EP1057432B1 - Building element for bed frame, bed base etc - Google Patents
Building element for bed frame, bed base etc Download PDFInfo
- Publication number
- EP1057432B1 EP1057432B1 EP00110005A EP00110005A EP1057432B1 EP 1057432 B1 EP1057432 B1 EP 1057432B1 EP 00110005 A EP00110005 A EP 00110005A EP 00110005 A EP00110005 A EP 00110005A EP 1057432 B1 EP1057432 B1 EP 1057432B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- structural member
- connecting pin
- bore
- plastic
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C19/00—Bedsteads
- A47C19/02—Parts or details of bedsteads not fully covered in a single one of the following subgroups, e.g. bed rails, post rails
Definitions
- the invention relates to a component for bed frames, underbeds or the like. From at least one wooden component and at least one plastic component firmly connected to it.
- Bed frames, lower beds or the like are usually made different components. So there is the real one Support frame often made of wooden parts, on which plastic parts, e.g. Bearing blocks, female connector caps, axle plates, etc. are attached. These plastic parts are commonly attached to the respective wooden part by means of screws.
- This way of producing bed frames, under beds or the like is relatively complex on the one hand, on the other are such screw connections depending on the quality of the wooden components used frequently, at least over a longer period Period, not very reliable, because the screws can easily tear out, so that the plastic parts no longer held securely on the wooden component in question are.
- the object of the invention is therefore to create a solution with such components from at least one Wooden component and at least one plastic component as possible simple, reliable and secure tightly together can be connected.
- connection hole of the wooden component if this, for example, as Bed spar is formed, continuously formed.
- the connecting pin is then longer than the hole depth and can be easily attached.
- the connecting bore the wooden component is designed as a blind hole, the inside end of which is accessible from the outside Cross opening opens into the wooden component.
- the transverse opening must then of course, be dimensioned so large that the Ultrasound probe can easily insert to increase the diameter the free end of the connecting pin to be able to manufacture the plastic component.
- the diameter increase of the connecting pin of the Plastic component can have different shapes.
- the diameter increase can be conical be formed or be formed as an undercut, e.g. in the manner of a lens head.
- the free end of the connecting pin with an additional cover cap is provided, which is also made of plastic and during the ultrasonic deformation at the same time on the connecting pin is attached.
- the component according to the invention can consist of different Plastic and wood materials are formed.
- Fig. 1 is first a wooden component in the form of a wooden spar 1 shown, the three differently designed has through connection bores 2a, 2b, 2c. there the connecting bore 2a is designed as a conical bore, the connecting hole 2b as a counterbored hole and the connecting hole 2c as a cylindrical hole.
- Such a wooden spar 1 is, for example, a spar Suitable bed frame, on the plastic bearing blocks, Female connector caps, axle plates or the like. Captive are to be attached to a component according to the invention manufacture.
- plastic components are shown by way of example in FIG. 2 and designated by the reference number 3.
- These plastic components 3 each have a connecting pin 4 on, which is dimensioned so that it in the respective connecting hole 2a, 2b, 2c of the wooden component 1 fits into it and with its free end 5 freely accessible from the respective Connection hole 2a, 2b, 2c protrudes.
- respective connecting pin 4 of the respective plastic component 3 by means of an ultrasonic deformation Enlargement of diameter in the area of the bore end held on wooden component 1.
- the increase in diameter takes place in each case in adaptation to the type of training the connecting hole. So she is adapting to the conical connecting bore 2a is also conical, this is indicated by the reference number 5a.
- the connection pin is adapted to the connection bore 2b this plastic component 3 conical in the end region formed, this is indicated by the reference numeral 5b and in adaptation to the cylindrical connecting bore 2b is the increase in diameter as a lenticular undercut 5c trained.
- the Connecting hole in wooden component 1 also as a blind hole be formed, this blind bore then opens into one of externally accessible transverse opening, preferably transverse bore of the Wooden component 1, in which a sonode for the corresponding Attachment of the free protruding in this area End of the connecting pin can be inserted.
- the Plastic component is then in the same way on the wooden component 1 held.
- the invention is not based on the illustrated embodiment limited. Other configurations are possible without leaving the basic idea. So they can Wooden components 1 made of any kind of wood or similar materials exist, the plastic components 3 can also be made any plastic materials, provided they are each have the required strength.
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
- Invalid Beds And Related Equipment (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Hooks, Suction Cups, And Attachment By Adhesive Means (AREA)
- Ultra Sonic Daignosis Equipment (AREA)
Abstract
Description
Die Erfindung betrifft ein Bauelement für Bettrahmen, Unterbetten oder dgl. aus wenigstens einem Holzbauteil und wenigstens einem damit fest verbundenen Kunststoffbauteil.The invention relates to a component for bed frames, underbeds or the like. From at least one wooden component and at least one plastic component firmly connected to it.
Bettrahmen, Unterbetten oder dgl. werden üblicherweise aus verschiedenen Bauteilen gebildet. So besteht der eigentliche Tragrahmen häufig aus Holzteilen, an denen Kunststoffteile, z.B. Lagerböcke, Federleistenkappen, Achsplatten, u.s.w. befestigt sind. Diese Kunststoffteile werden üblicherweise mittels Schrauben am jeweiligen Holzteil befestigt. Diese Art der Herstellung von Bettrahmen, Unterbetten oder dgl. ist zum einen relativ aufwendig, zum anderen sind solche Schraubverbindungen je nach Qualität der verwendeten Holzbauteile häufig, zumindest über einen längeren Zeitraum, nicht sehr zuverlässig, denn die Schrauben können ggf. leicht ausreißen, so daß dann die Kunststoffteile nicht mehr sicher am betreffenden Holzbauteil gehalten sind.Bed frames, lower beds or the like are usually made different components. So there is the real one Support frame often made of wooden parts, on which plastic parts, e.g. Bearing blocks, female connector caps, axle plates, etc. are attached. These plastic parts are commonly attached to the respective wooden part by means of screws. This way of producing bed frames, under beds or the like is relatively complex on the one hand, on the other are such screw connections depending on the quality of the wooden components used frequently, at least over a longer period Period, not very reliable, because the screws can easily tear out, so that the plastic parts no longer held securely on the wooden component in question are.
Grundsätzlich ist es bekannt, im wesentlichen aus Kunststoff bestehende Verankerungsteile mit Bauteilen aus Holz auf einfache Weise zu verbinden, in dem eine ebene Kontaktfläche des Verankerungsteils gegen die Oberfläche des Holzbauteiles gedrückt wird und insbesondere durch Anwendung von Ultraschall das Verankerungsteil dort aufgeheizt wird. Dadurch wird entweder eine Lackschicht des Holzbauteiles verflüssigt und verbindet sich mit dem Verankerungsteil oder das letztere wird an der Kontaktfläche angeschmolzen und verschweißt unmittelbar mit der Oberfläche des Holzbauteiles, in dem etwas geschmolzener Kunststoff in Poren an der Oberfläche desselben eindringt. In beiden Fällen erhält man allerdings nur eine verhältnismäßig schwache Verbindung zwischen den beiden Teilen, die größerer mechanischer Belastung nicht standhält, die bei Bettrahmen, Unterbetten oder dgl. zwangsläufig auftritt.Basically it is known, essentially made of plastic existing anchoring parts with wooden components easy to connect in a flat contact area of the anchoring part against the surface of the wooden component is pressed and especially by application the anchoring part is heated there by ultrasound. This creates either a layer of varnish on the wooden component liquefies and connects to the anchoring part or the latter is melted on the contact surface and welds directly to the surface of the wooden component, in the somewhat melted plastic in pores penetrates the surface of the same. In both cases but only a relatively weak connection between the two parts, the greater mechanical stress does not withstand those with bed frames, under beds or Like. Inevitably occurs.
Aus dem Dokument US 4 222 135 ist ein Verfahren sowie ein
Bauelement gemäß der Oberbegriffe der Ansprüche 1 und 2
bekannt.From the document US 4,222,135 a method and a
Component according to the preambles of
Aufgabe der Erfindung ist es deshalb, eine Lösung zu schaffen, mit der derartige Bauelemente aus wenigstens einem Holzbauteil und wenigstens einem Kunststoffbauteil auf möglichst einfache Weise zuverlässig und sicher fest miteinander verbunden werden können.The object of the invention is therefore to create a solution with such components from at least one Wooden component and at least one plastic component as possible simple, reliable and secure tightly together can be connected.
Diese Aufgabe wird bei einem Bauelement der eingangs bezeichneten Art erfindungsgemäß dadurch gelöst, daß das Holzbauteil wenigstens eine Verbindungsbohrung und das Kunststoffbauteil wenigstens einen in die Verbindungsbohrung eingesteckten Verbindungszapfen aufweist, wobei das freie Ende des Verbindungszapfens zugänglich ist und mittels einer durch Ultraschallverformung hergestellten Durchmesservergrößerung im Bereich des Bohrungsendes am Holzbauteil gehalten ist.This task is described for a component of the beginning Art solved according to the invention in that the Wooden component at least one connection hole and that Plastic component at least one in the connecting hole has inserted connecting pin, the free end of the connecting pin is accessible and by means of a diameter enlargement produced by ultrasonic deformation in the area of the bore end on the wooden component is held.
Bei der Herstellung werden die Verbindungszapfen des jeweiligen Kunststoffteils einfach in die Verbindungsbohrung eingesteckt, anschließend wird das aus der Verbindungsbohrung hinausstehende freie Ende des Verbindungszapfens mit Hilfe von Ultraschall und einer geeigneten Sonode in eine in die Sonode vorgegebene Form, z.B. Linsenkopf, gestaucht. Durch dieses Stauchen des plastifizierten Verbindungszapfens kommt es zu einem Hinterschnitt oder dgl., der das Kunststoffbauteil unlösbar am Holzbauteil hält. Die Herstellung wird also ersichtlich wesentlich vereinfacht, das ein aufwendiges Einbringen von Schrauben oder dgl. vollständig entfällt, außerdem ist ein Lösen der Verbindung der Bauteile nahezu ausgeschlossen.During manufacture, the connecting pins of each Plastic part simply in the connecting hole plugged in, then the connection hole protruding free end of the connecting pin with Ultrasound and a suitable sonode in one shape specified in the sonode, e.g. Lenticular head, compressed. This upsetting of the plasticized connecting pin there is an undercut or the like Plastic component holds onto the wooden component. The production is obviously significantly simplified that a complex insertion of screws or the like completely not applicable, moreover, loosening the connection is Components almost impossible.
Bei der einfachsten Ausführungsform ist die Verbindungsbohrung des Holzbauteiles, wenn dieses beispielsweise als Bettholm ausgebildet ist, durchgehend ausgebildet. Der Verbindungszapfen ist dann länger als die Bohrungstiefe und kann auf einfache Weise befestigt werden.In the simplest embodiment, the connection hole of the wooden component, if this, for example, as Bed spar is formed, continuously formed. The connecting pin is then longer than the hole depth and can be easily attached.
Alternativ kann auch vorgesehen sein, daß die Verbindungsbohrung des Holzbauteiles als Sackbohrung ausgebildet ist, deren innenseitiges Ende in eine von außen zugängliche Queröffnung im Holzbauteil mündet. Die Queröffnung muß dann selbstverständlich so groß dimensioniert sein, daß man die Ultraschallsonode problemlos einführen kann, um die Durchmesservergrößerung des freien Endes des Verbindungszapfens des Kunststoffbauteiles herstellen zu können. Alternatively, it can also be provided that the connecting bore the wooden component is designed as a blind hole, the inside end of which is accessible from the outside Cross opening opens into the wooden component. The transverse opening must then of course, be dimensioned so large that the Ultrasound probe can easily insert to increase the diameter the free end of the connecting pin to be able to manufacture the plastic component.
Die Durchmesservergrößerung des Verbindungszapfens des Kunststoffbauteiles kann unterschiedliche Formen aufweisen. So kann die Durchmesservergrößerung beispielsweise konisch ausgebildet sein oder als Hinterschneidung ausgebildet werden, z.B. nach Art eines Linsenkopfes.The diameter increase of the connecting pin of the Plastic component can have different shapes. For example, the diameter increase can be conical be formed or be formed as an undercut, e.g. in the manner of a lens head.
Ferner kann vorteilhaft vorgesehen sein, daß das freie Ende des Verbindungszapfens mit einer zusätzlichen Abdeckkappe versehen ist, die ebenfalls aus Kunststoff besteht und während der Ultraschallverformung gleichzeitig am Verbindungszapfen befestigt wird.It can also be advantageously provided that the free end of the connecting pin with an additional cover cap is provided, which is also made of plastic and during the ultrasonic deformation at the same time on the connecting pin is attached.
Das erfindungsgemäße Bauelement kann aus verschiedenen Kunststoff- und Holzmaterialien gebildet werden.The component according to the invention can consist of different Plastic and wood materials are formed.
Die Erfindung ist nachstehend anhand der Zeichnung beispielhaft näher erläutert. Diese zeigt jeweils im Längsschnitt in
- Fig. 1
- ein Holzbauteil mit drei unterschiedlich gestalteten Verbindungsbohrungen,
- Fig. 2
- das Holzbauteil nach Fig. 1 mit eingesteckten, aber noch nicht befestigten Kunststoffbauteilen und
- Fig. 3
- das fertige Bauelement.
- Fig. 1
- a wooden component with three differently designed connecting holes,
- Fig. 2
- 1 with inserted but not yet fastened plastic components and
- Fig. 3
- the finished component.
In Fig. 1 ist zunächst ein Holzbauteil in Form eines Holzholmes
1 dargestellt, das drei unterschiedlich gestaltete
durchgehende Verbindungsbohrungen 2a, 2b, 2c aufweist. Dabei
ist die Verbindungsbohrung 2a als konische Bohrung ausgebildet,
die Verbindungsbohrung 2b als Bohrung mit Senkung
und die Verbindungsbohrung 2c als zylindrische Bohrung.In Fig. 1 is first a wooden component in the form of a
Ein solcher Holzholm 1 ist beispielsweise als Holm eines
Bettrahmens geeignet, an dem aus Kunststoff bestehende Lagerböcke,
Federleistenkappen, Achsplatten oder dgl. unverlierbar
zu befestigen sind, um ein erfindungsgemäßes Bauelement
herzustellen.Such a
Solche Kunststoffbauteile sind in Fig. 2 beispielhaft gezeigt
und mit dem Bezugszeichen 3 bezeichnet. Diese Kunststoffbauteile
3 weisen jeweils einen Verbindungszapfen 4
auf, der so dimensioniert ist, daß er in die jeweilige Verbindungsbohrung
2a, 2b, 2c des Holzbauteiles 1 hineinpaßt
und mit seinem freien Ende 5 frei zugänglich aus der jeweiligen
Verbindungsbohrung 2a, 2b, 2c hinaussteht.Such plastic components are shown by way of example in FIG. 2
and designated by the
Zur Bildung eines erfindungsgemäßen Bauelementes 6 ist der
jeweilige Verbindungszapfen 4 des jeweiligen Kunststoffbauteiles
3 mittels einer durch Ultraschallverformung hergestellten
Durchmesservergrößerung im Bereich des Bohrungsendes
am Holzbauteil 1 gehalten. Die Durchmesservergrößerung
erfolgt dabei jeweils in Anpassung an die Art der Ausbildung
der Verbindungsbohrung. So ist sie in Anpassung an
die konische Verbindungsbohrung 2a ebenfalls konisch ausgebildet,
dies ist mit dem Bezugszeichen 5a angedeutet. In
Anpassung an die Verbindungsbohrung 2b ist der Verbindungszapfen
dieses Kunststoffbauteiles 3 im Endbereich konisch
ausgebildet, dieses ist mit dem Bezugszeichen 5b angedeutet
und in Anpassung an die zylindrische Verbindungsbohrung 2b
ist die Durchmesservergrößerung als linsenförmige Hinterschneidung
5c ausgebildet.To form a
Um diese Befestigung der Kunststoffbauteile 3 am Holzbauteil
1 zu erreichen, wird nach dem Einsetzen der Kunststoffbauteile
3 (Fig. 2) eine geeignet gestaltete Ultraschallsonode
auf das jeweilige freie Ende 5 der Verbindungszapfen
4 aufgesetzt, es erfolgt dann eine Plastifizierung
der Verbindungszapfen 4 und eine anschließende Umformung
(Stauchung) entsprechend der gewählten Sonodenform.Around this attachment of the
Zusätzlich kann das freie Ende des jeweiligen Verbindungszapfens
4 auch noch mit einer Abdeckkappe 7 aus Kunststoff
versehen werden, die bei der Ultraschallbefestigung mitbefestigt
wird.In addition, the free end of the respective connecting
Anders als beim dargestellten Ausführungsbeispiel kann die
Verbindungsbohrung im Holzbauteil 1 auch als Sackbohrung
ausgebildet sein, diese Sackbohrung mündet dann in eine von
außen zugängliche Queröffnung, vorzugsweise Querbohrung des
Holzbauteiles 1, in welche eine Sonode zur entsprechenden
Befestigung des in diesem Bereich hineinragenden freien
Endes des Verbindungszapfens eingeführt werden kann. Das
Kunststoffbauteil ist dann in gleicher Weise am Holzbauteil
1 gehalten.Unlike in the illustrated embodiment, the
Connecting hole in
Natürlich ist die Erfindung nicht auf das dargestellte Ausführungsbeispiel
beschränkt. Weitere Ausgestaltungen sind
möglich, ohne den Grundgedanken zu verlassen. So können die
Holzbauteile 1 aus beliebigen Hölzern oder ähnlichen Stoffen
bestehen, die Kunststoffbauteile 3 können ebenfalls aus
beliebigen Kunststoffmaterialien bestehen, sofern sie die
jeweils erforderliche Festigkeit aufweisen.Of course, the invention is not based on the illustrated embodiment
limited. Other configurations are
possible without leaving the basic idea. So they can
Claims (5)
- A process for producing a structural element for bed frames, bed bases or the like, in which at least one first structural member is fixedly connected to at least one second structural member having a connecting pin, by the connecting pin of the second structural member being inserted into at least one connecting bore in the first structural member in such a way that the free end of the connecting pin is accessible, the free end of th connecting pin then being provided with an increase in diameter and thereby held to the first structural member in the region of the end of the bore, characterised in that the first structural member is a wood structural member (1) and the second structural member is a plastic structural member (3) and that the increase in diameter (5a, 5b, 5c) is produced at the free end of the plastic structural member (3) by upsetting ultrasonic deformation.
- A structural element for bed frames, bed bases or the like comprising at least one first structural member and at least one second structural member fixedly connected thereto, wherein the first structural member (1) has at least one connecting bore (2a, 2b, 2c) and the second structural member (3) has at least one connecting pin (4) inserted into the connecting bore (2a, 2b, 2c), wherein the free end (5) of the connecting pin (4) is accessible and is held to the first structural member (1) by means of an increase in diameter (5a, 5b, 5c) produced by deformation in the region of the end of the bore, characterised in that the first structural member is a wood structural member (1) and the second structural member is a plastic structural member (3) and the increase in diameter (5a, 5b, 5c) of the connecting pin (4) is produced by upsetting ultrasonic deformation.
- A structural element according to claim 2 characterised in that the connecting bore (2a, 2b, 2c) of the wood structural member (1) extends therethrough.
- A structural element according to claim 2 characterised in that the connecting bore of the wood structural member (1) is in the form of a blind bore whose inward end opens into a transverse opening, which is accessible from the exterior, in the wood structural member (1).
- A structural element according to claim 2, claim 3 or claim 4 characterised in that the increase in diameter (5a) of the connecting pin (4) is of a conical configuration.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE29909705U | 1999-06-04 | ||
DE29909705U DE29909705U1 (en) | 1999-06-04 | 1999-06-04 | Component for bed frames, underbeds or the like. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1057432A1 EP1057432A1 (en) | 2000-12-06 |
EP1057432B1 true EP1057432B1 (en) | 2003-09-24 |
Family
ID=8074324
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00110005A Expired - Lifetime EP1057432B1 (en) | 1999-06-04 | 2000-05-12 | Building element for bed frame, bed base etc |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1057432B1 (en) |
AT (1) | ATE250371T1 (en) |
DE (2) | DE29909705U1 (en) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2261785A1 (en) * | 1972-12-16 | 1974-06-27 | Zk Hospital Gmbh | MATERIAL COMBINATION OF A METALLIC PLATE PROVIDED WITH OPENINGS AND / OR BUMPINGS AND A PLASTIC LAYER ARRANGED ON IT, MOLDED FROM THIS COMPONENT, AND MADE FROM A MULTIPLE OF SUCH COMPONENTS OR ROOM ELEMENTS |
CH608361A5 (en) * | 1977-10-11 | 1979-01-15 | Matra Ag | Bedstead with transverse slats |
US4222135A (en) * | 1979-01-19 | 1980-09-16 | Hoover Universal, Inc. | Bed frame with improved leg supports |
DE4119047C2 (en) * | 1991-03-27 | 1998-12-10 | Lautenschlaeger Mepla Werke | Plastic spigot, especially for furniture fittings |
WO1994004834A1 (en) * | 1992-08-18 | 1994-03-03 | Böllhoff & Co. GmbH & Co. KG | Use of a fastening element made of plastic |
DE29501270U1 (en) * | 1995-01-27 | 1996-02-29 | Hartmann, Siegbert, 32584 Löhne | Height-adjustable storage for the slats of a slatted bed base |
CH688077A5 (en) * | 1995-08-24 | 1997-05-15 | Bico Birchler & Co Ag | Slatted for Liegemoebel. |
-
1999
- 1999-06-04 DE DE29909705U patent/DE29909705U1/en not_active Expired - Lifetime
-
2000
- 2000-05-12 EP EP00110005A patent/EP1057432B1/en not_active Expired - Lifetime
- 2000-05-12 DE DE50003793T patent/DE50003793D1/en not_active Expired - Fee Related
- 2000-05-12 AT AT00110005T patent/ATE250371T1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
ATE250371T1 (en) | 2003-10-15 |
DE29909705U1 (en) | 2000-10-19 |
DE50003793D1 (en) | 2003-10-30 |
EP1057432A1 (en) | 2000-12-06 |
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