EP1060290B1 - Aqueous solution and method for phosphatizing metallic surfaces - Google Patents
Aqueous solution and method for phosphatizing metallic surfaces Download PDFInfo
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- EP1060290B1 EP1060290B1 EP99911702A EP99911702A EP1060290B1 EP 1060290 B1 EP1060290 B1 EP 1060290B1 EP 99911702 A EP99911702 A EP 99911702A EP 99911702 A EP99911702 A EP 99911702A EP 1060290 B1 EP1060290 B1 EP 1060290B1
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- solution
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- phosphate
- nitroguanidine
- aqueous solution
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
- C23C22/18—Orthophosphates containing manganese cations
- C23C22/182—Orthophosphates containing manganese cations containing also zinc cations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
- C23C22/12—Orthophosphates containing zinc cations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
- C23C22/12—Orthophosphates containing zinc cations
- C23C22/13—Orthophosphates containing zinc cations containing also nitrate or nitrite anions
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
- C23C22/18—Orthophosphates containing manganese cations
- C23C22/182—Orthophosphates containing manganese cations containing also zinc cations
- C23C22/184—Orthophosphates containing manganese cations containing also zinc cations containing also nickel cations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
- C23C22/18—Orthophosphates containing manganese cations
- C23C22/186—Orthophosphates containing manganese cations containing also copper cations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
- C23C22/364—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations
- C23C22/365—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations containing also zinc and nickel cations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
- C23C22/80—Pretreatment of the material to be coated with solutions containing titanium or zirconium compounds
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
Definitions
- the invention relates to an aqueous, phosphate-containing solution for the production of phosphate layers on metallic Surfaces made of iron, steel, zinc, zinc alloys, aluminum or aluminum alloys.
- the invention further relates to a Process for phosphating metallic surfaces under Use of an aqueous phosphating solution.
- GB-A 510684 discloses a method for improving the corrosion resistance of metals, in particular iron and steel, by treatment in a zinc-containing solution which forms phosphate coatings, in which the solution contains an accelerating agent and in which hydroxylamine is used as an accelerating agent , Nitromethane, nitrobenzene, picric acid, a nitraniline, a nitrophenol, a nitrobenzoic acid, a nitroresorcinol, nitrourea, a nitrourethane or nitroguanidine is used.
- the optimum concentration for the individual accelerators is different, but it is generally between 0.01 and 0.4% by weight in the phosphating solutions.
- the optimal concentration for the accelerator nitroguanidine should be 0.2% by weight and for the accelerator hydroxylamine the optimal concentration should be 0.3% by weight.
- GB-A 510684 makes no statements about the zinc content, the S value and the Zn-P 2 O 5 ratio of the phosphating solution, nor does it recommend the use of a mixture consisting of several accelerators.
- WO-A95 / 07370 discloses a process for phosphating metal surfaces with aqueous, acidic phosphating solutions which contain zinc, manganese and phosphate ions and, as an accelerator, hydroxylamine or a hydroxylamine compound and / or m-nitrobenzenesulfonic acid or its water-soluble salts which the metal surface is brought into contact with a phosphating solution which is free from nickel, cobalt, copper, nitrite and oxo anions from halogens and which contains 0.3 to 2 g / l of Zn 2+ , 0.3 to 4 g / l of Mn Contains 2+ , 5 to 40 g / l phosphate ions, 0.1 to 5 g / l hydroxylamine in free or bound form and / or 0.2 to 2 g / l m-nitrobenzenesulfonate and at most 0.5 g / l nitrate ions, wherein the Mn content is at
- the invention is based on the object of phosphate-containing solution and the process for phosphating, which in German patent application 196 34 685.1 have been proposed to improve the maximum Edge length of those present in the phosphate layers produced Crystallite is significantly ⁇ 15 ⁇ m that the generated Phosphate layers have a layer weight of 2 to 4 g / l and that the phosphate layers produced with regard to Layer weight and the edge length of the crystallites too during a longer operating time of the phosphating bath are constant or even.
- the essence of the invention is therefore that the solution proposed in the cited German patent application contains not only the accelerator nitroguanidine but also the accelerator hydroxylamine in a low concentration, the nitroguanidine concentration of the solution according to the invention compared to the nitroguanidine concentration of that proposed in the German patent application Solution was significantly lowered.
- the 0.1 to 1.5 g nitroguanidine / l and 0.1 to 0.4 g contains hydroxylamine / l.
- EP-B 0 315 059 discloses a solution for phosphating iron surfaces, which has a zinc concentration of 0.2 to 2 g / l and which, as an accelerator, contains hydroxylamine, hydroxylamine salts or hydroxylamine complexes contains, which give the solution a hydroxylamine concentration of 0.5 to 50 g / l, preferably 1 to 10 g / l, and although on the other hand from the publication EP-B 0 633 950 a solution for producing copper-containing phosphate layers on metal surfaces steel, galvanized steel, alloy galvanized steel, aluminum and its alloys is known which has a zinc concentration of 0.2 to 2 g / l, a copper concentration of 0.5 to 25 mg / l, a P 2 O 5 -Concentration of 5 to 30 g / l, which contains hydroxylamine, hydroxylamine salts and hydroxylamine complexes as accelerators, which give the solution a hydroxylamine concentration of
- the solution according to the invention is also not known to the person skilled in the art discloses the prior art cited above or suggested because compared to that in the German patent application 196 34 685.1 uses the proposed solution solution according to the invention only the lower nitroguanidine concentrations and additionally hydroxylamine and compared to Solutions resulting from the two Europeans cited Are known patents, uses the invention Solution hydroxylamine concentrations lower than that in The prior art cited disclosed hydroxylamine concentrations are, with the fact that in both European patents cited the use of Nitroguanidine as an accelerator is not disclosed and that both European patents cited the expert prompt to use high hydroxylamine concentrations, because according to EP-B 0 315 059 is a hydroxylamine concentration from 1 to 10 g / l as preferred and claimed in accordance with Example 1 of EP-B 0 633 950 a hydroxylamine sulfate concentration of 1.7 g / l worked, which corresponds to a hydroxylamine concentration of 0.68 g / l
- the solution contains 0.3 to 3 g of Zn 2+ / l.
- the solution is therefore particularly suitable for use in the context of low-zinc technology.
- the solution additionally contains 0.5 to 20 g / NO 3 - / l, that the solution additionally contains 0.01 to 3 g Mn 2+ / l and / or 0.01 to 3 contains Ni 2+ / l and / or 1 to 100 mg Cu 2+ / l and / or 0.01 to 3 g Co 2+ / l.
- the copper content of 1 to 100 mg Cu 2+ / l is responsible for the fact that high-quality phosphate layers are produced in the absence of nickel.
- the solution contains 0.01 to 3 g F - / l and / or 0.05 to 3.5 g / l of at least one complex fluoride.
- the solution contains as complex fluoride (SiF 6 ) 2- or (BF 4 ) - .
- the nitrate content according to the invention advantageously favors maintaining a constant layer weight.
- the nitrate is added to the phosphating solution in the form of alkali metal nitrates and / or by the cations present in the system, for example as zinc nitrate and / or as HNO 3 . Since the nitrate-free aqueous solution also gives good phosphating results, the acceleration effect of the nitrate, which is known per se, is in most cases of minor importance in the present case.
- the metal ions Mn 2+ , Ni 2+ , Cu 2+ and Co 2+ added to the phosphating solution are built into the phosphate layer and improve paint adhesion and corrosion protection.
- the free fluoride is added to the phosphating solution when metallic surfaces consisting of aluminum or aluminum alloys are phosphated.
- the complex fluorides are added to the phosphating solution, in particular to improve the phosphating result on galvanized surfaces.
- the object underlying the invention is further achieved by the creation of a process for phosphating metallic Surfaces solved where the metallic surfaces cleaned, then with the aqueous, phosphate-containing Phosphating solution for a period of 5 seconds to 10 Minutes at a temperature of 15 to 70 ° C and treated finally be rinsed with water.
- This procedure can be carried out with simple technical means and works extremely reliably.
- the one with the procedure generated phosphate layers have a consistently good Quality that lasts even longer Phosphating bath does not decrease.
- the minimum phosphating time is lower in the method according to the invention than in known ones Low zinc process with the usual accelerators work.
- the minimum phosphating time is the time in which the Surface is phosphated closed.
- the treatment of the metallic surfaces with the phosphating solution is carried out by spraying, dipping, splash-dipping or rolling.
- These working techniques open up a very broad and diverse range of applications for the method according to the invention.
- the metallic surfaces after cleaning with a Activating agents are treated, which is a titanium-containing Contains phosphate. This will form a closed, crystalline phosphate layer supports. It is also provided according to the invention that the metallic surfaces after the one after the phosphating Rinsing process can be treated with a passivating agent.
- the passivating agents used can contain Cr as well also be Cr-free.
- Cleaning the metallic surfaces will be both mechanical impurities as well as adhering fats from the surface to be phosphated removed.
- the cleaning of the metallic surfaces belong to the known state of the art and can be beneficial with an aqueous alkaline cleaner be performed. It is useful if the metallic Surfaces are rinsed with water after cleaning. The Rinsing the cleaned or the phosphated metallic Surfaces are made either with tap water or with desalinated water.
- the nitroguanidine is introduced into the aqueous solution in the form of a stable, aqueous suspension.
- the stable, aqueous suspension contains a layered silicate as stabilizer, the layered silicates [Mg 6 (Si 7 , 4 Al 0.6 ) O 20 (OH) 4 ] Na 0.6 x XH 2 O or [(Mg 5.4 Li 0.6 ) Si 8 O 20 (OH, F) 4 ] Na 0.6 x XH 2 O in an amount of 10 to 30 g / l nitroguanidine suspension, or it can be used take place that the stable, aqueous suspension contains a stabilizer consisting of a polymeric sugar and polyethylene glycol, the weight ratio of the polymeric sugar to polyethylene glycol being 1: 1 to 1: 3 and the stabilizer in an amount of 5 to 20 g / l Nitroguanidine suspension is used.
- nitroguanidine With both stabilizers of the nitroguanidine suspension it is advantageously achieved that the suspension remains unchanged for several months and that the sludge separation in the phosphating bath is favored.
- the introduction of the nitroguanidine into the phosphating solution in the form of a stabilized suspension avoids the disadvantages which result from the fact that nitroguanidine is present as a powder and can only be distributed evenly in the phosphating solution in this form with difficulty.
- the suspensions produced according to the invention can be easily pumped and are stable over 12 months, which means that the nitroguanidine does not settle even after a long time.
- the suspensions are prepared by suspending the layered silicate or the organic stabilizer in deionized water and then stirring in the nitroguanidine.
- the phosphating according to Comparative Example 1 was carried out under Accelerators excluded. At the Comparative example 2 was only the accelerator Hydroxylamine present, while in Comparative Example 3 only the accelerator nitroguanidine was used. The embodiments 4 to 9 were in the presence of both Accelerator performed, the concentration of both Accelerator in the preferred according to the invention Area.
- the table shows both the layer weights and the crystallite edge lengths which could be achieved when Examples 1 to 9 were carried out. These data show that in Comparative Example 1, which was carried out in the absence of the two accelerators according to the invention, a phosphate layer of insufficient quality resulted, since both the layer weight and the edge length of the crystallites of the phosphate layer are comparatively large. In comparative examples 2 and 3, tolerable layer weights and sufficiently small crystallite edge lengths were obtained, so that both phosphate layers can be regarded as quite useful.
- the exemplary embodiments 4 to 9 show that, according to the invention, both optimum layer weights and extraordinarily fine-crystalline phosphate layers could be produced.
- Exemplary embodiments 4 to 9 thus demonstrate that the invention can be used to produce very high quality phosphate layers, using very low concentrations of nitroguanidine and hydroxylamine in the phosphating bath.
- the phosphate layers produced in accordance with Examples 1 to 9 were closed.
- the edge lengths of the crystallites given in the table were determined on the basis of electron microscopic images of the individual phosphate layers.
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Abstract
Description
Die Erfindung betrifft eine wässrige, phosphathaltige Lösung zur Erzeugung von Phosphatschichten auf metallischen Oberflächen aus Eisen, Stahl, Zink, Zinklegierungen, Aluminium oder Aluminiumlegierungen. Die Erfindung betrifft ferner ein Verfahren zur Phosphatierung metallischer Oberflächen unter Verwendung einer wässrigen Phosphatierungslösung.The invention relates to an aqueous, phosphate-containing solution for the production of phosphate layers on metallic Surfaces made of iron, steel, zinc, zinc alloys, aluminum or aluminum alloys. The invention further relates to a Process for phosphating metallic surfaces under Use of an aqueous phosphating solution.
Aus der GB-A 510684 ist ein Verfahren zur Verbesserung der Korrosionsbeständigkeit von Metallen, insbesondere von Eisen und Stahl, durch Behandlung in einer zinkhaltigen Lösung, die Phosphatüberzüge bildet, bekannt, bei dem die Lösung ein Beschleunigungsmittel enthält und bei dem als Beschleunigungsmittel unter anderem Hydroxylamin, Nitromethan, Nitrobenzol, Picrinsäure, ein Nitranilin, ein Nitrophenol, eine Nitrobenzoesäure, ein Nitroresorcinol, Nitrohamstoff, ein Nitrourethan oder Nitroguanidin verwendet wird. Die optimale Konzentration für die einzelnen Beschleuniger ist unterschiedlich, sie liegt aber in den Phosphatierungslösungen im allgemeinen zwischen 0,01 und 0,4 Gew. -%. Für den Beschleuniger Nitroguanidin soll die optimale Konzentration 0,2 Gew. -% und für den Beschleuniger Hydroxylamin soll die optimale Konzentration 0,3 Gew. -% betragen. Die GB-A 510684 macht keine Angaben zum Zinkgehalt, zum S-Wert und zum Zn-P2O5-Verhältnis der Phosphatierungslösung, und sie empfiehlt auch nicht den Einsatz eines aus mehreren Beschleunigern bestehenden Gemisches.GB-A 510684 discloses a method for improving the corrosion resistance of metals, in particular iron and steel, by treatment in a zinc-containing solution which forms phosphate coatings, in which the solution contains an accelerating agent and in which hydroxylamine is used as an accelerating agent , Nitromethane, nitrobenzene, picric acid, a nitraniline, a nitrophenol, a nitrobenzoic acid, a nitroresorcinol, nitrourea, a nitrourethane or nitroguanidine is used. The optimum concentration for the individual accelerators is different, but it is generally between 0.01 and 0.4% by weight in the phosphating solutions. The optimal concentration for the accelerator nitroguanidine should be 0.2% by weight and for the accelerator hydroxylamine the optimal concentration should be 0.3% by weight. GB-A 510684 makes no statements about the zinc content, the S value and the Zn-P 2 O 5 ratio of the phosphating solution, nor does it recommend the use of a mixture consisting of several accelerators.
Aus der WO-A95/07370 ist ein Verfahren zur Phosphatierung von Metalloberflächen mit wässrigen, sauren Phosphatierlösungen, die Zink-, Mangan- und Phosphationen und als Beschleuniger Hydroxylamin oder eine Hydroxylaminverbindung und/oder m-Nitrobenzolsulfonsäure oder deren wasserlösliche Salze enthalten, bekannt, bei dem die Metalloberfläche mit einer Phospahtierungslösung in Berührung gebracht wird, die frei von Nickel, Kobalt, Kupfer, Nitrit und Oxo-Anionen von Halogenen ist und die 0,3 bis 2 g/l Zn 2+, 0,3 bis 4g/l Mn 2+, 5 bis 40 g/l Phosphationen, 0,1 bis 5 g/l Hydroxylamin in freier oder gebundener Form und/oder 0,2 bis 2 g/l m-Nitrobenzolsulfonat sowie höchstens 0,5 g/l Nitrationen enthält, wobei der Mn-Gehalt mindestens 50% des Zn-Gehalts beträgt.WO-A95 / 07370 discloses a process for phosphating metal surfaces with aqueous, acidic phosphating solutions which contain zinc, manganese and phosphate ions and, as an accelerator, hydroxylamine or a hydroxylamine compound and / or m-nitrobenzenesulfonic acid or its water-soluble salts which the metal surface is brought into contact with a phosphating solution which is free from nickel, cobalt, copper, nitrite and oxo anions from halogens and which contains 0.3 to 2 g / l of Zn 2+ , 0.3 to 4 g / l of Mn Contains 2+ , 5 to 40 g / l phosphate ions, 0.1 to 5 g / l hydroxylamine in free or bound form and / or 0.2 to 2 g / l m-nitrobenzenesulfonate and at most 0.5 g / l nitrate ions, wherein the Mn content is at least 50% of the Zn content.
In der deutschen Patentanmeldung 196 34685.1 vom 28.08.1996 wurde eine wässrige, phosphathaltige Lösung zur Erzeugung von Phosphatschichten auf metallischen Oberflächen aus Eisen, Stahl, Zink, Zinklegierungen, Aluminium oder Aluminiumlegierungen vorgeschlagen, die 0,3 bis 5 g Zn2+ /l und 0,1 bis 3 g Nitroguanidin/l enthält, wobei der S-Wert 0,03 bis 0,3 und das Gewichtsverhältnis Zn2+ zu P2 O5 = 1:5 bis 1:30 beträgt, und die kristalline Phosphatschichten erzeugt, in denen die Kristallite eine maximale Kantenlänge < 15µm haben. In der deutschen Patentanmeldung wurde ferner ein Verfahren zur Phopshatierung vorgeschlagen, bei dem die metallischen Oberflächen gereinigt, anschließend mit der vorgenannten wässrigen, phosphathaltigen Lösung während einer Zeit von 5 Sekunden bis 10 Minuten bei einer Temperatur von 15 bis 70°C behandelt und schließlich mit Wasser gespült werden. In the German patent application 196 34685.1 dated 28.08.1996, an aqueous, phosphate-containing solution for the production of phosphate layers on metallic surfaces made of iron, steel, zinc, zinc alloys, aluminum or aluminum alloys was proposed, which contained 0.3 to 5 g of Zn 2+ / l and Contains 0.1 to 3 g nitroguanidine / l, the S value being 0.03 to 0.3 and the weight ratio Zn 2+ to P 2 O 5 = 1: 5 to 1:30, and which produces crystalline phosphate layers, in which the crystallites have a maximum edge length of <15 µm. In the German patent application, a process for phosphating was also proposed in which the metallic surfaces were cleaned, then treated with the aforementioned aqueous, phosphate-containing solution for a period of 5 seconds to 10 minutes at a temperature of 15 to 70 ° C. and finally with water be rinsed.
Der Erfindung liegt die Aufgabe zugrunde, die wässrige, phosphathaltige Lösung und das Verfahren zur Phosphatierung, welche in der deutschen Patentanmeldung 196 34 685.1 vorgeschlagen wurden, so zu verbessern, daß die maximale Kantenlänge der in den erzeugten Phosphatschichten vorliegenden Kristallite signifikant < 15µm ist, daß die erzeugten Phosphatschichten ein Schichtgewicht von 2 bis 4 g/l aufweisen und daß die erzeugten Phosphatschichten hinsichtlich des Schichtgewichts und der Kantenlänge der Kristallite auch während einer längeren Betriebszeit des Phosphatierbades gleichbleibend bzw. gleichmäßig sind.The invention is based on the object of phosphate-containing solution and the process for phosphating, which in German patent application 196 34 685.1 have been proposed to improve the maximum Edge length of those present in the phosphate layers produced Crystallite is significantly <15 µm that the generated Phosphate layers have a layer weight of 2 to 4 g / l and that the phosphate layers produced with regard to Layer weight and the edge length of the crystallites too during a longer operating time of the phosphating bath are constant or even.
Die der Erfindung zugrunde liegende Aufgabe wird durch die Schaffung einer wässrigen, phosphathaltigen Lösung zur Erzeugung von Phosphatschichten auf metallischen Oberflächen aus Eisen, Stahl, Zink, Zinklegierungen, Aluminium oder Aluminiumlegierungen gelöst, die 0,3 bis 5 g Zn 2+ /l, 0,1 bis 2 g Nitroguanidin /l und 0,05 bis 0,5 g Hydroxylamin/l enthält, wobei der S-Wert 0,03 bis 0,3 und das Gewichtsverhältnis von Zn2+ zu P2O5 =1:5 bis 1:30 beträgt. Der Kern der Erfindung besteht also darin, daß die in der zitierten deutschen Patentanmeldung vorgeschlagene Lösung neben dem Beschleuniger Nitroguanidin auch noch den Beschleuniger Hydroxylamin in geringer Konzentration enthält, wobei die Nitroguanidin-Konzentration der erfindungsgemäßen Lösung gegenüber der Nitroguanidin-Konzentration der in der deutschen Patentanmeldung vorgeschlagenen Lösung signifikant erniedrigt wurde.The object on which the invention is based is achieved by creating an aqueous, phosphate-containing solution for producing phosphate layers on metallic surfaces made of iron, steel, zinc, zinc alloys, aluminum or aluminum alloys which contain 0.3 to 5 g of Zn 2+ / l. 0 , 1 to 2 g nitroguanidine / l and 0.05 to 0.5 g hydroxylamine / l, the S value being 0.03 to 0.3 and the weight ratio of Zn 2+ to P 2 O 5 = 1: 5 to 1:30. The essence of the invention is therefore that the solution proposed in the cited German patent application contains not only the accelerator nitroguanidine but also the accelerator hydroxylamine in a low concentration, the nitroguanidine concentration of the solution according to the invention compared to the nitroguanidine concentration of that proposed in the German patent application Solution was significantly lowered.
Nach der Erfindung ist eine Lösung besonders vorteilhaft und bevorzugt, die 0,1 bis 1,5 g Nitroguanidin /l sowie 0,1 bis 0,4 g Hydroxylamin /l enthält. Bei Anwendung dieser bevorzugten erfindungsgemäßen Merkmale werden optimale Phosphatierungsresultate erzielt.According to the invention, a solution is particularly advantageous and preferred, the 0.1 to 1.5 g nitroguanidine / l and 0.1 to 0.4 g contains hydroxylamine / l. When using this preferred Features according to the invention become optimal Phosphating results achieved.
Obwohl aus der Druckschrift EP-B 0 315 059 einerseits eine Lösung zur Phosphatierung von Eisen-Oberflächen bekannt ist, die eine Zink-Konzentration von 0,2 bis 2 g/l aufweist und die als Beschleuniger Hydroxylamin, Hydroxylamin-Salze oder Hydroxylamin-Komplexe enthält, welche der Lösung eine Hydroxylamin-Konzentration von 0,5 bis 50 g/l, vorzugsweise 1 bis 10 g/l, verleihen, und obwohl andererseits aus der Druckschrift EP-B 0 633 950 eine Lösung zur Erzeugung von kupferhaltigen Phosphatschichten auf Metalloberflächen aus Stahl, verzinktem Stahl, legierungsverzinktem Stahl, Aluminium und dessen Legierungen bekannt ist, die eine Zink-Konzentration von 0,2 bis 2 g/l, eine Kupfer-Konzentration von 0,5 bis 25 mg/l, eine P2 O5 -Konzentration von 5 bis 30 g/l aufweist, die als Beschleuniger Hydroxylamin, Hydroxylamin-Salze und Hydroxylamin-Komplexe enthält, welche der Lösung eine Hydroxylamin-Konzentration von 0,5 bis 5 g/l verleihen, und die zusätzlich als Oxidationsmittel eine organische Nitroverbindung enthalten kann, war es für den Fachmann außerordentlich überraschend, daß bereits mit vergleichsweise geringen Konzentrationen an Nitroguanidin und Hydroxylamin Phosphatschichten erzeugt werden können, die ein optimales Schichtgewicht von 2 bis 4 g/m2 aufweisen, deren Schichtgewicht auch im Dauerbetrieb sehr gleichmäßig ist und deren Kristallite in jedem Fall eine maximale Kantenlänge < 15 µm haben, wobei die Kantenlänge allerdings in der Regel signifikant < 10 µm ist. Diese überraschend vorteilhaften Wirkungen der erfindungsgemäßen Lösung sind mit einer weiteren vorteilhaften Wirkung verbunden, die darin besteht, daß aus der erfindungsgemäßen Lösung wegen der vergleichsweise geringen Konzentration der Beschleuniger relativ geringe Beschleuniger-Mengen aus dem Phosphatierungsbad in die nachfolgenden Behandlungsstufen und letztlich in das Abwasser verschleppt werden. Durch die erfindungsgemäße Lösung wird also sichergestellt, daß beide Beschleuniger der Phosphatierung nahezu quantitativ zugeführt werden.Although EP-B 0 315 059, on the one hand, discloses a solution for phosphating iron surfaces, which has a zinc concentration of 0.2 to 2 g / l and which, as an accelerator, contains hydroxylamine, hydroxylamine salts or hydroxylamine complexes contains, which give the solution a hydroxylamine concentration of 0.5 to 50 g / l, preferably 1 to 10 g / l, and although on the other hand from the publication EP-B 0 633 950 a solution for producing copper-containing phosphate layers on metal surfaces steel, galvanized steel, alloy galvanized steel, aluminum and its alloys is known which has a zinc concentration of 0.2 to 2 g / l, a copper concentration of 0.5 to 25 mg / l, a P 2 O 5 -Concentration of 5 to 30 g / l, which contains hydroxylamine, hydroxylamine salts and hydroxylamine complexes as accelerators, which give the solution a hydroxylamine concentration of 0.5 to 5 g / l, and which additionally serves as an oxidizing agent ganic nitro compound, it was extremely surprising to the person skilled in the art that even with comparatively low concentrations of nitroguanidine and hydroxylamine, phosphate layers can be produced which have an optimal layer weight of 2 to 4 g / m 2 , the layer weight of which is very uniform even in continuous operation and whose crystallites in each case have a maximum edge length of <15 µm, although the edge length is generally significantly <10 µm. These surprisingly advantageous effects of the solution according to the invention are associated with a further advantageous effect, which consists in that relatively small amounts of accelerator are carried off from the phosphating bath into the subsequent treatment stages and ultimately into the waste water due to the comparatively low concentration of the accelerators , The solution according to the invention thus ensures that both accelerators of the phosphating are supplied almost quantitatively.
Dem Fachmann wird die erfindungsgemäße Lösung auch nicht durch den vorstehend zitierten Stand der Technik offenbart oder nahegelegt, denn gegenüber der in der deutschen Patentanmeldung 196 34 685.1 vorgeschlagenen Lösung verwendet die erfindungsgemäße Lösung nur die niedrigeren Nitroguanidin-Konzentrationen sowie zusätzlich Hydroxylamin und gegenüber den Lösungen, die aus den beiden zitierten europäischen Patentschriften bekannt sind, verwendet die erfindungsgemäße Lösung Hydroxylamin-Konzentrationen, die geringer als die im zitierten Stand der Technik offenbarten Hydroxylamin-Konzentrationen sind, wobei noch hinzu kommt, daß in beiden zitierten europäischen Patentschriften die Verwendung von Nitroguanidin als Beschleuniger nicht offenbart ist und daß beide zitierten europäischen Patentschriften den Fachmann dazu auffordern, hohe Hydroxylamin-Konzentrationen zu benutzen, denn gemäß der Druckschrift EP-B 0 315 059 ist eine Hydroxylamin-Konzentration von 1 bis 10 g/l als bevorzugt beansprucht und gemäß dem Beispiel 1 der Druckschrift EP-B 0 633 950 wird mit einer Hydroxylaminsulfat-Konzentration von 1,7 g/l gearbeitet, was einer Hydroxylamin-Konzentration von 0,68 g/l entspricht. Es ist also das Verdienst der vorliegenden Erfindung, erkannt zu haben, daß auf verschiedenen metallischen Oberflächen qualitativ sehr hochwertige Phosphatschichten aus einer Lösung abgeschieden werden können, die einen sehr niedrigen Hydroxylamin-Gehalt und einen vergleichsweise geringen Nitroguanidin-Gehalt aufweist, wobei die Erfindung bezüglich des Hydroxylamin-Gehalts nicht den vom Stand der Technik vorgezeichneten Weg, nämlich die Anwendung recht hoher Hydroxylamin-Konzentrationen, beschreitet.The solution according to the invention is also not known to the person skilled in the art discloses the prior art cited above or suggested because compared to that in the German patent application 196 34 685.1 uses the proposed solution solution according to the invention only the lower nitroguanidine concentrations and additionally hydroxylamine and compared to Solutions resulting from the two Europeans cited Are known patents, uses the invention Solution hydroxylamine concentrations lower than that in The prior art cited disclosed hydroxylamine concentrations are, with the fact that in both European patents cited the use of Nitroguanidine as an accelerator is not disclosed and that both European patents cited the expert prompt to use high hydroxylamine concentrations, because according to EP-B 0 315 059 is a hydroxylamine concentration from 1 to 10 g / l as preferred and claimed in accordance with Example 1 of EP-B 0 633 950 a hydroxylamine sulfate concentration of 1.7 g / l worked, which corresponds to a hydroxylamine concentration of 0.68 g / l. It is thus the merit of the present invention recognized have that on different metallic surfaces very high quality phosphate layers from a solution can be deposited that are very low Hydroxylamine content and a comparatively low Has nitroguanidine content, the invention with respect the hydroxylamine content is not that of the prior art prescribed way, namely the application quite high Hydroxylamine concentrations.
In weiterer Ausgestaltung der Erfindung ist vorgesehen, daß die Lösung 0,3 bis 3 g Zn2+ /l enthält. Die Lösung eignet sich also bevorzugt zum Einsatz im Rahmen der Niedrigzink-Technologie. Ferner ist in weiterer Ausgestaltung der Erfindung vorgesehen, daß die Lösung zusätzlich 0,5 bis 20 g/ NO3 - /l enthält, daß die Lösung zusätzlich 0,01 bis 3 g Mn2+ /l und/oder 0,01 bis 3 g Ni2+ /l und/oder 1 bis 100 mg Cu2+ /l und/oder 0,01 bis 3 g Co2+ /l enthält. Insbesondere der Kupfergehalt von 1 bis 100 mg Cu2+/l ist dafür verantwortlich, daß in Abwesenheit von Nickel qualitativ hochwertige Phosphatschichten erzeugt werden. Bei der Phosphatierung von aluminiumhaltigen Oberflächen hat es sich nach der Erfindung besonders bewährt, wenn die Lösung 0,01 bis 3 g F- /l und/oder 0,05 bis 3,5 g/l mindestens eines komplexen Fluorids enthält. Nach der Erfindung enthält die Lösung als komplexes Fluorid (SiF6)2- oder (BF4)-.In a further embodiment of the invention it is provided that the solution contains 0.3 to 3 g of Zn 2+ / l. The solution is therefore particularly suitable for use in the context of low-zinc technology. It is further provided in a further embodiment of the invention that the solution additionally contains 0.5 to 20 g / NO 3 - / l, that the solution additionally contains 0.01 to 3 g Mn 2+ / l and / or 0.01 to 3 contains Ni 2+ / l and / or 1 to 100 mg Cu 2+ / l and / or 0.01 to 3 g Co 2+ / l. In particular, the copper content of 1 to 100 mg Cu 2+ / l is responsible for the fact that high-quality phosphate layers are produced in the absence of nickel. When phosphating aluminum-containing surfaces, it has proven particularly useful according to the invention if the solution contains 0.01 to 3 g F - / l and / or 0.05 to 3.5 g / l of at least one complex fluoride. According to the invention, the solution contains as complex fluoride (SiF 6 ) 2- or (BF 4 ) - .
Der erfindungsgemäße Nitratgehalt begünstigt in vorteilhafter Weise die Einhaltung eines konstanten Schichtgewichts. Das Nitrat wird der Phosphatierungslösung in Form von Alkalinitraten und/oder durch die im System vorhandenen Kationen, z.B. als Zinknitrat und/oder als HNO3 zugegeben. Da auch die nitratfreie wässrige Lösung gute Phosphatierungsergebnisse liefert, ist die an sich bekannte Beschleunigungswirkung des Nitrats im vorliegenden Fall mit großer Wahrscheinlichkeit von untergeordneter Bedeutung. Die der Phosphatierungslösung zugesetzten Metallionen Mn2+, Ni2+, Cu2+ und Co2+ werden in die Phosphatschicht eingebaut und verbessern die Lackhaftung und den Korrosionsschutz. Das freie Fluorid wird der Phosphatierungslösung dann zugegeben, wenn aus Aluminium oder Aluminiumlegierungen bestehende metallische Oberflächen phosphatiert werden. Die komplexen Fluoride werden der Phosphatierungslösung insbesondere zur Verbesserung des Phosphatierergebnisses auf verzinkten Oberflächen zugegeben.The nitrate content according to the invention advantageously favors maintaining a constant layer weight. The nitrate is added to the phosphating solution in the form of alkali metal nitrates and / or by the cations present in the system, for example as zinc nitrate and / or as HNO 3 . Since the nitrate-free aqueous solution also gives good phosphating results, the acceleration effect of the nitrate, which is known per se, is in most cases of minor importance in the present case. The metal ions Mn 2+ , Ni 2+ , Cu 2+ and Co 2+ added to the phosphating solution are built into the phosphate layer and improve paint adhesion and corrosion protection. The free fluoride is added to the phosphating solution when metallic surfaces consisting of aluminum or aluminum alloys are phosphated. The complex fluorides are added to the phosphating solution, in particular to improve the phosphating result on galvanized surfaces.
Die der Erfindung zugrunde liegenden Aufgabe wird ferner durch die Schaffung eines Verfahrens zur Phosphatierung metallischer Oberflächen gelöst, bei dem die metallischen Oberflächen gereinigt, anschließend mit der wässrigen, phosphathaltigen Phosphatierungslösung während einer Zeit von 5 Sekunden bis 10 Minuten bei einer Temperatur von 15 bis 70°C behandelt und schließlich mit Wasser gespült werden. Dieses Verfahren kann mit einfachen technischen Mitteln durchgeführt werden und arbeitet außerordentlich betriebssicher. Die mit dem Verfahren erzeugten Phosphatschichten haben eine gleichbleibend gute Qualität, die auch bei einer längeren Betriebszeit des Phosphatierungsbades nicht abnimmt. Die Mindest-Phosphatierzeit ist beim erfindungsgemäßen Verfahren geringer als bei bekannten Niedrigzinkverfahren, die mit den üblichen Beschleunigern arbeiten. Als Mindest-Phosphatierzeit gilt die Zeit, in der die Oberfläche geschlossen phosphatiert ist. In überraschender Weise wurde gefunden, daß sich die Verfahrensparameter, die sich bei dem in der deutschen Patentanmeldung 196 34 685.1 vorgeschlagenen Verfahren als vorteilhaft erwiesen haben, generell auch beim erfindungsgemäßen Verfahren anwenden lassen.The object underlying the invention is further achieved by the creation of a process for phosphating metallic Surfaces solved where the metallic surfaces cleaned, then with the aqueous, phosphate-containing Phosphating solution for a period of 5 seconds to 10 Minutes at a temperature of 15 to 70 ° C and treated finally be rinsed with water. This procedure can be carried out with simple technical means and works extremely reliably. The one with the procedure generated phosphate layers have a consistently good Quality that lasts even longer Phosphating bath does not decrease. The minimum phosphating time is lower in the method according to the invention than in known ones Low zinc process with the usual accelerators work. The minimum phosphating time is the time in which the Surface is phosphated closed. In a surprising way It was found that the process parameters, the at the in the German patent application 196 34 685.1 proposed methods have proven advantageous can generally also be used in the method according to the invention.
Nach der Erfindung ist vorgesehen, daß die Behandlung der metallischen Oberflächen mit der Phosphatierungslösung durch Spritzen, Tauchen, Spritztauchen oder Aufwalzen erfolgt. Diese Arbeitstechniken eröffnen dem erfindungsgemäßen Verfahren ein sehr breites und unterschiedliches Anwendungsspektrum. Nach der Erfindung hat es sich als besonders vorteilhaft erwiesen, wenn die zum Spritzen verwendete Phosphatierungslösung ein Gewichtsverhältnis Zn2+ zu P2 O5 = 1:5 bis 1:30 aufweist, wobei die zum Spritzen benötigte Zeit 5 bis 300 Sekunden beträgt, und wenn die zum Tauchen verwendete Phosphatierungslösung ein Gewichtsverhältnis Zn2+ zu P2 O5 = 1:5 bis 1:18 aufweist, wobei die zum Tauchen benötigte Zeit 5 Sekunden bis 10 Minuten beträgt.According to the invention it is provided that the treatment of the metallic surfaces with the phosphating solution is carried out by spraying, dipping, splash-dipping or rolling. These working techniques open up a very broad and diverse range of applications for the method according to the invention. According to the invention, it has proven to be particularly advantageous if the phosphating solution used for spraying has a weight ratio of Zn 2+ to P 2 O 5 = 1: 5 to 1:30, the time required for spraying being 5 to 300 seconds, and if the phosphating solution used for diving has a weight ratio of Zn 2+ to P 2 O 5 = 1: 5 to 1:18, the time required for diving being 5 seconds to 10 minutes.
Nach der Erfindung ist es in vielen Fällen vorteilhaft, wenn die metallischen Oberflächen nach der Reinigung mit einem Aktivierungsmittel behandelt werden, das ein titanhaltiges Phosphat enthält. Hierdurch wird die Bildung einer geschlossenen, kristallinen Phosphatschicht unterstützt. Außerdem ist nach der Erfindung vorgesehen, daß die metallischen Oberflächen nach dem der Phosphatierung folgenden Spülvorgang mit einem Passivierungsmittel nachbehandelt werden. Die verwendeten Passivierungsmittel können sowohl Cr-haltig als auch Cr-frei sein.According to the invention it is advantageous in many cases if the metallic surfaces after cleaning with a Activating agents are treated, which is a titanium-containing Contains phosphate. This will form a closed, crystalline phosphate layer supports. It is also provided according to the invention that the metallic surfaces after the one after the phosphating Rinsing process can be treated with a passivating agent. The passivating agents used can contain Cr as well also be Cr-free.
Bei der nach dem erfindungsgemäßen Verfahren vorgesehenen Reinigung der metallischen Oberflächen werden sowohl mechanische Verunreinigungen als auch anhaftende Fette von der zu phosphatierenden Oberfläche entfernt. Die Reinigung der metallischen Oberflächen gehört zum bekannten Stand der Technik und kann vorteilhaft mit einem wässrig-alkalischen Reiniger durchgeführt werden. Es ist zweckmäßig, wenn die metallischen Oberflächen nach der Reinigung mit Wasser gespült werden. Das Spülen der gereinigten bzw. der phosphatierten metallischen Oberflächen erfolgt entweder mit Leitungswasser oder mit entsalztem Wasser.In the case provided by the method according to the invention Cleaning the metallic surfaces will be both mechanical impurities as well as adhering fats from the surface to be phosphated removed. The cleaning of the metallic surfaces belong to the known state of the art and can be beneficial with an aqueous alkaline cleaner be performed. It is useful if the metallic Surfaces are rinsed with water after cleaning. The Rinsing the cleaned or the phosphated metallic Surfaces are made either with tap water or with desalinated water.
Nach der Erfindung ist es besonders vorteilhaft, wenn das Nitroguanidin in die wässrige Lösung in Form einer stabilen, wässrigen Suspension eingebracht wird. Dies kann entweder dadurch erfolgen, daß die stabile, wässrige Suspension als Stabilisator ein Schichtsilikat enthält, wobei die Schichtsilikate [Mg6 (Si 7,4 Al0,6) O20 (OH)4] Na 0,6 x XH2O oder [(Mg 5,4 Li 0,6) Si 8 O20 (OH, F)4] Na 0,6 x XH2O in einer Menge von 10 bis 30 g/l Nitroguanidin-Suspension verwendet werden, oder es kann dadurch erfolgen, daß die stabile, wässrige Suspension einen Stabilisator enthält, der aus einem polymeren Zucker und Polyethylenglycol besteht, wobei das Gewichtsverhältnis des polymeren Zuckers zu Polyethylenglycol 1:1 bis 1:3 beträgt und wobei der Stabilisator in einer Menge von 5 bis 20 g/l Nitroguanidin-Suspension verwendet wird. Durch beide Stabilisatoren der Nitroguanidin-Suspension wird in vorteilhafter Weise erreicht, daß die Suspension über mehrere Monate unverändert bleibt und daß die Schlammabscheidung im Phosphatierungsbad begünstigt ist. Das Einbringen des Nitroguanidins in die Phosphatierungs-lösung in Form einer stabilisierten Suspension vermeidet die Nachteile, die sich daraus ergeben, daß Nitroguanidin als Pulver vorliegt und in dieser Form nur unter Schwierigkeiten gleichmäßig in der Phosphatierungslösung verteilt werden kann. Die entsprechend der Erfindung hergestellten Suspensionen sind durch Pumpen gut förderbar und über 12 Monate stabil, daß heißt, das sich das Nitroguanidin auch nach längerer Zeit nicht absetzt. Die Suspensionen werden dadurch hergestellt, daß in vollentsalztem Wasser das Schichtsilikat bzw. der organische Stabilisator suspendiert und danach das Nitroguanidin eingerührt wird.According to the invention, it is particularly advantageous if the nitroguanidine is introduced into the aqueous solution in the form of a stable, aqueous suspension. This can be done either in that the stable, aqueous suspension contains a layered silicate as stabilizer, the layered silicates [Mg 6 (Si 7 , 4 Al 0.6 ) O 20 (OH) 4 ] Na 0.6 x XH 2 O or [(Mg 5.4 Li 0.6 ) Si 8 O 20 (OH, F) 4 ] Na 0.6 x XH 2 O in an amount of 10 to 30 g / l nitroguanidine suspension, or it can be used take place that the stable, aqueous suspension contains a stabilizer consisting of a polymeric sugar and polyethylene glycol, the weight ratio of the polymeric sugar to polyethylene glycol being 1: 1 to 1: 3 and the stabilizer in an amount of 5 to 20 g / l Nitroguanidine suspension is used. With both stabilizers of the nitroguanidine suspension it is advantageously achieved that the suspension remains unchanged for several months and that the sludge separation in the phosphating bath is favored. The introduction of the nitroguanidine into the phosphating solution in the form of a stabilized suspension avoids the disadvantages which result from the fact that nitroguanidine is present as a powder and can only be distributed evenly in the phosphating solution in this form with difficulty. The suspensions produced according to the invention can be easily pumped and are stable over 12 months, which means that the nitroguanidine does not settle even after a long time. The suspensions are prepared by suspending the layered silicate or the organic stabilizer in deionized water and then stirring in the nitroguanidine.
Bei dem in der Phosphatierungslösung herrschenden pH-Wert von 2 bis 4 wird die Suspension zerstört, und das Nitroguanidin wird in feiner Verteilung freigesetzt und gelöst.At the pH in the phosphating solution of 2 to 4, the suspension is destroyed, and the nitroguanidine is released and dissolved in a fine distribution.
Schließlich ist nach der Erfindung vorgesehen, daß die erfindungsgemäße Lösung sowie das erfindungsgemäße Verfahren zur Behandlung von Werkstücken vor der Lackierung, insbesondere vor der Elektrotauchlackierung, verwendet werden.Finally, it is provided according to the invention that the solution according to the invention and the method according to the invention for the treatment of workpieces before painting, in particular before electrocoating.
Der Gegenstand der Erfindung wird nachfolgend, auch anhand von
Ausführungsbeispielen, näher erläutert.
Die Phosphatierung gemäß Vergleichsbeispiel 1 wurde unter Ausschluß von Beschleunigern durchgeführt. Beim Vergleichsbeispiel 2 war lediglich der Beschleuniger Hydroxylamin anwesend, während beim Vergleichsbeispiel 3 lediglich mit dem Beschleuniger Nitroguanidin gearbeitet wurde. Die Ausführungsbeispiele 4 bis 9 wurden in Anwesenheit beider Beschleuniger durchgeführt, wobei die Konzentration beider Beschleuniger in dem entsprechend der Erfindung bevorzugten Bereich lag.The phosphating according to Comparative Example 1 was carried out under Accelerators excluded. At the Comparative example 2 was only the accelerator Hydroxylamine present, while in Comparative Example 3 only the accelerator nitroguanidine was used. The embodiments 4 to 9 were in the presence of both Accelerator performed, the concentration of both Accelerator in the preferred according to the invention Area.
In der Tabelle werden sowohl die Schichtgewichte als auch die Kristallit-Kantenlängen angegeben, die bei der Durchführung der Beispiele 1 bis 9 erzielt werden konnten. Diese Daten zeigen, daß beim Vergleichsbeispiel 1, welches in Abwesenheit der beiden erfindungsgemäßen Beschleuniger durchgeführt wurde, eine Phosphatschicht mit ungenügender Qualität resultierte, denn sowohl das Schichtgewicht als auch die Kantenlänge der Kristallite der Phosphatschicht sind vergleichsweise groß. Bei den Vergleichsbeispielen 2 und 3 wurden noch tolerierbare Schichtgewichte sowie genügend kleine Kristallit-Kantenlängen erhalten, so daß beide Phosphatschichten als durchaus brauchbar anzusehen sind. Die Ausführungsbeispiele 4 bis 9 zeigen, daß entsprechend der Erfindung sowohl optimale Schichtgewichte als auch außerordentlich feinkristalline Phosphatschichten erzeugt werden konnten. Die Ausführungsbeispiele 4 bis 9 belegen also, daß mit der Erfindung Phosphatschichten sehr hoher Qualität erzeugt werden können, und zwar bei Anwendung sehr geringer Konzentrationen des Nitroguanidins und des Hydroxylamins im Phosphatierbad. Selbstverständlich waren die entsprechend den Beispielen 1 bis 9 erzeugten Phosphatschichten geschlossen. Die in der Tabelle angegebenen Kantenlängen der Kristallite wurden anhand von elektronenmikroskopischen Bildern der einzelnen Phoshatschichten ermittelt. The table shows both the layer weights and the crystallite edge lengths which could be achieved when Examples 1 to 9 were carried out. These data show that in Comparative Example 1, which was carried out in the absence of the two accelerators according to the invention, a phosphate layer of insufficient quality resulted, since both the layer weight and the edge length of the crystallites of the phosphate layer are comparatively large. In comparative examples 2 and 3, tolerable layer weights and sufficiently small crystallite edge lengths were obtained, so that both phosphate layers can be regarded as quite useful. The exemplary embodiments 4 to 9 show that, according to the invention, both optimum layer weights and extraordinarily fine-crystalline phosphate layers could be produced. Exemplary embodiments 4 to 9 thus demonstrate that the invention can be used to produce very high quality phosphate layers, using very low concentrations of nitroguanidine and hydroxylamine in the phosphating bath. Of course, the phosphate layers produced in accordance with Examples 1 to 9 were closed. The edge lengths of the crystallites given in the table were determined on the basis of electron microscopic images of the individual phosphate layers.
Claims (20)
- Aqueous solution containing phosphate for producing layers of phosphate on metal surfaces of iron, steel, zinc, zinc alloys, aluminium or aluminium alloys, which solution contains 0.3 to 5 g Zn2+/l, 0.1 to 2 g nitroguanidine/ and 0.05 to 0.5 g hydroxylamine/l, with the S-value amounting to 0.03 to 0.3 and the weight ratio of Zn2+ to P2O5 = 1:5 to 1:30 and with the S-value indicating the ratio of free acid, calculated as free P2O5, to total P2O5.
- Aqueous solution according to claim 1, which solution contains 0.1 to 1.5 g nitroguanidine/l.
- Aqueous solution according to claims 1 to 2, which solution contains 0.1 to 0.4 g hydroxylamine/l.
- Aqueous solution according to claims 1 to 3, which solution contains 0.3 to 3 g Zn2+/l.
- Aqueous solution according to claims 1 to 4, which solution contains 0.5 to 20 g NO3 -/l.
- Aqueous solution according to claims 1 to 5, which solution contains 0.01 to 3 g Mn2+/l and/or 0.01 to 3 g Ni2+/l and/or 1 to 100 mg Cu2+/l and/or 0.01 to 3 g Co2+/l.
- Aqueous solution according to claims 1 to 6, which solution contains 0.01 to 3 g F-/l and/or 0.05 to 3.5 g/l of at least one complex fluoride.
- Aqueous solution according to claims 1 to 7, which solution contains (SiF6)2- or (BF4)- as the complex fluoride.
- Method for phosphatizing metal surfaces, wherein the metal surfaces are cleaned, are subsequently treated with the aqueous, phosphate-containing solution according to claims 1 to 8 for a period of 5 seconds to 10 minutes at a temperature of 15 to 70°C and are finally rinsed with water.
- Method according to claim 9, wherein the treatment of the metal surfaces with the phosphatization solution is effected by spraying, dipping, spray-dipping or roller-application.
- Method according to claims 9 to 10, wherein the phosphatization solution used for spraying has a ratio of the weight of Zn2+ to P2O5 = 1:5 up to 1:30 and the period required for spraying amounts to 5 to 300 seconds.
- Method according to claims 9 to 10, wherein the phosphatization solution used for dipping has a ratio of the weight of Zn2+ to P2O5 = 1:5 to 1:18 and the period required for dipping amounts to 5 seconds to 10 minutes.
- Method according to claims 9 to 12, wherein, after having been cleaned, the metal surfaces are treated with an activating agent which contains a containing-titanium phosphate.
- Method according to claims 9 to 13, wherein after the rinsing process that follows phosphatization, the metal surfaces are subsequently treated with a passivating agent.
- Method according to claim 9, wherein the nitroguanidine is introduced into the aqueous solution in the form of a stable, aqueous suspension.
- Method according to claim 15, wherein the stable, aqueous suspension contains a layer silicate as a stabilizer.
- Method according to claim 16, wherein the layer silicates [Mg6 (Si7.4 Al0.6) O20 (OH) 4] Na 0.6 x xH2O or [ (Mg 5.4 Li 0.6) Si8 O20 (OH, F) 4] Na 0.6 x XH2O are used as the stabilizer in a quantity of 10 to 30 g/l nitroguanidine suspension.
- Method according to claim 15, wherein the stable, aqueous suspension contains a stabilizer which consists of a polymeric sugar and polyethylene glycol, with the ratio of the weight of the polymeric sugar to polyethylene glycol amounting to 1:1 to 1:3 and with the stabilizer being used in a quantity of 5 to 20 g/l nitroguanidine suspension.
- Use of the aqueous phosphate-containing solution according to claims 1 to 8 and of the method for phosphatization according to claims 9 to 18 for the treatment of work pieces before lacquering.
- Use according to claim 19 for the treatment of work pieces before electro-dip lacquering.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE19808440A DE19808440C2 (en) | 1998-02-27 | 1998-02-27 | Aqueous solution and method for phosphating metallic surfaces and use of the solution and method |
DE19808440 | 1998-02-27 | ||
PCT/EP1999/001186 WO1999043868A1 (en) | 1998-02-27 | 1999-02-24 | Aqueous solution and method for phosphatizing metallic surfaces |
Publications (2)
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EP1060290A1 EP1060290A1 (en) | 2000-12-20 |
EP1060290B1 true EP1060290B1 (en) | 2002-09-18 |
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EP99911702A Expired - Lifetime EP1060290B1 (en) | 1998-02-27 | 1999-02-24 | Aqueous solution and method for phosphatizing metallic surfaces |
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US (1) | US6497771B1 (en) |
EP (1) | EP1060290B1 (en) |
JP (1) | JP2002505378A (en) |
KR (1) | KR20010041417A (en) |
CN (1) | CN1292041A (en) |
AT (1) | ATE224466T1 (en) |
AU (1) | AU740987B2 (en) |
BR (1) | BR9909236A (en) |
CA (1) | CA2325012A1 (en) |
DE (2) | DE19808440C2 (en) |
PL (1) | PL342623A1 (en) |
SI (1) | SI20378A (en) |
SK (1) | SK12352000A3 (en) |
TR (1) | TR200002495T2 (en) |
WO (1) | WO1999043868A1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
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DE10155666A1 (en) * | 2001-11-13 | 2003-05-22 | Henkel Kgaa | Phosphating process accelerated with hydroxylamine and organic nitrogen compounds |
CA2494559C (en) * | 2002-07-10 | 2011-09-20 | Chemetall Gmbh | Method for coating metallic surfaces |
US20040118483A1 (en) * | 2002-12-24 | 2004-06-24 | Michael Deemer | Process and solution for providing a thin corrosion inhibiting coating on a metallic surface |
US6923153B2 (en) | 2003-06-26 | 2005-08-02 | Mahle Technology, Inc. | Piston and connecting rod assembly having phosphatized bushingless connecting rod and profiled piston pin |
US20040261752A1 (en) * | 2003-06-26 | 2004-12-30 | Wolfgang Rein | Phosphatized and bushingless piston and connecting rod assembly having an internal gallery and profiled piston pin |
US7516546B2 (en) * | 2004-11-16 | 2009-04-14 | Mahle Technology, Inc. | Method of manufacturing a connecting rod assembly for an internal combustion engine |
US8613137B2 (en) | 2004-11-16 | 2013-12-24 | Mahle International Gmbh | Connecting rod lubrication recess |
US7581315B2 (en) * | 2004-11-16 | 2009-09-01 | Mahle Technology, Inc. | Connecting rod assembly for an internal combustion engine and method of manufacturing same |
CN102953055B (en) * | 2012-11-07 | 2014-05-14 | 长沙沃尔金属表面技术有限公司 | Black phosphating liquid and use method thereof |
KR101968836B1 (en) * | 2017-09-26 | 2019-04-12 | 현대제철 주식회사 | Electro galvanized steel sheet and manufacturing method thereof |
BR112020015010A2 (en) * | 2018-02-19 | 2021-01-19 | Chemetall Gmbh | METHOD FOR CHEMICAL PRE-TREATMENT AND SELECTIVE PHOSPHATING, ZINC PHOSPHATING COMPOSITION, CONCENTRATE, COMPOSITE METAL CONSTRUCTION, AND, USE OF COMPOSITE METAL CONSTRUCTION |
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BE432557A (en) * | 1938-02-04 | |||
DE977633C (en) * | 1950-07-06 | 1967-11-02 | Galvapol Ges Fuer Galvanotechn | Process for the production of phosphate coatings on ferrous metal objects |
US2768104A (en) * | 1952-03-25 | 1956-10-23 | Heintz Mfg Co | Method for coating iron |
GB2148950B (en) * | 1983-10-26 | 1987-02-04 | Pyrene Chemical Services Ltd | Phosphating composition and processes |
CA1257527A (en) * | 1984-12-20 | 1989-07-18 | Thomas W. Tull | Cold deformation process employing improved lubrication coating |
DE3800835A1 (en) * | 1988-01-14 | 1989-07-27 | Henkel Kgaa | METHOD FOR PHOSPHATING METAL SURFACES |
US5137589A (en) * | 1990-02-09 | 1992-08-11 | Texo Corporation | Method and composition for depositing heavy iron phosphate coatings |
US5143562A (en) * | 1991-11-01 | 1992-09-01 | Henkel Corporation | Broadly applicable phosphate conversion coating composition and process |
DE4210513A1 (en) * | 1992-03-31 | 1993-10-07 | Henkel Kgaa | Nickel-free phosphating process |
ATE162233T1 (en) * | 1993-09-06 | 1998-01-15 | Henkel Kgaa | NICKEL-FREE PHOSPHATING PROCESS |
DE4417965A1 (en) * | 1994-05-21 | 1995-11-23 | Henkel Kgaa | Iron phosphating using substituted monocarboxylic acids |
DE19634685A1 (en) * | 1996-08-28 | 1998-03-05 | Metallgesellschaft Ag | Aqueous solution and process for phosphating metallic surfaces |
-
1998
- 1998-02-27 DE DE19808440A patent/DE19808440C2/en not_active Expired - Fee Related
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1999
- 1999-02-24 AT AT99911702T patent/ATE224466T1/en not_active IP Right Cessation
- 1999-02-24 SK SK1235-2000A patent/SK12352000A3/en unknown
- 1999-02-24 BR BR9909236-0A patent/BR9909236A/en not_active Application Discontinuation
- 1999-02-24 JP JP2000533606A patent/JP2002505378A/en active Pending
- 1999-02-24 EP EP99911702A patent/EP1060290B1/en not_active Expired - Lifetime
- 1999-02-24 TR TR2000/02495T patent/TR200002495T2/en unknown
- 1999-02-24 CA CA002325012A patent/CA2325012A1/en not_active Abandoned
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- 1999-02-24 CN CN99803391A patent/CN1292041A/en active Pending
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- 1999-02-24 WO PCT/EP1999/001186 patent/WO1999043868A1/en not_active Application Discontinuation
- 1999-02-24 PL PL99342623A patent/PL342623A1/en unknown
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JP2002505378A (en) | 2002-02-19 |
AU3029899A (en) | 1999-09-15 |
DE19808440A1 (en) | 1999-09-09 |
US6497771B1 (en) | 2002-12-24 |
KR20010041417A (en) | 2001-05-15 |
CA2325012A1 (en) | 1999-09-02 |
SK12352000A3 (en) | 2001-05-10 |
BR9909236A (en) | 2000-11-14 |
ATE224466T1 (en) | 2002-10-15 |
PL342623A1 (en) | 2001-06-18 |
CN1292041A (en) | 2001-04-18 |
SI20378A (en) | 2001-04-30 |
TR200002495T2 (en) | 2000-12-21 |
AU740987B2 (en) | 2001-11-22 |
WO1999043868A1 (en) | 1999-09-02 |
DE59902751D1 (en) | 2002-10-24 |
DE19808440C2 (en) | 2000-08-24 |
EP1060290A1 (en) | 2000-12-20 |
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