Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
  • C08J9/30—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by mixing gases into liquid compositions or plastisols, e.g. frothing with air
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/2805—Compounds having only one group containing active hydrogen
  • C08G18/2815—Monohydroxy compounds
  • C08G18/282—Alkanols, cycloalkanols or arylalkanols including terpenealcohols
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/40—High-molecular-weight compounds
  • C08G18/4009—Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
  • C08G18/4072—Mixtures of compounds of group C08G18/63 with other macromolecular compounds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
  • C08G18/6552—Compounds of group C08G18/63
  • C08G18/6558—Compounds of group C08G18/63 with compounds of group C08G18/32 or polyamines of C08G18/38
  • C08G18/6564—Compounds of group C08G18/63 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
  • C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
  • C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
  • C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
  • C08J9/149—Mixtures of blowing agents covered by more than one of the groups C08J9/141 - C08J9/143
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G2110/00—Foam properties
  • C08G2110/0033—Foam properties having integral skins
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2203/00—Foams characterized by the expanding agent
  • C08J2203/12—Organic compounds only containing carbon, hydrogen and oxygen atoms, e.g. ketone or alcohol
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2203/00—Foams characterized by the expanding agent
  • C08J2203/14—Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
  • C08J2203/142—Halogenated saturated hydrocarbons, e.g. H3C-CF3
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
  • C08J2375/04—Polyurethanes

Definitions

• the present invention relates to a process for the production of shaped bodies made of self-skinning polyurethane and/or polyurea foam.
• the present invention relates to a process for the production of shaped bodies made of self-skinning polyurethane and/or polyurea foam obtained without expanding or blowing agents of a chlorofluoroalkanic nature.
• self-skinning foam is a term of the art and should be understood by those skilled in the art.
• self-skinning foam it is essentially meant that the foam composition causes the skin formation at the surface of the molded product which is highly desirable for a number of different applications.
• shaped bodies refers to end-articles made of expanded polymers based on urethane/urea groups covered with a thin, integral layer of compact urethane polymer.
• end-articles are: internal car components such as head-rests, transmission tunnel covers, dashboards, internal side door-panels, steering-wheel covers, gear-stick knobs, etc. or saddles for bicycles or motor-cycles, seats for furnishing or transport vehicles, chair-arms, frameworks for household appliances or electronic equipment, boxes for electrical components, window-frames, furniture components, etc.
• This technique involves charging a mixture consisting of polyurethane reagents to which an expanding or blowing agent (in the present invention designated as "blowing agent”), polymerization catalyst and further additives such as cell regulators, stabilizers, etc. have been added, into a mould maintained at a preset temperature.
• Blowing agent expanding or blowing agent
• polymerization catalyst polymerization catalyst
• cell regulators cell regulators
• stabilizers etc.
• the blowing agent essentially consists of chemical compounds of a chlorofluoroalkanic nature (CFC) which have a boiling/condensation temperature ranging from 20 to 60°C.
• CFC chlorofluoroalkanic nature
• the CFC evaporate acting as blowing agents for the reactive polyurethane mixture.
• the CFC condense owing to the temperature and also to the compression exerted onto the walls by the expanded resin.
• the polyurethane resin which is in contact with the walls of the mould, is therefore in compact form.
• the article which is extracted from the mould consequently consists of an internal mass with a cellular structure coated, with total adhesion, by a compact skin having a thickness of not more than a few millimetres.
• the English patent 2,325,468 describes a process for the preparation of self-skinning polyurethane foams which comprises reacting an isocyanic component with a polyol component in the presence of a blowing system, which does not contain CFC, consisting of water and at least one tertiary alcohol.
• the Applicant has now found a further process which allows the preparation of articles made of self-skinning expanded polyurethanes which does not require the use of CFC as blowing agent and allows to make use of an reduced amount of the tertiary alcohol.
• the present invention therefore relates to a process for the production of shaped bodies made of self-skinning polyurethane and/or polyurea foam which comprises reacting in a closed mould a reactive composition consisting of an isocyanic component, a polyol component and a blowing system essentially consisting of water, in quantities ranging from 0 to 0.4% by weight, preferably from 0.01 to 0.2% by weight, a tertiary alcohol, in quantities of less than 5% by weight, preferably from 1 to 3% by weight, and tetrafluoroethane in quantities ranging from 2 to 4% by weight, preferably from 2 to 3.5% by weight, said percentages being calculated with respect to the total weight of the polyol component.
• the polyurethane and/or polyurea foams obtained with the process of the present invention can be either of the flexible or rigid type and have a density ranging from 200 to 600 Kg/m 3 .
• the articles extracted from the mould therefore have a compact external surface which covers and continuously adheres to the internal body with a cellular structure.
• the thickness of the compact layer generally ranges from 0.3 to 5 mm.
• the isocyanic component of the present invention essentially consists of at least one isocyanate with an isocyanic functionality equal to or higher than 2.
• Any organic polyisocyanate capable of giving polyurethane and/or polyurea resins can be used in the embodiment of the present invention even if aliphatic, cycloaliphatic, aromatic polyisocyanates and the corresponding alkyl substituted derivatives, are preferred.
• diisocyanates with a low or medium molecular weight having general formula (I) can be used: OCN-R-NCO wherein R represents a C 1 -C 12 aliphatic, C 5 -C 25 cycloaliphatic or C 6 -C 18 aromatic radical, optionally substituted with C 1 -C 4 alkyls such as 2,2,4-trimethylhexamethylene diisocyanate, ethylidene diisocyanate, butylene diisocyanate, hexamethylene diisocyanate, cyclohexylene-1,4-diisocyanate, cyclohexylene-1,2-diisocyanate, dichlorohexamethylene diisocyanate, xylylene diisocyanate, meta- and/or para-phenylene diisocyanate, naphthalene-1,5-diisocyanate, 1-methoxyphenyl-2,4-diisocyanate, 4,4'-dip
• Preferred diisocyanates having general formula (I) are 4,4'-diphenylmethane diisocyanate (MDI) alone or mixed with at least 5% by weight of 2,4' isomer.
• MDI 4,4'-diphenylmethane diisocyanate
• polyisocyanates can be used, with a high molecular weight, with varying condensation degrees, obtained by the phosgenation of anilineformaldehyde condensates.
• These products consist of mixtures of polymethylene polyphenylene polyisocyanates having general formula (II): wherein ⁇ represents a phenyl group and n is an integer greater than or equal to 1.
• Preferred polyisocyanates with a high molecular weight of the present invention are polymethylene polyphenylene polyisocyanates with an average functionality ranging from 2.6 to 2.8. These products are available on the market under various trade-names such as “TEDIMON 31" (Enichem S.p.A.), “SUPRASEC DNR” (ICI) or DESMODUR 44 V20 (Bayer).
• the polyol component comprises at least one polyol polyether and a chain-extending and/or cross-linking agent with a hydroxyl or amine functionality.
• the polyol polyether essentially consists of a product having an average molecular weight ranging from 300 to 8,000 with a hydroxyl or amine functionality of at least 2, obtained by the condensation of at least one alkylene oxide, wherein the alkylene group contains from 2 to 6 carbon atoms, on starters having at least two active hydrogen atoms, generally 2-8 active hydrogen atoms.
• alkylene oxides to be preferably used in the process of the present invention are ethylene oxide, propylene oxide or mixtures of ethylene oxide and propylene oxide containing ethylene oxide in a quantity of less than 70% by weight, preferably between 1 and 50%.
• starters are glycols, triols, tetrols, etc.
• amines, alkanolamines and polyamines or their mixtures such as: dipropyleneglycol; 1,4-butyleneglycol; glycerine; trimethylolpropane; pentaerythritol; ethylenediamine; triethanolamine; or a polyfunctional hydroxy alkane such as xylitol, arabitol, sorbitol, mannitol, etc.
• the polyol polyethers can be used as such or they can contain in dispersion or partially grafted to the polyol chains, solid particles, preferably polymeric, with dimensions of less than 200 micrometres.
• Solid particles preferably polymeric, with dimensions of less than 200 micrometres.
• Polymers suitable for this purpose are: polyacrylonitrile, polystyrene, polyvinylchloride, etc. or their mixtures or their copolymers such as styrene-acrylonitrile polymers or polymers based on urea.
• These solid particles can be prepared by polymerization in situ in the polyol or they can be prepared apart and subsequently added to the polyol.
• the chain extending and/or cross-linking agent with a hydroxyl or amine functionality greater than or equal to two, is a product with a low molecular weight and is selected from the products previously indicated as starters in the preparation of polyols with a high molecular weight.
• Preferred chain-extending and/or cross-linking agents of the present invention are ethylene glycol, diethylene glycol, propylene glycol and 1,4-butyleneglycol.
• the blowing system generally predissolved in the polyol component, involves the possible use of water preferably in quantities ranging from 0.01 to 0.2% by weight with respect to the total weight of the polyol component. Due to the presence of water and its reaction with the isocyanic component, there is the development of carbon dioxide which contributes to the expansion process of the polyurethane resin.
• tertiary alcohol can be used in the process of the present invention as blowing agent.
• ter-butanol is preferred for its availability and low cost.
• the polyol composition generally also comprises according to the industrial standard and requirements further additives commonly used in the preparation of polyurethane foams such as amine catalysts, for example triethylenediamine, and/or metal catalysts such as stannous octoate, cell regulators, surfactants, flame-retardant agents, plasticizers, organic and inorganic fillers, thermo-oxidation stabilizers, pigments, etc. Details on the polymerization of polyurethanes are described in the text "Saunders & Frisch - Polyurethanes, Chemistry and Technology" Interscience, New York, 1964.
• the process conditions, under which the process of the invention is carried out, are usual ones for the production of shaped bodies made of self-skinning polyurethane and/or polyurea foams corresponding to the industrial standard and well-known to the skilled person.
• the quantities of the various components of the formulations are expressed as parts by weight.
• the blowing system consisting of 0.1% by weight, with respect to the total polyol component, of water, 3.2% by weight of tetrafluoroethane and 1.5% by weight of ter-butanol, is added to the polyol component.
• the isocyanic component and polyol component were premixed in a stirred device and then 640 g of the reactive polyurethane system thus obtained were charged into a parallelepiped-shaped mould preheated to 45°C. At the end of the polymerization the mould was opened and an article was extracted whose external surface was compact without surface defects.
• the moulded article was then cut into two. Inside it consisted of a uniform cellular structure made of a rigid material which adhered perfectly to the external compact layer with an average thickness of about 2.5 mm.
• the blowing system consisting of 0.1% by weight, with respect to the total polyol component, of water, 3.2% by weight of tetrafluoroethane and 1.5% by weight of ter-butanol, is added to the polyol component.
• the isocyanic component and polyol component were premixed in a stirred device and then 640 g of the reactive polyurethane system thus obtained were charged into a parallelepiped-shaped mould preheated to 45°C. At the end of the polymerization the mould was opened and an article was extracted whose external surface was compact without surface defects.
• the moulded article was then cut into two. Inside it consisted of a uniform cellular structure made of a flexible material which adhered perfectly to the external compact layer with an average thickness of about 2 mm.
• the blowing system consisting of 0.1% by weight, with respect to the total polyol component, of water, 2% by weight of tetrafluoroethane and 1.5% by weight of ter-butanol, is added to the polyol component.
• the blowing system consisting of 5.5% by weight, with respect to the total polyol component, of pentane, is added to the polyol component.
• the blowing system consisting of 0.4% by weight, with respect to the total polyol component, of water, is added to the polyol component.
• the blowing system consisting of 14% by weight, with respect to the total polyol component, of 1,1-dichloro-1-fluoro ethane (141 B), is added to the polyol component.
• the blowing system consisting of 0.1% by weight, with respect to the total polyol component, of water, and 1.5% by weight of ter-butanol, is added to the polyol component.
• the isocyanic component and polyol component were premixed in a stirred device and then 640 g of the reactive polyurethane system thus obtained were charged into a parallelepiped-shaped mould preheated to 45°C. At the end of the polymerization the mould was opened and an article was extracted whose external surface had no sign of densification.

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• Chemical & Material Sciences (AREA)
• Polymers & Plastics (AREA)
• Health & Medical Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Medicinal Chemistry (AREA)
• Organic Chemistry (AREA)
• Materials Engineering (AREA)
• Engineering & Computer Science (AREA)
• Polyurethanes Or Polyureas (AREA)
• Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
• Treatments Of Macromolecular Shaped Articles (AREA)
• Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
• Treatment And Processing Of Natural Fur Or Leather (AREA)

Priority Applications (6)

Applications Claiming Priority (1)

Publications (2)

Family

ID=8238974

Family Applications (1)

Country Status (6)

Family Cites Families (2)

• 1999
  • 1999-09-20 AT AT99118001T patent/ATE282657T1/de not_active IP Right Cessation
  • 1999-09-20 DE DE69921997T patent/DE69921997T2/de not_active Expired - Lifetime
  • 1999-09-20 ES ES99118001T patent/ES2229603T3/es not_active Expired - Lifetime
  • 1999-09-20 EP EP99118001A patent/EP1085040B1/en not_active Expired - Lifetime
• 2000
  • 2000-09-13 TR TR2000/02656A patent/TR200002656A3/tr unknown
  • 2000-09-14 PL PL342538A patent/PL198686B1/pl not_active IP Right Cessation

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