Classifications

• • C—CHEMISTRY; METALLURGY
  • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
  • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
  • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
  • C04B18/04—Waste materials; Refuse
  • C04B18/14—Waste materials; Refuse from metallurgical processes
  • C04B18/141—Slags
  • C04B18/144—Slags from the production of specific metals other than iron or of specific alloys, e.g. ferrochrome slags
• • C—CHEMISTRY; METALLURGY
  • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
  • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
  • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
  • C04B14/02—Granular materials, e.g. microballoons
  • C04B14/30—Oxides other than silica
  • C04B14/303—Alumina
• • C—CHEMISTRY; METALLURGY
  • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
  • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
  • C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
  • C04B22/02—Elements
  • C04B22/04—Metals, e.g. aluminium used as blowing agent
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
  • Y02W30/00—Technologies for solid waste management
  • Y02W30/50—Reuse, recycling or recovery technologies
  • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Definitions

• the invention relates to a porosifying, solidification-accelerating binder building material additive consisting of Al 2 O 3 50 - 90% MgO 4 - 20% SiO 2 0,5 - 15% AlN 0.1 - 5% Fe 2 O 3 0.1 - 5% CaO 0.1 - 5% F 0.1 - 5% Na 2 O 0.1 - 5% K 2 O 0.1 - 2% as well as metallic particles al 0.1 - 10% Si 0.1 - 3% Fe 0.1 - 3% Rest together up to 5% loss on ignition 0.1 - 15% and at least one main mineral constituent in the form of corundum ( ⁇ -Al 2 O 3 ) and spinel (MgO x Al 2 O 3 ).
• the invention further relates to a process for the preparation of the binder builder additive.
• Such a powder with the crystalline phases corundum ⁇ -Al 2 O 3 , bayerite Al (OH) 3 , spinel MgAl 2 O 4 , and ⁇ -quartz SiO 2 is processed together with limestone powder at 1150-1300 ° C to Sulfoaluminatklinker.
• a similar process for the production of aluminate cement clinker is known from DE 43 45 368 C2.
• Object of the present invention is to provide a high alumina binder-building material additive or a produce corresponding powder and in its structure and Form the composition such that the addition or the Powder as porosity or accelerating in inorganic Binder building materials, such as light mortar, aerated concrete, Insulating foam and insulating materials, acts.
• a high alumina powder consisting of the high alumina Residue of treatment, especially wet processing can be obtained from aluminum slags, as Porosierender additive for inorganic binder building materials can be used if the powder contained in the powder metallic aluminum by thermal treatment (drying and partial calcination). This can be the Pore formation by the degree of thermal activation Taxes.
• This additive also has the advantage that the Powder at the same time acts as leaning agent and volume-forming agent. It is also advantageous that the handling of explosive Aluminum powder can be avoided as a volume former.
• the activated porous and high alumina powder can be obtained by the fact that clay-containing residues from the wet processing of aluminum salt slag at Temperatures up to 1,000 ° C dried and partially calcined become.
• Sectionkalzination means that on the one hand the stage of thermal removal alone of the physical residual moisture already exceeded, on the other hand still shares thermally vaporizable substances are present, such as fluorine Calcium fluoride and water of crystallization from aluminum hydroxide-alumina transition modifications, as well as metallic Aluminum.
• Essential is the drying and partial calcination of Alcoholic residue by means of apparatuses containing a allow rapid heat transfer to the product. preferably, become current dryers, cyclone or Wirbel Anlagenkalzinatoren used. In a rotary kiln, the heat transfer takes place much slower and more uneven, so that the success the "activation" is lower. In addition, form in the Rotary agglomerates, which only through comminution again must be eliminated.
• the following examples illustrate the subject of the Invention.
• a non-activated high alumina residual (name: SEROX) from the workup of aluminum salt slag with a content of alumina of 64%, the main mineralogical components: corundum ( ⁇ -Al 2 O 3 ) and spinel (MgO x Al 2 O 3 ), and aluminum hydroxide (Al 2 O 3 x 3H 2 O), an aluminum metal content of 3%, an ignition loss of 11%, a humidity of 25% and a particle size of 90% less than 500 microns with alumina cement ( Secar 51) in a weight ratio of 1: 1 (based on dried substance) mixed.
• a mixing water requirement of 45% by weight was required. The beginning of solidification occurred after about 3 hours. A porosity was not detected.
• a clay-containing powder according to claim 1 was dried by means of a gas-heated current dryer (flue gas temperature about 450 ° C, exhaust air temperature about 150 ° C, residence time less than 10 seconds) and partially thermally activated.
• the powder (designation: SEROX T) had a residual moisture of 0.8%, an ignition loss of 10%, a content of metallic aluminum of 3%, transitional modifications of aluminum hydroxide (Al 2 O 3 .3H 2 O) to ⁇ -alumina in Form of AlOOH (boehmite) and a BET specific surface area of 27 m 2 / g.
• the partially activated powder according to Example 2 was calcined by means of a gas-heated high-temperature mixing cyclone at flue gas temperatures of 600, 750, 900 and 1200 ° C and residence times of less than 1 second to the following products: product temperature BET surface area pore distribution Al metal [° C] [m 2 / g] [Nm] [%] SEROX TK600 600 36 20 - 200 3 SEROX TK750 750 45 20 - 200 3 SEROX TK900 900 26 20 - 200 2.5 SEROX TK1200 1200 5 - 1
• Dusty residue according to Example 1 was calcined by means of a gas-fired rotary kiln at product temperatures of 800, 1000, 1200 and 1400 ° C and a residence time of 60 minutes. As the temperature increased, agglomerates of up to several cm in size increasingly appeared. After calcination, the following properties resulted: product Temperature [° C] BET surface area [m 2 / g] Al metal [%] SEROX K800 800 30 3 SEROX K1000 1000 8th 1.5 SEROX K1200 1200 2 0.5 SEROX K1400 1400 0.2 ⁇ 0.5
• the determined ignition losses were in each case less than 2% by weight.
• Up to 1200 ° C were still transitional modifications of aluminum hydroxide (Al 2 O 3 .3H 2 O) to ⁇ -alumina in the form of transitional alumina (so-called "gamma-Al 2 O 3 "), the proportion of which decreased with increasing temperature.
• At 1400 ° C conversion to the alpha form and oxidation of the Al metal were virtually complete.
• SEROX T (according to Example 2), SEROX TK750 (according to Example 3), Lime, cement, water glass and water were at room temperature weighed, placed in a plastic cup and by short Stir (about 1 min) with a spoon to a porridge mixed. After a few minutes, gas evolution occurred in the Porridge, causing a foaming and volume increase led, associated with a considerable warming and a rapid hardening of the mass. As results were the Volume increase (measured by the height of the foamed Mass), the reaction temperature (measured by thermometer in the mass), the reaction time and the bulk density of the mass (measured from the weight and volume of the mass).
• the activated high alumina powder has the Advantages that at the same time as inorganic stone-forming Component, leaning agent, and volumizer acts, and the Handling of explosive aluminum powder is avoided.

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• Chemical & Material Sciences (AREA)
• Engineering & Computer Science (AREA)
• Ceramic Engineering (AREA)
• Structural Engineering (AREA)
• Materials Engineering (AREA)
• Organic Chemistry (AREA)
• Civil Engineering (AREA)
• Environmental & Geological Engineering (AREA)
• Inorganic Chemistry (AREA)
• Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
• Solid-Sorbent Or Filter-Aiding Compositions (AREA)
• Compositions Of Oxide Ceramics (AREA)
• Catalysts (AREA)

Applications Claiming Priority (2)

Publications (2)

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Cited By (3)

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• 2000
  • 2000-08-15 DE DE10040582A patent/DE10040582C2/de not_active Expired - Fee Related
• 2001
  • 2001-07-28 EP EP20010118395 patent/EP1180504B1/de not_active Expired - Lifetime
  • 2001-07-28 DE DE50100782T patent/DE50100782D1/de not_active Expired - Lifetime
  • 2001-07-28 ES ES01118395T patent/ES2208502T3/es not_active Expired - Lifetime
  • 2001-08-10 NO NO20013902A patent/NO332695B1/no not_active IP Right Cessation
  • 2001-08-13 CA CA 2354967 patent/CA2354967C/en not_active Expired - Lifetime
  • 2001-08-15 US US09/930,092 patent/US6593262B2/en not_active Expired - Lifetime

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