EP4381032A1

EP4381032A1 - Novel additive mixture

Info

Publication number: EP4381032A1
Application number: EP22747668.6A
Authority: EP
Inventors: Annette LOOS
Original assignee: Lanxess Deutschland GmbH
Current assignee: Lanxess Deutschland GmbH
Priority date: 2021-08-03
Filing date: 2022-07-08
Publication date: 2024-06-12
Also published as: KR20240040074A; US20240336865A1; TW202328416A; CA3227567A1; JP2024528177A; BR112024002178A2; MX2024001606A; WO2023011855A1

Abstract

The present invention relates to novel additive mixtures, to a method for their preparation and their use for turbine oils.

Description

New additive mix

The present invention relates to new additive mixtures, processes for their production and their use for turbine oils.

State of the art

Turbines, such as steam turbines, gas turbines, and water turbines, are typically used to convert kinetic energy into electricity. Effective turbine oils are essential as lubricants for trouble-free operation. The key here is the ability to provide reliable lubrication at high operating temperatures over a longer period of time.

A suitable general purpose turbine oil has a number of desirable properties to address various operating conditions in several types of modern industrial turbines. These properties include, for example, a high viscosity index (VI), high oxidation stability (and associated long service life), low varnish/sludge formation, good water release properties, improved rust and/or corrosion resistance and improved air release and foaming properties.

EP-A 1730101, for example, discloses additives for turbine oils which contain nonyl- or dinonyl or styrene-substituted N-a-naphthyl-N-phenylamines and nonyl- or dinonyl or styrene-substituted diphenylamines as antioxidants.

In particular, octyl-N-a-naphthyl-N-phenylamines are increasingly being used individually or in combination with various additives, such as US Pat. No. 5,726,135 Solubilizer is necessary to obtain a liquid additive mixture.

WO2019/183187, EP-A 3712235 and EP-A 2307535, for example, disclose turbine oils whose oil contains one or more antioxidants from the group of Na-naphthyl-N-phenylamines and diphenylamines and sulfur-containing additives as further components. Sulfur-containing compounds are known to improve oxidation stability in lubricants, as evidenced by results from the Rotation Pressure Vessel Oxidation Test (RPVOT, ASTM D 2272) and ASTM D 4636 Oxidation Corrosion Test. Examples can also be found in WO2019/183187. At the same time, however, many sulphur-containing compounds tend to form sludge, which has a negative impact the results of other oxidation tests such as e.g. B. the dry TOST according to ASTM D 7873 affects.

Object of the present invention

The object of the present invention is to provide an improved additive mixture which can be used as a turbine oil, in particular in combination with a base oil, with this turbine oil meeting the requirements of the ASTM D 7873 oxidation test and also passing the ASTM D 4636 corrosion and oxidation test should.

solution of the task

Surprisingly, it has now been found that the object can be achieved with an additive mixture containing one or more C10-C14-alkyl-substituted N-a-naphthyl-N-phenylamines (APAN), alkyl-substituted diphenylamines (DPA), at least one sulfur-containing compound the group of C8-Ci2-alkyl-substituted-2,5-dimercapto-1,3,4-thiadiazoles and a benzotriazole derivative.

subject of the invention

The present invention relates to an additive mixture containing

(a) one or more alkyl-substituted N-a-naphthyl-N-phenylamines (APAN) of

Formula (I) with Ri = C10-C14-alkyl, preferably C10-Ci2-alkyl,

(b) one or more alkyl-substituted diphenylamines (DPA) of formula (II) with R2 to Rs = independently of one another H, C4 - Cg-alkyl, preferably C4 - alkyl and/or Cs - Cg, with the proviso that at least one of the radicals R2 to R5 is a Cs- or Cg-alkyl radical,

(c) at least one sulfur-containing compound of formula (III) and R = Cs - C12- alkyl, preferably CgH and

(d) at least one benzotriazole of formula (IV) in (e) optionally an oil.

Component (a): The C10-C14-alkyl-substituted N-a-naphthyl-N-phenylamines (APAN) (a) for the purposes of the invention are preferably compounds of the formula (I) where Ri=C10-C14-alkyl In which at least 80% by weight of the radicals R10 are -Ci2-alkyl, particularly preferably C12-alkyl. The preferred position of the radical Ri is in the p-position. In a further preferred embodiment of the invention, component (a) consists of 80% mono-alkylated Cn and C12 alkyl radicals.

Component (b): In the context of the invention, the alkyl-substituted diphenylamines (DPA) (b) are preferably a mixture of compounds of the formula (II) in which the total of the radicals R2-R5 is one, two or three C4 - or correspond to Cs-alkyl radicals. It is particularly preferred that the mixture of compounds of the formula (II) consists of 90% by weight of compounds in which R 2 and R 3 are a C 4 or C 5 alkyl radical. Component (c): The sulfur-containing compounds (c) for the purposes of the invention are preferably Cg-alkyl-substituted-2,5,dimercapto-1,3,4-thiadiazole.

Component (d): The benzotriazole (d) according to the invention is preferably N,N-bis(2-ethylhexyl)methyl-1H-benzotriazole-1-methylamine with methyl in the 4, 5 or 6 position and /or N,N-bis(2-ethylhexyl)methyl-2H-benzotriazole-1-methylamine with methyl in position 4 or 5. The aforementioned benzotriazoles are preferred as mixtures of 1H-benzotriazole and 2H-benzotriazole in a ratio of 60 - 70% by weight (1H) to 40 - 30% by weight (2H) used.

Component (e): A mineral oil, a synthetic oil or a mixture thereof can be used as oil (e) in the sense of the invention. There is no particular limitation on the kind of mineral oil or synthetic oil. In general, however, a mineral oil or a synthetic oil having a kinematic viscosity at 40°C of 10-25 cSt is used. Examples of the mineral oils include paraffinic mineral oils, intermediate mineral oils and naphthenic mineral oils, as well as synthetic oils or acyclic hydrocarbons.

Component (f): In a preferred embodiment of the invention, the additive mixture contains at least one corrosion inhibitor, particularly preferably a carboxamide (f).

As a corrosion inhibitor (f). According to the invention, carboxylic acid amides, preferably amides of carboxylic acids having 4-50 carbon atoms, such as N-oleylsarcosine or succinic acid amides, can be used.

Carboxamides (f) based on aspartic acid are preferred, and compounds of the formula are particularly preferred with Re, Rg - Ri2 = independently = H or Ci - Ceo-alkyl,

R?, Rs=independently of one another H, Ci-Ceo-alkyl, Ci-Ceo-acyl, Ci-C30-alkoxy, preferably R? Ci - Cso acyl and Rs Ci - C30 alkoxy.

Carboxamides (f) of the formula (V) are particularly preferred

with n = 4-10, preferably 5-7.

Component (g): In a further preferred embodiment of the invention, the additive mixture contains at least one thiophosphate (g).

For the purposes of the invention, neutral, covalently bonded thiophosphates and also ionic thiophosphates such as amine-neutralized thiophosphoric acid derivatives can be used as thiophosphate (g).

Thiophosphates (g) of the formula (VI) are preferred

In a further preferred embodiment of the invention, the additive mixture contains demulsifiers selected from the group of polyglycols and/or defoamers selected from the group of polyacrylates.

The polyglycols preferred as demulsifiers are preferably block copolymers of polypropylene glycol and polyethylene glycol.

The polyacrylates preferred as defoamers are preferably homo- or copolymers of derivatives of acrylic acid, for example methacrylic acid. A non-polar olefin is preferably used as the comonomer. Dispersants, detergents or flowability-improving additives can also be used as further components of the additive mixture.

The additive mixture according to the invention preferably has the following proportions of components (a) to (e):

30-90% by weight, preferably 35-90% by weight, particularly preferably 50-70% by weight, of at least one alkyl-substituted N-a-naphthyl-N-phenylamine (a)

0.1-40% by weight, preferably 5-30% by weight, of at least one alkyl-substituted diphenylamine (b)

0.5-10% by weight, preferably 2.5-9% by weight, of at least one sulfur-containing compound (c),

0.5-10% by weight, preferably 4-9% by weight, of at least one benzotriazole (d) and

0-30% by weight, preferably 15-25% by weight, of at least one oil (e), the sum of components (a) to (e) being 100% by weight.

In a further preferred embodiment of the invention, the additive mixture according to the invention has the following proportions of components (a) to (g):

30-85% by weight, preferably 45-60% by weight, of at least one alkyl-substituted N-a-naphthyl-N-phenylamine (a),

0.1-30% by weight, preferably 5-20% by weight, of at least one alkyl-substituted diphenylamine (b),

0.5-5% by weight, preferably 2.5-4% by weight, of at least one sulfur-containing compound (c),

0.5-8% by weight, preferably 4-6% by weight, of at least one benzotriazole (d),

0-30% by weight, preferably 15-25% by weight, of at least one oil(s),

5-15% by weight, preferably 7-10% by weight, of at least one anti-corrosion additive, preferably a carboxamide (f),

0-5% by weight, preferably 1.5-3.5% by weight, of at least one thiophosphate (g), the sum of components (a) to (g) being 100% by weight.

The present invention also relates to a process for preparing the additive mixture according to the invention, according to which components (a) to (d) and, if appropriate, (e) to (g) are mixed in any order at temperatures from 20 to 100° C., preferably 60 - 80°C. These are preferably stirred until a homogeneous liquid is obtained.

Common mixing units can be used as stirrers.

The subject matter of the present invention is also a turbine oil containing the additive mixture according to the invention, preferably at 0.1-2% by weight, in a base oil.

All oils from the 5 main groups according to the classification of the American Petroleum Institute (API) can be used as base oil. API Group III mineral oils with a viscosity of 32 or 46 cSt at 40° C. (ISO viscosity class 32 or 46) are preferred.

The present invention also relates to a process for producing the turbine oil according to the invention, according to which the additive mixture according to the invention with components (a) to (d) and optionally (e) to (g) is heated at temperatures between 20 and 100° C., preferably 40-80 °C are stirred into a base oil.

Common mixing units can be used as stirrers.

The subject matter of the present invention is also the use of the additive mixture according to the invention, preferably in a base oil, as a turbine oil.

The process according to the invention is explained using the examples below, without being restricted to these.

examples

Preparation of the additive mixture:

The compounds (a) to (f) specified in Table 1 were mixed together in the amounts (% by weight) specified there at 70° C. until a homogeneous solution was formed. The mixtures of Examples B to D are liquid. The mixture from example A (comparative example according to EP-A 1730101) is solid and therefore cannot be used in the oil without first melting it.

Production of the turbine oil:

The previously prepared additive mixtures were stirred into Yubase, a commercially available mineral base oil of API Group III from SK lubricants Co., in the amounts (% by weight) given in Table 1 at 70.degree.

Table 1 :

V = comparative example; RPVOT= Rotation Pressure Vessel Oxidation Test;

'Mixture of N,N-bis(2-ethylhexyl)methyl-1H-benzotriazole-1-methylamine with methyl in position 4,5 or 6 and N,N-bis(2-ethylhexyl)methyl-2H-benzotriazole -1-methylamine with methyl in position 4 or 5 in the ratio 68% by weight (1H) to 32% by weight (2H). Turbine oils fail a test according to ASTM D 4636 if the weight change of one of the metals (Al, Fe, Cu, Mg or Cd) is greater than 0.25 mg/cm ² . A test according to ASTM D 7873 is passed if, after 1000 h, the RPVOT time is at least 25% of the original RPVOT time and the sludge is below 100 mg/kg after 1000 h. The following standard tests were carried out:

The Dry TOST according to ASTM D 7873, as the standard test method for determining the oxidation stability and the formation of insoluble substances in turbine oils at 120°C without the inclusion of water (dry TOST method) and the oxidation test according to ASTM D 4636. Surprisingly, it has now been found that the mixture according to the invention of components (a) to (d), see example B, passes both the oxidation test according to ASTM D 4636 and the dry TOST according to ASTM D 7873 for turbine oils and has good solubility in oil.

It can be seen from the comparative examples that these tests are not met as soon as one of the components of the mixture according to the invention is missing, or that this mixture cannot be stirred into the oil without prior processing if a shorter-chain (Cs) APAN is used as component (a). .

Claims

Patent Claims:

1. Additive mixture containing

(a) one or more alkyl-substituted N-a-naphthyl-N-phenylamines of

Formula (I) with Ri = C10-C14-alkyl, preferably Cio-Ci2-alkyl,

(b) one or more alkyl-substituted diphenylamines of formula (II) with R2 to Rs = independently of one another H, C4 - Cg-alkyl, preferably C4- or Cs - Cg-alkyl, with the proviso that at least one of the radicals R2 to Rs is a Cs- or Cg-alkyl radical,

(c) at least one sulfur-containing compound of formula (III) with R = Cs -C12- alkyl, preferably CgH,

(d) at least one benzotriazole of formula (IV) and optionally oil(s).

2. Additive mixture according to claim 1, characterized in that this at least one corrosion inhibitor, preferably a carboxylic acid amide (f) of the formula (V) with n = 4-10.

3. Additive mixture according to one of claims 1 to 2, characterized in that this at least one thiophosphate (g) of the formula (VI) contain.

4. Additive mixture according to one of Claims 1 to 3, characterized in that these contain demulsifiers selected from the group of polyglycols and/or defoamers selected from the group of polyacrylates. Additive mixture according to one of claims 1 to 4, characterized in that they have the following additives:

35-90% by weight, preferably 50-70% by weight, of at least one alkyl-substituted N-a-naphthyl-N-phenylamine (a),

0.1-40% by weight, preferably 5-30% by weight, of at least one alkyl-substituted diphenylamine (b),

0.5-10% by weight, preferably 4-9% by weight, of at least one benzotriazole (d), 0-30% by weight, preferably 15-25% by weight, of at least one oil (e), the sum of all components ( a) to (e) is 100% by weight. Additive mixture according to one of claims 1 to 4, characterized in that they have the following additives:

0.5-8% by weight, preferably 4-6% by weight, of at least one benzotriazole (d), 0-30% by weight, preferably 15-25% by weight, of at least one oil (e),

0-5% by weight, preferably 1.5-3.5% by weight, of at least one thiophosphate (g), the sum of components (a) to (g) being 100% by weight. Process for producing an additive mixture according to one of Claims 1 to 4, characterized in that components (a) to (d) and optionally (e) to (g) are mixed at temperatures of 20 - 100°C. Turbine oil containing the additive mixture of Claims 1 to 6 in at least one base oil. Turbine oil according to Claim 8, characterized in that the proportion of the additive mixture is 0.1-2% by weight, based on the total mixture, in a base oil. Use of an additive mixture according to any one of Claims 1 to 6 in a turbine oil.