EP1103511B1 - Méthode et dispositif pour contrôler l'entraínement d'un treuil d' un appareil de levage - Google Patents
Méthode et dispositif pour contrôler l'entraínement d'un treuil d' un appareil de levage Download PDFInfo
- Publication number
- EP1103511B1 EP1103511B1 EP00124423A EP00124423A EP1103511B1 EP 1103511 B1 EP1103511 B1 EP 1103511B1 EP 00124423 A EP00124423 A EP 00124423A EP 00124423 A EP00124423 A EP 00124423A EP 1103511 B1 EP1103511 B1 EP 1103511B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- monitoring
- determining
- cable
- lifting
- lifting winch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/54—Safety gear
Definitions
- the invention relates to a monitoring device for monitoring the Hoisting winches, in particular cranes, with cable power means of determination for determining the rope forces acting on the hoist winch and an evaluation unit to determine the dynamic load of the hoist winch the rope forces and / or the remaining life according to the preamble of Claim 1.
- the present invention is therefore based on the object to provide an improved device of the type mentioned, avoid the known from the prior art disadvantages. Especially should provide a simple, accurate and reliable record of the loads occurring achieved and preferably a comprehensive monitoring of Hubwinden ceremoniess be effected.
- the torque-determining device preferably comprises a pressure detection device for detecting the pressure difference across the hydraulic motor of the hoist winch drive, a swallow volume detecting means and means for determining the torque of the hydraulic motor from the detected pressure difference and the swallow volume.
- the pressure detection device can in particular have two pressure sensors on the upstream and downstream side of the Hydraulic motor are connected in the corresponding fluid circuit.
- the fluid circuit can be both closed and open.
- the swallow volume detector may consist of a block, which is associated with the actuating lever of the hydraulic motor and detects its angular position.
- the angular position of the control lever is a measure of the displacement of the Hydromotors, which together with the pressure drop at the hydraulic motor Determined torque.
- the swallow volume detection means from a module that measures the actuating current of a solenoid, with the the adjusting lever is actuated.
- the actuating current is proportional to the angular position of the Adjusting lever, so that are derived from this, the angular position of the control lever can.
- the swing angle is therefore determined indirectly and that from the proportional Control current for the lever, which comes from the higher-level crane control comes and is proportional to the swivel angle. Indirect determination of Swivel angle in the manner described is much cheaper to accomplish.
- a rotary position detection device for the Hoisting winch provided.
- the monitoring device expediently comprises a memory for Storage of hoist winch parameters, in particular, are in the memory of the Wind diameter, the number of turns per layer and the rope diameter can be stored.
- a means for determining the lever arm of the rope with respect the hoist winch provided.
- This can basically be a sensor that the Location of the running of the hoist winch rope detected immediately.
- the device calculates the lever arm from the respective rotational position the hoist winch and the stored Hubwindenparameters.
- the monitoring device is characterized in development of the invention thereby from that a real-time clock is provided.
- the real-time clock is with the evaluation unit connected to the data processing with the real-time values Food.
- the evaluation unit is designed in accordance with an embodiment of the invention such that the time course of the cable force is determined and stored and from this maximum and minimum cable force values and / or load changes are determined assigned to one of several stored load collectives and to Determination of residual life can be used.
- the monitoring device provided with a device for monitoring the unwound rope length, which locks the hoist drive and / or actuates a hoist brake as soon as possible are only a predetermined number of turns on the hoist winch.
- the monitoring device is characterized according to a further aspect the invention characterized in that means for determining the unwinding or Aufspul york provided the hoist rope and for determining the cable acceleration are.
- these sizes from the detected rotational movement the hoist winch taking into account their geometric parameters, in particular the diameter of the wind and the turns.
- means are provided for controlling the speed of the hoist winch determine and monitor these and / or the speed of Huboperantriebs.
- the evaluation unit, the Torque-determining device, the device for determining the lever arm, the device for determining the absolute unwound cable length, the device for determining the unwinding speed, the device for the determination the Abspulbevantung and / or the means for monitoring the Winding speed as a microcomputer with it stored and expiring Software trained.
- the microcomputer has interfaces to Data transfer to and from a higher-level crane control, from which the determined data including the calculated load collective and the remaining service life are available. The transfer of data or control commands is a matter of course also provided in the opposite direction.
- the monitoring device stands out according to another aspect of the present invention thereby from that the evaluation unit including an associated data memory are integrated in the hoist winch. So they form an inseparable unity with the hoist winch. If the hoist winch is e.g. replaced for maintenance or replacement, so it becomes together with the evaluation unit and the associated Data memory exchanged, the stored stress values and / or the remaining life. This ensures that the remaining Remaining life is not lost or incorrect calculation data of Remaining life.
- the single drawing shows a schematic representation of an inventive Monitoring device for monitoring a hydraulically driven Hoist winch.
- the hoist winch 1 is driven by a hydraulic motor 2, which by means of a corresponding Fluid circuit 3, which may be open or closed, is subjected to the necessary Fuiddruck.
- a hydraulic motor 2 which by means of a corresponding Fluid circuit 3, which may be open or closed, is subjected to the necessary Fuiddruck.
- the rope 4 wound On the hoist winch 1 is the rope 4 wound, with which the crane raises or lowers the corresponding lifting loads.
- To the hoist also includes a hoist brake 5, between the hydraulic motor 2 and the hoist winch 1 is connected in the drive train.
- a multifunctional acquisition, calculation and Evaluation unit 6 Connected to the hoist winch 1 is a multifunctional acquisition, calculation and Evaluation unit 6, which forms a load collective counter and realizes other functions.
- the multifunctional computing, computing and Evaluation unit 6 the dynamic stress of the hoist winch 1 and their Remaining life determined.
- the Abspulmother the rope 4, the Speed and acceleration of the rope 4 and the rope force under consideration the winding layers on the hoist winch 1 and the speed of the hoist winch determined and monitored.
- the unit 6 is advantageously integrated in the hoist winch 1 and forms with this one unity. It can be flange-mounted or in another suitable way at the Wind 1 be attached.
- An angle detection unit 7 is assigned to the Hubwindenwelle and digitized the angular position of the hoist winch 1.
- the angle detection unit 7 is absolutely working formed, i. it detects the angular position of the hoist winch 1 absolutely, even beyond the range of a full turn.
- the rotation angle values become passed from the converter 7 to the central processing unit 8, which further Processing the values.
- a real time clock 9 is also connected to the central processing unit 8 connected, so that all their data supplied with the Link real-time values and process them further. This is how the central determines Arithmetic unit 8 from the rotational angle values of the transducer 7, the respective rotational position, the rotational speed and acceleration of the hoist winch. 1
- the geometric parameters of the hoist winch 1 are stored in the data memory 10, in particular, there are Hubwinden thankmesser, rope diameter and number of turns stored per position on the hoist winch 1, so that the central processing unit 8 in conjunction with the respective angle of rotation values of the hoist winch 1 the absolute Abspulin the rope 4, the speed and acceleration of the rope 4 when unwinding or winding and the lever arm of the rope 4, this with respect to the hoist winch 1, determined. These sizes come with the real-time values linked and stored in the data memory 10, so that the operation crane, e.g. for accident reconstruction can be retrieved later.
- the respective Torque of the hydraulic motor 2, with which the hoist winch 1 is driven determined.
- the fluid circuit 3 on the upstream side and on the downstream side of the hydraulic motor 2 are connected, detects the pressure difference across the hydraulic motor 2.
- the respective ones Pressure values measured by the pressure sensors 11 and 12 are from these also the central processing unit 8 supplied.
- the central Arithmetic unit 8 In order to determine the torque of the hydraulic motor 2, the central Arithmetic unit 8 also supplied a signal, the angular position of the actuating lever 14 of the hydraulic motor 2 corresponds, which determines the amount of swallowing of the hydraulic motor 2. The amount of displacement of the hydraulic motor 2 determined together with the pressure difference via the hydraulic motor whose torque. The angular position of the rocking lever 14 can be measured directly by means of a corresponding angle sensor. It can also be determined indirectly. As the figure shows, is a building block 13 provided in the multifunction unit 6, which controls the control of a superimposed Crane control 15 measures, with which the lever 14 is controlled. From the block 13 is a proportional to the position of the control lever 14 signal delivered to the central processing unit 8.
- the central processing unit 8 calculates from the angular position of the actuating lever 14 and the pressure difference across the hydraulic motor 2 whose torque. This can be stored in the memory 10 together with the associated real-time values. In particular, the central processing unit 8 calculates from the respective one Torque of the hydraulic motor 2 and given in each moment Lever arm of the rope 4 with respect to the hoist winch 1, the cable force in the rope. 4
- the central processing unit 8 calculates the dynamic load of hoist winch 1. To do this determines minimum and maximum extreme values from the chronological course of the cable force, From this load cycles or load changes determined, from which the central processing unit 8 constantly calculates the load spectrum for the hoist winch 1. in principle In this method, the actual load cycles and loads actually occur the winch is divided into n categories and those attributable to the respective categories Summed time shares of the load and stored in the memory 10. Based on the determined dynamic loads, the central processing unit determines 8 according to a method known per se, the remaining life remaining the hoist winch 1.
- the multifunction unit 6 with a superordinate crane control 15 connected. Via a bus interface 16, the higher-level control 15 access the central processing unit 8 and exchange data. Especially the remaining life can be read out and in one corresponding display 17 are displayed.
- a safety circuit 18 is provided in the multifunction unit 6, with the prevents that the rope 4 is completely unwound from the hoist winch 1.
- the central processing unit 8 determine the remaining number of turns on the hoist winch 1.
- the safety circuit 17 closes itself, so that from the parent crane control 15, a signal for brake control is turned on, so that the brake 5 is activated and the Hubwinden loftung stops. This will ensure that the required minimum number of turns on the hoist winch 1 is not exceeded.
- All data that are detected in the multifunction unit 6 and / or determined and stored in the data memory 10 are over the serial bus of the superordinated crane control 15 available.
- the parameterization of the hoist geometry can also be done via the serial Bus done.
- wind data such as Manufacturing data, identification number, Serial number etc. available via the serial bus.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Safety Of Cranes (AREA)
Claims (8)
- Dispositif de contrôle pour le contrôle du fonctionnement de treuils de levage de grues et similaires, comprenant des moyens de calcul de la force de câble (7, 8, 10, 11, 12, 13) pour le calcul des forces de câble agissant sur le treuil de levage (1) et une unité d'analyse (8) pour le calcul de la sollicitation dynamique du treuil de levage à partir des forces de câble et/ou de la durée de vie résiduelle, les moyens de calcul de force de câble présentant un appareil de calcul de couple de rotation (8, 11, 12, 13) pour le calcul du couple de rotation d'un entraínement de treuil de levage (2), un appareil (7, 8, 10) pour le calcul du bras de levier du câble (4) par rapport au treuil de levage (1) et un appareil (8) pour le calcul de la force de câble à partir du couple de rotation concerné et du bras de levier correspondant, caractérisé en ce que ce que l'unité d'analyse (8), y compris une mémoire de données (10) spécifique, est intégrée dans le treuil de levage (1) et forme avec celui-ci une unité indissociable, et en ce que l'appareil de calcul du couple de rotation présente un appareil d'enregistrement de pression (11, 12) pour l'enregistrement d'une différence d'une pression sur un moteur hydraulique (2) de l'entraínement du treuil de levage, un appareil d'enregistrement du volume absorbé (13, 14) et un appareil (8) pour le calcul du couple de rotation du moteur hydraulique à partir de la différence de pression enregistrée et du volume absorbé.
- Dispositif de contrôle selon la revendication précédente, un appareil (7, 8, 10) étant prévu pour le calcul et le contrôle de la longueur de câble déroulée absolue.
- Dispositif de contrôle selon la revendication précédente, l'appareil pour le calcul et le contrôle de la longueur de câble débobinée bloquant l'entraínement de l'appareil de levage et/ou actionnant un frein de l'appareil de levage (5), dès qu'on n'a plus qu'un nombre prédéfini de spires sur le treuil de levage (1).
- Dispositif de contrôle pour le contrôle du fonctionnement de treuils de levage selon l'une quelconque des revendications précédentes, un appareil d'enregistrement de position de rotation (7) étant prévu pour le treuil (1), qui est conçu pour un travail absolu.
- Dispositif de contrôle pour le contrôle du fonctionnement de treuils de levage selon l'une quelconque des revendications précédentes, une mémoire (10) étant prévue pour le stockage de paramètres de treuils de levage et l'appareil (7, 8, 10) pour le calcul du bras de levier du câble (4) par rapport au treuil de levage (1) calculant le bras de levier du câble à partir de la position de rotation respective du treuil de levage (1) et des paramètres mémorisés du treuil de levage.
- Dispositif de contrôle pour le contrôle du fonctionnement de treuils de levage selon l'une quelconque des revendications précédentes, une horloge en temps réel (9) et une mémoire (10) pour le stockage de toutes les données et grandeurs enregistrées et/ou calculées en même temps que des valeurs en temps réel spécifiques étant prévues.
- Dispositif de contrôle pour le contrôle du fonctionnement de treuils de levage selon l'une quelconque des revendications précédentes, l'unité d'analyse (8) étant conçue de telle sorte que la variation dans le temps de la force de câble est calculée et mémorisée et que, à partir de celle-ci, des valeurs maximales et minimales de force de câble et/ou des changements de charge sont calculés, lesquels sont attribués à l'un de plusieurs ensembles de charge mémorisés et sont utilisées pour le calcul de la durée de vie restante.
- Dispositif de contrôle selon l'une quelconque des revendications précédentes, un appareil (7, 8, 10) étant prévu pour le calcul d'une vitesse de câble et/ou d'une accélération du câble.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19956265A DE19956265B4 (de) | 1999-11-23 | 1999-11-23 | Vorrichtung zur Überwachung des Betriebs von Hubwinden |
DE19956265 | 1999-11-23 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1103511A2 EP1103511A2 (fr) | 2001-05-30 |
EP1103511A3 EP1103511A3 (fr) | 2001-07-18 |
EP1103511B1 true EP1103511B1 (fr) | 2005-04-06 |
Family
ID=7929999
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00124423A Expired - Lifetime EP1103511B1 (fr) | 1999-11-23 | 2000-11-08 | Méthode et dispositif pour contrôler l'entraínement d'un treuil d' un appareil de levage |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1103511B1 (fr) |
DE (2) | DE19956265B4 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7489098B2 (en) | 2005-10-05 | 2009-02-10 | Oshkosh Corporation | System for monitoring load and angle for mobile lift device |
US7671547B2 (en) | 2005-10-05 | 2010-03-02 | Oshkosh Corporation | System and method for measuring winch line pull |
US8200401B2 (en) | 2008-05-19 | 2012-06-12 | Manitowoc Crane Group France Sas | Determining and reconstructing changes in load on lifting gear |
DE102012010266A1 (de) * | 2012-05-25 | 2013-11-28 | Wessel-Hydraulik Gmbh | Hydraulische Schaltungsanordnung |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004007504B4 (de) * | 2004-02-13 | 2009-11-05 | Demag Cranes & Components Gmbh | Hebezeug, insbesondere Kettenzug oder Seilzug |
DE202008011359U1 (de) | 2008-07-30 | 2009-12-03 | Liebherr-Werk Ehingen Gmbh | Winde, insbesondere Hubwinde |
DE102009041661A1 (de) | 2009-09-16 | 2011-03-24 | Liebherr-Werk Nenzing Gmbh, Nenzing | System zur automatischen Erfassung von Lastzyklen einer Maschine zum Umschlagen von Lasten |
CN102381655B (zh) * | 2010-08-25 | 2014-04-09 | 淮南矿业(集团)有限责任公司 | 绞车深度指示器失效保护装置 |
DE202011001846U1 (de) | 2011-01-24 | 2012-04-30 | Liebherr-Components Biberach Gmbh | Vorrichtung zur Erkennung der Ablegereife eines hochfesten Faserseils beim Einsatz an Hebezeugen |
DE102011018535A1 (de) | 2011-04-26 | 2012-10-31 | Liebherr-Components Biberach Gmbh | Seilprüfstand |
DE102011080466A1 (de) * | 2011-08-04 | 2013-02-07 | Kässbohrer Geländefahrzeug AG | Verfahren zum Analysieren eines Verschleißzustandes eines Windenseiles und Vorrichtung zur Durchführung des Verfahrens |
NL2009783C2 (nl) * | 2012-11-09 | 2014-05-12 | Pjotter B V | Werkwijze, gebruik en inrichting voor het bepalen van een veiligheidsstatus van een lier. |
DE102013017110A1 (de) * | 2013-08-28 | 2015-03-05 | Liebherr-Components Biberach Gmbh | Vorrichtung zur Erkennung der Ablegereife eines hochfesten Faserseils beim Einsatz an Hebezeugen |
DE202016002171U1 (de) | 2016-04-05 | 2017-07-07 | Liebherr-Werk Biberach Gmbh | Vorrichtung zur Überwachung von Betriebsdaten und/oder Bestimmung der Ablegereife eines Seils beim Einsatz an Hebezeugen |
DE102017001238A1 (de) | 2017-02-09 | 2018-08-09 | Liebherr-Components Biberach Gmbh | Hebezeug und Verfahren zum Anfahren des Hubwerks eines solchen Hebezeugs |
DE102018123150B4 (de) * | 2018-09-20 | 2021-04-15 | Johannes Hübner Fabrik elektrischer Maschinen GmbH | Drehgeber und Verfahren zum Betrieb eines Hebezeugs |
WO2021083542A1 (fr) * | 2019-10-30 | 2021-05-06 | Sew-Eurodrive Gmbh & Co. Kg | Procédé pour calculer un facteur de fiabilité opérationnelle d'un moteur à engrenages d'un système de levage, et procédé pour faire fonctionner un système de levage |
IT202100032639A1 (it) * | 2021-12-24 | 2023-06-24 | Prinoth Spa | Gruppo verricello di ausilio alla movimentazione di un veicolo cingolato e relativo metodo di controllo |
DE102022105430A1 (de) | 2022-03-08 | 2023-09-14 | J.D. Neuhaus Holding Gmbh & Co. Kg | Fluidbetriebenes Hebezeug sowie Verfahren zum Erfassen und Speichern von Betriebszuständen und -parametern eines fluidbetriebenen Hebezeugs |
DE102022122034A1 (de) | 2022-08-31 | 2024-02-29 | Konecranes Global Corporation | Verfahren zur Überwachung eines Kettenzugs |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3900783A1 (de) * | 1988-04-14 | 1989-10-26 | Rexroth Mannesmann Gmbh | Hubeinrichtung fuer schwimmende lasten bei seegang |
DE29503416U1 (de) * | 1995-03-02 | 1995-07-20 | Höhn, Carsten, Dipl.-Ing, 28832 Achim | Gerät zur Ermittlung der dynamischen Beanspruchung an Bauteilen, Anlagen und Maschinen |
DE19512103C2 (de) * | 1995-04-03 | 1997-06-05 | Rotzler Gmbh Co | Seilwinde mit Betriebsdatenerfassung |
DE19514050C2 (de) * | 1995-04-13 | 1999-06-02 | Bruger & Fischer Krananlagen U | Verfahren und Vorrichtung zum Erfassen von Belastungen von Hub- und Zugeinrichtungen |
EP0779239B2 (fr) * | 1995-12-13 | 2006-09-13 | Liebherr-Werk Ehingen GmbH | Commande du système de levage d'une grue |
DE19617105C2 (de) * | 1996-04-19 | 1998-07-02 | Mannesmann Ag | Einrichtung zur Erfassung der momentanen Belastung von Fördermitteln, insbesondere von Hubwerken |
-
1999
- 1999-11-23 DE DE19956265A patent/DE19956265B4/de not_active Expired - Fee Related
-
2000
- 2000-11-08 EP EP00124423A patent/EP1103511B1/fr not_active Expired - Lifetime
- 2000-11-08 DE DE50009977T patent/DE50009977D1/de not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7489098B2 (en) | 2005-10-05 | 2009-02-10 | Oshkosh Corporation | System for monitoring load and angle for mobile lift device |
US7671547B2 (en) | 2005-10-05 | 2010-03-02 | Oshkosh Corporation | System and method for measuring winch line pull |
US7683564B2 (en) | 2005-10-05 | 2010-03-23 | Oshkosh Corporation | System for monitoring load and angle for mobile lift device |
US8200401B2 (en) | 2008-05-19 | 2012-06-12 | Manitowoc Crane Group France Sas | Determining and reconstructing changes in load on lifting gear |
DE102012010266A1 (de) * | 2012-05-25 | 2013-11-28 | Wessel-Hydraulik Gmbh | Hydraulische Schaltungsanordnung |
DE102012010266B4 (de) * | 2012-05-25 | 2015-02-12 | Wessel-Hydraulik Gmbh | Hydraulische Schaltungsanordnung |
Also Published As
Publication number | Publication date |
---|---|
EP1103511A2 (fr) | 2001-05-30 |
DE50009977D1 (de) | 2005-05-12 |
EP1103511A3 (fr) | 2001-07-18 |
DE19956265A1 (de) | 2001-06-07 |
DE19956265B4 (de) | 2005-06-30 |
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