EP0972572A2 - Hocheffiziente Zyklone - Google Patents

Hocheffiziente Zyklone Download PDF

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Publication number
EP0972572A2
EP0972572A2 EP99670006A EP99670006A EP0972572A2 EP 0972572 A2 EP0972572 A2 EP 0972572A2 EP 99670006 A EP99670006 A EP 99670006A EP 99670006 A EP99670006 A EP 99670006A EP 0972572 A2 EP0972572 A2 EP 0972572A2
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EP
European Patent Office
Prior art keywords
cyclone
diameter
cyclones
geometries
height
Prior art date
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Granted
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EP99670006A
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English (en)
French (fr)
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EP0972572A3 (de
EP0972572B1 (de
Inventor
Romualdo Luis Ribera Salcedo
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/08Vortex chamber constructions
    • B04C5/081Shapes or dimensions

Definitions

  • the present invention concerning cyclones, fits into the technical area of dedusting equipment.
  • cyclones are dedusters employed in a variety of industries, with two complementary objectives: dust removal from gases emitted from industrial processes, before release to the atmosphere (e.g. flue gas cleaning), and dust recovery of raw materials used in various processes (e.g. wood, cork, ferrous and non-ferrous industries).
  • Industrial cyclones are of various types, but the most widely used are reverse-flow cyclones, such as shown in Fig.1.
  • the gas enters through the rectangular section ab and describes a descending spiral, eventually changing the direction of movement due to the established pressure field (thus the name 'reverse-flow') exiting through the vortex finder of length s and diameter D e .
  • the heavier (larger or denser) particles are swept to the cyclone wall and end up in the cyclone bottom, where they are separated from the gas.
  • Pe A.Re B
  • ( A,B ) are two appropriate constants
  • Pe is the non-dimensional Peclet number, which depends on the particles' turbulent diffusivity
  • Re is the non-dimensional Reynolds number, which depends on cyclone geometry and operating conditions.
  • the operating conditions when coupled to the ML theory and to the cyclone geometry, give the corresponding value for Re. From correlation (1), the value of Pe is then obtained, which then gives directly the corresponding value for the particles' turbulent diffusivity.
  • a computer program was developed to optimise the cyclone geometry, based on two distinct criteria: maximum efficiency and maximum ratio efficiency/costs.
  • the investment and operating costs were estimated by maximising a non-dimensional parameter K Licht , proposed by Licht (1980).
  • the computer program uses the ML theory with the estimated diffusivity obtained from correlation (1), and optimises the cyclone geometry using a non-linear optimiser available (Salcedo, 1992).
  • Several constraints were imposed on the optimisation, such as geometric criteria, to obtain feasible cyclones, and maximum pressure drop criteria, to obtain cost effective designs.
  • the maximum pressure drop was set at 1500 Pa ( ⁇ 150mm w.g.), as these are usual values in high-efficiency cyclones for industrial applications.
  • optimised designs correspond to cyclones where saltation is small or absent (emission to the atmosphere of reentrained particles).
  • the optimised designs should have collection efficiencies close to the design targets.
  • High efficiency reverse flow cyclones as per the invention which comprise a tangential entry of essentially rectangular section, of sides a and b , the first parallel to the cyclone axis, as well as a body of height H, with an upper cylindrical body of diameter D and height h, with a lower inverted cone with bottom base of diameter D b , as well as a cylindrical vortex finder of diameter D e and length s - with geometries obtained as described above, are characterised, respectively for both geometries A or B (the first relative to maximum efficiency cyclones and the second to cyclones with a maximum value for the parameter K Licht , e.g., the ratio efficiency/cost) as having the aforementioned sides, heights and diameters interrelated so that the ratios of the corresponding internal dimensions to the cyclone internal diameter are between the non-dimensional values listed in the first seven lines of Table 1.
  • Table 2 shows the same ratios as given in table 1, for various known geometries.
  • cyclone A has all the ratios of the seven key dimensions different from all other cyclones, except in three cases, where, even so, the differences are enormous since only one ratio is common to some other geometry, while the six remainder are all different.
  • cyclone B the situation, in number, is exactly the same.
  • cyclone B relative to cyclone A is characterised by a common trait for the both first three ratios and the last ratio of the key dimensions, since the interval limits for cyclone B are within the interval limits for cyclone A. Furthermore, since the first two ratios are identical, for each cyclone type, this shows that the two geometries share some common gas entry characteristics.
  • the present patent request refers to two reverse-flow cyclone geometries, which were optimised by computer, with geometrical characteristics very different from cyclones available in the marketplace and being both significantly more efficient. Cyclone A is the most efficient while cyclone B, with a somewhat lower efficiency, has also correspondingly lower pressure losses and investment and operating costs.
  • Figure 3 shows the behaviour of two minicyclones, respectively cyclone A, and the other, cyclone 3 as referred.
  • This figure shows the experimental grade efficiencies (shown by white dots for cyclone A and by black dots for cyclone 3), and also, for both cyclones, the expected grade efficiencies from the ML theory when coupled with the estimates of turbulent diffusivity given by correlation (1). These are represented by a discontinuous curve for cyclone A and by a continuous curve for cyclone 3.
  • the test dust is ultra fine, since it has a mean mass diameter of 1.37 ⁇ m (it is the mass distribution that matters since the emission legal limits refers to dust concentration on a mass basis).
  • the global efficiencies which are weighted averages of the grade efficiencies taking into account the particle size distribution, were respectively of 38% and 55% for cyclones 3 and A, viz. the penetration through the optimised cyclone was 27% lower in comparison with the Stairmand HE cyclone.
  • optimised geometries may significantly reduce the penetrations in comparison with other high efficiency designs, at comparable pressure drop and saltation (reentrainment) effects.
  • Salcedo, R.L. and A.M. Fonseca 'Grade-efficiencies and particle size distributions from sampling cyclones', Mixed-Flow Hydrodynamics, Cap. 23, 539-561, P. Cheremisinoff (ed.), Gulf Publishers, 1996.

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  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Cyclones (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
EP99670006A 1998-06-08 1999-06-08 Hocheffiziente Zyklone Expired - Lifetime EP0972572B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PT102166A PT102166B (pt) 1998-06-08 1998-06-08 Ciclones de elevada eficiencia
PT10216698 1998-06-08

Publications (3)

Publication Number Publication Date
EP0972572A2 true EP0972572A2 (de) 2000-01-19
EP0972572A3 EP0972572A3 (de) 2001-03-14
EP0972572B1 EP0972572B1 (de) 2006-12-06

Family

ID=20085770

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99670006A Expired - Lifetime EP0972572B1 (de) 1998-06-08 1999-06-08 Hocheffiziente Zyklone

Country Status (5)

Country Link
EP (1) EP0972572B1 (de)
AT (1) ATE347448T1 (de)
DE (1) DE69934274T2 (de)
ES (1) ES2278433T3 (de)
PT (2) PT102166B (de)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003080252A1 (en) * 2002-03-19 2003-10-02 Bp Chemicals Limited Separation of gases and solids using a cyclone
WO2003080253A1 (en) * 2002-03-19 2003-10-02 Bp Chemicals Limited Separation of gases and solids using a cyclone
WO2006050919A1 (en) * 2004-11-11 2006-05-18 Basell Polyolefine Gmbh Apparatus for the gas-phase polymerization of olefins, in particular ethylene
US7776278B2 (en) 2004-11-09 2010-08-17 Basell Polyolefine Gmbh Apparatus and process for the gas-phase polymerization of olefins
ITPD20090139A1 (it) * 2009-05-15 2010-11-16 Enrico Pirollo Dispositivo per l'abbattimento delle polveri nei fumi di combustione in stufe domestiche
CN102658244A (zh) * 2012-05-09 2012-09-12 王合 旋风除尘器和使用该旋风除尘器的外旋四联体除尘器
WO2013144484A1 (fr) 2012-03-26 2013-10-03 Mgi Coutier Séparateur à cyclone
CN103785550A (zh) * 2012-10-29 2014-05-14 中国石油化工股份有限公司 气流式颗粒分选器和流化床反应器及其应用
WO2015075702A1 (pt) 2013-11-25 2015-05-28 Advanced Cyclone Systems, S.A. Ciclone aglomerador do tipo de fluxo invertido
DE202016102385U1 (de) 2016-05-04 2016-05-24 Outotec (Finland) Oy Zyklon und Tauchrohr zur Separation von Partikeln aus einem Gas

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BRPI0803051B1 (pt) * 2008-06-30 2019-01-15 Petroleo Brasileiro S/A Petrobras separador ciclônico de suspensão gás-sólido e método de separação

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0564992A2 (de) * 1992-04-10 1993-10-13 H KRANTZ-TKT GmbH Filteranlage

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0564992A2 (de) * 1992-04-10 1993-10-13 H KRANTZ-TKT GmbH Filteranlage

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
DIETZ P W: "ELECTROSTATICALLY ENHANCED CYCLONE SEPARATORS" POWDER TECHNOLOGY,CH,ELSEVIER SEQUOIA, LAUSANNE, vol. 31, no. 221, 1982, pages 221-226, XP000575779 ISSN: 0032-5910 *
MAROULIS Z B ET AL: "Development of an Effective Cyclone Simulator under Excel" FILTRATION AND SEPARATION,GB,CROYDON, vol. 32, no. 10, 12 November 1995 (1995-11-12), pages 969-976,968, XP004137497 ISSN: 0015-1882 *

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003080253A1 (en) * 2002-03-19 2003-10-02 Bp Chemicals Limited Separation of gases and solids using a cyclone
JP2005520685A (ja) * 2002-03-19 2005-07-14 ビーピー ケミカルズ リミテッド サイクロンを使用するガスと固形物との分離
WO2003080252A1 (en) * 2002-03-19 2003-10-02 Bp Chemicals Limited Separation of gases and solids using a cyclone
CN1304120C (zh) * 2002-03-19 2007-03-14 英国石油化学品有限公司 使用旋风分离器的气固分离
US7323038B2 (en) 2002-03-19 2008-01-29 Ineos Europe Limited Separation of gases and solids using a cyclone
KR100916732B1 (ko) * 2002-03-19 2009-09-14 이네오스 유럽 리미티드 사이클론을 사용한 가스 및 고형물의 분리
US7776278B2 (en) 2004-11-09 2010-08-17 Basell Polyolefine Gmbh Apparatus and process for the gas-phase polymerization of olefins
US7781544B2 (en) 2004-11-11 2010-08-24 Basell Polyolefine Gmbh Apparatus for the gas-phase polymerization of olefins, in particular ethylene
WO2006050919A1 (en) * 2004-11-11 2006-05-18 Basell Polyolefine Gmbh Apparatus for the gas-phase polymerization of olefins, in particular ethylene
ITPD20090139A1 (it) * 2009-05-15 2010-11-16 Enrico Pirollo Dispositivo per l'abbattimento delle polveri nei fumi di combustione in stufe domestiche
WO2013144484A1 (fr) 2012-03-26 2013-10-03 Mgi Coutier Séparateur à cyclone
CN102658244A (zh) * 2012-05-09 2012-09-12 王合 旋风除尘器和使用该旋风除尘器的外旋四联体除尘器
CN103785550A (zh) * 2012-10-29 2014-05-14 中国石油化工股份有限公司 气流式颗粒分选器和流化床反应器及其应用
WO2015075702A1 (pt) 2013-11-25 2015-05-28 Advanced Cyclone Systems, S.A. Ciclone aglomerador do tipo de fluxo invertido
JP2016538126A (ja) * 2013-11-25 2016-12-08 アドバンスド・サイクロン・システムズ・エシ・アー 逆流型の凝集サイクロン
CN106457266A (zh) * 2013-11-25 2017-02-22 先进气旋系统股份有限公司 回流式附聚旋风器
DE202016102385U1 (de) 2016-05-04 2016-05-24 Outotec (Finland) Oy Zyklon und Tauchrohr zur Separation von Partikeln aus einem Gas
WO2017191242A1 (en) 2016-05-04 2017-11-09 Outotec (Finland) Oy Cyclone and dip tube for separating a gas

Also Published As

Publication number Publication date
PT102166A (pt) 1998-12-31
DE69934274T2 (de) 2007-07-05
ATE347448T1 (de) 2006-12-15
EP0972572A3 (de) 2001-03-14
EP0972572B1 (de) 2006-12-06
PT102166B (pt) 2000-03-31
PT972572E (pt) 2007-03-30
DE69934274D1 (de) 2007-01-18
ES2278433T3 (es) 2007-08-01

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