EP1138827A2 - Grooved rail section and method of fabricating such rail - Google Patents
Grooved rail section and method of fabricating such rail Download PDFInfo
- Publication number
- EP1138827A2 EP1138827A2 EP01106808A EP01106808A EP1138827A2 EP 1138827 A2 EP1138827 A2 EP 1138827A2 EP 01106808 A EP01106808 A EP 01106808A EP 01106808 A EP01106808 A EP 01106808A EP 1138827 A2 EP1138827 A2 EP 1138827A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- recess
- groove
- head
- filled
- grooved
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B5/00—Rails; Guard rails; Distance-keeping means for them
- E01B5/02—Rails
- E01B5/08—Composite rails; Compound rails with dismountable or non-dismountable parts
- E01B5/10—Composite grooved rails; Inserts for grooved rails
Definitions
- a grooved rail is in a recess in a driving or guiding head introduced a wear-resistant bar that has angled sections to to be fixed like barbs.
- DE 550 506 provides filling pieces made of high manganese steel in the heads of grooved rails to be introduced, with recesses being milled beforehand.
- DE 195 39 590 A1 discloses a method for re-profiling weld-overlay Grooved rails.
- the present invention is based on the problem of a grooved track section or a To further develop methods for forming such a way that extremely precise and with structurally simple measures cost-effectively targeted areas of a groove with wear-resistant Material can be provided.
- the problem is solved by a grooved track section as mentioned at the beginning Art essentially solved in that the track section with a construction profile Full head profile exists that in its head in the area of at least one recess incorporated and filled with wear-resistant material and that the filled Recess is cut by the groove formed after filling the recess.
- the recess in particular the groove, is filled by cladding, whereby several layers with material properties that may differ from one another are provided could be.
- the recess or recess can have a depth t with 10 mm t t 30 30 mm, in particular t approximately 20 mm and / or a width b with 3 mm ⁇ b ⁇ 15 mm, in particular b in have about 8 mm - 10 mm.
- the recess like the groove, is filled in in particular by cladding, wherein several layers with possibly different material properties are formed can be.
- the recess like the groove itself has a depth t of 10 mm ⁇ t ⁇ 30 mm and / or one Width b with 3 mm ⁇ b ⁇ 15 mm worked into the head of the construction profile. Then is in the recess like a groove, in particular by build-up welding as a material introduced with a filler metal, which is used both for connection welding Example of high-alloy stainless steels and mixed connections between them and normal structural steels as well as custom materials for rails and switch parts.
- the area of the head can be targeted with wear-resistant Material are provided in the edges or flanks exposed to high wear run a groove.
- a larger area can be added protective driving or leading edges are welded. This is done for this Forming the groove and the surface treatment of the tempered area in one Operation, namely when working in, such as milling the groove.
- Fig. 1 is a cross section through a grooved rail 10 with foot 12, web 14 and head 16th shown, in which a groove 18 is incorporated for guiding a wheel.
- a groove 18 is incorporated for guiding a wheel.
- Starting material used a construction profile with full head profile, i.e. one without trained groove.
- a head 24 of a corresponding construction profile is shown in FIG. 2 shown.
- the area in which the groove 18 is to be incorporated is dotted.
- B. a thick web rail, a square profile or trade other profile element with full head.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Heat Treatment Of Articles (AREA)
- Seats For Vehicles (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Arc Welding In General (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Heat Treatment Of Steel (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
Description
Die Erfindung bezieht sich auf einen Rillengleisabschnitt wie Rillenschiene oder Rillenschienenherzstück mit vergüteter Rillenkante oder -flanke wie Fahr- und Leitkante bzw. -flanke. Ferner bezieht sich die Erfindung auf ein Verfahren zum Vergüten einer Rillenkante oder - flanke eines Rillengleisabschnitts wie Rillenschiene oder Rillenschienenherzstücks mittels Schweißens.The invention relates to a grooved track section such as a grooved rail or a grooved rail frog with tempered groove edge or flank such as the driving and leading edge or flank. Furthermore, the invention relates to a method for tempering a groove edge or - flank of a grooved track section such as grooved rail or grooved rail centerpiece by means of Welding.
Um einem besonderen Verschleiß ausgesetzte Bereiche der Rillen von Rillenschienen bzw. Rillenschienenherzstücke zu vergüten, werden in den entsprechenden Bereichen der Rillen wie in den Kantenbereichen Ausnehmungen ausgearbeitet, in die vorzugsweise durch Auftragsschweißen Material hoher Verschleißfestigkeit eingebracht wird. Anschließend wird der aufgebrachte Materialbereich bearbeitet, damit ein bündiger Übergang zu der Rille selbst erfolgt.Areas of the grooves of grooved rails or Grooved rail frogs are to be remunerated in the corresponding areas of the grooves In the edge areas, recesses are worked out, preferably through Cladding material with high wear resistance is introduced. Then will The applied material area is processed so that a flush transition to the groove itself he follows.
Nach der DE 550 505 wird in einer Aussparung eines Fahr- oder Leitkopfes einer Rillenschiene eine verschleißfeste Leiste eingebracht, die unter Winkel verlaufende Abschnitte aufweist, um widerhakenähnlich fixiert zu werden. According to DE 550 505, a grooved rail is in a recess in a driving or guiding head introduced a wear-resistant bar that has angled sections to to be fixed like barbs.
Die DE 550 506 sieht vor, in Köpfen von Rillenschienen Füllstücke aus Manganhartstahl einzubringen, wobei zuvor Aussparungen ausgefräst werden.DE 550 506 provides filling pieces made of high manganese steel in the heads of grooved rails to be introduced, with recesses being milled beforehand.
Die DE 195 39 590 A 1 offenbart ein Verfahren zum Reprofilieren auftragsgeschweißter Rillenschienen.DE 195 39 590 A1 discloses a method for re-profiling weld-overlay Grooved rails.
Entsprechende dem Stand der Technik zu entnehmende Maßnahmen sind aufwendig und somit kostenintensiv.Appropriate measures to be taken from the prior art are complex and thus expensive.
Der vorliegenden Erfindung liegt das Problem zu Grunde, einen Rillengleisabschnitt bzw. ein Verfahren zum Ausbilden eines solchen derart weiterzubilden, dass überaus präzise und mit konstruktiv einfachen Maßnahmen kostengünstig gezielt Bereiche einer Rille mit verschleißfestem Material versehen werden können.The present invention is based on the problem of a grooved track section or a To further develop methods for forming such a way that extremely precise and with structurally simple measures cost-effectively targeted areas of a groove with wear-resistant Material can be provided.
Erfindungsgemäß wird das Problem durch einen Rillengleisabschnitt der eingangs genannten Art im Wesentlichen dadurch gelöst, dass der Gleisabschnitt aus einem Konstruktionsprofil mit Vollkopfprofil besteht, dass in dessen Kopf im Bereich zumindest einer Ausnehmung eingearbeitet und mit verschleißfestem Material ausgefüllt ist und dass die ausgefüllte Ausnehmung von der nach dem Ausfüllen der Ausnehmung ausgebildeten Rille geschnitten ist. Dabei ist insbesondere die Ausnehmung wie Nut durch Auftragsschweißen ausgefüllt, wobei mehrere Lagen mit gegebenenfalls voneinander abweichenden Materialeigenschaften vorgesehen sein können.According to the invention, the problem is solved by a grooved track section as mentioned at the beginning Art essentially solved in that the track section with a construction profile Full head profile exists that in its head in the area of at least one recess incorporated and filled with wear-resistant material and that the filled Recess is cut by the groove formed after filling the recess. In this case, the recess, in particular the groove, is filled by cladding, whereby several layers with material properties that may differ from one another are provided could be.
Ferner kann die Aussparung oder Ausnehmung eine Tiefe t mit 10 mm ≤ t ≤ 30 mm, insbesondere
t in etwa 20 mm und/oder eine Breite b mit 3 mm ≤ b ≤ 15 mm, insbesondere b in
etwa 8 mm - 10 mm aufweisen.Furthermore, the recess or recess can have a depth t with 10
Ein Verfahren zum Vergüten einer Rillenkante oder -flanke eines Rillengleisabschnitts mit verschleißfestem Material zeichnet sich durch die Verfahrensschritte aus:
- Einarbeiten einer Ausnehmung in einem Kopf eines ein Vollkopfprofil aufweisenden Konstruktionsprofils im Bereich vorzusehender Rille,
- Ausfüllen der Ausnehmung mit verschleißfestem Material und
- Ausbilden der Rille, deren Verlauf die Ausnehmung schneidet.
- Incorporation of a recess in a head of a construction profile with a full head profile in the area of the groove to be provided,
- Filling the recess with wear-resistant material and
- Form the groove, the course of which intersects the recess.
Dabei wird die Ausnehmung wie Nut insbesondere durch Auftragsschweißung ausgefüllt, wobei mehrere Lagen mit gegebenenfalls unterschiedlichen Materialeigenschaften ausgebildet werden können.The recess, like the groove, is filled in in particular by cladding, wherein several layers with possibly different material properties are formed can be.
Die Ausnehmung wie Nut selbst wird mit einer Tiefe t mit 10 mm ≤ t ≤ 30 mm und/oder einer Breite b mit 3 mm ≤ b ≤ 15 mm in den Kopf des Konstruktionsprofils eingearbeitet. Sodann wird in die Ausnehmung wie Nut insbesondere durch Auftragsschweißung als Material ein solches mit einem Zusatzwerkstoff eingebracht, der sowohl für Verbindungsschweißung zum Beispiel für hochlegierte rostfreie Stähle und Mischverbindungen zwischen diesen und normalen Baustählen als auch als Auftragswerkstoffe für Schienen und Weichenteile üblich ist.The recess like the groove itself has a depth t of 10 mm ≤ t ≤ 30 mm and / or one Width b with 3 mm ≤ b ≤ 15 mm worked into the head of the construction profile. Then is in the recess like a groove, in particular by build-up welding as a material introduced with a filler metal, which is used both for connection welding Example of high-alloy stainless steels and mixed connections between them and normal structural steels as well as custom materials for rails and switch parts.
Durch die erfindungsgemäße Lehre kann gezielt der Bereich des Kopfes mit verschleißfestem Material versehen werden, in dem einem hohen Verschleiß ausgesetzte Kanten bzw. Flanken einer Rille verlaufen. Somit kann eine optimale Ausnutzung eingebrachten Schweißgutes erfolgen. Außerdem wird eine Qualitätsverbesserung in den erzielbaren Form- und Lagetoleranzen sowie eine höhere Oberflächengüte erreicht. Ferner ist von Vorteil, dass sich eine bessere Wirtschaftlichkeit ergibt, d. h. bei weniger Arbeitsaufwand kann ein größerer Bereich der zu schützenden Fahr- bzw. Leitkanten schweißtechnisch vergütet werden. Hierzu erfolgt das Ausbilden der Rille sowie die Oberflächenbehandlung des vergüteten Bereichs in einem Arbeitsgang, nämlich beim Einarbeiten wie Fräsen der Rille.Through the teaching of the invention, the area of the head can be targeted with wear-resistant Material are provided in the edges or flanks exposed to high wear run a groove. This means that the weld metal can be used optimally respectively. In addition, there is a quality improvement in the achievable shape and position tolerances as well as a higher surface quality. It is also advantageous that a better Profitability results in d. H. With less work, a larger area can be added protective driving or leading edges are welded. This is done for this Forming the groove and the surface treatment of the tempered area in one Operation, namely when working in, such as milling the groove.
Dadurch, dass ein Schweißen in einem Vollmaterial erfolgt, ist eine bessere Wärmeführung im Vergleich zum Auftragsschweißen im Bereich einer bereits ausgearbeiteten Rille möglich. Auch besteht die Möglichkeit eines gezielteren und kontrollierten Vorwärmens. All diese Möglichkeiten bietet der Stand der Technik nicht, nach dem im Bereich einer bereits vorhandenen Rille ein Schweißen erfolgt.The fact that welding takes place in a solid material means that heat is better conducted in the Can be compared to cladding in the area of an already prepared groove. Also there is the possibility of a more targeted and controlled preheating. All these The state of the art does not offer any possibilities, as in the area of one existing groove is welded.
Weitere Einzelheiten, Vorteile und Merkmale der Erfindung ergeben sich nicht nur aus den Ansprüchen, den diesen zu entnehmenden Merkmalen - für sich und/oder in Kombination -, sondern auch aus der nachfolgenden Beschreibung eines der Zeichnungen zu entnehmenden bevorzugten Ausführungsbeispiels.Further details, advantages and features of the invention result not only from the Claims, the features to be extracted from these - individually and / or in combination -, but also from the following description of one of the drawings preferred embodiment.
Es zeigen:
- Fig. 1
- einen Querschnitt durch eine Rillenschiene und
- Fig. 2
- eine vergrößerte Darstellung des Kopfes der Rillenschiene gemäß Fig. 1 vor Einarbeiten einer Rille.
- Fig. 1
- a cross section through a grooved rail and
- Fig. 2
- an enlarged view of the head of the grooved rail according to FIG. 1 before incorporating a groove.
In Fig. 1 ist ein Querschnitt durch eine Rillenschiene 10 mit Fuß 12, Steg 14 und Kopf 16
dargestellt, in dem eine Rille 18 zum Führen eines Rades eingearbeitet ist. Um die einem
besonderen Verschleiß ausgesetzten Fahr- bzw. Leitkanten 20, 21 zu vergüten, d.h. mit einem
verschleißfesten Material insbesondere durch Auftragsschweißung zu versehen, wird als
Ausgangsmaterial ein Konstruktionsprofil mit Vollkopfprofil benutzt, also ein solches ohne
ausgebildete Rille. Ein Kopf 24 eines entsprechenden Konstruktionsprofils ist in der Fig. 2
dargestellt. Der Bereich, in dem die Rille 18 eingearbeitet werden soll, ist punktstrichiert. Bei
dem Konstruktionsprofil kann es sich z. B. um eine Dickstegschiene, ein Vierkantprofil oder
sonstiges Profilelement mit Vollkopf handeln.In Fig. 1 is a cross section through a grooved
Um die Bereiche der Kanten 20, 21 mit verschleißfestem Material zu versehen, werden
zunächst von der Fahrfläche 26 des Kopfes 24 ausgehend Nuten 28, 30 eingearbeitet, die von
den Kanten 20, 21 der später auszubildenden Rille 18 geschnitten werden. Sodann werden die
Nuten 28, 30 durch Auftragsschweißen vorzugsweise mehrlagig ausgefüllt (Bereiche 31, 33),
wobei dem Schweißmaterial Zusatzwerkstoffe zugegeben werden, die die gewünschten verschleißarmen
Eigenschaften aufweisen. Nach Ausfüllen der Nuten 28, 30 wird sodann die Rille
18, die erwähntermaßen die Nuten 28, 30 schneiden, eingearbeitet.In order to provide the areas of the
Dies bedeutet, dass die Nachbearbeitung der Auftragsschweißung und die Herstellung der Rille
18 in einem gemeinsamen Arbeitsgang durchgeführt wird, wodurch sich eine Erhöhung der
Wirtschaftlichkeit ergibt. Ferner können problemlos größere Bereiche der zu schützenden Fahr-
und Leitkanten schweißtechnisch vergütet werden. So können die die Rille 18 begrenzenden
Flanken 32, 34 bis zu einer Breite b von zum Beispiel 8 mm oder mehr aus verschleißfestem
Material bestehen, wobei von der Fahrfläche 26 ausgehend Tiefen t von zum Beispiel 20 mm
schweißtechnisch vergütet sein können. Mit anderen Worten kann mit weniger Arbeitsaufwand
ein größerer Bereich der zu schützenden Kanten bzw. Flanken der Rille 18 schweißtechnisch
vergütet werden.This means that the finishing of the surfacing and the production of the
Claims (10)
dadurch gekennzeichnet, dass der Gleisabschnitt aus einem Konstruktionsprofil mit Vollkopfprofil besteht, in dessen Kopf (24) im Bereich der Kante (20, 21) zumindest eine eingearbeitete Ausnehmung (28, 30) mit verschleißfestem Material ausgefüllt ist, wobei die die ausgefüllte Ausnehmung schneidende Rille (18) nach Ausfüllen der Ausnehmung ausgebildet ist.Grooved track section such as grooved rail (10) or grooved rail frog with a welded groove edge or flank (32, 34), such as the driving or leading edge (20, 21),
characterized in that the track section consists of a construction profile with a full head profile, in the head (24) of which in the region of the edge (20, 21) at least one incorporated recess (28, 30) is filled with wear-resistant material, the groove intersecting the filled recess (18) is formed after filling the recess.
dadurch gekennzeichnet, dass die Ausnehmung oder Aussparung wie Nut (28, 30) durch Auftragsschweißen ausgefüllt ist.Grooved track section according to claim 1,
characterized in that the recess or recess like groove (28, 30) is filled by build-up welding.
dadurch gekennzeichnet, dass die Ausnehmung oder Aussparung (28, 30) mehrlagig mit gegebenenfalls voneinander abweichenden Materialeigenschaften ausgebildet ist. Grooved track section according to claim 1 or 2,
characterized in that the recess or recess (28, 30) is constructed in multiple layers with material properties which may differ from one another.
dadurch gekennzeichnet, dass die Ausnehmung (28, 30) mit einer Tiefe t mit 10 mm ≤ t ≤ 30 mm, insbesondere t in etwa 20 mm in den Schienenkopf (24) eingearbeitet ist.Grooved track section according to at least one of the preceding claims,
characterized in that the recess (28, 30) is machined into the rail head (24) with a depth t with 10 mm in t 30 30 mm, in particular t in about 20 mm.
dadurch gekennzeichnet, dass die Ausnehmung (28, 30) mit einer Breite b mit 3 mm ≤ b ≤ 15 mm, insbesondere b in etwa 10 mm in den Kopf (24) eingearbeitet ist.Grooved track section according to at least one of the preceding claims,
characterized in that the recess (28, 30) with a width b with 3 mm b b 15 15 mm, in particular b is machined into the head (24) in approximately 10 mm.
dadurch gekennzeichnet, dass die Ausnehmung wie Nut durch Auftragsschweißen ausgefüllt wird.Method according to claim 6,
characterized in that the recess is filled like groove by build-up welding.
dadurch gekennzeichnet, dass die Ausnehmung mehrlagig ausgefüllt wird. Method according to claims 6 or 7,
characterized in that the recess is filled in several layers.
dadurch gekennzeichnet, dass die Ausnehmung mit einer Tiefe t mit 10 mm ≤ t ≤ 30 mm, insbesondere t in etwa 20 mm und/oder mit einer Breite b mit in etwa 3 mm ≤ b ≤ 15 mm, insbesondere b in etwa 10 mm in den Kopf eingearbeitet wird.Method according to at least one of the preceding claims,
characterized in that the recess with a depth t with 10 mm t t 30 30 mm, in particular t in approximately 20 mm and / or with a width b with approximately 3 mm b b 15 15 mm, in particular b in approximately 10 mm the head is incorporated.
dadurch gekennzeichnet, dass dem zum Auftragen benutzten Schweißmaterial verschleißfeste Zusatzwerkstoffe zugegeben werden und/oder dass die Ausnehmung wie Nut mehrlagig ausgefüllt wird.Method according to at least one of the preceding claims,
characterized in that wear-resistant filler materials are added to the welding material used for the application and / or in that the recess, like the groove, is filled in several layers.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10015507A DE10015507A1 (en) | 2000-03-30 | 2000-03-30 | Grooved track section and method for producing such |
DE10015507 | 2000-03-30 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1138827A2 true EP1138827A2 (en) | 2001-10-04 |
EP1138827A3 EP1138827A3 (en) | 2003-01-29 |
EP1138827B1 EP1138827B1 (en) | 2005-05-04 |
Family
ID=7636776
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01106808A Expired - Lifetime EP1138827B1 (en) | 2000-03-30 | 2001-03-19 | Method of fabricating a grooved rail section |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1138827B1 (en) |
AT (1) | ATE294895T1 (en) |
DE (2) | DE10015507A1 (en) |
DK (1) | DK1138827T3 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE550505C (en) | 1932-05-12 | Gustav Grohmann | Device for fastening the leading edge protection to tramway deep groove rails | |
DE550506C (en) | 1928-12-07 | 1932-05-18 | Ver Stahlwerke Akt Ges | Curved outer rail for grooved rail tracks |
DE19539590A1 (en) | 1995-10-25 | 1997-04-30 | Schweistechnische Lehr Und Ver | Repair method for wear on tramway rails |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE550504C (en) * | 1929-10-12 | 1932-05-17 | Ver Stahlwerke Akt Ges | Vignole rail or grooved rail with wear-resistant running or leading edge |
BE792056A (en) * | 1971-12-14 | 1973-03-16 | Elektro Thermit Gmbh | WEAR RESISTANT RAIL MANUFACTURING PROCESS |
PL181562B1 (en) * | 1995-11-23 | 2001-08-31 | Jinpo Plus As | Rail overlaying welding method |
-
2000
- 2000-03-30 DE DE10015507A patent/DE10015507A1/en not_active Withdrawn
-
2001
- 2001-03-19 AT AT01106808T patent/ATE294895T1/en not_active IP Right Cessation
- 2001-03-19 DK DK01106808T patent/DK1138827T3/en active
- 2001-03-19 EP EP01106808A patent/EP1138827B1/en not_active Expired - Lifetime
- 2001-03-19 DE DE50106066T patent/DE50106066D1/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE550505C (en) | 1932-05-12 | Gustav Grohmann | Device for fastening the leading edge protection to tramway deep groove rails | |
DE550506C (en) | 1928-12-07 | 1932-05-18 | Ver Stahlwerke Akt Ges | Curved outer rail for grooved rail tracks |
DE19539590A1 (en) | 1995-10-25 | 1997-04-30 | Schweistechnische Lehr Und Ver | Repair method for wear on tramway rails |
Also Published As
Publication number | Publication date |
---|---|
EP1138827B1 (en) | 2005-05-04 |
DE10015507A1 (en) | 2001-10-04 |
DE50106066D1 (en) | 2005-06-09 |
ATE294895T1 (en) | 2005-05-15 |
EP1138827A3 (en) | 2003-01-29 |
DK1138827T3 (en) | 2005-08-29 |
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