Classifications

• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
  • F21V19/00—Fastening of light sources or lamp holders
  • F21V19/04—Fastening of light sources or lamp holders with provision for changing light source, e.g. turret
  • F21V19/047—Fastening of light sources or lamp holders with provision for changing light source, e.g. turret by using spare light sources comprised in or attached to the lighting device and being intended to replace a defect light source by manual mounting
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21L—LIGHTING DEVICES OR SYSTEMS THEREOF, BEING PORTABLE OR SPECIALLY ADAPTED FOR TRANSPORTATION
  • F21L4/00—Electric lighting devices with self-contained electric batteries or cells
  • F21L4/005—Electric lighting devices with self-contained electric batteries or cells the device being a pocket lamp
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
  • F21V13/00—Producing particular characteristics or distribution of the light emitted by means of a combination of elements specified in two or more of main groups F21V1/00 - F21V11/00
  • F21V13/12—Combinations of only three kinds of elements
  • F21V13/14—Combinations of only three kinds of elements the elements being filters or photoluminescent elements, reflectors and refractors
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
  • F21V14/00—Controlling the distribution of the light emitted by adjustment of elements
  • F21V14/04—Controlling the distribution of the light emitted by adjustment of elements by movement of reflectors
  • F21V14/045—Controlling the distribution of the light emitted by adjustment of elements by movement of reflectors in portable lighting devices
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
  • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
  • F21V23/04—Arrangement of electric circuit elements in or on lighting devices the elements being switches
  • F21V23/0414—Arrangement of electric circuit elements in or on lighting devices the elements being switches specially adapted to be used with portable lighting devices
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
  • F21V7/00—Reflectors for light sources
  • F21V7/04—Optical design
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
  • F21V9/00—Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters
  • F21V9/08—Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters for producing coloured light, e.g. monochromatic; for reducing intensity of light

Definitions

• the present invention relates to the field of flashlights and more specifically to hand held portable battery operated flashlights.
• Flashlights generally include a battery chamber having an end cap for retaining one or more batteries, a light bulb electrically connected to the one or more batteries and a reflector for reflecting the light from the light bulb in a particular direction.
• the electrical connection between the batteries and the light bulb usually includes a switch mechanism for selectively providing electrical energy from the batteries to the light bulb and, therefore enabling the flashlight to be turned on and off.
• the primary function of flashlights is to provide a convenient portable storable light source which is capable of projecting light in a particular direction.
• Some flashlights are capable of focusing and defocusing light projected by the flashlight by allowing the light bulb to be moved within the reflector along the reflector's optical axis.
• the reflector is typically a parabolic shaped reflector because such a reflector provides a theoretical focus of the light when the light bulb is positioned at the parabolic reflector's focal point.
• light rays emanating from a light bulb positioned at the focal point of a parabolic reflector are reflected parallel to the parabolic reflector's optical axis.
• Fig. 1 A a light beam dispersion is shown from a parabolic reflector with a light bulb positioned at the focal point of the parabolic reflector.
• Fig. 1 A a light beam dispersion is shown from a parabolic reflector with a light bulb positioned at the focal point of the parabolic reflector.
• Fig. 1 A a light beam dispersion is shown from a parabolic reflector with a light bulb positioned at the focal
• the electrical energy to enable a flashlight to operate is usually provided by one battery, or two or more batteries in series arrangement, held within the battery chamber of the flashlight.
• a user When the charge in the batteries is depleted, a user will typically replace the batteries by removing the end cap, removing the old batteries from the battery chamber, inserting new batteries into the battery chamber, and replacing the end cap.
• Flashlights usually include a spare light bulb positioned on the interior of the end cap. Replacing a burned out bulb with a bulb positioned on the end cap is difficult, especially in low or no light conditions.
• replacing the light bulb in a typical flashlight would require a user to remove the end cap, locate and grasp a small spare light bulb on the end cap without allowing the batteries to fall out of the flashlight, replace the end cap, remove the head assembly, replace the burned out bulb and replace the head assembly, all in darkness.
• an improved flashlight having an end cap, chamber, head assembly and lamp holder assembly.
• the head assembly includes an elliptical reflector to increase the amount of light reflected by the flashlight when a light source is positioned within the elliptical reflector.
• the elliptical reflector has an eccentricity value of no less than about .80 and no more than about .99.
• the elliptical reflector has a vertex curvature value of no less than about 2.0 and no more than about 5.2.
• the elliptical reflector has an eccentricity value of about .96 and a vertex curvature of about 3.1.
• a flashlight having an elliptical reflector is matched with either a negative or concave lens, or a flat or planar lens.
• the focusing and light gathering characteristics of the flashlight are optimized when the flashlight's elliptical reflector is matched with a negative or flat lens.
• the flashlight's elliptical reflector is matched with a lens having an effective focal length no greater than about -2.5".
• an elliptical reflector having an eccentricity value of about .96 and a vertex curvature of about 3.1 is matched with a lens having an effective focal length of about 0".
• the head assembly includes a hyperbolic reflector to increase the amount of light reflected by flashlight when a light source is positioned within the reflector.
• the hyperbolic reflector has an eccentricity value of no less than about 1.01 and no more than about 1.25.
• the hyperbolic reflector has a vertex curvature value of no less than about 2.0 and no more than about 7.0.
• the hyperbolic reflector has an eccentricity value of about 1.04 and a vertex curvature of about 3.3.
• a flashlight having a hyperbolic reflector is matched with either a positive or convex lens, or a flat or planar lens.
• the focusing and light gathering characteristics of the flashlight are increased when the flashlight's hyperbolic reflector is matched with a positive or flat lens.
• the hyperbolic reflector is matched with a lens having an effective focal length no less than about 2.5".
• a hyperbolic reflector having an eccentricity value of about 1.04 and a vertex curvature of about 3.3 is matched with a lens having an effective focal length of about 0".
• the flashlight includes electrode connections which substantially reduce the likelihood that electrical energy will be conducted from batteries which are improperly aligned within the flashlight.
• the electrode connection intended to contact the negative pole of the battery includes a non- conductive portion at the center of the electrode connection and a conductive portion at the perimeter of the electrode connection.
• the electrode connection intended to contact the positive pole of the battery includes a conductive spring having a nonconductive coating. As such, in the circumstance wherein a battery is inserted into the flashlight with the negative pole facing the electrode connection, the negative pole only will contact the nonconductive coated portion.
• the lamp holder assembly includes a lamp socket having a lamp guide which provides a guide for installing lamp bulbs into the lamp socket and also provides a secure position for the lamp bulb.
• the guide facilitates replacing lamps in less than desirable light conditions, as well as protects the lamp from receiving impact shocks when the flashlight is jarred.
• the flashlight includes a lamp holder assembly which includes a notch for receiving and holding a spare lamp.
• a spare lamp is easily accessible by simply removing the head assembly from the chamber and all that is required to replace the lamp bulb, is removal of the lamp bulb in the lamp socket, removing the spare lamp, and inserting the spare lamp into the lamp socket.
• the lamp holder assembly further includes a fluorescent coating or additive which illuminates light in otherwise dark conditions, thereby facilitating lamp bulb replacement in less than desirable light conditions.
• the flashlight comprises a chamber for retaining one or more batteries, a lamp, electrical coupling for holding said lamp and selectively electrically coupling the lamp and one or more batteries, and a head assembly attached to the chamber and rotatable relative to the chamber to cause the electrical coupling to selectively electrically couple the lamp and one or more batteries retained by the chamber.
• the lamp holder assembly moves inside the chamber when the flashlight is turned “off or "on.”
• the lamp holder assembly includes a lamp holder, a conductive spring, a switch plate, a detent lever, a detent ball a switch contact, a spring contact, a conductive strip, and a strip support. When assembled, the lamp holder assembly is secured axially and rotatable relative to the chamber.
• the head portion of the flashlight is assembled to the chamber by attaching the assembled head assembly to the chamber such that the lamp is positioned within the first central opening of the reflector.
• the head assembly is removably attached to the chamber.
• the head assembly engages the switch plate, and the rotation of the head assembly will cause the lamp holder assembly to rotate.
• the lamp holder assembly is rotatable among three detents. The first occurs when the head assembly is removed or attached to the chamber. The second occurs when the head assembly is in the "off position. The third occurs when the head assembly is in the "on” position.
• the detents are caused by the detent ball being positioned in one of three slots formed on the outer edge of the chamber.
• the flashlight is moveable between the "on” and “off detent positions by the radial movement of the head assembly.
• the switch contact does not contact the conductive strip in the "off position.
• the switch contact contacts the conductive strip in the "on” position.
• the "on" detent occurs when the detent ball rolls to a second slot on the outer edge of the chamber.
• the detent mechanism is physically separated from the switching mechanism.
• the spare lamp is held secure by the lamp holder assembly until the user of the flashlight rotates the lamp holder assembly to align a spare lamp opening with the spare lamp.
• Fig. 1 A shows a light beam dispersion from a parabolic reflector with a light source positioned at the focal point of the reflector.
• Fig. IB shows a light beam dispersion from a parabolic reflector with a light source defocused 1/3 the distance from the focal point to apex of the reflector curvature.
• Fig. 2 is a perspective view of a flashlight in accordance with the present invention.
• Fig. 3 is an exploded perspective view illustrating the assembly of the flashlight of Fig. 2.
• Fig. 4 is an exploded side view of the end cap, chamber, lamp holder assembly and head assembly.
• Fig. 5 is a cross-section view of the flashlight down the center of the flashlight of Fig. 2 as taken through the plane indicated by 2-2.
• Fig. 6A is an exploded perspective view of the interior of the end cap.
• Fig. 6B is a cross-section view of the end cap through the plane indicated by 2-2.
• Fig. 7A is an exploded perspective view of the head assembly.
• Fig. 7B is a partial cross-section of the head assembly of Fig. 7A as taken through the plane indicated by 7-7.
• Fig. 8 A is an exploded view of the lamp holder assembly.
• Fig. 8B is a partial cross-section of the lamp holder assembly of Fig. 8A as taken through the plane indicated by 8-8.
• Figs. 9A and 9B are cross-section views of the flashlight of Fig. 2 as taken through the plane indicated by 2-2 showing aligned and misaligned batteries, respectively.
• Fig. 10 is a perspective view of the lamp holder assembly positioned within the chamber.
• Fig. 11 is partial cross-section of the head portion of the flashlight of Fig. 2, as taken through the plane indicated by 2-2, showing the flashlight in the "off position.
• Fig. 12 is partial cross-section of the head portion of the flashlight of Fig. 2, as taken through the plane indicated by 2-2, showing the flashlight in the "on" position.
• Fig. 13A and 13B show the results of simulations for a variety of eccentricity values.
• Fig. 14A shows the lamp prior to being inserted into the lamp socket.
• Fig. 14B shows the lamp inserted into the lamp socket.
• Fig. 14C shows a spare lamp removed from the notch which holds the spare lamp.
• Fig. 15A is a front view of the lamp holder assembly when the head assembly is removed from the chamber.
• Fig. 15B is a front view of the lamp holder assembly when the head assembly is attached to the chamber.
• Fig. 16 is an exploded perspective view illustrating the assembly of the flashlight of Fig. 2 having the alternative lamp holder assembly.
• Fig. 17 is an exploded side view of the end cap, chamber, alternative lamp holder assembly and head assembly.
• Fig. 18 is a cross-section view of the flashlight, having the alternative lamp holder assembly, down the center of the flashlight of Fig. 2 as taken through the plane indicated by 2-2.
• Fig. 19 is a partial cross-section of the head assembly of Fig. 7A as taken through the plane indicated by 7-7, showing a different shaped guide to accommodate the alternative lamp holder assembly.
• Fig. 20 is an exploded view of the alternative lamp holder assembly.
• Fig. 21 is a partial cross-section of the lamp holder assembly of Fig. 20 as taken through the plane indicated by 20-20.
• Fig. 22 A is a perspective view of the alternative lamp holder assembly positioned within the chamber with the detent lever and switch plate shown apart from the lamp holder assembly.
• Fig. 22B is a perspective view of the alternative lamp holder assembly fully assembled to the chamber.
• Fig. 22C is a side view of the perspective view shown in Fig. 22A.
• Fig. 23 is a front view of the alternative lamp holder assembly (without the switch plate) at the second end of the chamber, showing the position of the alternative lamp holder assembly when the head assembly is capable of being attached or removed from the second end of the chamber.
• Fig. 24 is a front view of the alternative lamp holder assembly (without the switch plate) at the second end of the chamber, showing the position of the alternative lamp holder assembly when the flashlight is in the "off position.
• Fig. 25 is a front view of the alternative lamp holder assembly (without the switch plate) at the second end of the chamber, showing the position of the alternative lamp holder assembly when the flashlight is in the "on" position.
• Fig. 26 is a front view of the alternative lamp holder assembly (without the switch plate) at the second end of the chamber, showing the position of the alternative lamp holder assembly which exposes the spare lamp.
• Fig. 27 is a perspective view of the alternative lamp holder assembly positioned within the chamber with the detent lever and switch plate shown apart from the lamp holder assembly.
• a flashlight 10 in accordance with one embodiment of the present invention having a chamber 20, end cap 30, head assembly 40 and lamp holder assembly 50.
• the chamber 20 includes an interior portion for holding two batteries 60, 62 in a series arrangement, openings at a first end 210 and a second end 220, a first o-ring 230 positioned at the first end 210, and a second o-ring 240 positioned at the second end 220.
• the end cap 30 includes a bowed tripod portion 310 to facilitate standing the flashlight 10 on a flat surface, interior threads 320 and a conductive disk 330. Referring additionally to Figs.
• the head assembly 40 includes a head piece 410, a first o-ring 420, a bezel 430, a reflector 440, a second o-ring 450 and a lens 460.
• the head piece 410 includes a first end 411, a circular tab 412 located within the head piece 410 at the first end 411, guides 413, a second end 414 and lugs 415 located within the head piece 410 at the second end 414.
• the reflector 440 includes a reflective surface on the reflector's 440 interior, a first central opening 442, a second central opening 444 substantially opposite the first central opening 442, wings 446, and outer threads 448.
• the reflector 440 consists of a durable synthetic material, such as that offered by General Electric Company under the name ULTEM.
• the bezel 430 includes a first end 431 , inner threads 432 at the first end 431 which thread to the reflector's 440 outer threads 448, a recessed circular tab 433 at the first end 431 , a second end 434, and a circular tab 435 at the second end 434.
• the lens 460 is positioned at the perimeter of the first end 431 of the bezel 430.
• the exterior of the flashlight 10 consists of a metal or durable synthetic material.
• the exterior of the flashlight 10 can consist of a polycarbonite, or acrylonitrile-butadiene-styrene, or the polycarbonite offered by General Electric Company under the name CYCOLOY.
• the end cap 30 is removably attached to the chamber 20 at the first end 210 to selectively uncover the interior portion of the chamber 20 for inserting or removing the batteries 60, 62.
• the chamber 20 includes threading 250 on the exterior surface at the first end 210 of the chamber 20 for engaging the interior threads 320 on the end cap 30.
• the first o-ring 230 provides a snug attachment when the end cap 30 is threaded to the chamber 20.
• the lamp holder assembly 50 includes two embodiments. In either embodiment, the lamp holder assembly 50 is positioned at the second end 220 of the chamber 20. In the first embodiment, the lamp holder assembly 50 does not move inside the second end 220 of the chamber 20 when the flashlight 10 is turned “off or "on.”
• the lamp holder assembly 50 includes a lamp holder 510, a conductive spring 520, a switch lever 530, a second lever 540, a switch spring 550, a switch contact 560, a second spring 570, a spring holder 580, a conductive strip 590 and a strip support 592.
• the spring holder 580 includes a spring tab 582, first tab 584, second tab 586, and a first conductive contact 588.
• the spring holder 580 includes a notch 589 wherein a hydrogen catalyst can be placed to absorb hydrogen gas emitted by the batteries 60, 62.
• the lamp holder assembly 50 when assembled to the chamber 20, the lamp holder assembly 50 does not extend beyond the second end 220 of the chamber 20.
• the lamp holder assembly 50 is assembled to the chamber 20 by first attaching the conductive spring 520 to the spring holder 580.
• the spring holder 580 includes a spring tab 582 which engages and retains a portion of the conductive spring 520.
• the spring holder 580 and conductive spring 520 are next attached to the second end 220 of the chamber 20.
• the spring holder 580 includes a first tab 584 and a second tab 586 for engaging the second end 220 of the chamber 20.
• the chamber 20 includes an end guide 260, and the end guide 260 includes a first recessed tab 262 for engaging the first tab 584, and a second recessed tab 263, for engaging the second tab 586.
• attachment of the spring holder 580 and conductive spring 520 to the second end 220 occurs by inserting the spring holder 580 and attached spring 520 in the first end 210 of the chamber 20 and moving the spring holder 580 toward the second end 220 of the chamber 20 until the first recessed tab 262 engages the first tab 584 and the second recessed tab 263 engages the second tab 586.
• the lamp holder 510 with the switch lever 530 and second lever 540 assembled on the lamp holder 510, is next inserted into the second end 220 of the chamber 20.
• the lamp holder 510 includes tabs 511 , a switch slot 512 and a second slot 513.
• the switch lever 530 includes tabs 532 and slots 534, and the second lever 540 includes tabs 542 and slots 544.
• the switch lever's 530 slots 534 mate with the switch slot 512 to allow the switch lever 530 to slide along the switch slot 512.
• the second lever's 540 slots 544 mate with the second slot 513 to allow the second lever 540 to slide along the second slot 513. Referencing Figs.
• the lamp holder 510 is next partially inserted into the second end 220 of the chamber 20 by aligning the switch slot 512 with the first slotted opening 264 of the end guide 260, and the second slot 513 with the second slotted opening 266 of the end guide 260.
• the switch lever 530 and second lever 540 are spring loaded onto the lamp holder 510 by inserting the switch spring 550 and second spring 570, and aligning and engaging the switch lever's 530 slots 534 with the switch slot 512 and aligning and engaging the second lever's 540 slots 544 with the second slot 513.
• the switch lever 540 and second lever 550 depressed, the lamp holder 510 is fully seated into the second end 220 of the chamber 20.
• the switch lever's 530 tabs 532 and the second lever's 540 tabs 542 engage the chamber 20 at points 514.
• the lamp holder's 510 tabs 511 engage the interior of the chamber 20.
• the switch slot 512 engages the recessed tab 265 of the end guide 260 and the second slot 513 engages the recessed tab 267 of the end guide 260.
• the lamp holder assembly 510 snap fits to the chamber 20.
• the lamp holder 510 encloses the spring tab 582, further securing the conductive spring 520 to the spring holder 580.
• the spring holder 580 does not contact the interior of the chamber 20.
• the lamp 70 extends from the second end 220 of the chamber 20 when the lamp 70 is installed into the lamp holder assembly 50.
• the head assembly 40 is assembled by first inserting the reflector 440 into first end 431 of the bezel 430 and threading the reflector's 440 threads 448 to the bezel's 430 inner threads 432.
• the second o-ring 450 is next inserted into the circular recessed tab 433 and the lens 460 is fixedly attached to the bezel 430 by pressing the lens 460 into the circular recessed tab 433.
• the o-ring 450 allows for secure attachment between the lens 460 and the bezel 430.
• the lens 460 snap fits to the bezel 430.
• the first o-ring 420 is next placed over the circular tab 435 at the second end 434 of the bezel 430, and the second end 434 of the bezel 430 is inserted into first end 41 1 of the head piece 410 with the wings 446 of the reflector 440 aligned with the guides 413 of the head piece 410.
• the bezel's 430 circular tab 434 engages the head piece's 410 circular tab 412, and the wings 446 of the reflector 440 engage the guides 413 of the head piece 410.
• the bezel 430 is only allowed to rotate relative to the head piece 410 (i.e., radially) and cannot move away from the head piece 410 (i.e., axially).
• the bezel 430 snap fits to the head piece 410.
• the wings 446 of the reflector 440 engaging the guides 413 of the head piece 410, the reflector 440 moves within the bezel 430 axially when the bezel 430 is moved radially.
• the head portion of the flashlight 10 is assembled by attaching the assembled head assembly 40 to the chamber 20, having the lamp holder assembly 50 assembled in the chamber 20, such that the lamp 70 is positioned within the first central opening 442 of the reflector 440.
• the head assembly 40 is removably attached to the chamber 20 at the second end 220.
• Figs. 10 and 15A show the lamp holder assembly 50 assembled in the chamber 20 when the head assembly is removed from the chamber 20.
• the chamber 20 includes the end guide 260 formed on the exterior surface at the second end 220 of the chamber 20.
• the end guide 260 includes paths 261 which engage the lugs 415 on the head piece 410.
• the lugs 415 are aligned with paths 261 , and the head assembly 40 is guided in the direction 287 until the head assembly 40 is fully seated on the second end 220 of the chamber 20.
• the head assembly 40 is then rotated in the direction 288 to a first detent, which is caused by the switch lever 530 being positioned between two of the guides 413.
• the flashlight 10 is in the "off position at this position. In this position, the head assembly 40 is only permitted to rotate relative to the chamber 20 (i.e., radially) and cannot move away from the chamber 20 (i.e., axially).
• the second o-ring 240 provides a secure attachment between the head assembly 40 and the chamber 20.
• the flashlight 10 When fully assembled and holding batteries 60, 62 in proper alignment, the flashlight 10 is capable of selectively electrically coupling the lamp 70 to the batteries 60, 62.
• the chamber 20 includes a conductive strip 590 along the length of the chamber 20, between the first end 210 and the second end 220.
• the conductive strip 590 is supported at the first end 210 of the chamber 20 by the strip support 592.
• the end cap 30 includes a nonconductive area 340. Referencing Fig. 8, when the end cap 30 is attached to the chamber 20, the conductive disk 330 is electrically connected to the conductive strip 590 at point 593.
• the conductive disk 330 electrically connects the negative contact of the battery 60 to the conductive strip 590 when the battery 60 is properly aligned in the chamber 20 as shown in Fig. 9A.
• the nonconductive area 340 prevents electrical connection when the battery 60 is improperly aligned in the chamber 20 as shown in Fig. 9B.
• the positive contact of an improperly aligned battery 60 only contacts the nonconductive area 340 and does not contact the conductive disk 330, due to the opening 331 , as shown in Fig. 6A.
• the lamp holder assembly 50 selectively electrically connects the lamp 70 to properly positioned batteries 60, 62 in accordance with the radial movement of the head assembly 40.
• the flashlight 10 is shown in the "off position.
• the flashlight 10 is moved to the "on” position by rotating the head assembly 40 in the direction 288.
• the head portion of the flashlight 10 can be disassembled by rotating the head assembly 40 from the "off position in a direction opposite 288 and disengaging the head assembly 40 from the chamber 20 along paths 261.
• the 510 includes a lamp socket 515 for holding a lamp 70 having a first pin 72 and second pin 74 and a lamp guide 516.
• the lamp guide 516 is a guide which facilitates aligning the first pin 72 and second pin 74 of the lamp 70 with the lamp socket 515 when the lamp 70 is being installed.
• the lamp guide 516 also provides a secure position for the lamp 70 by supporting a part of the outer portion of the lamp 70 when the lamp 70 is installed. As such, the lamp guide 516 facilitates replacing a lamp 70 in less than desirable light conditions, as well as protects the lamp 70 from receiving impact shocks from the reflector 440 when the flashlight 10 is jarred.
• the lamp holder 510 is capable of receiving and holding a spare lamp 71. In this regard, the lamp holder 510 includes a notch 517 which is capable of receiving a spare lamp 71.
• the spare lamp 71 in the notch 517 is covered by the switch lever's 530 tab 532 when the head portion of the flashlight 10 is assembled.
• the spare lamp 71 in the notch 517 becomes uncovered by the switch lever's 530 tab 532 when the head assembly 40 is disassembled from the chamber 20.
• the spare lamp 71 is easily accessible by removing the head assembly 40 from the chamber 20, thereby making the spare lamp 71 held by the lamp holder 510 accessible.
• the insulated lamp holder 510 includes a phosphorescent coating or additive, which illuminates light in otherwise dark conditions, thereby facilitating lamp replacement in less than desirable light conditions.
• the first pin 72 is electrically connected to the switch spring 550 by conductive contact 551
• the second pin 74 is electrically connected to the spring 520 by the first conductive contact 588, when the lamp 70 is positioned in lamp holder assembly 50.
• the conductive spring 520 includes an portion 521 having a nonconductive coating and a tail 522. As shown in Fig. 9A, the tail 522 contacts the positive pole of the battery 62 when the battery 62 is properly aligned in the chamber 20. As shown in Fig. 9B, the portion 521 having a nonconductive coating prevents electrical contact with an improperly aligned battery 62. In this regard, the negative pole of an improperly aligned battery 62 only contacts a nonconductive portion of conductive spring 520 and does not contact a conductive portion, thereby preventing electrical connection and removing the possibility of a catastrophic event due to reverse polarization.
• the switch lever 530 is moveable between the “on” and “off positions when the head portion of the flashlight 10 is assembled.
• the switch lever 530 includes a switch contact 560 having an edge 561.
• the switch contact 560 is electrically connected to the switch spring 550.
• the flashlight 10 is shown in the "off position. In this position, the switch lever 530 is fully extended due to the switch lever 530 being position between two of the guides 413 within the head piece 410. As a consequence, the switch lever 530 does not electrically connect the edge 561 to the conductive strip 590 at point 594.
• the switch lever 520 in fully extended position provides a detent to maintain the flashlight 10 in the "off position until flashlight 10 is moved to the "on” position.
• the flashlight 10 is in the "on” position.
• the switch lever 530 is compressed due to the switch lever 530 contacting one of the guides 413 within the head piece 410.
• the switch lever 530 electrically connects the edge 561 to the conductive strip 590 at point 594.
• the second lever 540 is positioned between two of the guides 413 within the head piece 410.
• the second lever 540 will no longer contact one of the guides 413, and will become fully extended due to the second lever 540 being position between two of the guides 413 within the head piece 410.
• the second lever 540 becoming fully extended provides a detent to maintain the flashlight 10 in the "on” position until flashlight 10 is moved to the "off position.
• the head assembly 40 is rotatable about thirty degrees between the “off and "on” positions. The movement of the lamp 70 within the reflector 440 to focus and defocus the light emanating from the lamp 70 is independent from the radial movement of the head assembly 40 to turn the flashlight 10 "on” or “off.”
• the lamp 70 is positioned within the interior of the reflector 440 through the first central opening 442 of the reflector 440.
• rotating the bezel 430 relative to the head piece 410 causes the reflector 440 to move within the bezel 430 axially relative to the head piece 410.
• the reflector 440 moves relative to the lamp 70, and such movement allows for the light emanating from the lamp 70 to be focused by positioning the lamp 70 at the reflector's 440 focal point, or defocused by positioning the lamp 70 away from the reflector's 440 focal point.
• the lamp holder assembly 50 includes a second embodiment, the lamp holder assembly 500, which moves inside the second end 220 of the chamber 20 when the flashlight 10 is turned “off or “on.”
• the lamp holder assembly 500 includes a lamp holder 610, a conductive spring 620, a switch plate 630, a detent lever 640, a detent ball 650, a switch contact 660, a spring contact 670, a conductive strip 690, and a strip support 692.
• the lamp holder assembly 500 is assembled to the chamber 20 by first attaching the conductive spring 620 to the lamp holder 610.
• the lamp holder 610 includes a spring tab (not shown) which engages and retains a portion of the conductive spring 690 and holds the conductive spring 690 in contact with the spring contact 670, as is shown in Fig. 21.
• the lamp holder 610 and attached conductive spring are next positioned at the second end 220 of the chamber 20. Referencing Fig. 18, the lamp holder 610 includes a tab 612 for contacting a portion of the interior of the chamber 20 near the second end 220 at area 614.
• Positioning of the lamp holder 610 and attached conductive spring 620 occurs by inserting the lamp holder 610 and attached spring 620 in the first end 210 of the chamber 20 and moving lamp holder 610 toward the second end 220 of the chamber 20 until the tab 612 engages the interior of the chamber 20 at the at area 614.
• the lamp holder 610 further includes a tab (not shown) which is aligned with a correspond slot (not shown) in the interior of the chamber 20 to ensure that the lamp holder 610 and attached spring 620 are properly positioned at the second end 220 of the chamber 20.
• the lamp holder 610 is shown positioned at the second end 220 of the chamber 20 in Figs. 22 A and 27.
• the lamp holder assembly 500 is assembled.
• the detent ball 650 is positioned on the lamp holder 610 at the guide 611 and the detent plate 640 is next positioned onto the lamp holder 610 with the detent plate ball opening 642 positioned on the detent ball 650 and the slots 644 aligned with the threaded openings 612 on the lamp holder 610.
• the switch plate 630 is next positioned with openings 631 aligned with the threaded openings 612.
• the lamp holder assembly 500 is completely assembled by inserting screws (not shown) through the openings 631 , threading the screws to threaded openings 612, and securing the switch plate 630 to the lamp holder 610. As a result, the lamp holder assembly 500 is secured axially and rotatable at the second end 220 of the chamber 20.
• the head portion of the flashlight 10 is assembled by attaching the assembled head assembly 40 to the chamber 20 having the lamp holder assembly 500 assembled in the chamber 20, such that the lamp 70 is positioned within the first central opening 442 of the reflector 440.
• the head assembly 40 is removably attached to the chamber 20 at the second end 220.
• Fig. 22B shows the lamp holder assembly 500 assembled in the chamber 20 when the head assembly 40 is removed from the chamber 20.
• the chamber 20 includes the end guide 260 formed on the exterior surface at the second end 220 of the chamber 20.
• the end guide 260 includes paths 261 which receive and guide the lugs 415 on the head piece 410 when the head assembly 40 is attached to and removed from the chamber 20.
• lugs 415 are aligned with paths 261, and the head assembly 40 is guided in the direction 287 until the head assembly 40 is fully seated on the second end 220 of the chamber 20. Detachment of the head assembly 40 occurs by moving the head assembly 40 in the direction opposite 287 until the head assembly 40 is removed.
• Fig. 23 shows the position of the lamp holder assembly 500 (without switch plate) when the head assembly 40 is capable of being attached to or removed from the chamber 20. Referencing Fig. 23 and 27, the lamp holder assembly is positioned at a first detent, which is caused by the detent ball 650 being positioned in a first slot 652 on the outer edge of the chamber 20 at the second end 220.
• Fig. 24 shows the position of the lamp holder assembly 500 (without switch plate) when the head assembly 40 is in the "off position. In this position, the head assembly 40 is only permitted to rotate relative to the chamber 20 (i.e., radially) and cannot move away from the chamber 20 (i.e., axially).
• the head portion of the flashlight 10 can be disassembled by rotating the head assembly 40 from the "off position in a direction opposite 288 to the first detent, and disengaging the head assembly 40 from the chamber 20 along paths 261.
• the flashlight 10 is capable of selectively electrically coupling the lamp 70 to the batteries 60, 62.
• the chamber 20 includes a conductive strip 690 along the length of the chamber 20, between the first end 210 and the second end 220.
• the conductive strip 690 is supported at the first end 210 of the chamber 20 by the strip support 692.
• the lamp holder assembly 500 selectively electrically connects the lamp 70 to properly positioned batteries 60, 62 in accordance with the radial movement of the head assembly 40.
• the first pin 72 is electrically connected to the switch spring 620 by spring contact 670, and the second pin 74 is electrically connected to the switch contact 660, when the lamp 70 is positioned in lamp holder assembly 500.
• the flashlight 10 is moveable between the "on” and “off positions by the radial movement of the head assembly in the direction 288.
• the switch contact 660 does not contact the conductive strip 690 in the "off position.
• the switch contact 660 contacts the conductive strip 690.
• the lamp holder assembly 500 is rotated as well.
• the "on" detent occurs when the detent ball rolls to a third slot 652 on the outer edge of the chamber 20 at the second end 220.
• the detent mechanism is physically separated from the switching mechanism.
• the head assembly 40 is rotatable about thirty degrees between the “off and “on” positions. The movement of the lamp 70 within the reflector 440 to focus and defocus the light emanating from the lamp 70 is independent from the radial movement of the head assembly 40 to turn the flashlight 10 "on” or "off as described previously.
• the spare lamp 71 is held secure by the switch plate 630, until the user of the flashlight 10 rotates the lamp holder assembly 500 to align the spare lamp opening 632 with the spare lamp 71.
• the lamp holder assembly 500 (without switch plate) is shown in the position when the head assembly 40 is removed from the chamber 20. From this position, the spare lamp opening 632 is aligned with the spare lamp 71 by rotating the lamp holder assembly in the direction opposite direction 288.
• Fig. 26 shows the position of the lamp holder assembly 500 (without switch plate) when the spare lamp opening 632 is aligned with the spare lamp 71. Once aligned, the spare lamp 71 is removable from the lamp holder assembly 500.
• the reflector 440 and lens 460 combination accomplishes one of the objectives of the present invention, namely to provide improved light gathering from the lamp 70, optimum focus spot and minimal light void within the light projected by the reflector 440 throughout the range of the lamp's 70 movement within interior of the reflector 440.
• one embodiment of the present invention uses conic reflectors 440 other than a parabolic reflector.
• C is the vertex curvature
• r is the radial distance from the cylindrical center of the optic
• S is equal to unity minus the square of the eccentricity.
• a series of simulations were run using the equation 1.1, wherein the eccentricity ranged from 0.8 to 1.25.
• the criteria for the results shown in Figs. 13A and 13B were as follows: (i) a reflector aperture (i.e., the size of the reflector's 44 second central opening 49) of 1.4375"; (ii) a reflector opening (i.e., the size of the reflector's 44 first central opening 48) of 0.19"; (iii) a maximum lighted spot size of 29" to be illuminated by the flashlight 10 at a distance of 120"; (iv) a minimum light void through out the range of focus (i.e.
• the vertex curvature was adjusted to attain the minimum focused spot size and void throughout the range of focus and the maximum subtended angle of light gathered by the reflector 440. This was performed for each value of eccentricity by taking a sample of lenses with effective focal lengths of no less absolute value than about 2.5", running simulations wherein the vertex curvature was increased until no void appeared when the lamp 70 was completely defocused (i.e. the lamp 70 exits the reflector 440 at either the first central opening 442 for a elliptical reflector, or the second central opening 444 for a hyperbolic reflector).
• vertex curvature was not increased beyond what which was reasonably necessary to remove the void, because increasing the vertex curvature further reduced the potential magnification of the lamp's 70 light beam as the lamp 70 was moved away from the focal point of the reflector 440.
• the elliptical reflector preferably has an eccentricity value of no less than about .80 and no more than about .99.
• the elliptical reflector has a vertex curvature value of no less than about 2.0 and no more than about 5.2.
• the elliptical reflector has an eccentricity value of about .96 and a vertex curvature of about 3.1.
• a flashlight 10 having an elliptical reflector is matched with a negative or flat lens.
• an elliptical reflector is matched with a lens having an effective focal length of no greater than about -2.5" and no more than about 0".
• an elliptical reflector 44 having an eccentricity value of about .96 and a vertex curvature of about 3.1 is matched with a lens 45 having an effective focal length of about 0".
• the head assembly 40 includes a hyperbolic reflector.
• the hyperbolic reflector has an eccentricity value of no less than about 1.01 and no more than about 1.25.
• the hyperbolic reflector has a vertex curvature value of no less than about 2.0 and no more than about 7.2.
• the hyperbolic reflector has an eccentricity value of about 1.04 and a vertex curvature of about 3.3.
• a flashlight 10 having a hyperbolic reflector is matched with a positive or flat lens.
• a hyperbolic reflector is matched with a lens having an effective focal length no less than about 2.5".
• a hyperbolic reflector 440 having an eccentricity value of about 1.04 and a vertex curvature of about 3.3 is matched with a lens 460 having an effective focal length of about 0".

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• Engineering & Computer Science (AREA)
• General Engineering & Computer Science (AREA)
• Physics & Mathematics (AREA)
• Spectroscopy & Molecular Physics (AREA)
• Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
• Fastening Of Light Sources Or Lamp Holders (AREA)
• Stroboscope Apparatuses (AREA)

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• 1999
  • 1999-01-26 CA CA002318454A patent/CA2318454C/en not_active Expired - Fee Related
  • 1999-01-26 WO PCT/US1999/001659 patent/WO1999037948A1/en active IP Right Grant
  • 1999-01-26 CN CN99802383A patent/CN1125940C/zh not_active Expired - Fee Related
  • 1999-01-26 DE DE69931466T patent/DE69931466T2/de not_active Expired - Lifetime
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• 2003
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