EP1225661B1 - Vorrichtung zur Zuführung von Verbindern und die damit ausgerüstete Krimpstation - Google Patents

Vorrichtung zur Zuführung von Verbindern und die damit ausgerüstete Krimpstation Download PDF

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Publication number
EP1225661B1
EP1225661B1 EP02001087A EP02001087A EP1225661B1 EP 1225661 B1 EP1225661 B1 EP 1225661B1 EP 02001087 A EP02001087 A EP 02001087A EP 02001087 A EP02001087 A EP 02001087A EP 1225661 B1 EP1225661 B1 EP 1225661B1
Authority
EP
European Patent Office
Prior art keywords
crimping
comb
flexible circuit
contacts
modules
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02001087A
Other languages
English (en)
French (fr)
Other versions
EP1225661A1 (de
Inventor
Flavio M. Fantini
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FCI SA
Original Assignee
FCI SA
Framatome Connectors International SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FCI SA, Framatome Connectors International SAS filed Critical FCI SA
Publication of EP1225661A1 publication Critical patent/EP1225661A1/de
Application granted granted Critical
Publication of EP1225661B1 publication Critical patent/EP1225661B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
    • H01R12/67—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
    • H01R12/68—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals comprising deformable portions
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53217—Means to simultaneously assemble multiple, independent conductors to terminal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53222—Means comprising hand-manipulatable implement
    • Y10T29/53226—Fastening by deformation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/53252—Means to simultaneously fasten three or more parts
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/53257—Means comprising hand-manipulatable implement
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/5327—Means to fasten by deforming

Definitions

  • the invention relates to a device for supplying connector modules to a crimping station and a crimping station for contacts on flexible circuits, in particular adapted for assembling and producing flexible circuit beams provided with connectors.
  • the flexible circuits are electrical circuits comprising an insulating sheet on which conductive tracks are deposited, these tracks themselves being optionally covered with a second insulating protective sheet.
  • connection of such circuits to electrical contacts is done in particular by a technique of piercing insulation and crimping and it is known to use for this purpose contacts provided with a crimping end having spikes arranged in a ring and oriented perpendicular to the flexible circuit to be connected.
  • the document US 4,749,368 describes in particular the production of contact elements and component connection provided with connection points arranged in a ring.
  • the document GB 915,566 discloses a contact supply device comprising an element at the end of an arm itself secured to an operating device, this element carrying the drive contacts to a treatment station.
  • the crimping of the contacts on the flexible circuit is carried out traditionally by arranging the contacts under the flexible circuit facing the conductive tracks of the flexible circuit and then crimping the contacts on the flexible circuit.
  • a crimping method using pins for crimping contacts on a flexible circuit is for example described in the document " SAE technical paper series 870553 Flex Foil Crimp Technology - International Congress and Exhibition Detroit Michigan February 23 - 27, 1987 .
  • the diameter of the rings and tracks of the flexible circuit is of the order of one millimeter for circuits and contacts intended to convey currents of the order of a few amperes. High accuracy of the position of the contacts relative to the flexible circuit is necessary.
  • the device which is the subject of the present invention is suitable for preparing for crimping connectors provided with a plurality of contacts.
  • the contacts comprise on the one hand a connection termination to a flexible circuit and on the other hand comprise a connection termination with a complementary contact, the contacts and the flexible circuit being received in an insulating housing provided with an open zone releasing the crimping zone of the contacts on the flexible circuit above and below the crimping zone.
  • a device comprising an anvil forming a lower bearing surface for the electrical contact elements and a mobile press device provided with a block whose surface parallel to the contact alignment plane comprises a plurality of crimping dies.
  • the flexible circuit is then positioned on the pallets and the block applied by the press on the flexible circuit, each of the matrices strongly locally applying the flexible circuit on the tips so as to pierce the flexible circuit and then arching the tips which thus crimp the pallets on the flexible circuit and make the electrical connection between the contacts and the tracks of the flexible circuit.
  • the invention proposes to produce a device according to claim 1.
  • the pallets provided with the crimping tips of each contact are prepositioned both longitudinally and laterally during the transport of the connectors towards the crimping station in order to ensure precise alignment between the conductive tracks of the flexible circuit and the crimping crowns.
  • the invention is particularly suitable for connectors of the type provided with a window of clearance of the crimping zone and further provided with a retaining flap of the flexible circuit in the form of an open frame.
  • the comb is adapted to be introduced between the branches of the frame.
  • a connector 20 adapted for crimping on a flexible circuit 40.
  • the connector 20 is provided with a plurality of contacts 10.
  • the contacts comprise on the one hand a termination of connection to a flexible circuit 40, this termination comprising a pallet 13 provided with spikes 11 arranged in a ring 12, the tips being constituted by a cross punching of the pallet and then a stamping of the pallet folding the tips and releasing a circular hole 14 forming the crown 12.
  • the contacts further comprise a termination 15 of connection with a complementary contact, the contacts and the flexible circuit being received in an insulating housing 21 provided with an open zone 22 clearing the crimping zone of the contacts on the flexible circuit above and below the crimping area.
  • General view 5 discloses a simultaneous crimping machine or station on a flexible circuit of electrical contact elements aligned in a plane and disposed in a connector housing.
  • the device visible in FIG. 5 comprises on the one hand an anvil 50 forming a lower bearing surface for the electrical contact elements 10, the crimping device comprising on the other hand a mobile press device 9 provided with a block 1 whose surface parallel to the contact alignment plane comprises a plurality of crimping dies.
  • the press 9 further comprises an organ 126 holding the connector housing during crimping.
  • the anvil 50 disposed under the pallets 13 may comprise at least one positioning element 51 and advantageously two positioning elements arranged facing crowns of two contacts disposed at each end of the flexible circuit 40, each positioning element being introduced into a hole circular of a crown.
  • the flexible circuit 40 is then positioned on the pallets 13 and the block is applied by the press to the flexible circuit, the pallets being in abutment on the anvil 50, each of the matrices 3 strongly locally applying the flexible circuit 40 to the tips 11 so as to pierce the flexible circuit and the tracks 41 and then arching the tips which thus crimp the pallets on the flexible circuit and make the electrical connection between the contacts 10 and the conductive tracks 41 of the flexible circuit.
  • the anvil and press assembly provided with the crimping unit thus constitutes a crimping station.
  • the connectors can be arranged on a carrier strip 60, these connectors being snapped onto the carrier strip and supplied in rolls, a device for feeding the crimping station then comprises a continuous unwinding station 121.
  • the station will comprise, after the unwinding station, a device for detaching the connectors of the carrier strip and a device 100 for supplying the unitary connectors to the crimping station.
  • the visible delivery device in FIG. 3A is provided with a comb 101 visible in FIG. 3B disposed at the end of an arm 102, perpendicular to this arm itself secured to an operating device 103.
  • actuator 103 may combine a jack 129 actuated in the vertical direction and a jack operating in the horizontal direction or other actuating means such as electric motors acting on a vertical rack system and a horizontal rack system.
  • the comb comprises lamellae 104 for holding and realigning the pallets 13.
  • the pallets provided with the crimping tips of each contact are prepositioned both longitudinally and laterally.
  • the pallets 13 are maintained to ensure precise alignment between the conductive tracks 41 of the flexible circuit and the crimping rings.
  • the invention is particularly suitable for connectors of the type provided with a window of clearance of the crimping zone and further provided with a flap 28 for retaining the flexible circuit.
  • the flap may comprise a frame connected by a hinge 23 to the connector housing receiving the contacts.
  • the frame makes it possible to carry out the crimping operation through the flap 28, the shutter being closed again after the crimping operation, this flap 28 comprising a rear branch provided with one or more support and setting bosses 25. pressure of the flexible circuit to isolate and protect the crimping area from possible stresses applied to the flexible circuit outside the connector.
  • the comb carried by its arm catches the pallets 13 through the frame formed by the flap 28.
  • the retention of the connector modules on the carrier strip may be provided by clipping pins 30 provided with lugs 31 clinging into holes in the carrier strip, these pins shown in FIG. 1 are arranged on tabs 32 protruding from the body of the module in a direction parallel to the carrier strip.
  • a cutting device 127 tabs 32, 33 At the feed station of the connector is provided a cutting device 127 tabs 32, 33 so as to separate the modules of the band at this station.
  • FIGS. 4A to 4D The operation of the feeding device is described in FIGS. 4A to 4D.
  • a first step as can be seen in FIG. 4A, the arm 102 is retracted towards the rear and the jack or the vertical drive device 129 moves the arm and thus the comb 101 into the frame until the plates 104 of the The connector is thus held in place while the cutting device 127 intersects the tabs 32, 33 and thus releases the connector of the carrier strip which projects towards the bottom of the cutting station.
  • the arm is moved horizontally and extends forwardly by sliding the connector on a belt 130 to the crimping station.
  • a not shown holding device then holds the connector while the arm rises under the action of the cylinder 129.
  • the arm retracts and returns to its standby position visible in Figure 4D to receive a new connector while the flexible circuit 40 is brought on the pallets to allow the crimping operation.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Mechanical Coupling Of Light Guides (AREA)

Claims (6)

  1. Vorrichtung zur Zuführung von Verbindermodulen zwischen zwei Verarbeitungsposten dieser Module, wobei die Zuführvorrichtung einen Kamm (101) aufweist, der am Ende eines Arms (102) angeordnet ist, der selbst fest mit einer Bedienvorrichtung (103) verbunden ist, wobei der Kamm Lamellen (104) zum Halten und Wiederausrichten von Flügeln (13), die fest mit Kontakten (10) verbunden sind, aufweist, wobei der Kamm das Antreiben der Module zwischen den Verarbeitungsposten ausführt.
  2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass sie eine Tragmatte der Module aufweist, auf welcher die Module gleiten.
  3. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass sie eine zusätzliche Antriebsmatte der Module aufweist.
  4. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sich der Kamm (101) in ein Freigabefenster einer Krimpzone der Kontakte (10) durch eine Klappe (28) des Moduls (20) einfügt.
  5. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie eine Vorrichtung zum Lösen der Verbindermodule (20) von einem Tragband (60) aufweist.
  6. Vorrichtung nach Anspruch 5, dadurch gekennzeichnet, dass die Lösevorrichtung ein Schneidwerkzeug (127) aufweist, das Halterungen (32, 33), die Verbindermodule (20) auf dem Tragband (60) halten, durchtrennt.
EP02001087A 2001-01-23 2002-01-22 Vorrichtung zur Zuführung von Verbindern und die damit ausgerüstete Krimpstation Expired - Lifetime EP1225661B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0101182 2001-01-23
FR0101182A FR2820601A1 (fr) 2001-01-23 2001-01-23 Dispositif d'amenee de connecteurs et station de sertissage munie d'un tel dispositif

Publications (2)

Publication Number Publication Date
EP1225661A1 EP1225661A1 (de) 2002-07-24
EP1225661B1 true EP1225661B1 (de) 2007-08-15

Family

ID=8859360

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02001087A Expired - Lifetime EP1225661B1 (de) 2001-01-23 2002-01-22 Vorrichtung zur Zuführung von Verbindern und die damit ausgerüstete Krimpstation

Country Status (7)

Country Link
US (1) US6675466B2 (de)
EP (1) EP1225661B1 (de)
AT (1) ATE370537T1 (de)
DE (1) DE60221723T2 (de)
ES (1) ES2291384T3 (de)
FR (1) FR2820601A1 (de)
IT (1) ITTO20010405A1 (de)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1708309A1 (de) * 2005-03-30 2006-10-04 Helianthos B.V. Verfahren zur Bereitstellung eines Verbinderkontaktes mit einem Folienteil und Anordnung von Folie und Verbinderkontakt
DE102008049021B4 (de) * 2008-09-25 2013-10-24 Schäfer Werkzeug- und Sondermaschinenbau GmbH Crimpautomat

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB690782A (en) * 1951-06-13 1953-04-29 Electric Terminal Corp Machine for attaching metallic terminals to metallic wire
GB915566A (en) * 1960-08-10 1963-01-16 Amp Inc Improvements in method of, and machines for, applying electrical connectors
US3697925A (en) * 1970-07-22 1972-10-10 Amp Inc Termination means for flat cable
US4235015A (en) * 1979-02-16 1980-11-25 Molex Incorporated Electrical harness fabrication method and apparatus
US4392301A (en) * 1981-06-01 1983-07-12 Western Electric Company, Inc. Device for inserting and removing circuit modules with multiple leads
US4583287A (en) * 1985-07-12 1986-04-22 Augat Inc. Combination insertion-extraction tool for integrated circuits
BR8701399A (pt) * 1986-04-03 1988-01-05 Du Pont Tira de contacto e processo para a producao de uma fileira de conectores de grampo de borda,ou de um unico conector de grampo de borda
US5100342A (en) * 1990-03-30 1992-03-31 Amp Incorporated High density flat cable connector
NL9001406A (nl) * 1990-06-20 1992-01-16 Du Pont Nederland Isolatie-doorsnijdende connector met klemlip alsmede gereedschap voor het buigen daarvan.

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
US6675466B2 (en) 2004-01-13
DE60221723T2 (de) 2008-06-05
DE60221723D1 (de) 2007-09-27
FR2820601A1 (fr) 2002-08-09
EP1225661A1 (de) 2002-07-24
US20020129493A1 (en) 2002-09-19
ES2291384T3 (es) 2008-03-01
ITTO20010405A0 (it) 2001-04-27
ATE370537T1 (de) 2007-09-15
ITTO20010405A1 (it) 2002-10-27

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