-08
KR20020070288A (ko) 2002-09-05
SI1232543T1 (en) 2004-08-31
US6617743B1 (en) 2003-09-09
BR0015910A (pt) 2002-08-06
WO2001039336A1 (de) 2001-05-31
JP3699398B2 (ja) 2005-09-28
KR100477163B1 (ko) 2005-03-18
CN1399808A (zh) 2003-02-26
EP1232543A1 (de) 2002-08-21
ES2215758T3 (es) 2004-10-16
ATE261199T1 (de) 2004-03-15
AU1545001A (en) 2001-06-04
CN1220310C (zh) 2005-09-21
DK1232543T3 (da) 2004-04-19
DE19956844A1 (de) 2001-06-13
JP2004502398A (ja) 2004-01-22
BRPI0015910B1 (pt) 2017-04-04

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