EP1160019A1 - Flaschenwaschmaschine - Google Patents
Flaschenwaschmaschine Download PDFInfo
- Publication number
- EP1160019A1 EP1160019A1 EP00111715A EP00111715A EP1160019A1 EP 1160019 A1 EP1160019 A1 EP 1160019A1 EP 00111715 A EP00111715 A EP 00111715A EP 00111715 A EP00111715 A EP 00111715A EP 1160019 A1 EP1160019 A1 EP 1160019A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- water
- fresh water
- spray zone
- washing machine
- machine according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
Definitions
- a common bottle washing machine of the type mentioned above for cleaning reusable glass bottles or reusable plastic bottles in the The beverage industry is, for example, from the German utility model DE 29716444 known and has the structure shown in Figure 1.
- the bottles to be cleaned are first placed in the machine Residual emptying station 20 emptied.
- a pre-soaking station 22 Pre-cleaned bottles.
- a subsequent hot bath 24 is used for Intensive cleaning of the bottles.
- the bottles pass through a rinsing station 26 then three spray zones 28, 30, 32 for final cleaning or cooling the Bottles.
- Bottle washing machine is designed as a single-end machine, i.e. Bottle feeding and bottle dispensing are on one side of the machine, in an alternative design, however, a double-ended machine is also possible, where the feed area and the output area are on opposite sides Sides of the machine.
- the fresh water spray zone 32 becomes fresh water partly direct fed from the water supply network, and the fresh water receives from there also the required pressure.
- the water in the cold water spray zone 30 comes from the overflow of the fresh water spray zone 32 and the water in the Hot water spray zone 28 comes from the overflow from the cold water spray zone 30, the water in the cold water spray zone and in the hot water spray zone is brought to the required spray pressure in each case by means of circulation pumps.
- the water of the Pre-soaking station 22 is supplied and from there the water is sent to the waste water fed.
- procrastination i.e. Transfer from to the bottles and to Water sticking to the bottle holders is transferred by Contamination or lye in the main water flow described above opposite direction instead, i.e. from the pre-soak to the lye bath and from the lye bath to the rinsing station or the individual spray zones of the Rinsing station.
- the amount of water required to operate the Bottle washing machines are usually specified and set up by the manufacturer the required water capacity to remove dirt and microbiological load from the bottles, for cooling the bottles and for Remove the alkalinity (lye residues carried off from the lye bath) from the Bottles.
- the amounts of water required are approx. 100 to approx. 400 ml per bottle.
- the incoming fresh water is acidified that the above-mentioned pH values for the areas fresh water, Cold water and hot water are lower.
- the reason can be, for example, Avoid limescale.
- the water consumption of the bottle washing machine described above is very high. For ecological and economic reasons therefore tries to increase the consumption of fresh water through suitable measures to reduce.
- the catch basin 33 of the fresh water spray zone 32 via a line 34 using a pump (not shown) to withdraw water and one after the other a filter device 36, a disinfection device 38 and to supply a cooling device 40.
- the cleaned, disinfected and cooled Water is returned to the fresh water spray zone 32 via a line 42.
- Within the fresh water spray zone 32 are two in the transport direction Bottles arranged one behind the other spray bars 44, 46, the Spray bar 44 is connected to line 42 and the spray bar 46, which in Transport direction of the bottles is arranged behind the spray bar 44, with the Fresh water supply line 48.
- Such a bottle washing machine enables one Saving water without the use of biological Wastewater treatment processes, precipitation and flocculation plants or the like and thus represents an economical way of saving water. If the Washing machine, however, is only partially busy, which takes to clean the Bottles of water actually required, however, while maintaining a constant Amount of fresh water is fed. The water use efficiency is therefore increasing with only partial utilization of the system.
- the invention is therefore based on the object of a washing machine to propose the greatest possible at different degrees of utilization Allows saving water.
- Measuring the flow of bottles through the washing machine and corresponding regulation of the amount of water in the fresh water spray zone enables optimal adjustment of the required spray water quantity the current load on the washing machine. So with partial utilization fresh water can be saved in the system considerably.
- the fresh water supply to the fresh water spray zone is preferably regulated so that even in the event of a failure of the processing device Continued operation of the washing machine is guaranteed. That means it will be with one Failure of the fresh water treatment device correspondingly more Fresh water regulated from the "line", so that the system without Interruption can continue to work.
- the total amount of water is in Regulated depending on the number of bottles passing through. So is ensures that the processing device is interrupted, for example due to a filter change or the like, not to one costly business interruption of the entire plant.
- the invention also allows water consumption Bottle washing machine in combination with a downstream rinser thereby be significantly reduced in that the running water of the rinser is processed that the bottle washer prepared with this Water is fed.
- the combination bottle washer with rinser used for example in the cleaning of PET bottles where shown did that cleaning results with the same amount of water that usually used for glass bottles, may be insufficient.
- Cooling device provided in order to remove the from the fresh water spray zone, to cool treated or treated water.
- Cooling especially beer or fermentation carbon dioxide can be used.
- the invention therefore comprises a device for removing water, in particular from the spray zone immediately adjacent to the lye bath, for neutralizing this water and for returning the neutralized water to this spray zone.
- the neutralization device preferably comprises a pH-controlled CO 2 metering device.
- Bottle washing machines can be retrofitted and used economically as Reference sizes for normal operating conditions are 10 cubic meters per Hour of fresh water demand, water or wastewater costs of DM 5, - each Cubic meters, machine running time 2000 hours a year.
- FIG 2 shows schematically a bottle washing machine according to the present inventions. Elements corresponding to those shown in Figure 1 are identified by the same reference numerals and are therefore not repeated explained.
- the bottle washing machine additionally a Bottle counter 56, preferably as an inductive Flow measuring device is formed.
- the counter 56 determines the Bottle flow, for example the number of running through the system cleaning bottles per second.
- the counting device 56 is arranged in front of the hot water spray zone 28. Each different arrangement inside or outside the bottle washer, the one Determination of the bottle throughput allowed, but is also possible.
- the fresh water control device receives the measurement result from the counter device 56 58 fed, which due to the bottle throughput the required amount of Fresh water calculated by the spray bars 44 and 46 in the Fresh water spray zone 32 is injected for bottle cleaning.
- the total amount of fresh water is made up of fresh water from the tap, recycled, treated fresh water from the disinfection device 38 and cooling device 40 and reused fresh water from the Bottle rinsing device 60.
- the control device 58 ensures that the total amount of fresh water injected is always that for the measured bottle throughput corresponds to the required and optimal amount. In the case when, for example, the processing of the fresh water from the Fresh water spray zone 32 itself or from the rinser 60 is defective or only one delivers smaller amount of water, the control device 58 keeps the Total amount of water always constant, so that the operation of the Bottle washing machine is avoided. This increases operational safety and economy of the bottle washing machine according to the invention considerably.
- the bottle washer overall, at maximum capacity - a fresh water requirement of 14 Cubic meters per hour.
- the catch basin 33 of the fresh water spray zone 32 has a water quantity of 7 cubic meters removed per hour; the pump delivers at a pressure of 4.5 bar.
- the filter 36 is a switchable double filter that consisting of two filter housings, each with five filter cartridges made of polypropylene with one Filter fineness of 5 ⁇ exists.
- the disinfection device 38 is a UV disinfection system with a given UV-C dose at the end of the Radiation period to restore water sterility. Alternatively, other disinfection techniques could also be used, in particular the dosage of disinfectant chemicals. The reliability of UV disinfection and avoiding the risk of being too high Chemical doses could be detected as traces on the bottles, In this case, you have the choice of UV disinfection.
- the cooling device 40 comprises a plate heat exchanger, by means of which the treated water is cooled by approximately 7 ° from approximately 22 ° C. (corresponding to a cooling capacity of 57 kW).
- the cooling medium is the product to be filled with beer (approx. 23 cubic meters per hour are heated from +2 to + 4 ° C.).
- the heat dissipation could also be achieved in that the water of the hot water spray zone is cooled in a circulation process. This water, which is usually 60 ° C warm, would then have to be cooled by about 10 ° C, the energy dissipated at the same time being used to heat water for an existing crate washer or for an existing KEG washer.
- the water in the rinsing station could be neutralized by a pH-controlled metering of a mineral acid directly after the feed pump (not shown) of the treatment station.
- the neutralization is achieved in a particularly advantageous manner by means of a pH-controlled CO 2 metering in the area of the hot water spray zone 28 in a separate circulation process.
- hot water is withdrawn from the hot water spray zone 28 via a line 50 in the catch basin 29, this water is neutralized in the neutralization device 52 by pH-controlled CO 2 metering, and the neutralized water is then returned via line 54 to the catch basin 29 of the hot water spray zone 28.
- the neutralization takes place via a dosage of approx.
- the neutralization in the hot water spray zone has the additional advantage that the spray zones adjoining it, namely the cold water spray zone 30 and the fresh water spray zone 32, also reach the pH-neutral range and thus prevent limescale deposits.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
- Centrifugal Separators (AREA)
Abstract
Description
- eine Vorweichstation zum Vorreinigen der Teile,
- ein Laugenbad zum Intensivreinigen der Teile, und
- eine Spülstation zum Endreinigen der Teile, wobei die Spülstation in mehrere Spritzzonen aufgeteilt ist, die die zu reinigenden Teile nacheinander durchlaufen, und wobei der zuletzt durchlaufenen Spritzzone Frischwasser zugeführt wird,
- Vorweichstation: 11 bis 12
- Laugenbad: 13,5 bis 14
- Warmwasserspülung: 11 bis 12
- Kaltwasserspülung: 9 bis 10
- Frischwasserspülung: 7,5 bis 8,5
- eine Vorweichstation zum Vorreinigen der Teile,
- ein Laugenbad zum Intensivreinigen der Teile, und
- eine Spülstation zum Endreinigen der Teile, wobei die Spülstation in mehrere Spritzzonen aufgeteilt ist, die die zu reinigenden Teile nacheinander durchlaufen, und wobei der zuletzt durchlaufenen Spritzzone Frischwasser zugeführt wird,
gekennzeichnet durch
- eine Zähleinrichtung zur Ermittlung der in einem gegebenen Zeitraum umlaufenden Teile, und
- eine Frischwasser-Regeleinrichtung zum Regeln der in der zuletzt durchlaufenen Spritzzone abgegebenen Frischwassermenge in Abhängigkeit von der durch die Zähleinrichtung ermittelten Durchlaufmenge.
- 20
- Restentleerungsstation
- 22
- Vorweichstation
- 24
- Laugenbad
- 26
- Spritzstation
- 28
- Warmwasserspritzzone
- 29
- Auffangbecken
- 30
- Kaltwasserspritzzone
- 31
- Auffangbecken
- 32
- Frischwasserspritzzone
- 33
- Auffangbecken
- 34
- Leitung
- 36
- Filtereinrichtung
- 38
- Desinfektionseinrichtung
- 40
- Kühleinrichtung
- 42
- Leitung
- 44
- Spritzbalken
- 46
- Spritzbalken
- 48
- Frischwasserzuleitung
- 50
- Leitung
- 52
- Neutralisationseinrichtung
- 54
- Leitung
- 56
- Flaschenzähleinrichtung
- 58
- Frischwasserregeleinrichtung
- 60
- Flaschenspüleinrichtung (Rinser)
Claims (16)
- Waschmaschine, insbesondere Flaschenwaschmaschine, mit einem Gehäuse und einer innerhalb des Gehäuses umlaufenden Fördereinrichtung, die die zu reinigenden Teile nacheinander durch zumindest folgende Behandlungsstationen führt:eine Vorweichstation zum Vorreinigen der Teile,ein Laugenbad zum Intensivreinigen der Teile, undeine Spülstation zum Endreinigen der Teile, wobei die Spülstation in mehrere Spritzzonen aufgeteilt ist, die die zu reinigenden Teile nacheinander durchlaufen, und wobei der zuletzt durchlaufenen Spritzzone Frischwasser zugeführt wird,
gekennzeichnet durcheine Zähleinrichtung (56) zur Ermittlung der in einem gegebenen Zeitraum umlaufenden Teile, undeine Frischwasser-Regeleinrichtung (58) zum Regeln der in der zuletzt durchlaufenen Spritzzone (32) abgegebenen Frischwassermenge in Abhängigkeit von der durch die Zähleinrichtung (56) ermittelten Durchlaufmenge. - Waschmaschine nach Anspruch 1, ferner aufweisendeine Abführeinrichtung (34) zum Abführen eines Teils des Wassers der Frischwasserspritzzone (32) aus der Frischwasserspritzzone,eine Aufbereitungseinrichtung (36, 38, 40) zur Aufbereitung des abgeführten Wassers, undeine Rückführeinrichtung (42) zum Zurückführen des aufbereiteten Wassers zurück zur Frischwasserspritzzone (32),
- Waschmaschine nach Anspruch 1 oder 2, wobei die Flaschenzähleinrichtung (56) als induktiver Durchflussmesser ausgebildet ist.
- Waschmaschine nach einem der Ansprüche 1 bis 3, weiterhin aufweisend eine Spüleinrichtung (Rinser) zum Spülen der Teile nach Verlassen der Waschmaschine, wobei das benutzte Spülwasser aufgefangen und dann der Frischwasserspritzzone (32) zugeführt wird.
- Waschmaschine nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass der erste Teil der Düsen in Transportrichtung der Teile gesehen hinter dem zweiten Teil der Düsen angeordnet ist.
- Waschmaschine nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Aufbereitungseinrichtung eine Reinigungseinrichtung (36) und eine Desinfektionseinrichtung (38) umfasst.
- Waschmaschine nach Anspruch 6, dadurch gekennzeichnet, dass die Desinfektionseinrichtung (38) einen Dünnschichtreaktor mit vorgegebener UV-C Strahlendosis aufweist.
- Waschmaschine nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Aufbereitungseinrichtung eine Kühleinrichtung (40) umfasst.
- Waschmaschine nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Aufbereitungseinrichtung eine Neutralisationseinrichtung umfasst.
- Waschmaschine nach einem der Ansprüche 1 bis 9, gekennzeichnet durch eine Einrichtung (50, 52, 54) zum Abführen von Wasser aus einer bzw. der weiteren Spritzzone (28), zum Neutralisieren dieses Wassers und zum Zurückführen des neutralisierten Wassers zu der weiteren Spritzzone (28).
- Waschmaschine nach Anspruch 10, dadurch gekennzeichnet, dass die Neutralisationseinrichtung eine vorzugsweise pH-gesteuerte CO2-Dosiereinrichtung (52) umfasst.
- Waschmaschine nach Anspruch 10 oder 11, dadurch gekennzeichnet, dass die Neutralisationseinrichtung (50, 52, 54) derjenigen Spritzzone (28) zugeordnet ist, die dem Laugenbad (24) benachbart ist.
- Flaschenwaschmaschine nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie drei Spritzzonen umfasst, nämlich, in Transportrichtung der Flaschen gesehen hintereinanderliegend, eine Warmwasserspritzzone (28), eine Kaltwasserspritzzone (30) und die Frischwasserspritzzone (32).
- Verfahren zur Reinigung von Behältern, insbesondere Glas- und Kunststoffflaschen, wobei die zu reinigenden Behälter nacheinander eine Vorweichstation zum Vorreinigen der Behälter, ein Laugenbad zum Intensivreinigen der Behälter, und eine Spülstation zum Endreinigen der Behälter durchlaufen, wobei die Spülstation in mehrere Spritzzonen aufgeteilt ist und in der zuletzt durchlaufenen Spritzzone Frischwasser zugeführt wird,wobei der Wasserfluss von der Frischwasserspritzzone über die weitere(n) Spritzzone(n) zur Vorweichstation verläuft, undwobei die Anzahl der umlaufenden Behälter kontinuierlich erfasst wird und die in der Frischwasserspritzzone (32) zugeführte Spritzwassermenge in Abhängigkeit von der erfassten Behälteranzahl geregelt wird.
- Verfahren nach Anspruch 14, wobei ein Teil des in der Frischwasserspritzzone (32) verspritzten Wassers aufbereitet und der Frischwasserspritzzone erneut zugeführt wird, und die Frischwasserzuführung zur Frischwasserspritzzone so geregelt ist, dass auch bei Ausfall der Aufbereitung die der erfassten durchlaufenden Behälterzahl entsprechende Spritzwassermenge stets dem Wasserkreislauf zugeführt wird.
- Verfahren nach Anspruch 14 oder 15, wobei die Behälter nach dem Waschen und vor dem Befüllen, insbesondere mit einem Getränk, mit Frischwassser vorgespült werden, welches nach Verwendung der Frischwasserspritzzone (32) zugeführt wird.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00111715A EP1160019B1 (de) | 2000-05-31 | 2000-05-31 | Flaschenwaschmaschine |
AT00111715T ATE286436T1 (de) | 2000-05-31 | 2000-05-31 | Flaschenwaschmaschine |
ES00111715T ES2231076T3 (es) | 2000-05-31 | 2000-05-31 | Maquina lavadora de botellas. |
DE50009163T DE50009163D1 (de) | 2000-05-31 | 2000-05-31 | Flaschenwaschmaschine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00111715A EP1160019B1 (de) | 2000-05-31 | 2000-05-31 | Flaschenwaschmaschine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1160019A1 true EP1160019A1 (de) | 2001-12-05 |
EP1160019B1 EP1160019B1 (de) | 2005-01-05 |
Family
ID=8168885
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00111715A Expired - Lifetime EP1160019B1 (de) | 2000-05-31 | 2000-05-31 | Flaschenwaschmaschine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1160019B1 (de) |
AT (1) | ATE286436T1 (de) |
DE (1) | DE50009163D1 (de) |
ES (1) | ES2231076T3 (de) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2218523A1 (de) * | 2009-02-12 | 2010-08-18 | Krones AG | Flaschenreinigungsmaschine |
CN104138882A (zh) * | 2014-07-21 | 2014-11-12 | 苏州荣能环保科技有限公司 | 全自动洗瓶机 |
EP2896601A2 (de) | 2013-12-30 | 2015-07-22 | Ecolab USA Inc. | Verfahren zur Reduzierung des Brauchwasserverbrauchs |
EP3572158A1 (de) * | 2018-05-25 | 2019-11-27 | KRONES Aktiengesellschaft | Flaschenreinigung |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29716444U1 (de) * | 1997-09-12 | 1998-01-15 | WPT, Vertriebsgesellschaft für Wasser- und Prozeß-Technik mbH, 79276 Reute | Flaschenwaschmaschine mit Wassersparsystem |
WO2000038851A1 (en) * | 1998-12-23 | 2000-07-06 | Crown Cork & Seal Technologies Corporation | Rinsing device |
-
2000
- 2000-05-31 DE DE50009163T patent/DE50009163D1/de not_active Expired - Fee Related
- 2000-05-31 EP EP00111715A patent/EP1160019B1/de not_active Expired - Lifetime
- 2000-05-31 AT AT00111715T patent/ATE286436T1/de not_active IP Right Cessation
- 2000-05-31 ES ES00111715T patent/ES2231076T3/es not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29716444U1 (de) * | 1997-09-12 | 1998-01-15 | WPT, Vertriebsgesellschaft für Wasser- und Prozeß-Technik mbH, 79276 Reute | Flaschenwaschmaschine mit Wassersparsystem |
WO2000038851A1 (en) * | 1998-12-23 | 2000-07-06 | Crown Cork & Seal Technologies Corporation | Rinsing device |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2218523A1 (de) * | 2009-02-12 | 2010-08-18 | Krones AG | Flaschenreinigungsmaschine |
CN101804409A (zh) * | 2009-02-12 | 2010-08-18 | 克朗斯股份公司 | 洗瓶机及洗瓶方法 |
CN101804409B (zh) * | 2009-02-12 | 2013-10-09 | 克朗斯股份公司 | 洗瓶机及洗瓶方法 |
US8640719B2 (en) | 2009-02-12 | 2014-02-04 | Krones Ag | Bottle cleaning machine |
EP2896601A2 (de) | 2013-12-30 | 2015-07-22 | Ecolab USA Inc. | Verfahren zur Reduzierung des Brauchwasserverbrauchs |
EP2896601A3 (de) * | 2013-12-30 | 2015-12-02 | Ecolab USA Inc. | Verfahren zur Reduzierung des Brauchwasserverbrauchs |
CN105873866A (zh) * | 2013-12-30 | 2016-08-17 | 艺康美国股份有限公司 | 减少工业水使用的方法 |
US9850154B2 (en) | 2013-12-30 | 2017-12-26 | Ecolab Usa Inc. | Method of reducing industrial water use |
CN104138882A (zh) * | 2014-07-21 | 2014-11-12 | 苏州荣能环保科技有限公司 | 全自动洗瓶机 |
EP3572158A1 (de) * | 2018-05-25 | 2019-11-27 | KRONES Aktiengesellschaft | Flaschenreinigung |
Also Published As
Publication number | Publication date |
---|---|
ATE286436T1 (de) | 2005-01-15 |
ES2231076T3 (es) | 2005-05-16 |
EP1160019B1 (de) | 2005-01-05 |
DE50009163D1 (de) | 2005-02-10 |
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