EP1161513A1 - Engine oil composition with reduced deposit-formation tendency - Google Patents

Engine oil composition with reduced deposit-formation tendency

Info

Publication number
EP1161513A1
EP1161513A1 EP00916867A EP00916867A EP1161513A1 EP 1161513 A1 EP1161513 A1 EP 1161513A1 EP 00916867 A EP00916867 A EP 00916867A EP 00916867 A EP00916867 A EP 00916867A EP 1161513 A1 EP1161513 A1 EP 1161513A1
Authority
EP
European Patent Office
Prior art keywords
oil composition
formula
weight
carbon atoms
composition according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP00916867A
Other languages
German (de)
French (fr)
Inventor
Alexander Dardin
Klaus Hedrich
Stephan Massoth
Boris Eisenberg
Stephan Fengler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Evonik Oil Additives GmbH
Original Assignee
RohMax Additives GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by RohMax Additives GmbH filed Critical RohMax Additives GmbH
Publication of EP1161513A1 publication Critical patent/EP1161513A1/en
Ceased legal-status Critical Current

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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M145/00Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
    • C10M145/18Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M145/24Polyethers
    • C10M145/26Polyoxyalkylenes
    • C10M145/38Polyoxyalkylenes esterified
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    • C10M145/00Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
    • C10M145/18Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M145/24Polyethers
    • C10M145/26Polyoxyalkylenes
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    • C10M145/00Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
    • C10M145/18Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M145/24Polyethers
    • C10M145/26Polyoxyalkylenes
    • C10M145/28Polyoxyalkylenes of alkylene oxides containing 2 carbon atoms only
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    • C10M145/00Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
    • C10M145/18Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M145/24Polyethers
    • C10M145/26Polyoxyalkylenes
    • C10M145/30Polyoxyalkylenes of alkylene oxides containing 3 carbon atoms only
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    • C10M145/00Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
    • C10M145/18Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M145/24Polyethers
    • C10M145/26Polyoxyalkylenes
    • C10M145/32Polyoxyalkylenes of alkylene oxides containing 4 or more carbon atoms
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    • C10M145/18Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M145/24Polyethers
    • C10M145/26Polyoxyalkylenes
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    • C10M145/18Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
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    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/106Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing four carbon atoms only
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/107Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106
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    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/109Polyethers, i.e. containing di- or higher polyoxyalkylene groups esterified
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/042Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/221Six-membered rings containing nitrogen and carbon only
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
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    • C10M2215/225Heterocyclic nitrogen compounds the rings containing both nitrogen and oxygen
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/225Heterocyclic nitrogen compounds the rings containing both nitrogen and oxygen
    • C10M2215/226Morpholines
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    • C10M2221/00Organic macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2221/04Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2221/043Polyoxyalkylene ethers with a thioether group
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/251Alcohol fueled engines
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
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    • C10N2040/255Gasoline engines
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
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    • C10N2070/00Specific manufacturing methods for lubricant compositions
    • C10N2070/02Concentrating of additives

Definitions

  • the present invention relates to
  • the crank mechanism, piston group, cylinder race and the valve control of an internal combustion engine are lubricated with an engine oil developed for this application.
  • the engine oil which collects in the oil pan of the engine, is conveyed to the individual lubrication points by means of a feed pump via an oil filter.
  • the motor oil has the following functions in this system:
  • the engine manufacturers stipulate a maximum service life of the engine oil (route or operating time until an oil change) and require proof of the performance of an engine oil in the form of test results from standardized test procedures and engine tests (e.g. API classification in the USA or ACEA test sequences in Europe) .
  • procedures defined by the manufacturer are used to assess the suitability of engine oil.
  • detergents and dispersants in fuels and lubricants is unavoidable to avoid deposits and to control components that are insoluble in motor oil.
  • Ionic, metal salt-containing (ash-giving) and non-ionic (non-ash-giving, 'ashless') compounds are usually used as detergents ('Chemistry & Technology of Lubricants', Mortier, RM, Orszulik, ST, Ed., VCH Publishers, Inc., New York).
  • Typical ionic classes of compounds are the alkyl sulfonates, phenates, salicylates and phosphonates with either calcium, magnesium or sodium as the counter ion. They are mainly used as lubricant detergents to prevent deposits and paint formation on e.g. Prevent or minimize pistons. They also often provide some protection against rust.
  • Non-ionic amphiphiles such as the poly (isobuylene) succinimide, poly (oxyalkylene) carbamates and polyamines and compounds derived therefrom have been used primarily as dispersants since 1950 to keep carbon black and other oil-insoluble oxidation products in solution. Their structure is similar to that of detergents, but here the polar part of the compound is formed by oxygen or nitrogen-containing hydrocarbon residues, such as poly (ethylene amines) or poly (ethylene oxides). The non-polar, oil-soluble part is usually of a polymeric nature, for example a poly (isobutylene) residue.
  • WO 84/04754 (US 4,438,022) describes a fuel and lubricant composition containing approximately 10000 ppm of a hydrocarbylmethylol polyoxyalkylene aminoethane, which is used both as a detergent and as a dispersant to keep the intake system in internal combustion engines clean.
  • WO 88/01290 discloses a polyalkylated succinimide, in which one or more nitrogen is substituted by a hydroxyhydrocarbyloxycarbonyl, as a detergent or dispersant in lubricating oils (engine, hydraulic, marine and two-stroke applications).
  • GB-A-2 206 600 describes an additive formulation which serves to improve the viscosity index.
  • the a surfactant which has alkoxy groups. A reduction in the formation of deposits is not mentioned.
  • US 5,204,012 describes a lubricating oil composition containing an esterification product from the reaction of an ethylene oxide-propylene oxide block copolymer with a long chain fatty acid. This additive is used to inhibit corrosion. An effect with regard to the formation of deposits is not indicated.
  • the invention is intended to eliminate the disadvantage of the aforementioned systems, namely a rather complicated and therefore expensive production.
  • the subject matter of claim 11 provides the solution to the problem on which the object is based.
  • the solution to the problem with regard to the use of alkyl alkoxylates is provided by the subject matter of claim 12.
  • the content of an alkyl alkoxylate of the formula (I) is 0.05-10% by weight, based on the total weight of the engine oil composition.
  • R 1 , R 2 and R 3 are independently hydrogen or a
  • R is hydrogen, a methyl or ethyl radical
  • L is a linking group
  • n is an integer in the range from 4 to 40
  • A is an alkoxy group with 2 to 25 recurring
  • R 1 - (CR 2 R 3 ) n - JZ -L - U ⁇ ) contains at least 9 carbon atoms, in an unpredictable manner, to provide motor oil compositions with a reduced tendency to form deposits, the reduction of which Deposits used additives can be produced particularly easily and inexpensively.
  • R 1 , R 2 and R 3 are independently hydrogen or a
  • R * is hydrogen, a methyl or ethyl radical
  • L is a linking group
  • n is an integer in the range from 4 to 40
  • A is an alkoxy group with 2 to 25 recurring
  • Compounds added to motor oil compositions to reduce the formation of deposits are very stable, so that the oil change intervals can be very long.
  • the additives added to the engine oil compositions of the present invention to reduce scale formation are very effective.
  • the motor oil composition must have a compound of the formula (I)
  • R 1 , R 2 and R 3 are independently hydrogen or a
  • R 4 is hydrogen, a methyl or ethyl radical
  • L is a linking group
  • n is an integer in the range from 4 to 40
  • A is an alkoxy group with 2 to 25 recurring
  • alkyl alkoxylates contains at least 9 carbon atoms.
  • these compounds are referred to as alkyl alkoxylates. These compounds can be used both individually and as a mixture.
  • hydrocarbon radicals having up to 40 carbon atoms are to be understood as meaning, for example, saturated and unsaturated alkyl radicals, which can be linear, branched or cyclic, and aryl radicals, which can also contain heteroatoms and alkyl substituents, which may have substituents, such as halogens, can be provided.
  • (C 1 -C 20 ) -alkyl in particular (C-- C ⁇ ) -alkyl and very particularly (C.-C-alkyl residues) are preferred.
  • (C 1 - alkyl) is an unbranched or branched hydrocarbon radical having 1 to 4 carbon atoms, such as, for example, the methyl, ethyl, propyl, isopropyl, 1-butyl, 2-butyl, 2- Understand methyl propyl or tert-butyl;
  • (C.-C 8 ) alkyl the abovementioned alkyl radicals, and for example the pentyl, 2-methylbutvl, I .T-dimethylpropyl, hexyl, heptyl, octyl, or the 1,1 , 3, 3-tetramethylbutyl residue;
  • (C.-C 20 ) alkyl the abovementioned alkyl radicals, and for example the nonyl, 1-decyl, 2-decyl, undecyl, dodecyl, pentadecyl or eicosyl radical.
  • (C 3 -C ⁇ ) cycloalkyl radicals are preferred as the hydrocarbon radical. These include the cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl or cyclooctyl group.
  • (C 2 -C 20 ) alkenyl the abovementioned radicals and, for example, the 2-pentenyl, 2-decenyl or the 2-eicosenyl group;
  • (C 2 -C 4 ) alkynyl for example the ethynyl, propargyl, 2-methyl -2-propynyl or 2-butynyl group;
  • (C 2 -C 20 ) alkenyl is to be understood to mean the radicals mentioned above and, for example, the 2-pentinyl or the 2-decynyl group.
  • aromatic radicals such as “aryl” or “heteroaromatic ring systems” are preferred.
  • aryl is to be understood as an isocyclic aromatic radical with preferably 6 to 14, in particular 6 to 12, C-ato enes, such as, for example, phenyl, naphthyl or biphenylyl, preferably phenyl;
  • heteromatic ring system means an aryl radical in which at least one CH group has been replaced by N and / or at least two adjacent CH groups have been replaced by S, NH or 0, for example a radical of thiophene, furan, Pyrrole, thiazole, oxazole, imidazole, isothiazole, isoxazole, pyrazole, 1,3,4-oxadiazole, 1, 3, 4-thiadiazole, 1, 3, 4-triazole, 1,2,4-oxadiazole, 1, 2, 4-thiadiazole, 1, 2, 4-triazole, 1,2,3-triazole, 1, 2, 3, 4-tetrazole, benzo [b] thiophene, benzo [b] furan, indole, benzo [c] thiophene, Benzo [c] furan, isoindole, benzoxazole, benzothiazole, benzimidazole, benzisoxazole, benzisothi
  • Benzothiadiazole benzotriazole, dibenzofuran, dibenzothiophene, carbazole, pyridine, pyrazine, pyrimidine, pyridazine, 1, 3, 5-triazine, 1, 2, 4-triazine, 1,2,4,5-triazine, quinoline, isoquinoline, quinoxaline, Quinazoline, cinnoline, 1, 8-naphthyridine, 1, 5-naphthyridine, 1,6-naphthyridine, 1, 7-naphthyridine, phthalazine, pyridopyrimidine, purine, pteridine or 4H-quinolizine.
  • radicals R 2 or R 3 which may occur repeatedly in the hydrophobic part of the molecule can each be the same or different.
  • the linking group L serves to connect the polar alkoxide part of the alkyl alkoxide according to the invention to the non-polar alkyl radical.
  • n is an integer in the range from 4 to 40, in particular in the range from 10 to 30. If n is greater than 40, the viscosity which is produced by the additive according to the invention generally becomes too large. If n is less than 4, the lipophilicity of the part of the molecule is generally not sufficient to keep the compound of the formula (I) in solution. Accordingly, the non-polar part of the compound (I) of the formula (II) preferably contains a total of 10 to 100 carbon atoms and all particularly preferably a total of 10 to 35 carbon atoms.
  • the radical R 5 is hydrogen, a methyl radical and / or ethyl radical and m is an integer in the range from 2 to 40, preferably 2 to 25, in particular 2 and 15 and very particularly preferably 2 to 5.
  • the abovementioned numerical values are to be understood as mean values in the context of the present invention, since this part of the alkyl alkoxylate is generally obtained by polymerization. If m is greater than 40, the solubility of the compound in the hydrophobic environment becomes too low, so that it can become cloudy in the oil, possibly precipitating. If the number is less than 2, the desired effect cannot be guaranteed.
  • the polar part can have units derived from ethylene oxide, from propylene oxide and / or from butylene oxide, with ethylene oxide being preferred.
  • the polar part can have only one of these units. However, these units can also occur statistically in the polar remainder.
  • the number z results from the choice of the connecting group or from the starting compounds used. It is 1 or 2.
  • the number of carbon atoms of the nonpolar part of the alkyl alkoxylate according to formula (II) is preferably greater than the number of carbon atoms of the polar part A, probably according to formula (III), of this molecule.
  • the nonpolar part preferably contains at least twice as many carbon atoms as the polar part, particularly preferably three times or more.
  • the preparation of the alkyl alkoxylates depends, among other things, on the type of connecting group chosen.
  • additives with an ether group according to the invention are formed via the reaction of so-called fatty alcohols with ethylene oxide, propylene oxide and / or butylene oxide.
  • long-chain fatty acids can also be ethoxylated, for example. This creates esters.
  • ® Marlophen NP 3 nonylphenol polyethylene glycol ether (3EO)
  • ® Marlophen NP 4 nonylphenol polyethylene glycol ether (4EO)
  • ® Marlophen NP 5 nonylphenol polyethylene glycol ether (5EO)
  • ® Marlophen NP 6 nonylphenol polyethylene glycol (6EO);
  • ® Lutensol TO 3 (iC 13 fatty alcohol with 3 EO units), ® Lutensol TO 5 (iC 13 fatty alcohol with 5 EO units), ® Lutensol TO 7 (iC 13 fatty alcohol with 7 EO units), ® Lutensol TO 8 (iC 13 fatty alcohol with 8 EO units) and ® Lutensol TO 12 (iC 13 fatty alcohol with 12 EO units).
  • the motor oil composition according to the invention contains 0.05 to 10% by weight of alkyl alkoxylates of the formula (I), based on the total weight of the mixture. If the amount is less than 0.05% by weight, the reduction in the formation of deposits is insufficient. The upper limit mainly results from economic considerations.
  • Motor oil in the context of the present invention is to be understood as oils which meet one or more of the performance requirements mentioned at the outset.
  • the compositions according to the invention can also be regarded as motor oil formulations.
  • oils generally have a base oil and one or more additives that are well known in the art.
  • any compound that provides a sufficient lubricating film that does not crack even at elevated temperatures is suitable as the base oil.
  • the viscosities can be used, for example, as specified in the SAE specifications.
  • Particularly suitable are, inter alia, compounds which have a viscosity which is in the range from 15 Saybolt seconds (SUS, Saybolt Universal Seconds) to 250 SUS, preferably in the range from 15 to 100 SUS, in each case at 100 ° C.
  • the compounds suitable for this include natural oils, mineral oils and synthetic oils, and mixtures thereof.
  • Natural oils are animal or vegetable oils, such as claw oils or jojoba oils. Mineral oils are mainly obtained from crude oil by distillation. They are particularly advantageous in terms of their low price. Synthetic oils include organic esters, synthetic hydrocarbons, especially polyolefins, which meet the above requirements. They are usually somewhat more expensive than mineral oils, but have advantages in terms of their performance. These base oils can also be used as mixtures and are commercially available in many cases.
  • engine oils In addition to the base oil, engine oils generally contain additives.
  • the additives cause a favorable flow behavior at low and high temperatures (improvement in the viscosity index), they suspend solids (detergent-dispersant behavior), neutralize acidic reaction products and the like. form a protective film on the cylinder surface (EP additive, for "extreme pressure”).
  • EP additive for "extreme pressure”
  • anti-aging agents pour point depressants, anti-corrosion agents, dyes, demulsifiers and odorants are used. The expert can find further valuable information in Ulimann's Encyclopedia of Industrial Chemistry, Fifth Edition on CD-ROM, 1998 edition.
  • the amounts in which these additives are used depend on the area of application of the lubricant. In general, however, the proportion of the base oil is between 25 to 90% by weight, preferably 50 to 75% by weight.
  • the additives can also be used as DI packages (detergent inhibitor), which are widely known and can be obtained commercially.
  • particularly preferred motor oils contain
  • lubricity improver 1-10% by weight lubricity improver, 0.0002-0.07% by weight of contraceptive, 0.1-1% by weight of anti-corrosion agent.
  • the motor oil according to the invention can be produced by mixing the components.
  • the alkyl alkoxylate of formula (I) is the alkyl alkoxylate of formula (I)
  • Lubricant concentrates which contain, for example, 5-95% of the alkyl alkoxylates of the formula (I), 95-5% of a lubricating oil and optionally 0-70% of a VI improver can also be used here.
  • the oil deposits are determined according to a visual procedure specified in DIN or CEC, in which the nature and thickness of the deposits are documented. With a key figure system for weighting the properties and thickness, an evaluation number of 0 -10 or 100 is determined for the individual component evaluated and as an average of all evaluated components an evaluation number for the entire engine and thus for the oil. 20th
  • Example 1 the investigated additives have a positive effect on the formation of deposits in motor operation, shown here using the VWTDIC test as an example, which is part of the test scope of ACEA Category B.
  • An engine oil composition B according to the invention was mixed by adding a non-ash-giving detergent according to the formula (I) (Marlipal 24/20) and in the CEC-L-46-T-93 engine test (1.61 VW Turbodiesel Intercooler) for its effect on preventing deposits examined.
  • a corresponding, conventional composition A which contained no alkyl alkoxylate of the formula (I) according to the invention, served as a comparison.
  • 15W-40 compositions were mixed from the commercially available components listed in Table 1 and run in the CEC-L-46-T-93 test. The deposits formed in the engine were then evaluated according to the procedures listed above.
  • OLOA 4594 from Oronite is a commercially available DI package which also contains ash-giving detergents which contain, for example, calcium, zinc, magnesium.
  • Paratone 8002 from Exxon / Paramins is a commercially available oil improver for motor oils, which contains Olef incopoly ere (OCP).

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Abstract

The invention relates to engine oil compositions with reduced deposit-formation tendency which contain between 0.05 and 10 % by weight, in relation to the total weight of the engine oil composition, of an alkyl alkoxylate of formula (I), in which R<1>, R<2> and R<3> independently are hydrogen or a hydrocarbon rest with up to 40 carbon atoms; R<4> is hydrogen, a methyl or ethyl rest; L is a linking group; n is a whole number between 4 and 40; A is an alkoxy group with between 2 and 25 recurring units derived from ethylene oxide, propylene oxide and/or butylene oxide and comprises homopolymers and statistical copolymers of at least two of the above compounds; and z is 1 or 2. The nonpolar part of compound (I) of the formula (II) contains at least 9 carbon atoms. The invention also relates to the preparation of such engine oils and to the use of alkyl alkoxylates of formula (I) for the reduction of deposit formation.

Description

Motorenöl Zusammensetzung mit reduzierter Neigung zur Bildung von AblagerungenMotor oil composition with reduced tendency to form deposits
Die vorliegende Erfindung betrifftThe present invention relates to
MotorenölZusammensetzungen mit reduzierter Neigung zurMotor oil compositions with reduced tendency to
Bildung von Ablagerungen sowie die Verwendung vonFormation of deposits as well as the use of
Alkylalkoxylaten.Alkyl alkoxylates.
Nach heutigem Stand der Technik werden Kurbeltrieb, Kolbengruppe, Zylinderlaufbahn und die Ventilsteuerung eines Verbrennungsmotors mit einem für diesen Einsatzfall entwickelten Motorenöl geschmiert. Im geschlossenen Ölraum des Motors wird das Motorenöl, welches sich in der Ölwanne des Motors sammelt, mittels Förderpumpe über einen Ölfilter an die einzelnen Schmierstellen gefördert .According to the current state of the art, the crank mechanism, piston group, cylinder race and the valve control of an internal combustion engine are lubricated with an engine oil developed for this application. In the closed oil chamber of the engine, the engine oil, which collects in the oil pan of the engine, is conveyed to the individual lubrication points by means of a feed pump via an oil filter.
Das Motorenöl hat in diesem System die Funktionen:The motor oil has the following functions in this system:
=> Reduzierung der Reibung - Verminderung von Verschleiß=> Reduction of friction - reduction of wear
=> Kühlung der Bauteile=> Cooling of components
=> Gasabdichtung des Kolbens zum Brennraum=> Gas seal from the piston to the combustion chamber
Das Öl wird hierbei im Betrieb folgenden Belastungen ausgesetzt :The oil is exposed to the following loads during operation:
=> Kontakt mit heißen Bauteilen (bis über 300 °C)=> Contact with hot components (up to over 300 ° C)
=> Anwesenheit von Luft (Oxidation) , Stickoxiden (Nitration) , Kraftstoff und dessen Verbrennungsrückstände (Wandkondensation, Eintrag in flüssiger Form) und Rußpartikel aus der Verbrennung (Eintrag von festen Fremdstoffen) .=> Presence of air (oxidation), nitrogen oxides (nitration), fuel and its combustion residues (wall condensation, entry in liquid form) and soot particles from combustion (entry of solid foreign substances).
=> Zum Zeitpunkt der Verbrennung ist der Ölfilm auf dem Zylinder hoher Strahlungswärme ausgesetzt.=> At the time of combustion, the oil film on the cylinder is exposed to high levels of radiant heat.
= Die Turbulenz, erzeugt vom Kurbeltrieb des Motors, schafft eine große aktive Oberfläche des Öls in Form von Tropfen im Gasraum des Kurbeltriebs und Gasblasen in der Ölwanne.= The turbulence generated by the crank mechanism of the engine creates a large active surface of the oil in the form of drops in the gas space of the crank mechanism and gas bubbles in the oil pan.
Die aufgeführten Belastungen Verdampfung, Oxidation, Nitration, Verdünnung mit Kraftstoff und Eintrag von Partikeln verändern in Folge des Motorbetriebs das Motorenöl selbst und Bauteile des Motors welche im Betrieb mit Motorenöl benetzt werden. Als Folge ergeben sich unter anderem folgende, für den einwandfreien Betrieb des Motors unerwünschte, Effekte:The listed loads of evaporation, oxidation, nitration, dilution with fuel and the entry of particles change the engine oil itself and components of the engine which are wetted with engine oil during operation. As a result, the following effects occur which are undesirable for the correct operation of the engine:
1. Veränderung der Viskosität (im1. Change in viscosity (in
Tieftemperaturbereich, bei 40 und 100 °C bestimmt)Low temperature range, determined at 40 and 100 ° C)
2. Pumpf higkeit des Öls bei niedrigen Außentemperaturen2. Pumpability of the oil at low outside temperatures
3. Ablagerungsbildung an heißen und kalten Bauteilen des Motors3. Formation of deposits on hot and cold components of the engine
Hierunter wird die Bildung lackartiger Schichten (Farbe braun bis schwarz) bis hin zum Aufbau von Kohle verstanden. Diese Ablagerungen beeinträchtigen die Funktion einzelner Bauteile wie Freigängigkeit der Kolbenringe und Verengung luftführender Bauteile des Turboladers (Diffusor und Spirale) . In der Folge kommt es zu schweren Motorschäden bzw. Leistungseinbruch und Zunahme der Abgasemissionen. Des weiteren bildet sich, bevorzugt auf den waagrechten Flächen des Ölraumes eine schlammartige Ablagerungsschicht , die im Extremfall auch Ölfilter und Ölkanäle des Motors verstopfen kann, was ebenfalls einen Motorschaden nach sich zieht.This means the formation of lacquer-like layers (color brown to black) up to the formation of coal. These deposits impair the function of individual components such as free movement of the piston rings and constriction of air-carrying components of the turbocharger (diffuser and spiral). As a result, there is serious engine damage or a drop in performance and an increase of exhaust emissions. Furthermore, a mud-like deposit layer is formed, preferably on the horizontal surfaces of the oil space, which in extreme cases can also clog the oil filter and oil passages of the engine, which likewise leads to engine damage.
4. Verminderung des Verschleißschutzes4. Reduction of wear protection
Zur Gewährleistung des störungsfreien Motorbetriebs schreiben die Motorenhersteller eine maximale Nutzungsdauer des Motorenöls (Fahrstecke bzw. Betriebszeit bis zu einem Ölwechsel) vor und verlangen den Nachweis der Leistungsf higkeit eines Motorenöls in Form von Prüfergebnissen genormter Prüfverfahren und Motortests (z.B. API Klassifikation in USA oder ACEA Testsequences in Europa) . Zusätzlich kommen auch vom Hersteller selbst definierte Verfahren zu Einsatz, um Motorenöl hinsichtlich ihrer Eignung beurteilen zu können .To ensure trouble-free engine operation, the engine manufacturers stipulate a maximum service life of the engine oil (route or operating time until an oil change) and require proof of the performance of an engine oil in the form of test results from standardized test procedures and engine tests (e.g. API classification in the USA or ACEA test sequences in Europe) . In addition, procedures defined by the manufacturer are used to assess the suitability of engine oil.
Die Verringerung der Ablagerungsbildung und die Gewährleistung hoher Detergier- und Dispergierf higkeit über eine lange Nutzungsdauer ist von zentraler Bedeutung in o.g. Freigabeverfahren.Reducing the formation of deposits and ensuring high detergent and dispersibility over a long service life is of central importance in the above. Release procedure.
Beispiel ACEA Test Sequences 1998:Example ACEA Test Sequences 1998:
Kategorie A (Ottomotoren) -.Category A (petrol engines) -.
In 6 motorischen Prüfverfahren wird 10 mal Olablagerung, 4 mal Verschleiß und 2 mal die Viskosität bestimmt. Bei der Bestimmung des Ablagerungsverhaltens 4 wird 3 mal Kolbensauberkeit, 3 mal Kolbenringstecken und 3 mal die Schlammbildung beurteilt.In 6 motorized test procedures 10 oil deposits, 4 times wear and 2 times the viscosity are determined. When determining the deposit behavior 4 is assessed 3 times piston cleanliness, 3 times piston ring sticking and 3 times sludge formation.
Kategorie B (leichte Dieselmotoren) :Category B (light diesel engines):
In 5 motorischen Prüfverfahren wird 7 mal Olablagerung, 3 mal Verschleiß und 2 mal die Viskosität bestimmt. Bei der Bestimmung des Ablagerungsverhaltens wird 4 mal Kolbensauberkeit , 2 mal Kolbenringstecken und einmal die Schlammbildung beurteilt.In 5 motor test procedures, 7 oil deposits, 3 times wear and 2 times the viscosity are determined. When determining the deposit behavior, 4 times piston cleanliness, 2 times piston ring sticking and once the sludge formation are assessed.
Kategorie E (schwere Dieselmotoren) :Category E (heavy diesel engines):
In 5 motorischen Prüfverfahren wird 7 mal Olablagerung, 6 mal Verschleiß und einmal die Viskosität bestimmt. Bei der Bestimmung des Ablagerungsverhaltens wird 3 mal Kolbensauberkeit, 2 mal Schlammbildung und einmal Turboablagerung beurteilt.In 5 motorized test procedures, 7 oil deposits, 6 times wear and one viscosity are determined. When determining the deposit behavior, 3 piston cleanliness, 2 sludge formation and 1 turbo deposit are assessed.
Die Aufzählung zeigt, daß die Ablagerungsbildung wichtigstes Element der Leistungsfähigkeit eines Motorenöls darstellt.The list shows that the formation of deposits is the most important element in the performance of an engine oil.
Der Einsatz von Detergenzien und Dispergiermitteln in Treib- und Schmierstoffen ist zur Vermeidung von Ablagerungen und zur Kontrolle im Motorenöl unlöslicher Bestandteile unvermeidbar. Als Detergenzien v/erden dabei meist ionische, metallsalzhaltige (aschegebende), als Dispergiermittel nicht-ionische (nicht- aschegebende, ' ashless ' ) Verbindungen verwendet ('Chemistry & Technology of Lubricants', Mortier, R. M., Orszulik, S. T., Ed., VCH Publishers, Inc., New York) .The use of detergents and dispersants in fuels and lubricants is unavoidable to avoid deposits and to control components that are insoluble in motor oil. Ionic, metal salt-containing (ash-giving) and non-ionic (non-ash-giving, 'ashless') compounds are usually used as detergents ('Chemistry & Technology of Lubricants', Mortier, RM, Orszulik, ST, Ed., VCH Publishers, Inc., New York).
Die Wirkung dieser oberflächenaktiven Substanzen als Detergenz oder Dispergiermittel beruht auf ihrem amphiphilen Charakter (polar-unpolar) , der ihnen Eigenschaften ähnlich denen einer herkömmlichen Seife in Wasser verleiht, allerdings mit dem Unterschied, daß sie öllöslich sind. Durch den unpolaren Anteil, der in der Regel durch einen oder mehrere längere, auch oligomere oder polymere Alkylreste gebildet wird, wird eine ausreichende Löslichkeit im entsprechenden Medium, z. B. einem mineralischen oder synthetischen Öl, gewährleistet, während der polare Anteil vor allem für eine Anhaftung des Amphiphils an Verunreinigungen notwendig ist .The effect of these surface-active substances as a detergent or dispersant is based on theirs Amphiphilic character (polar-non-polar), which gives them properties similar to those of a conventional soap in water, but with the difference that they are oil-soluble. Due to the non-polar portion, which is usually formed by one or more longer, also oligomeric or polymeric alkyl radicals, sufficient solubility in the corresponding medium, for. B. a mineral or synthetic oil, while the polar portion is necessary above all for the amphiphiles to adhere to impurities.
Typische ionische Verbindungsklassen sind die Alkylsulfonate, -phenate, -salicylate, sowie -phosphonate mit entweder Calciu , Magnesium oder Natrium als Gegenion. Sie werden vor allem als Schmierstoffdetergenzien eingesetzt, um Ablagerungen und Lackbildung an z.B. Kolben zu verhindern oder zu minimieren. Außerdem stellen sie oft auch einen gewissen Schutz vor Rostbildung sicher.Typical ionic classes of compounds are the alkyl sulfonates, phenates, salicylates and phosphonates with either calcium, magnesium or sodium as the counter ion. They are mainly used as lubricant detergents to prevent deposits and paint formation on e.g. Prevent or minimize pistons. They also often provide some protection against rust.
Nicht-ionische Amphiphile wie die Poly (isobuylen) - succinimide, Poly (oxyalkylen) -carbamate und -polyamine und davon abgeleitete Verbindungen werden seit 1950 vor allem als Dispergiermittel eingesetzt, um Ruß und andere ölunlösliche Oxidationsprodukte in Lösung zu halten. Ihre Struktur ist der der Detergenzien ähnlich, allerdings wird hier der polare Teil der Verbindung durch Sauerstoff- oder stickstoffhaltige Kohlenwasserstoffreste, wie z.B. Poly (ethylenamine) oder Poly (ethylenoxide) gebildet. Der unpolare, öllösliche Teil ist meist von polymerer Natur, z.B. ein Poly (isobutylen) rest . So beschreibt bespielsweise WO 84/04754 (US 4,438,022) eine Kraftstoff- und Schmiermittelzusammensetzung, enthaltend ca. 10000 ppm eines Hydrocarbylmethylol- polyoxyalkylen-aminoethans , das sowohl als Detergenz als auch als Dispergiermittel zur Sauberhaltung des Einlaßsystems in Verbrennungsmotoren dient .Non-ionic amphiphiles such as the poly (isobuylene) succinimide, poly (oxyalkylene) carbamates and polyamines and compounds derived therefrom have been used primarily as dispersants since 1950 to keep carbon black and other oil-insoluble oxidation products in solution. Their structure is similar to that of detergents, but here the polar part of the compound is formed by oxygen or nitrogen-containing hydrocarbon residues, such as poly (ethylene amines) or poly (ethylene oxides). The non-polar, oil-soluble part is usually of a polymeric nature, for example a poly (isobutylene) residue. For example, WO 84/04754 (US 4,438,022) describes a fuel and lubricant composition containing approximately 10000 ppm of a hydrocarbylmethylol polyoxyalkylene aminoethane, which is used both as a detergent and as a dispersant to keep the intake system in internal combustion engines clean.
Des weiteren offenbart WO 88/01290 ein mehrfach alkyliertes Succinimid, bei dem ein oder mehrere Stickstoffe durch ein Hydroxyhydrocarbyl-oxycarbonyl substituiert sind, als Detergenz oder Dispergiermittel in Schmierölen (Motoren-, Hydraulik-, Marine- und Zweitaktanwendungen) .Furthermore, WO 88/01290 discloses a polyalkylated succinimide, in which one or more nitrogen is substituted by a hydroxyhydrocarbyloxycarbonyl, as a detergent or dispersant in lubricating oils (engine, hydraulic, marine and two-stroke applications).
US 5,558683 erläutert Mannich-Basen aus einer phenolischen Einheit und einem Polyaminanteil , die wiederum über eine Harnstoffbrücke mit einem Poly (oxyalkylen) -Teil verbunden sind. Beansprucht werden Kraftstoff- und Additiv-Zusammensetzungen, die aufgrund des Zusatzes der o.g. Verbindung eine Kontrolle der Ablagerungen im Zündbereich ( ' induction System') von Verbrennungsmotoren erlauben.US 5,558683 explains Mannich bases consisting of a phenolic unit and a polyamine component, which in turn are connected to a poly (oxyalkylene) part via a urea bridge. Fuel and additive compositions are claimed which, due to the addition of the above. Connection allow control of the deposits in the ignition area ('induction system') of internal combustion engines.
GB-A-2 206 600 beschreibt eine Additiv-Formulierung, die zur Verbesserung des Viskositätsindexes dient. Als Phasenvermittler dient u.a. ein Tensid, welches Alkoxy- Gruppen aufweist . Eine Verminderung der Ablagerungsbildung wird jedoch nicht erwähnt.GB-A-2 206 600 describes an additive formulation which serves to improve the viscosity index. Among other things, the a surfactant which has alkoxy groups. A reduction in the formation of deposits is not mentioned.
US-5 204 012 beschreibt eine Schmierölzusammensetzung, die ein Veresterungsprodukt aus der Umsetzung von einem Ethylenoxid-Propylenoxid-Blockcopolymer mit einer langkettigen Fettsäure enthält. Dieses Additiv dient zur Inhibierung von Korrosion. Eine Wirkung hinsichtlich der Bildung von Ablagerungen wird nicht angedeutet .US 5,204,012 describes a lubricating oil composition containing an esterification product from the reaction of an ethylene oxide-propylene oxide block copolymer with a long chain fatty acid. This additive is used to inhibit corrosion. An effect with regard to the formation of deposits is not indicated.
Im Anbetracht des hierin angegebenen und diskutierten Standes der Technik war es Aufgabe der vorliegenden Erfindung MotorenölZusammensetzungen anzugeben, die nur sehr geringe Ablagerungen zeigen.In view of the prior art specified and discussed herein, it was an object of the present invention to provide engine oil compositions which show very little deposits.
Darüber hinaus soll die Erfindung den Nachteil zuvor genannter Systeme beseitigen, nämlich eine recht komplizierte und somit teuere Herstellung.In addition, the invention is intended to eliminate the disadvantage of the aforementioned systems, namely a rather complicated and therefore expensive production.
Des weiteren ist die Stabilität bekannter Zusammensetzungen, Systeme oder Formulierungen verbesserungsbedürfig . Dies gilt insbesondere, da die Kraftfahrzeughersteller die Wartungsintervalle, nach denen das Motoröl jeweils ausgetauscht wird, ständig vergrößern .Furthermore, the stability of known compositions, systems or formulations is in need of improvement. This applies in particular since the motor vehicle manufacturers are constantly increasing the maintenance intervals after which the engine oil is replaced.
Gelöst werden diese Aufgaben sowie weitere, die zwar nicht wörtlich genannt werden, sich aber aus den hierin diskutierten Zusammenhängen wie selbstverständlich ableiten lassen oder sich aus diesen zwangsläufig ergeben, durch eine in Anspruch 1 beschriebenen Motorenölzusammensetzung .These tasks as well as others, which are not named literally, but which can be derived as a matter of course from the contexts discussed here, or which inevitably result from them, are solved by an engine oil composition as described in claim 1.
Bevorzugte Ausführungsformen der erfindungsgemäßen Zusammensetzung werden in den auf Anspruch 1 rückbezogenen Ansprüchen beschrieben.Preferred embodiments of the composition according to the invention are described in the claims which refer back to claim 1.
Hinsichtlich des Verfahrens zur Herstellung liefert der Gegenstand des Anspruchs 11 die Lösung des der Aufgabe zugrundeliegenden Problems. Die Lösung der Aufgabe hinsichtlich der Verwendung von Alkylalkoxylaten wird durch den Gegenstand des Anspruchs 12 zur Verfügung gestellt.With regard to the manufacturing method, the subject matter of claim 11 provides the solution to the problem on which the object is based. The solution to the problem with regard to the use of alkyl alkoxylates is provided by the subject matter of claim 12.
Bei einer erfindungsgemäßen MotorenölZusammensetzung gelingt es durch einen Gehalt von 0,05 - 10 Gew.-%, bezogen auf das Gesamtgewicht der Motorenöl - Zusammensetzung, eines Alkylalkoxylats der Formel (I)In an engine oil composition according to the invention, the content of an alkyl alkoxylate of the formula (I) is 0.05-10% by weight, based on the total weight of the engine oil composition.
R1--[- (CR2R3)n Tz- — A— R4 < τ> < worinR 1 - [- (CR 2 R 3 ) n T z- - A - R 4 < τ ><wherein
R1, R2 und R3 unabhängig Wasserstoff oder einR 1 , R 2 and R 3 are independently hydrogen or a
Kohlenwassertstoffrest mit bis zu 40 Kohlenstoffatomen sind,Are hydrocarbon residues with up to 40 carbon atoms,
R" Wasserstoff, ein Methyl- oder Ethylrest ist,R "is hydrogen, a methyl or ethyl radical,
L eine verknüpfende Gruppe, n eine ganze Zahl im Bereich von 4 bis 40,L is a linking group, n is an integer in the range from 4 to 40,
A eine Alkoxygruppe mit 2 bis 25 wiederkehrendeA is an alkoxy group with 2 to 25 recurring
Einheiten, welche von Ethylenoxid, Propylenoxid und/oder Butylenoxid abgeleitet werden, wobei AUnits which are derived from ethylene oxide, propylene oxide and / or butylene oxide, where A
Homopolymere sowie statistische Copolymere aus wenigstens zwei der vorgenannten Verbindungen umfaßt, und z 1 oder 2 ist, wobei der unpolare Teil der Verbindung (I) der FormelHomopolymers and random copolymers comprising at least two of the aforementioned compounds, and z is 1 or 2, the nonpolar part of the compound (I) of the formula
(II)(II)
R1—£ (CR2R3)n -JZ-L— U τ ) mindestens 9 Kohlenstoffatome enthält, auf nicht ohne weiteres vorhersehbare Weise Motorenolzusammensetzungen mit reduzierter Neigung zur Bildung von Ablagerungen zur Verfügung zu stellen, deren zur Verminderung der Ablagerungsbildung verwendeten Additive besonders leicht und preisgünstig hergestellt werden können.R 1 - (CR 2 R 3 ) n - JZ -L - U τ) contains at least 9 carbon atoms, in an unpredictable manner, to provide motor oil compositions with a reduced tendency to form deposits, the reduction of which Deposits used additives can be produced particularly easily and inexpensively.
Durch die Verwendung eines Alkylalkoxylats der Formel (I)By using an alkyl alkoxylate of the formula (I)
R'-f (CR2R3)n -}-L— A— R4 <!) worinR'-f (CR 2 R 3 ) n -} - L - A - R 4 < !) In
R1, R2 und R3 unabhängig Wasserstoff oder einR 1 , R 2 and R 3 are independently hydrogen or a
Kohlenwassertstoffrest mit bis zu 40 Kohlenstoffatomen sind,Are hydrocarbon residues with up to 40 carbon atoms,
R* Wasserstoff, ein Methyl- oder Ethylrest ist,R * is hydrogen, a methyl or ethyl radical,
L eine verknüpfende Gruppe, n eine ganze Zahl im Bereich von 4 bis 40,L is a linking group, n is an integer in the range from 4 to 40,
A eine Alkoxygruppe mit 2 bis 25 wiederkehrendeA is an alkoxy group with 2 to 25 recurring
Einheiten, welche von Ethylenoxid, Propylenoxid und/oder Butylenoxid abgeleitet werden, wobei AUnits which are derived from ethylene oxide, propylene oxide and / or butylene oxide, where A
Homopolymere sowie statistische Copolymere aus wenigstens zwei der vorgenannten Verbindungen umfaßt, und z 1 oder 2 ist, als Additiv für Motorenöle zurHomopolymers and statistical copolymers of at least two of the aforementioned compounds, and z is 1 or 2, as an additive for motor oils for
Verminderung der Ablagerungsbildung, gelingt es ebenfalls die zuvor genannten Aufgaben in hervorragender, nicht ohne weiteres vorhersehbarerReduction of the formation of deposits, the aforementioned tasks also succeed in excellent, not easily predictable
Weise zu lösen.Way to solve.
Durch die erfindungsgemäßen Maßnahmen werden insbesondere folgende Vorteile erzielt:The following advantages are achieved in particular by the measures according to the invention:
Die als Additiv den erfindungsgemäßenThe additive according to the invention
Motorenolzusammensetzungen zugegebenen Verbindungen zur Verringerung der Bildung von Ablagerungen sind sehr stabil, so daß die Ölwechselintervalle sehr groß sein dürfen. Die als Additiv den Motorenolzusammensetzungen der vorliegenden Erfindung zugegebenen Verbindungen zur Verringerung der Bildung von Ablagerungen sind sehr wirksam.Compounds added to motor oil compositions to reduce the formation of deposits are very stable, so that the oil change intervals can be very long. The additives added to the engine oil compositions of the present invention to reduce scale formation are very effective.
Erfindungsgemäß muß die MotorenölZusammensetzung eine Verbindung der Formel (I)According to the invention, the motor oil composition must have a compound of the formula (I)
R1— [ (CR2R3)n L~ A— R4 (I } ' worinR 1 - [(CR 2 R 3 ) n L ~ A- R4 (I} 'wherein
R1 , R2 und R3 unabhängig Wasserstoff oder einR 1 , R 2 and R 3 are independently hydrogen or a
Kohlenwassertstof frest mit bis zu 40 Kohlenstof f atomen sind ,Hydrocarbon residue with up to 40 carbon atoms,
R4 Wasserstoff, ein Methyl- oder Ethylrest ist,R 4 is hydrogen, a methyl or ethyl radical,
L eine verknüpfende Gruppe, n eine ganze Zahl im Bereich von 4 bis 40,L is a linking group, n is an integer in the range from 4 to 40,
A eine Alkoxygruppe mit 2 bis 25 wiederkehrendeA is an alkoxy group with 2 to 25 recurring
Einheiten, welche von Ethylenoxid, Propylenoxid und/oder Butylenoxid abgeleitet werden, wobei AUnits which are derived from ethylene oxide, propylene oxide and / or butylene oxide, where A
Homopolymere sowie statistische Copolymere aus wenigstens zwei der vorgenannten Verbindungen umfaßt, und z 1 oder 2 ist, wobei der unpolare Teil der Verbindung (I) der FormelHomopolymers and random copolymers comprising at least two of the aforementioned compounds, and z is 1 or 2, the nonpolar part of the compound (I) of the formula
(II)(II)
mindestens 9 Kohlenstoffatome enthält, enthalten. Diese Verbindungen werden im Rahmen der Erfindung als Alkylalkoxylate bezeichnet. Diese Verbindungen können sowohl einzeln sowie als Mischung verwendet werden. Unter Kohlenwasserstoffresten mit bis zu 40 Kohlenstoffatomen sollen im Rahmen der Erfindung beispielsweise gesättigte und ungesättigte Alkylreste, die linear, verzweigt oder cyclisch sein können, sowie Arylreste, die auch Heteroatome und Alkylsubstituenten enthalten können, verstanden werden, die gegebenenfalls mit Substituenten, wie beispielsweise Halogenen, versehen sein können. contains at least 9 carbon atoms. In the context of the invention, these compounds are referred to as alkyl alkoxylates. These compounds can be used both individually and as a mixture. In the context of the invention, hydrocarbon radicals having up to 40 carbon atoms are to be understood as meaning, for example, saturated and unsaturated alkyl radicals, which can be linear, branched or cyclic, and aryl radicals, which can also contain heteroatoms and alkyl substituents, which may have substituents, such as halogens, can be provided.
Von diesen Resten sind (C1-C20) -Alkyl , insbesondere (C-- Cβ) -Alkyl und ganz besonders (C.-C -Alkyl-Reste bevorzug .Of these residues, (C 1 -C 20 ) -alkyl, in particular (C-- C β ) -alkyl and very particularly (C.-C-alkyl residues) are preferred.
Unter dem Ausdruck „ (C1- -Alkyl " sind ein unverzweigter oder verzweigter Kohlenwasserstoffrest mit 1 bis 4 Kohlenstoffatomen, wie z.B. der Methyl-, Ethyl-, Propyl-, Isopropyl-, 1-Butyl-, 2-Butyl-, 2- Methylpropyl- oder tert . -Butylrest zu verstehen;The term “(C 1 - alkyl” is an unbranched or branched hydrocarbon radical having 1 to 4 carbon atoms, such as, for example, the methyl, ethyl, propyl, isopropyl, 1-butyl, 2-butyl, 2- Understand methyl propyl or tert-butyl;
unter dem Ausdruck „ (C.-C8) -Alkyl" die vorgenannten Alkylreste, sowie z.B. der Pentyl-, 2-Methylbutvl- , I .T-Dimethylpropyl- , Hexyl-, Heptyl-, Octyl-, oder der 1,1,3, 3-Tetramethylbutyl-Rest;under the expression “(C.-C 8 ) alkyl” the abovementioned alkyl radicals, and for example the pentyl, 2-methylbutvl, I .T-dimethylpropyl, hexyl, heptyl, octyl, or the 1,1 , 3, 3-tetramethylbutyl residue;
unter dem Ausdruck „ (C.-C20) -Alkyl" die vorgenannten Alkylreste, sowie z.B. der Nonyl-, 1-Decyl-, 2-Decyl-, Undecyl-, Dodecyl-, Pentadecyl-oder Eicosyl-Rest .under the expression “(C.-C 20 ) alkyl” the abovementioned alkyl radicals, and for example the nonyl, 1-decyl, 2-decyl, undecyl, dodecyl, pentadecyl or eicosyl radical.
Des weiteren sind (C3-Cβ) -Cycloalkylreste als Kohlenwasserstoffrest bevorzugt. Hierzu gehören unter anderem die Cyclopropyl- , Cyclobutyl-, Cyclopentyl- , Cyclohexyl-, Cycloheptyl- oder Cyclooctyl -Gruppe .Furthermore, (C 3 -C β ) cycloalkyl radicals are preferred as the hydrocarbon radical. These include the cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl or cyclooctyl group.
Des weiteren kann der Rest auch ungesättigt sein. Von diesen Resten sind „ (C2-C20) -Alkenyl" , „ (C2-C20) -Alkinyl" und insbesondere „ (C2-C4) -Alkenyl" sowie „ (C--C - Alkinyl" bevorzugt. Unter dem Ausdruck „ (C2-C4) - Alkenyl" ist z.B. die Vinyl-, Allyl-, 2 -Methyl -2- propenyl-oder 2 -Butenyl-Gruppe zu verstehen;Furthermore, the rest can also be unsaturated. Of these residues are "(C 2 -C 20 ) alkenyl", "(C 2 -C 20 ) alkynyl" and in particular "(C 2 -C 4 ) alkenyl" and "(C - C - alkynyl" are preferred. The expression "(C 2 -C 4 ) alkenyl" is, for example, the vinyl, allyl, 2 - Understand methyl -2-propenyl or 2-butenyl group;
unter dem Ausdruck „ (C2-C20) -Alkenyl" die vorstehend genannten Reste sowie z.B. die 2-Pentenyl-, 2-Decenyl- oder die 2 -Eicosenyl-Gruppe;under the expression "(C 2 -C 20 ) alkenyl" the abovementioned radicals and, for example, the 2-pentenyl, 2-decenyl or the 2-eicosenyl group;
unter dem Ausdruck „ (C2-C4) -Alkinyl" z.B. die Ethinyl-, Propargyl-, 2 -Methyl -2 -propinyl oder 2 -Butinyl -Gruppe;under the expression "(C 2 -C 4 ) alkynyl", for example the ethynyl, propargyl, 2-methyl -2-propynyl or 2-butynyl group;
unter dem Ausdruck „ (C2-C20) -Alkenyl" die vorstehend genannten Reste sowie z.B. die 2-Pentinyl-oder die 2- Decinyl -Gruppe zu verstehen.the term “(C 2 -C 20 ) alkenyl” is to be understood to mean the radicals mentioned above and, for example, the 2-pentinyl or the 2-decynyl group.
Des weiteren sind aromatische Reste, wie „Aryl" oder „heteroaro atische Ringsysteme" bevorzugt. Unter dem Ausdruck "Aryl" ist ein isocyclischer aromatischer Rest mit vorzugsweise 6 bis 14, insbesondere 6 bis 12 C- Ato en, wie beispielsweise Phenyl , Naphthyl oder Biphenylyl, vorzugsweise Phenyl zu verstehen;Furthermore, aromatic radicals, such as "aryl" or "heteroaromatic ring systems" are preferred. The term “aryl” is to be understood as an isocyclic aromatic radical with preferably 6 to 14, in particular 6 to 12, C-ato enes, such as, for example, phenyl, naphthyl or biphenylyl, preferably phenyl;
unter dem Ausdruck "heteroaromatisches Ringsystem" sind ein Arylrest, worin mindestens eine CH-Gruppe durch N ersetzt ist und/oder mindestens zwei benachbarte CH- Gruppen durch S, NH oder 0 ersetzt sind, zu verstehen, z.B. ein Rest von Thiophen, Furan, Pyrrol , Thiazol , Oxazol, Imidazol, Isothiazol, Isoxazol, Pyrazol, 1,3,4- Oxadiazol, 1 , 3 , 4-Thiadiazol , 1 , 3 , 4-Triazol , 1,2,4- Oxadiazol, 1 , 2 , 4 -Thiadiazol , 1, 2 , 4-Triazol , 1,2,3- Triazol, 1 , 2 , 3 , 4 -Tetrazol , Benzo [b] thiophen, Benzo [b] furan, Indol, Benzo [c] thiophen, Benzo [c] furan, Isoindol, Benzoxazol, Benzothiazol, Benzimidazol , Benzisoxazol , Benzisothiazol , Benzopyrazol , 13the term "heteroaromatic ring system" means an aryl radical in which at least one CH group has been replaced by N and / or at least two adjacent CH groups have been replaced by S, NH or 0, for example a radical of thiophene, furan, Pyrrole, thiazole, oxazole, imidazole, isothiazole, isoxazole, pyrazole, 1,3,4-oxadiazole, 1, 3, 4-thiadiazole, 1, 3, 4-triazole, 1,2,4-oxadiazole, 1, 2, 4-thiadiazole, 1, 2, 4-triazole, 1,2,3-triazole, 1, 2, 3, 4-tetrazole, benzo [b] thiophene, benzo [b] furan, indole, benzo [c] thiophene, Benzo [c] furan, isoindole, benzoxazole, benzothiazole, benzimidazole, benzisoxazole, benzisothiazole, benzopyrazole, 13
Benzothiadiazol, Benzotriazol, Dibenzofuran, Dibenzothiophen, Carbazol, Pyridin, Pyrazin, Pyrimidin, Pyridazin, 1, 3 , 5-Triazin, 1 , 2 , 4-Triazin, 1,2,4,5- Triazin, Chinolin, Isochinolin, Chinoxalin, Chinazolin, Cinnolin, 1 , 8-Naphthyridin, 1 , 5-Naphthyridin, 1,6- Naphthyridin, 1, 7-Naphthyridin, Phthalazin, Pyridopyrimidin, Purin, Pteridin oder 4H-Chinolizin.Benzothiadiazole, benzotriazole, dibenzofuran, dibenzothiophene, carbazole, pyridine, pyrazine, pyrimidine, pyridazine, 1, 3, 5-triazine, 1, 2, 4-triazine, 1,2,4,5-triazine, quinoline, isoquinoline, quinoxaline, Quinazoline, cinnoline, 1, 8-naphthyridine, 1, 5-naphthyridine, 1,6-naphthyridine, 1, 7-naphthyridine, phthalazine, pyridopyrimidine, purine, pteridine or 4H-quinolizine.
Die in dem hydrophoben Teil des Moleküls gegebenenfalls mehrfach auftretenden Reste R2 bzw. R3 können jeweils gleich oder verschieden sein.The radicals R 2 or R 3 which may occur repeatedly in the hydrophobic part of the molecule can each be the same or different.
Die verknüpfende Gruppe L dient zur Verbindung des polaren Alkoxidteils des erfindungsgemäßen Alkylalkoxids mit dem unpolaren Alkylrest . Zu geeigneten Gruppen gehören beispielsweise aromatische Reste, wie Phenoxyl (L = -C6H4-0-) , von Säuren abgeleitete Reste, wie beispielsweise Estergruppen (L = -CO-0-), Carbamatgruppen (L = -NH-CO-0-) und Amidgruppen(L = -CO-NH-), Ethergruppen (L = -0-) und Ketogruppen (L = -CO-) . Hierbei sind besonders stabile Gruppen, wie beispielsweise die Ether-, Keto- und Aromat -Gruppen bevorzugt.The linking group L serves to connect the polar alkoxide part of the alkyl alkoxide according to the invention to the non-polar alkyl radical. Suitable groups include, for example, aromatic radicals, such as phenoxyl (L = -C 6 H 4 -0-), radicals derived from acids, such as, for example, ester groups (L = -CO-0-), carbamate groups (L = -NH-CO- 0-) and amide groups (L = -CO-NH-), ether groups (L = -0-) and keto groups (L = -CO-). Particularly stable groups, such as the ether, keto and aromatic groups, are preferred.
Wie zuvor erwähnt, ist n eine ganze Zahl im Bereich von 4 bis 40, insbesondere im Bereich von 10 bis 30. Falls n größer als 40 ist, so wird im allgemeinen die Viskosität, die durch das erfindungsgemäße Additiv erzeugt wird zu groß. Falls n kleiner als 4 ist, so reicht im allgemeinen die Lipophilität des Molekülteils nicht aus, um die Verbindung der Formel (I) in Lösung zu halten. Dementsprechend enthält der unpolare Teil der Verbindung (I) der Formel (II) vorzugsweise insgesamt 10 bis 100 Kohlenstoffatome und ganz besonders bevorzugt insgesamt 10 bis 35 Kohlenstof f atome .As mentioned above, n is an integer in the range from 4 to 40, in particular in the range from 10 to 30. If n is greater than 40, the viscosity which is produced by the additive according to the invention generally becomes too large. If n is less than 4, the lipophilicity of the part of the molecule is generally not sufficient to keep the compound of the formula (I) in solution. Accordingly, the non-polar part of the compound (I) of the formula (II) preferably contains a total of 10 to 100 carbon atoms and all particularly preferably a total of 10 to 35 carbon atoms.
Der polare Tei l des Alkylalkoxylats wird in Formel ( I ) durch A dargestellt . Es wird angenommen, daß dieser Teil des Alkylalkoxylats durch die Formel ( II I )The polar portion of the alkyl alkoxylate is represented by A in formula (I). It is believed that this portion of the alkyl alkoxylate is represented by formula (II I)
worin der Rest R5 Wasserstoff, ein Methylrest und/oder Ethylrest bedeutet und m eine ganze Zahl im Bereich von 2 bis 40, bevorzugt 2 bis 25, insbesondere 2 und 15 und ganz besonders bevorzugt 2 bis 5 ist, dargestellt werden kann. Die vorgenannten Zahlenwerte sind im Rahmen der vorliegenden Erfindung als Mittelwerte zu verstehen, da dieser Teil des Alkylalkoxylats im allgemeinen durch Polymerisation erhalten wird. Falls m größer als 40 ist, so wird die Löslichkeit der Verbindung in der hydrophoben Umgebung zu gering, so daß es zu einer Trübung im Öl, gegebenenfalls zur Präzipitation kommen kann. Ist die Zahl kleiner als 2, so kann der gewünschte Effekt nicht gewährleistet werden .in which the radical R 5 is hydrogen, a methyl radical and / or ethyl radical and m is an integer in the range from 2 to 40, preferably 2 to 25, in particular 2 and 15 and very particularly preferably 2 to 5. The abovementioned numerical values are to be understood as mean values in the context of the present invention, since this part of the alkyl alkoxylate is generally obtained by polymerization. If m is greater than 40, the solubility of the compound in the hydrophobic environment becomes too low, so that it can become cloudy in the oil, possibly precipitating. If the number is less than 2, the desired effect cannot be guaranteed.
Der polare Teil kann Einheiten aufweisen, die von Ethylenoxid, von Propylenoxid und/oder von Butylenoxid abgeleitet sind, wobei Ethylenoxid bevorzugt ist. Hierbei kann der polare Teil nur eine dieser Einheiten aufweisen. Diese Einheiten können aber auch gemeinsam statistisch im polaren Rest auftreten. Die Zahl z ergibt sich aus der Wahl der Verbindungsgruppe, bzw. aus den eingesetzten Ausgangsverbindungen. Sie beträgt 1 oder 2.The polar part can have units derived from ethylene oxide, from propylene oxide and / or from butylene oxide, with ethylene oxide being preferred. The polar part can have only one of these units. However, these units can also occur statistically in the polar remainder. The number z results from the choice of the connecting group or from the starting compounds used. It is 1 or 2.
Bevorzugt ist die Anzahl der Kohlenstoffatome des unpolaren Teils des Alkylalkoxylats gemäß Formel (II) größer als die Anzahl der Kohlenstoffatome des polaren Teils A, wahrscheinlich gemäß Formel (III) , dieses Moleküls. Vorzugsweise enthält der unpolare Teil mindestens doppelt soviel Kohlenstoffatome wie der polare Teil, besonders bevorzugt die dreifache Anzahl oder mehr.The number of carbon atoms of the nonpolar part of the alkyl alkoxylate according to formula (II) is preferably greater than the number of carbon atoms of the polar part A, probably according to formula (III), of this molecule. The nonpolar part preferably contains at least twice as many carbon atoms as the polar part, particularly preferably three times or more.
Die Herstellung der Alkylalkoxylate hängt unter anderem von der Art der gewählten Verbindungsgruppe ab. So entstehen beispielsweise erfindungsge äße Additive mit einer Ethergruppe über die Umsetzung von sogenannten Fettalkoholen mit Ethylenoxid, Propylenoxid und/oder Butylenoxid.The preparation of the alkyl alkoxylates depends, among other things, on the type of connecting group chosen. For example, additives with an ether group according to the invention are formed via the reaction of so-called fatty alcohols with ethylene oxide, propylene oxide and / or butylene oxide.
Des weiteren können beispielsweise auch langkettige Fettsäuren ethoxyliert werden. Hierbei entstehen Ester.Furthermore, long-chain fatty acids can also be ethoxylated, for example. This creates esters.
Wird von geeigneten Phenolen ausgegangen, so erhält man Alkylalkoxylate mit einer aromatischen Verbindungsgruppe .If suitable phenols are used as the starting point, alkyl alkoxylates with an aromatic connecting group are obtained.
All diese Reaktionen sind an sich bekannt. Wertvolle Hinweise findet der Fachmann beispielsweise in Ulimann' s Encyclopedia of Industrial Chemistry, Fifth Edition auf CD-ROM, Ausgabe 1998.All of these reactions are known per se. The expert can find valuable information, for example, in Ulimann's Encyclopedia of Industrial Chemistry, Fifth Edition on CD-ROM, 1998 edition.
Viele als Additiv zur Verminderung der Ablagerungsbildung geeignete, erfindungsgemäße Alkylalkoxylate sind kommerziell erhältlich. Hierzu 16Many alkyl alkoxylates according to the invention which are suitable as additives for reducing the formation of deposits are commercially available. For this 16
gehören beispielsweise die ®Marlipal- und ®Marlophen- Sorten von CONDEA und die ®Lutensol -Typen von BASF.include, for example, the ® Marlipal and ® Marlophen varieties from CONDEA and the ® Lutensol types from BASF.
Hierzu gehören beispielsweise ®Marlophen NP 3 (Nonylphenolpolyethylenglykolether (3EO) ) , ®Marlophen NP 4 (Nonylphenolpolyethylenglykolether (4EO) ) , ®Marlophen NP 5 (Nonylphenolpolyethylenglykolether (5EO) ) , ®Marlophen NP 6 (Nonylphenolpolyethylenglykolether (6EO) ) ;These include, for example, ® Marlophen NP 3 (nonylphenol polyethylene glycol ether (3EO)), ® Marlophen NP 4 (nonylphenol polyethylene glycol ether (4EO)), ® Marlophen NP 5 (nonylphenol polyethylene glycol ether (5EO)), ® Marlophen NP 6 (nonylphenol polyethylene glycol) (6EO);
®Marlipal 1012/6 (C10-C12-Fettalkoholpoly- ethylenglykolether (6E0) ) , ®Marlipal MG (C12- Fettalkoholpolyethylenglykolether) , ®Marlipal 013/30 (C13-Oxoalkoholpolyethylenglykolether (3EO) ) , ®Marlipal 013/40 (C13-Oxoalkoholpolyethylenglykolether (4EO) ) ; ® Marlipal 1012/6 (C 10 -C 12 fatty alcohol polyethylene glycol ether (6E0)), ® Marlipal MG (C 12 - fatty alcohol polyethylene glycol ether), ® Marlipal 013/30 (C 13 -oxoalcohol polyethylene glycol ether (3EO)), ® Marlipal 013/40 (C 13 oxo alcohol polyethylene glycol ether (4EO));
®Lutensol TO 3 (i-C13-Fettalkohol mit 3 EO-Einheiten) , ®Lutensol TO 5 (i-C13-Fettalkohol mit 5 EO-Einheiten) , ®Lutensol TO 7 (i-C13-Fettalkohol mit 7 EO-Einheiten) , ®Lutensol TO 8 (i-C13-Fettalkohol mit 8 EO-Einheiten) und ®Lutensol TO 12 (i-C13-Fettalkohol mit 12 EO- Einheiten) . ® Lutensol TO 3 (iC 13 fatty alcohol with 3 EO units), ® Lutensol TO 5 (iC 13 fatty alcohol with 5 EO units), ® Lutensol TO 7 (iC 13 fatty alcohol with 7 EO units), ® Lutensol TO 8 (iC 13 fatty alcohol with 8 EO units) and ® Lutensol TO 12 (iC 13 fatty alcohol with 12 EO units).
Die erfindungsgemäße Motorenölzusammensetzung enthält 0,05 bis 10 Gew.-% Alkylalkoxylate der Formel (I), bezogen auf das Gesamtgewicht der Mischung. Ist die Menge geringer als 0,05 Gew.-%, so tritt die Minderung der Ablagerungsbildung nur ungenügend hervor. Die obere Grenze ergibt sich hauptsächlich aus wirtschaftlichen Überlegungen .The motor oil composition according to the invention contains 0.05 to 10% by weight of alkyl alkoxylates of the formula (I), based on the total weight of the mixture. If the amount is less than 0.05% by weight, the reduction in the formation of deposits is insufficient. The upper limit mainly results from economic considerations.
Unter Motorenöl im Rahmen der vorliegenden Erfindung sollen Öle verstanden werden, die eine oder mehrere der eingangs aufgeführten Leistungsanforderungen erfüllen. Die erfindungsgemäßen Zusammensetzungen können auch als Motorenölformulierungen aufgefaßt werden.Motor oil in the context of the present invention is to be understood as oils which meet one or more of the performance requirements mentioned at the outset. The compositions according to the invention can also be regarded as motor oil formulations.
Diese Öle weisen im allgemeinen ein Grundδl sowie ein oder mehrere Additive auf, die in der Fachwelt weithin bekannt sind.These oils generally have a base oil and one or more additives that are well known in the art.
Als Grundöl ist im Prinzip jede Verbindung geeignet, die für eine hinreichenden Schmierfilm sorgt, der auch bei erhöhten Temperaturen nicht reißt. Zur Bestimmung dieser Eigenschaft können beispielsweise die Viskositäten dienen, wie sie beispielsweise in den SAE- Spezifikationen festgelegt sind.In principle, any compound that provides a sufficient lubricating film that does not crack even at elevated temperatures is suitable as the base oil. To determine this property, the viscosities can be used, for example, as specified in the SAE specifications.
Besonders geeignet sind unter anderem Verbindungen, die eine Viskosität aufweisen, die im Bereich von 15 Saybolt- Sekunden (SUS, Saybolt Universal Seconds) bis 250 SUS, bevorzugt im Bereich von 15 bis 100 SUS, jeweils bei 100°C bestimmt, liegt.Particularly suitable are, inter alia, compounds which have a viscosity which is in the range from 15 Saybolt seconds (SUS, Saybolt Universal Seconds) to 250 SUS, preferably in the range from 15 to 100 SUS, in each case at 100 ° C.
Zu den hierfür geeigneten Verbindungen gehören unter anderem natürliche Öle, mineralische Öle und synthetische Öle sowie Mischungen hiervon.The compounds suitable for this include natural oils, mineral oils and synthetic oils, and mixtures thereof.
Natürliche Öle sind tierische oder pflanzliche Öle, wie beispielsweise Klauenöle oder Jojobaöle. Mineralische Öle werden hauptsächlich durch Destillation aus Rohöl gewonnen. Sie sind insbesondere hinsichtlich ihres günstigen Preises vorteilhaft. Synthetische Öle sind unter anderem organische Ester, synthetische Kohlenwasserstoffe, insbesondere Polyolefine, die die oben genannten Anforderungen genügen. Sie sind meist etwas teurer als die mineralischen Öle, haben aber Vorteile hinsichtlich ihrer Leistungsfähigkeit. Diese Grundöle können auch als Mischungen eingesetzt werden und sind vielfach kommerziell erhältlich.Natural oils are animal or vegetable oils, such as claw oils or jojoba oils. Mineral oils are mainly obtained from crude oil by distillation. They are particularly advantageous in terms of their low price. Synthetic oils include organic esters, synthetic hydrocarbons, especially polyolefins, which meet the above requirements. They are usually somewhat more expensive than mineral oils, but have advantages in terms of their performance. These base oils can also be used as mixtures and are commercially available in many cases.
Neben dem Grundöl enthalten Motorenöle im allgemeinen Additive. Die Additive bewirken ein günstiges Fließverhalten bei tiefen und hohen Temperaturen (Verbesserung des Viskositätsindexes) , sie suspendieren Feststoffe (Detergent-Dispersant-Verhalten) , neutralisieren saure Reaktionsprodukte u. bilden einen Schutzfilm auf der Zylinderoberfläche (EP-Zusatz, für „extreme pressure") . Daneben werden Alterungsschutzmittel , Stockpunkterniedriger , Korrosionsschutzmittel, Farbstoffe, Demulgatoren und Geruchsstoffe eingesetzt. Weitere wertvolle Hinweise findet der Fachmann in Ulimann' s Encyclopedia of Industrial Chemistry, Fifth Edition auf CD-ROM, Ausgabe 1998.In addition to the base oil, engine oils generally contain additives. The additives cause a favorable flow behavior at low and high temperatures (improvement in the viscosity index), they suspend solids (detergent-dispersant behavior), neutralize acidic reaction products and the like. form a protective film on the cylinder surface (EP additive, for "extreme pressure"). In addition, anti-aging agents, pour point depressants, anti-corrosion agents, dyes, demulsifiers and odorants are used. The expert can find further valuable information in Ulimann's Encyclopedia of Industrial Chemistry, Fifth Edition on CD-ROM, 1998 edition.
Die Mengen, in denen diese Additive eingesetzt werden, sind von dem Anwendungsgebiet des Schmiermittels abhängig. Im allgemeinen beträgt der Anteil des Grundöls jedoch zwischen 25 bis 90 Gew.-%, bevorzugt 50 bis 75 Gew.-%. Die Additive können auch als so DI- Pakete (Detergent-Inhibitor) eingesetzt werden, die weithin bekannt sind und kommerziell erhalten werden können .The amounts in which these additives are used depend on the area of application of the lubricant. In general, however, the proportion of the base oil is between 25 to 90% by weight, preferably 50 to 75% by weight. The additives can also be used as DI packages (detergent inhibitor), which are widely known and can be obtained commercially.
Besonders bevorzugte Motorenöle enthalten neben demIn addition to that, particularly preferred motor oils contain
Grundöl beispielsweiseBase oil, for example
0,1-1 Gew.-% Stockpunkterniedriger,0.1-1% by weight pour point depressant,
0,5-15 Gew.-% Viskositätsverbesserer,0.5-15% by weight viscosity improver,
0,4-2 Gew.-% Alterungsschutzmittel,0.4-2% by weight anti-aging agent,
2-10 Gew.-% Detergentien,2-10% by weight detergents,
1-10 Gew.-% Schmierfähigkeitsverbesserer, 0,0002-0,07 Gew.-% Schau verhütungsmittel , 0,1-1 Gew.-% Korrosionsschutzmittel .1-10% by weight lubricity improver, 0.0002-0.07% by weight of contraceptive, 0.1-1% by weight of anti-corrosion agent.
Das erfindungsgemäße Motorenöl kann durch mischen der Komponenten hergestellt werden. Hierbei kann das Alkylalkoxylat der Formel (I) derThe motor oil according to the invention can be produced by mixing the components. Here, the alkyl alkoxylate of formula (I)
Motorenölzusammensetzung direkt, als Bestandteil des Vl-Verbesserers , als Bestandteil des Di-Paketes, als Bestandteil eines Ξchmiermittelkonzentrates oder nachträglich dem Öl zugesetzt wird. Als Öl können hierbei auch aufgearbeitet Gebrauchtöle eingesetzt werden.Engine oil composition directly, as part of the Vl improver, as part of the di-package, as part of a lubricant concentrate or subsequently added to the oil. Refurbished used oils can also be used as oil.
Hierbei können auch Schmiermittelkonzentrate eingesetzt werden, welche beispielsweise 5 - 95 % der Alkylalkoxylate der Formel (I) , 95 - 5 % eines Schmieröls und wahlweise 0 - 70 % eines Vl-Verbesserers enthalten.Lubricant concentrates which contain, for example, 5-95% of the alkyl alkoxylates of the formula (I), 95-5% of a lubricating oil and optionally 0-70% of a VI improver can also be used here.
Im folgenden wird die vorliegende Erfindung anhand von Beispielen näher erläutert, durch die jedoch keine Beschränkung erfolgen soll .The present invention is explained in more detail below with the aid of examples, which, however, are not intended to be limiting.
Bewertung der AblagerungsbildungAssessment of deposit formation
Die Bestimmung der Olablagerungen erfolgt nach einem in DIN bzw. CEC festgelegten visuellen Verfahren, in dem zunächst Beschaffenheit und Dicke der Ablagerung dokumentiert wird. Mit einem Kennzahlensystem zur Wichtung von Beschaffenheit und Dicke ermittelt man eine Bewertungszahl von 0 -10 bzw. 100 für das einzelne bewertete Bauteil und als Mittelwert aller bewerteten Bauteile eine Bewertungszahl für den gesamten Motor und damit für das Öl . 20The oil deposits are determined according to a visual procedure specified in DIN or CEC, in which the nature and thickness of the deposits are documented. With a key figure system for weighting the properties and thickness, an evaluation number of 0 -10 or 100 is determined for the individual component evaluated and as an average of all evaluated components an evaluation number for the entire engine and thus for the oil. 20th
„0" bedeuted hier: total mit Kohle oder Schlamm belegt, „10" bzw. "100" sauber wie das neue, ungelaufene Teil."0" here means: totally covered with coal or mud, "10" or "100" clean like the new, unused part.
Wie in Beispiel 1 dargestellt, haben die untersuchten Additive eine positive Wirkung auf Ablagerungsbildung im motorischen Betrieb, hier am Beispiel des VWTDIC Tests gezeigt, welcher Bestandteil des Prüfumfangs der ACEA Kategorie B ist.As shown in Example 1, the investigated additives have a positive effect on the formation of deposits in motor operation, shown here using the VWTDIC test as an example, which is part of the test scope of ACEA Category B.
Beispiel 1 und Vergleichsbeispiel 1Example 1 and Comparative Example 1
Eine erfindungsgemäße MotorenölZusammensetzung B wurden durch Zugabe einer nicht-aschegebender Detergenzien gemäß der Formel (I) (Marlipal 24/20) aufgemischt und im CEC-L-46-T-93 Motorentest (1,61 VW Turbodiesel Intercooler) auf ihre Wirkung hinsichtlich Ablagerungsvermeidung untersucht. Als Vergleich diente eine entsprechende, herkömmliche Zusammensetzung A, die kein erfindungsgemäßes Alkylalkoxylat der Formel (I) enthielt .An engine oil composition B according to the invention was mixed by adding a non-ash-giving detergent according to the formula (I) (Marlipal 24/20) and in the CEC-L-46-T-93 engine test (1.61 VW Turbodiesel Intercooler) for its effect on preventing deposits examined. A corresponding, conventional composition A, which contained no alkyl alkoxylate of the formula (I) according to the invention, served as a comparison.
15W-40 Zusammensetzungen wurde aus den in Tabelle 1 aufgeführten, kommerziell erhältlichen Komponenten aufgemischt und im CEC-L-46-T-93 Test gefahren. Anschließend wurde die in dem Motor gebildeten Ablagerungen gemäß oben aufgeführten Verfahren bewertet .15W-40 compositions were mixed from the commercially available components listed in Table 1 and run in the CEC-L-46-T-93 test. The deposits formed in the engine were then evaluated according to the procedures listed above.
Die erhaltenen Ergebnisse sind in Tabelle 1 aufgeführt. Tabelle 1The results obtained are shown in Table 1. Table 1
OLOA 4594 der Firma Oronite ist ein handelsübliches DI- Paket, das auch aschegebende Detergenzien enthält, die beispielsweise Calcium, Zink, Magnesium enthalten.OLOA 4594 from Oronite is a commercially available DI package which also contains ash-giving detergents which contain, for example, calcium, zinc, magnesium.
Paratone 8002 der Firma Exxon/ Paramins ( neuerdings Chevron/Oronite) ist ein Handelsüblicher Vl-Verbesserer für Motorenöle, der Olef incopoly ere (OCP) enthält. Paratone 8002 from Exxon / Paramins (recently Chevron / Oronite) is a commercially available oil improver for motor oils, which contains Olef incopoly ere (OCP).

Claims

Patentansprüche claims
1. Motorenölzusammensetzung mit reduzierter Neigung zur Bildung von Ablagerungen, gekennzeichnet durch einen Gehalt von 0,05 - 10 Gew.-%, bezogen auf das Gesamtgewicht der Motorenolzusammensetzung, eines Alkylalkoxylats der Formel (I)1. Motor oil composition with reduced tendency to form deposits, characterized by a content of 0.05-10% by weight, based on the total weight of the motor oil composition, of an alkyl alkoxylate of the formula (I)
R'-[ (CR2R3)n-Iz-L— A~ R4 ( 1 ) ' worinR '- [(CR 2 R 3 ) n -Iz-L- A ~ R4 (1) ' wherein
R1, R2 und R3 unabhängig Wasserstoff oder einR 1 , R 2 and R 3 are independently hydrogen or a
Kohlenwassertstoffrest mit bis zu 40Hydrocarbon residue with up to 40
Kohlenstoffatomen sind,Are carbon atoms,
R4 Wasserstoff, ein Methyl- oder Ethylrest ist,R 4 is hydrogen, a methyl or ethyl radical,
L eine verknüpfende Gruppe, n eine ganze Zahl im Bereich von 4 bis 40,L is a linking group, n is an integer in the range from 4 to 40,
A eine Alkoxygruppe mit 2 bis 25 wiederkehrendeA is an alkoxy group with 2 to 25 recurring
Einheiten, welche von Ethylenoxid, Propylenoxid und/oder Butylenoxid abgeleitet werden, wobei AUnits which are derived from ethylene oxide, propylene oxide and / or butylene oxide, where A
Homopolymere sowie statistische Copolymere aus wenigstens zwei der vorgenannten Verbindungen umfaßt, und z 1 oder 2 ist, wobei der unpolare Teil der Verbindung (I) derHomopolymers and random copolymers of at least two of the aforementioned compounds, and z is 1 or 2, the nonpolar part of the compound (I) being the
Formel (II)Formula (II)
mindestens 9 Kohlenstoffatome enthält. contains at least 9 carbon atoms.
2. Motorenolzusammensetzung gemäß Anspruch 1, dadurch gekennzeichnet, daß2. Motor oil composition according to claim 1, characterized in that
L eine Ether-, Ester- oder Phenoxygruppe ist und n zwischen 10 und 30 liegt.L is an ether, ester or phenoxy group and n is between 10 and 30.
3. Motorenolzusammensetzung gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, daß der unpolare Teil der Verbindung (I) der Formel (II) insgesamt 10 bis 100 Kohlenstoffatome enthält .3. Motor oil composition according to claim 1 or 2, characterized in that the non-polar part of the compound (I) of the formula (II) contains a total of 10 to 100 carbon atoms.
4. MotorenölZusammensetzung gemäß Anspruch 3, dadurch gekennzeichnet, daß der unpolare Teil der Verbindung (I) der Formel (II) insgesamt 10 bis 35 Kohlenstoffatome enthält.4. Motor oil composition according to claim 3, characterized in that the non-polar part of the compound (I) of the formula (II) contains a total of 10 to 35 carbon atoms.
5. Motorenolzusammensetzung gemäß einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß der Rest A 2 bis 15 wiederkehrende Einheiten aufweist, die sich vom Ethylenoxid, Propylenoxid und/oder Butylenoxid ableiten.5. Motor oil composition according to one or more of the preceding claims, characterized in that the radical A has 2 to 15 recurring units which are derived from ethylene oxide, propylene oxide and / or butylene oxide.
6. MotorenölZusammensetzung gemäß Anspruch 5, dadurch gekennzeichnet, daß der Rest A 2 bis 5 Einheiten aufweist, die sich vom Ethylenoxid, Propylenoxid und/oder Butylenoxid ableiten.6. Motor oil composition according to claim 5, characterized in that the radical A has 2 to 5 units which are derived from ethylene oxide, propylene oxide and / or butylene oxide.
7. Motorenolzusammensetzung gemäß einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß der unpolare Teil des Alkylalkoxylats der Formel (II) mehr Kohlenstoffatome als der Rest A enthält.7. Motor oil composition according to one or more of the preceding claims, characterized in that the non-polar part of the alkyl alkoxylate of the formula (II) contains more carbon atoms than the radical A.
8. Motorenölzusammensetzung gemäß Anspruch 8, dadurch gekennzeichnet, daß der unpolare Teil des Alkylalkoxylats der Formel (II) mindestens doppelt soviel Kohlenstoffatome wie der Rest A enthält.8. Motor oil composition according to claim 8, characterized in that the non-polar part of the Alkyl alkoxylate of the formula (II) contains at least twice as many carbon atoms as the radical A.
9. Motorenolzusammensetzung gemäß einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß der Rest A von Ethylenoxid abgeleitet ist.9. Motor oil composition according to one or more of the preceding claims, characterized in that the radical A is derived from ethylene oxide.
10. Motorenöl Zusammensetzung gemäß einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Zusammensetzung10. Motor oil composition according to one or more of the preceding claims, characterized in that the composition
0,1-1 Gew.-% Stockpunkterniedriger,0.1-1% by weight pour point depressant,
0,5-15 Gew.-% Viskositätsverbesserer,0.5-15% by weight viscosity improver,
0,4-2 Gew.-% Alterungsschutzmittel ,0.4-2% by weight anti-aging agent,
2-10 Gew.-% Detergentien,2-10% by weight detergents,
1-10 Gew.-% Schmierfähigkeitsverbesserer ,1-10% by weight lubricity improver,
0,0002-0,07 Gew.-% Schaumverhütungsmittel,0.0002-0.07% by weight anti-foaming agent,
0,1-1 Gew.-% Korrosionsschutzmittel und0.1-1% by weight of anti-corrosion agent and
25 -90 Gew.-% Grundöl, jeweils bezogen auf das25 -90 wt .-% base oil, each based on the
Gesamtgewicht der Mischung, enthält.Total weight of the mixture.
11. Verfahren zur Herstellung einer Motorenölzusammensetzung gemäß einem oder mehreren der Ansprüche 1 bis 10, dadurch gekennzeichnet, daß das Alkylalkoxylat der Formel (I) der Motorenolzusammensetzung direkt, als Bestandteil des Vl-Verbesserers, als Bestandteil des DI- Paketes, als Bestandteil eines11. A method for producing an engine oil composition according to one or more of claims 1 to 10, characterized in that the alkyl alkoxylate of formula (I) of the engine oil composition directly, as part of the VI improver, as part of the DI package, as part of a
Schmiermittelkonzentrates oder nachträglich dem Öl zugesetzt wird. Lubricant concentrate or subsequently added to the oil.
2. Verwendung eines Alkylalkoxylats der Formel (I)2. Use of an alkyl alkoxylate of the formula (I)
R'-[- (CR2R3)n L-A-R4 (I) , worinR '- [- (CR 2 R 3 ) n LAR 4 (I), wherein
R1, R2 und R3 unabhängig Wasserstoff oder einR 1 , R 2 and R 3 are independently hydrogen or a
Kohlenwassertstoffrest mit bis zu 40Hydrocarbon residue with up to 40
Kohlenstoffatomen sind,Are carbon atoms,
R4 Viasserstoff, ein Methyl- oder Ethylrest ist,R 4 is hydrogen, a methyl or ethyl radical,
L eine verknüpfende Gruppe, n eine ganze Zahl im Bereich von 4 bis 40,L is a linking group, n is an integer in the range from 4 to 40,
A eine Alkoxygruppe mit 2 bis 40 wiederkehrendeA is an alkoxy group with 2 to 40 recurring
Einheiten, welche sich vom Ethylenoxid,Units that differ from ethylene oxide,
Propylenoxid und/oder Butylenoxid ableiten, wobeiDerive propylene oxide and / or butylene oxide, wherein
A Homopolymere sowie statistische Copolymere aus wenigstens zwei der vorgenannten Verbindungen umfaßt, und z 1 oder 2 ist , als Additiv zu Motorenölen zurA comprises homopolymers and random copolymers of at least two of the abovementioned compounds, and z is 1 or 2, as an additive to motor oils for
Verminderung der Ablagerungsbildung .Reduction of the formation of deposits.
3 . Verwendung gemäß Anspruch 12 in einem Additiv- Konzentrat für Motorenöle . 3rd Use according to claim 12 in an additive concentrate for motor oils.
EP00916867A 1999-03-04 2000-02-24 Engine oil composition with reduced deposit-formation tendency Ceased EP1161513A1 (en)

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DE19909401A DE19909401A1 (en) 1999-03-04 1999-03-04 Motor oil composition with reduced tendency to form deposits
PCT/EP2000/001534 WO2000052117A1 (en) 1999-03-04 2000-02-24 Engine oil composition with reduced deposit-formation tendency

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