EP0892686B1 - Machine for bending or cambering a profile section, and bending head therefor - Google Patents
Machine for bending or cambering a profile section, and bending head therefor Download PDFInfo
- Publication number
- EP0892686B1 EP0892686B1 EP97919493A EP97919493A EP0892686B1 EP 0892686 B1 EP0892686 B1 EP 0892686B1 EP 97919493 A EP97919493 A EP 97919493A EP 97919493 A EP97919493 A EP 97919493A EP 0892686 B1 EP0892686 B1 EP 0892686B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bending
- supporting block
- profile
- rotation
- tool holder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/06—Bending into helical or spiral form; Forming a succession of return bends, e.g. serpentine form
- B21D11/07—Making serpentine-shaped articles by bending essentially in one plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/024—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
Definitions
- the invention relates to a bending or bending a profile such as rod, tube, bar, wire or similar according to the preamble of claim 1. It also targets a bending head intended to equip such a machine, according to the preamble of claim 15.
- Current bending machines conventionally include a frame on which are mounted bending means comprising a clamping jaw and a bending shape with support surfaces between which pass, is tightened then rolled up the profile to bending, said bending means being mounted on a folding head able to pivot about a coaxial axis with the axis of the bending shape.
- these machines bend usually include a guide strip arranged upstream of the clamping jaw and a flattening element arranged upstream of the bending form.
- they include means for longitudinal displacement of the profiled relative to the frame.
- a first solution consists in providing the bending machines with a clamp digitally controlled suitable for rotating the profiled around its axis in order to change the direction of bending.
- bending machines have a first drawback resulting from the fact that, when changing the centering direction, the movements of the profiled generate so-called "whiplash" phenomena likely to alter the shape of the part carried out.
- a second solution consists in carrying out bending machines with drive means in rotation of the folding head capable of rotating this last around the profile.
- a third solution finally consists in bending machines with double heads folding associated with rotational drive means allowing this folding head to rotate on itself.
- this solution leads to the realization of relatively complex and therefore expensive bending machines important cost.
- Such a machine also allows bend tubes in both directions, but present also several disadvantages. Indeed, and first place, its bending head is relatively bulky (minimum footprint equal to four times the diameter of pebbles), which leads to a limitation of the complexity shapes that can be made. In addition, the center distance of rollers must be fixed, such a machine does not allows to realize that folding operations and not bending operations. Finally, mechanically, such machine is prone to slip and bend problems of the slide inside the groove, which lead to the need to exert significant efforts, and which may result in rapid deterioration of the parts mechanical.
- the present invention aims to overcome all of the aforementioned drawbacks of bend or arch current and has as main objective to provide a machine of very simple design allowing to perform bending with a very high rate both ways authorizing the production of parts complex geometry.
- Another object of the invention is to provide a bending or arching machine with a bending has a small footprint and constitutes a interchangeable head leading to a significant reduction in setting time.
- the invention relates to a machine for bend or arch as defined in claim 1.
- the bending or arching machine according to the invention therefore makes it very easy to bend in both directions one profile, the only operation to be carried out view of changing the direction of bending consisting of controlling the movement of the indexing means.
- Such a machine therefore allows very high bending rates, and because of its very simple design leading to obtaining a compact folding head allows you to produce parts with complex shapes including 180 ° S-shaped bends.
- the pinions of the rotating shafts are preferably arranged so as to form a gear
- the rotary drive means include a gear wheel arranged to mesh with the pinion of the rotation shaft of the support block.
- the indexing means comprise a finger housed in a bore made in the support block, and means for moving said finger capable of engaging it, either with the tool carriage or with a part integral with the frame.
- the bending machine includes preferably two strips arranged upstream of the clamping rollers with bearing surfaces between which pass the profile to be bent, said strips being associated with longitudinal displacement means and adapted to alternately fulfill a function wrinkle remover or a slider function, depending on the direction of bending.
- the sliders can also advantageously be adapted to ensure a tightening of the profiles.
- the means for longitudinal displacement of these strips are suitable for printing an effort of thrust capable of ensuring the compression of the profile during the translation of the latter resulting from the pivoting of the bending rollers. This provision has effect for maintaining the maximum of the thread of the compression profile and thus avoid deformation of the last.
- the bending machine comprises means for transverse movement of the strips capable of moving them transversely relative to the longitudinal axis of the profiled between a close position where said strips perform their wrinkle eraser or strip function and a spread position where said strips are spaced from a distance suitable for remaining in support of the profile, or for allow the passage of the profile displacement means.
- the bending machine advantageously comprises, in view to provide support and guidance for this profile, two profile guiding and holding members, arranged on either side of the axis of movement of said profile, in upstream of the bending rollers, said guide members and holding being associated with elastic means capable of allow their transverse retraction in contact with the pliers.
- each strip is preferably with a post housed in a clevis the interior of which are arranged elastic means arranged to urge said post so as to allow deflections of said strip on either side of a plane passing through the axis of longitudinal displacement of the streamlined.
- This provision allows, without requiring any adjustment, to bend a profile having two different and / or non-circular sections, or successively two profiles of different sections and / or not circular.
- the vertical means of movement of the support block are preferably adapted to position the latter in a position so-called retracted, where the bending rollers are arranged to allow rotation of said bending rollers relative to the profile.
- the support block is pivotally mounted relative to on the wings of a piece in the form of a yoke forming with said support block a bending head, the frame of said bending machine with fixing means removable from said bending head.
- the removable fixing means of the bending head preferably comprise two crank pins associated with longitudinal displacement means said crankpins relative to the frame of said machine, adapted to press the soul of the yoke of said head bending against said frame, and rapid means of fluid and electrical connections.
- the yoke of the bending head advantageously has a core of thickness which is a function of the distance between the pinions of the rotation shafts, suitable for that the pinion of the rotation shaft of the support block meshes with the toothed wheel secured to the frame.
- the invention extends to a bending head adapted to be removably mounted on a frame of bending machine as defined in claim 15.
- the bending machine shown example in Figures 1 to 4 is adapted to ensure the tube bending 1.
- it comprises a frame 2 on which are mounted bending means described below, and a clamp 3 capable of clamping the rear end of the tube, said clamp being housed at inside a cylindrical duct 4 and associated with drive means (not shown) capable of moving it longitudinally relative to the frame 2.
- this bending machine can be provided with either means rotational drive of the clamp 3 about its axis longitudinal, or means for rotating the frame 2 around the clamp 3, and this in order to achieve multidirectional folds.
- this bending machine has the particularity of having a bending head 5 adapted to be removably attached to the frame 2.
- This bending head 5 comprises, first of all, two bending rollers 6,7 of conventional shape provided each of two superimposed grooves 8.9 allowing deform tubes 1 of different diameters, such as by example a tube of given diameter, and the same tube 1 covered with a sheath 1a.
- bending rollers 6,7 are carried by a tool carriage 10 consisting of a plate 11, and two jaws 12, 13 on each of which is secures one of said bending rollers, each associated to a jack such as 14, able to allow them to be moved transversely relative to the axis of movement of the tube 1.
- the tool carriage 10 is itself carried by a support block 15 relative to which it is rotatably mounted about an axis coaxial with the axis of one bending rollers 6.
- this carriage tool holder 10 is secured to a rotation shaft 16 extending into a through bore formed in the support block 15, inside which are arranged bearings such as 17.
- this rotation shaft 16 has a pinion 18 to the right of its end lower.
- the support block 15 is mounted on the interior of a piece 19 in the form of a yoke with respect to which it is arranged to be able to rotate about an axis coaxial with the axis of the second roller bending 7.
- this support block 15 is provided a second through bore inside which are arranged bearings such as 20, housing a shaft of rotation 21 rotatably mounted in bearings 22, 23 integral with the wings 19a, 19b of the piece in the form of a yoke 19.
- this rotation shaft 21 is provided, at the right of its lower end, a pinion 24 arranged to mesh with the pinion 18 of the rotation shaft 16 of the tool trolley 10.
- This bending head 5 comprises, in in addition, indexing means capable of joining together, namely the tool cart 10 with support block 15, either support block 15 with part 19.
- indexing means comprise a finger 25 housed in a third bore in the support block 15, actuated hydraulically so as to be housed, either in a orifice 26 formed in the plate 11 of the tool carriage 10, or in an orifice 27 formed in the wing lower 19a of room 19.
- the removable fixing means of this bending head 5 on frame 2 includes two hydraulic cylinders such as 28 each carrying a crank pin 29 arranged to come and stay in a notch 30 formed in the core of the part 19, and thus ensuring the blocking of the bending head 5 against the frame 2.
- quick connection devices fluid and electrical are provided to allow the change of bending head 5.
- the pivoting of the rollers 6, 7 of this head bending are obtained by means of a wheel toothed 31 mounted under the frame and operated by means of a motor 32 and a chain transmission 33, said wheel toothed being arranged to mesh with the pinion 24 of the rotation shaft 21 to the support block 15.
- the center distance sprockets 18, 24, and therefore the diameter of these sprockets may be different from a bending head 5 with respect to to another, the thickness of the core of the piece 19 of each bending head is adapted so that the pinion 24 of the rotation shaft 21 of the support block 15 meshes with the gear 31.
- the bending machine further comprises two strips 34, 35 suitable for alternately ensuring either a slider function, that is to say of guiding the tube 1 with recovery of effort, that is to say a fold-erase function.
- each of these strips 34, 35 has two superimposed grooves 36, 37 combined with those of the bending rollers 6, 7.
- These strips 34, 35 are further mounted inside a yoke 38 and has for this purpose a tenon 39 coming to be housed in this clevis 38, to which it is connected by means of a pin 40 authorizing deflections said strips on either side of a plane passing through the axis of the tube 1.
- springs such as 41, 42 are interposed between the pin 39 and each of the wings of the yoke 38, so as to stabilize the strips 34, 35.
- Each of these strips 34, 35 is, in besides, conventionally, mounted on a longitudinal rail 43 associated with a jack 44 making it possible to move longitudinally said strips.
- this rail is itself mounted on a carriage 45 provided with a slide 46 for guiding said rail, each of said carriages 45 being associated with a jack (not shown) suitable for moving it transversely relative to the axis of movement of the tube 1.
- the bending machine according to the invention also includes members for guiding and holding the tube 1 arranged on either side of the axis of movement of the latter, upstream of the bending rollers 6,7.
- These guiding and holding members include, as shown in Figure 1, two casters 47, 48 each carried by an arm such as 49, extending through a lumen in the conduit 4 for guiding the clamp 3, said arms being mounted swivel, each on a leg such as 50 integral a flange 51 mounted on the pipe 4.
- spiral springs (not seen in Figure 1) arranged around the axis of rotation of arms 49 and integral with legs 50 and said arms are adapted to maintain these, in the absence of solicitation, in a position where they are substantially tilted backwards with respect to the direction of travel of tube 1.
- rollers 47, 48 provide the holding and guiding the tube 1 during movement longitudinal of the latter, but retract transversely under the effect of the pressure of the clamp 3 when the latter comes into contact with said casters.
- the pinions 18, 24 of the shafts rotation 16, 21 of the bending head 5 have a height greater than that of toothed wheel 31, adapted to keep the pinion 24 meshed with said wheel toothed, whatever the vertical position of said bending head.
- the indexing finger 25 is disposed, as shown in Figure 6b, so as to secure in rotation the tool carriage 10 and the support block 15.
- Bending is carried out by bringing the wheel tooth 31 to turn clockwise watch. During this rotation, this toothed wheel 31 causes the rotation of the pinion 24 in the opposite direction clockwise.
- the support block 15 being secured in rotation to the tool carriage 10, the rotation shaft 21 is therefore also blocked in rotation relative to said support block, and rotation of the pinion 24 causes the pivoting of the carriage assembly tool holder 10 / support block 15 around a coaxial axis with the axis of the bending roller 7 ( Figure 7c).
- the indexing finger 25 is arranged, as as shown in Figure 10b, so as to secure in support block 15 and part 19.
- the strip 35 is moved longitudinally, while the strip 34 is fold eraser.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Description
L'invention vise une machine à cintrer ou à
cambrer un profilé tel que tige, tube, barre, fil ou
analogue
selon le préambule de la revendication 1.
Elle vise également une tête de cintrage destinée
à équiper une telle machine, selon le préambule de la revendication 15.The invention relates to a bending or
bending a profile such as rod, tube, bar, wire or
similar
according to the preamble of
Les machines à cintrer actuelles comprennent classiquement un bâti sur lequel sont montés des moyens de cintrage comportant un mors de serrage et une forme de cintrage dotés de surfaces d'appui entre lesquelles passe, est serré puis enroulé le profile à cintrer, lesdits moyens de cintrage étant montés sur une tête de pliage apte à pivoter autour d'un axe coaxial avec l'axe de la forme de cintrage. De plus, ces machines à cintrer comprennent généralement une réglette de guidage disposée en amont du mors de serrage et un élément effaceplis disposé en amont de la forme de cintrage. Enfin, elles comprennent des moyens de déplacement longitudinal du profilé relativement au bâti.Current bending machines conventionally include a frame on which are mounted bending means comprising a clamping jaw and a bending shape with support surfaces between which pass, is tightened then rolled up the profile to bending, said bending means being mounted on a folding head able to pivot about a coaxial axis with the axis of the bending shape. In addition, these machines bend usually include a guide strip arranged upstream of the clamping jaw and a flattening element arranged upstream of the bending form. Finally, they include means for longitudinal displacement of the profiled relative to the frame.
L'inconvénient majeur de ces machines a cintrer réside dans le fait qu'elles ne permettent d'effectuer les cintrages des profilés que d'un seul côté, soit vers la droite, soit vers la gauche. De plus, l'ensemble de positionnement du mors de serrage et l'ensemble de déplacements de la réglette génèrent un encombrement limitant la géométrie des pièces finales cintrées.The major disadvantage of these machines has bending lies in the fact that they do not allow to bend the profiles only on one side, either to the right or to the left. Moreover, the clamping jaw positioning assembly and the set of displacements of the slide generate a space limiting the geometry of the final parts curved.
En vue de pallier l'inconvénient relatif au sens unique de cintrage, trois types principaux de machines à cintrer existent à l'heure actuelle.In order to overcome the drawback relating to one way bending, three main types of machines to bend exist at present.
En premier lieu, une première solution consiste à doter les machines à cintrer d'une pince commandée numériquement adaptée pour faire tourner le profilé autour de son axe en vue du changement du sens de cintrage. Toutefois, de telles machines à cintrer présentent un premier inconvénient résultant du fait que, lors des changements du sens de centrage, les mouvements du profilé génèrent des phénomènes dits "de coup de fouet" susceptibles notamment d'altérer la forme de la pièce réalisée.First, a first solution consists in providing the bending machines with a clamp digitally controlled suitable for rotating the profiled around its axis in order to change the direction of bending. However, such bending machines have a first drawback resulting from the fact that, when changing the centering direction, the movements of the profiled generate so-called "whiplash" phenomena likely to alter the shape of the part carried out.
Une deuxième solution consiste à réaliser des machines à cintrer dotées de moyens d'entraínement en rotation de la tête de pliage aptes à faire tourner cette dernière autour du profilé.A second solution consists in carrying out bending machines with drive means in rotation of the folding head capable of rotating this last around the profile.
Une troisième solution consiste enfin à réaliser des machines à cintrer dotées d'une double tête de pliage associée à des moyens d'entraínement en rotation permettant de faire tourner cette tête de pliage sur ellemême. Toutefois, cette solution conduit à la réalisation de machines à cintrer relativement complexes et donc d'un prix de revient important.A third solution finally consists in bending machines with double heads folding associated with rotational drive means allowing this folding head to rotate on itself. However, this solution leads to the realization of relatively complex and therefore expensive bending machines important cost.
De plus, de façon générale, et quelle que soit la technique adaptée parmi les solutions ci-dessus décrites, toutes les machines à cintrer actuelles présentent deux inconvénients majeurs s'additionnant à ceux ci-dessus évoqués. En effet, et en premier lieu, du fait de leur conception, elles génèrent toutes un encombrement tel qu'il limite la géométrie des pièces finales cintrées. Dans la pratique, par exemple, de telles machines à cintrer permettent difficilement de réaliser des pièces complexes présentant notamment des cintrages consécutifs à 180° formant des S. De plus, les temps de cycle de ces machines à cintrer sont relativement importants, conduisant à une cadence de production peu élevée.In addition, in general, and whatever either the technique adapted from the above solutions described, all current bending machines have two major drawbacks in addition to those above mentioned. Indeed, and first of all, because of their design, they all generate such a bulk limit the geometry of the curved end pieces. In the practice, for example, of such bending machines make it difficult to produce complex parts having in particular 180 ° consecutive bends forming S. In addition, the cycle times of these machines to bend are relatively large, leading to a low production rate.
Deux autres types de machines, décrites respectivement dans les brevets FR 2.150.503 et EP 561.025, ont été mises au point en vue de permettre un coudage dans les deux sens.Two other types of machines, described respectively in patents FR 2,150,503 and EP 561,025, have been developed to allow bending in both ways.
En premier lieu, la machine décrite dans le brevet FR 2.150.503, sur lequel les préambules des revendications 1 et 15 sont basés, comporte principalement :
- un porte-mandrins cylindrique associé à une roue dentée portant deux arbres horizontaux équidistants de l'axe dudit porte-mandrins, chacun de ces arbres portant un galet et reposant dans des berceaux solidaires du bâti,
- un système chaínes/pignons actionné par des vérins, agencé pour coopérer avec la roue dentée de façon à faire pivoter le porte-mandrins autour de l'axe de l'un ou l'autre des arbres logés dans son berceau.
- a cylindrical mandrel holder associated with a toothed wheel carrying two horizontal shafts equidistant from the axis of said mandrel holder, each of these shafts carrying a roller and resting in cradles integral with the frame,
- a chain / sprocket system actuated by jacks, arranged to cooperate with the toothed wheel so as to rotate the mandrel carrier around the axis of one or the other of the shafts housed in its cradle.
Une telle machine qui permet effectivement de couder des tubes dans les deux sens présente toutefois plusieurs inconvénients. En effet, et en premier lieu, la vitesse de rotation du porte-mandrins n'est pas linéaire car fonction des positions de déploiement des vérins. De ce fait, la précision des coudages se trouve altérée et difficilement gérable. De plus, une telle machine ne permet pas de réaliser des opérations de cintrage, c est-à-dire des opérations où les tubes sont serrés puis enroulés entre les galets, mais simplement des opérations de pliage. Enfin, l'ensemble de pliage (porte-mandrins...) est maintenu en porte à faux et en appui contre le bâti par le système de chaínes/pignons associé aux vérins. De ce fait, toute défaillance du circuit d'alimentation de ces vérins conduisant à une baisse de pression d'alimentation de ces derniers, peut conduire a une désolidarisation de l'ensemble de pliage, et donc à des risques d'endommagement de ce dernier et surtout à des risques de blessure du personnel utilisateur.Such a machine that effectively allows to bend tubes in both directions, however, several disadvantages. Indeed, and in the first place, the speed of rotation of the chuck is not linear as a function of the cylinder deployment positions. From this fact, the accuracy of bends is impaired and hardly manageable. In addition, such a machine does not allow not to carry out bending operations, i.e. operations where the tubes are clamped and then wound between the rollers, but simply folding operations. Finally, the folding assembly (mandrel holder ...) is kept cantilevered and pressed against the frame by the chain / sprocket system associated with the cylinders. Thereby, any failure in the supply circuit of these cylinders leading to a drop in supply pressure of these last, can lead to a separation of the folding assembly, and therefore at risk of damage of the latter and especially at risk of injury to the user personnel.
La machine décrite dans le brevet EP 561025 comporte, quant à elle, principalement :
- un disque rotatif autour de son axe de révolution, doté d'une rainure de guidage axiale,
- un coulisseau apte à se déplacer en translation dans la rainure,
- deux galets à entr'axe fixe disposés symétriquement de part et d'autre de l'axe de rotation du disque, entre le coulisseau et une partie de bâti,
- et un double moyen d'indexage apte à solidariser alternatiment un des galets au coulisseau et l'autre galet à la partie fixe du bâti.
- a rotary disc around its axis of revolution, provided with an axial guide groove,
- a slide capable of moving in translation in the groove,
- two rollers with a fixed center distance arranged symmetrically on either side of the axis of rotation of the disc, between the slide and a frame part,
- and a double indexing means capable of alternately securing one of the rollers to the slide and the other roller to the fixed part of the frame.
Selon ce brevet, lors de la rotation du disque, le coulisseau est conduit à se déplacer dans la rainure dudit disque, entraínant le pivotement du galet solidarisé à ce coulisseau autour du galet fixe. According to this patent, during the rotation of the disc, the slide is driven to move in the groove of said disc, causing the pivoting of the roller secured to this slide around the fixed roller.
Une telle machine permet elle aussi de couder des tubes dans les deux sens, mais présente également plusieurs inconvénients. En effet, et en premier lieu, sa tête de cintrage est relativement encombrante (encombrement minimal égal à quatre fois le diamètre des galets), ce qui conduit à une limitation de la complexité de formes pouvant être réalisées. De plus, l'entr'axe des galets étant obligatoirement fixe, une telle machine ne permet de réaliser que des opérations de pliage et non des opérations de cintrage. Enfin, mécaniquement, une telle machine est sujette à des problèmes de glissement et d'arcboutement du coulisseau à l'intérieur de la rainure, qui conduisent à la nécessité d'exercer des efforts importants, et dont peut résulter une détérioration rapide des pièces mécaniques.Such a machine also allows bend tubes in both directions, but present also several disadvantages. Indeed, and first place, its bending head is relatively bulky (minimum footprint equal to four times the diameter of pebbles), which leads to a limitation of the complexity shapes that can be made. In addition, the center distance of rollers must be fixed, such a machine does not allows to realize that folding operations and not bending operations. Finally, mechanically, such machine is prone to slip and bend problems of the slide inside the groove, which lead to the need to exert significant efforts, and which may result in rapid deterioration of the parts mechanical.
La présente invention vise à pallier l'ensemble des inconvénients précités des machines à cintrer ou à cambrer actuelles et a pour principal objectif de fournir une machine de conception très simple permettant de réaliser avec une cadence très élevée des cintrages dans les deux sens autorisant la production de pièces de géométrie complexe.The present invention aims to overcome all of the aforementioned drawbacks of bend or arch current and has as main objective to provide a machine of very simple design allowing to perform bending with a very high rate both ways authorizing the production of parts complex geometry.
Un autre objectif de l'invention est de fournir une machine à cintrer ou à cambrer dont la tête de cintrage présente un faible encombrement et constitue une tête interchangeable conduisant à une réduction notable des temps de réglage.Another object of the invention is to provide a bending or arching machine with a bending has a small footprint and constitutes a interchangeable head leading to a significant reduction in setting time.
A cet effet, l'invention vise une machine à
cintrer ou à cambrer telle que définie dans la revendication 1. To this end, the invention relates to a machine for
bend or arch as defined in
La machine à cintrer ou à cambrer selon l'invention permet donc de façon très aisée de cintrer dans les deux sens un profilé, la seule opération à effectuer en vue du changement du sens de cintrage consistant à commander le déplacement des moyens d'indexage. Une telle machine autorise donc des cadences de pliage très élevées, et du fait de sa conception très simple conduisant à l'obtention d'une tête de pliage de faible encombrement permet de réaliser des pièces de formes complexes présentant notamment des coudes à 180° en forme de S.The bending or arching machine according to the invention therefore makes it very easy to bend in both directions one profile, the only operation to be carried out view of changing the direction of bending consisting of controlling the movement of the indexing means. Such a machine therefore allows very high bending rates, and because of its very simple design leading to obtaining a compact folding head allows you to produce parts with complex shapes including 180 ° S-shaped bends.
En outre, il est à noter que dans le cas où l'ensemble de pliage équipe une machine permettant de façon classique de faire tourner cet ensemble autour du profilé en vue de réaliser des pliages multidirectionnels, ce profilé reste fixe en rotation et les risques de "coup de fouet" sont donc limités.In addition, it should be noted that in the event that the folding assembly equips a machine allowing classic to rotate this set around the profile in order to realize multidirectional bends, this profile remains fixed in rotation and the risk of "blow whip "are therefore limited.
Selon une caractéristique préférée de l'invention :
- le bloc-support est percé de deux alésages traversants coaxiaux avec les axes des galets de cintrage,
- le chariot porte-outils est porté par un arbre de rotation s'étendant dans un des alésages du bloc-support, et doté, vers son extrémité opposée audit chariot porte-outils, d'un pignon d'entraínement en rotation,
- le bloc-support est relié au bâti par
l'intermédiaire d'un arbre s'étendant dans le deuxième
alésage dudit bloc-support et monté dans des paliers
solidaires dudit bâti, ledit arbre étant doté d'un pignon
d'entraínement en rotation,
- les moyens d'entraínement en rotation respectifs de l'ensemble chariot porte-outils/bloc-support et du chariot porte-outils sont adaptés pour entraíner en rotation les pignons des arbres précités.
- the support block is pierced with two through bores coaxial with the axes of the bending rollers,
- the tool carriage is carried by a rotation shaft extending in one of the bores of the support block, and provided, towards its end opposite to said tool carriage, with a pinion for driving in rotation,
- the support block is connected to the frame by means of a shaft extending in the second bore of said support block and mounted in bearings integral with said frame, said shaft being provided with a pinion for driving in rotation,
- the respective drive means in rotation of the tool holder carriage / support block assembly and the tool holder carriage are adapted to cause the pinions of the aforementioned shafts to rotate.
De plus, les pignons des arbres de rotation sont préférentiellement agencés de façon à former un engrenage, et les moyens d'entraínement en rotation comprennent une roue dentée agencée de façon à engrener avec le pignon de l'arbre de rotation du bloc-support. Ainsi, la machine à cintrer comporte une motorisation unique agencée pour autoriser le pliage dans les deux sens.In addition, the pinions of the rotating shafts are preferably arranged so as to form a gear, and the rotary drive means include a gear wheel arranged to mesh with the pinion of the rotation shaft of the support block. Thus, the bending machine has a motorization unique arrangement to allow folding in both directions.
Selon une autre caractéristique préférée de l'invention, les moyens d'indexage comprennent un doigt logé dans un alésage ménagé dans le bloc-support, et des moyens de déplacement dudit doigt aptes à l'enclencher, soit avec le chariot porte-outils, soit avec une pièce solidaire du bâti.According to another preferred characteristic of the invention, the indexing means comprise a finger housed in a bore made in the support block, and means for moving said finger capable of engaging it, either with the tool carriage or with a part integral with the frame.
De plus, la machine à cintrer comprend préférentiellement deux réglettes disposées en amont des galets de serrage et dotées de surfaces d'appui entre lesquelles passe le profilé à cintrer, lesdites réglettes étant associées à des moyens de déplacement longitudinal et adaptées pour remplir alternativement une fonction d'efface-plis ou une fonction de réglette, selon le sens de cintrage.In addition, the bending machine includes preferably two strips arranged upstream of the clamping rollers with bearing surfaces between which pass the profile to be bent, said strips being associated with longitudinal displacement means and adapted to alternately fulfill a function wrinkle remover or a slider function, depending on the direction of bending.
En vue d'effectuer des cintrages sur de petits rayons et/ou avec des profilés à paroi mince, les réglettes peuvent également de façon avantageuse être adaptées de façon à assurer un serrage des profilés. Dans ce cas, en outre, les moyens de déplacement longitudinal de ces réglettes sont adaptés pour imprimer un effort de poussée apte à assurer la mise en compression du profilé lors de la translation de ce dernier résultant du pivotement des galets de cintrage. Cette disposition a en effet pour résultat de maintenir le maximum du fil du profilé en compression et ainsi d'éviter les déformations de ce dernier.For bending on small spokes and / or with thin-walled profiles, the sliders can also advantageously be adapted to ensure a tightening of the profiles. In this case, in addition, the means for longitudinal displacement of these strips are suitable for printing an effort of thrust capable of ensuring the compression of the profile during the translation of the latter resulting from the pivoting of the bending rollers. This provision has effect for maintaining the maximum of the thread of the compression profile and thus avoid deformation of the last.
Selon une autre caractéristique préférée de l'invention la machine à cintrer comprend des moyens de déplacement transversal des réglettes aptes à les déplacer transversalement relativement à l'axe longitudinal du profilé entre une position rapprochée où lesdites réglettes assurent leur fonction d'efface-plis ou de réglette et une position écartée où lesdites réglettes sont éloignées d'une distance adaptée pour rester en support du profilé, ou pour permettre le passage des moyens de déplacement du profilé.According to another preferred characteristic of the invention the bending machine comprises means for transverse movement of the strips capable of moving them transversely relative to the longitudinal axis of the profiled between a close position where said strips perform their wrinkle eraser or strip function and a spread position where said strips are spaced from a distance suitable for remaining in support of the profile, or for allow the passage of the profile displacement means.
Cette disposition permet d'assurer un support constant du profilé directement en amont des galets de cintrage.This provision ensures a constant support of the profile directly upstream of the rollers bending.
De plus, lorsque les moyens de déplacement longitudinal du profilé comprennent classiquement une pince apte à enserrer l'extrémité arrière dudit profilé, la machine à cintrer comprend avantageusement, en vue d'assurer le support et le guidage de ce profilé, deux organes de guidage et de maintien du profilé, disposés de part et d'autre de l'axe de déplacement dudit profilé, en amont des galets de cintrage, lesdits organes de guidage et de maintien étant associés à des moyens élastiques aptes à permettre leur escamotage transversal au contact de la pince.In addition, when the means of movement longitudinal profile typically include a clamp able to enclose the rear end of said profile, the bending machine advantageously comprises, in view to provide support and guidance for this profile, two profile guiding and holding members, arranged on either side of the axis of movement of said profile, in upstream of the bending rollers, said guide members and holding being associated with elastic means capable of allow their transverse retraction in contact with the pliers.
Par ailleurs, chaque réglette est préférentiellement dotée d'un tenon logé dans une chape à l'intérieur de laquelle sont disposés des moyens élastiques agencés pour solliciter ledit tenon de façon à autoriser des débattements de ladite réglette de part et d'autre d'un plan passant par l'axe de déplacement longitudinal du profilé.In addition, each strip is preferably with a post housed in a clevis the interior of which are arranged elastic means arranged to urge said post so as to allow deflections of said strip on either side of a plane passing through the axis of longitudinal displacement of the streamlined.
Cet agencement conduit, en effet, à obtenir un auto-centrage des réglettes relativement au profilé, et ce, sans nécessiter un réglage précis toujours délicat à obtenir de la position desdites réglettes.This arrangement leads, in fact, to obtain self-centering of the strips relative to the profile, and without requiring precise adjustment, which is always difficult to obtaining the position of said strips.
Selon une autre caractéristique préférée de l'invention :
- les galets de cintrage comportent au moins deux gorges superposées, chacune adaptée pour déformer des profilés de sections différentes et/ou de sections non circulaires, éventuellement sur des rayons différents,
- des moyens de déplacement dits verticaux du bloc-support sont adaptés, pour positionner ce dernier de façon que l'une ou l'autre des gorges des galets de cintrage soit disposée dans un plan coplanaire avec l'axe de déplacement des profilés.
- the bending rollers comprise at least two superimposed grooves, each adapted to deform profiles of different sections and / or non-circular sections, possibly on different radii,
- so-called vertical displacement means of the support block are suitable for positioning the latter so that one or the other of the grooves of the bending rollers is disposed in a coplanar plane with the axis of displacement of the profiles.
Cette disposition autorise, sans nécessiter un quelconque réglage, de cintrer un profilé possédant deux sections différentes et/ou non circulaires, ou successivement deux profilés de sections différentes et/ou non circulaires.This provision allows, without requiring any adjustment, to bend a profile having two different and / or non-circular sections, or successively two profiles of different sections and / or not circular.
De plus, les moyens verticaux de déplacement du bloc-support sont préférentiellement adaptés pour positionner ce dernier dans une position supplémentaire dite escamotée, où les galets de cintrage sont disposés de façon à autoriser la rotation desdits galets de cintrage relativement au profilé.In addition, the vertical means of movement of the support block are preferably adapted to position the latter in a position so-called retracted, where the bending rollers are arranged to allow rotation of said bending rollers relative to the profile.
Le fait de pouvoir disposer le bloc-support dans cette position basse escamotée permet de pouvoir faire pivoter ce dernier ou le chariot porte-outils, une fois un cintrage réalisé, tout en déplaçant simultanément le profilé longitudinalement, et conduit donc à un gain de temps non négligeable.Being able to arrange the support block in this low retracted position allows you to do swivel the latter or the tool carriage, once bending performed, while simultaneously moving the profiled longitudinally, and therefore leads to a gain of significant time.
Selon une autre caractéristique préférée de l'invention le bloc-support est monté pivotant par rapport aux ailes d'une pièce en forme de chape formant avec ledit bloc-support une tête de cintrage, le bâti de ladite machine à cintrer comportant des moyens de fixation amovible de ladite tête de cintrage.According to another preferred characteristic of the invention the support block is pivotally mounted relative to on the wings of a piece in the form of a yoke forming with said support block a bending head, the frame of said bending machine with fixing means removable from said bending head.
Ce caractère amovible de la tête de
cintrage rendu possible grâce au faible encombrement de
cette dernière permet de cintrer sur une même machine des
profilés de sections diverses sans avoir à procéder aux
réglages délicats de l'outillage que nécessitent
d'effectuer les machines à cintrer actuelles.
De plus, les moyens de fixation amovible de
la tête de cintrage comprennent préférentiellement deux
manetons associés à des moyens de déplacement longitudinal
desdits manetons relativement au bâti de ladite machine,
adaptés pour venir plaquer l'âme de la chape de ladite tête
de cintrage contre ledit bâti, et des moyens rapides de
connexion fluidiques et électriques.
En outre, la chape de la tête de cintrage
présente avantageusement une âme d' épaisseur fonction de
l'entraxe des pignons des arbres de rotation, adaptée pour
que le pignon de l'arbre de rotation du bloc-support
engrène avec la roue dentée solidaire du bâti.
L'invention s'étend a une tête de cintrage
adaptée pour être montée de façon amovible sur un bâti de
machine à cintrer, telle que définie dans la revendication 15. This removable character of the head of
bending made possible thanks to the small footprint of
the latter allows bending on the same machine
profiles of various sections without having to carry out the
delicate tool adjustments required
to perform the current bending machines.
In addition, the removable fixing means of
the bending head preferably comprise two
crank pins associated with longitudinal displacement means
said crankpins relative to the frame of said machine,
adapted to press the soul of the yoke of said head
bending against said frame, and rapid means of
fluid and electrical connections.
In addition, the yoke of the bending head
advantageously has a core of thickness which is a function of
the distance between the pinions of the rotation shafts, suitable for
that the pinion of the rotation shaft of the support block
meshes with the toothed wheel secured to the frame.
The invention extends to a bending head
adapted to be removably mounted on a frame of
bending machine as defined in
D'autres caractéristiques, buts et avantages de l'invention ressortiront de la description détaillée qui suit en référence aux dessins annexés qui en représentent à titre d'exemple un mode de réalisation préférentiel. Sur ces dessins qui font partie intégrante de la présente description :
- la figure 1 est une vue en perspective partielle d'une machine à cintrer conforme à l'invention,
- la figure 2 est une vue latérale de cette machine à cintrer,
- la figure 3 est une coupe transversale par un plan vertical A de la tête de cintrage de cette machine à cintrer,
- la figure 4 est une coupe transversale partielle par un plan vertical B, représentant une réglette de cette machine à cintrer,
- la figure 5 est une vue latérale schématique de la machine à cintrer conforme à l'invention dans sa position escamotée,
- les figures 6, 7
et 8 illustrent schématiquement les phases successives de cintrage à gauche d'un profilé au moyen d'une machine à cintrer conforme a l'invention, représentées respectivement :- en vue de dessus selon la vue C pour les figures 6a, 6b, 6c,
- en coupe verticale par un plan D pour les figures 7a, 7b, 7c,
- en coupe horizontale par un plan E pour les figures 8a, 8b, 8c,
- et les figures 9a, 9b, 9c, 10a, 10b, 10c et 11a, 11b, 11c sont des schémas correspondant aux précédents lors du cintrage à droite d'un profilé.
- FIG. 1 is a partial perspective view of a bending machine according to the invention,
- FIG. 2 is a side view of this bending machine,
- FIG. 3 is a cross section through a vertical plane A of the bending head of this bending machine,
- FIG. 4 is a partial cross-section through a vertical plane B, representing a strip of this bending machine,
- FIG. 5 is a schematic side view of the bending machine according to the invention in its retracted position,
- FIGS. 6, 7 and 8 schematically illustrate the successive phases of bending to the left of a profile by means of a bending machine according to the invention, shown respectively:
- in top view according to view C for FIGS. 6a, 6b, 6c,
- in vertical section through a plane D for FIGS. 7a, 7b, 7c,
- in horizontal section through a plane E for FIGS. 8a, 8b, 8c,
- and FIGS. 9a, 9b, 9c, 10a, 10b, 10c and 11a, 11b, 11c are diagrams corresponding to the previous ones when bending a profile to the right.
La machine à cintrer représentée à titre
d'exemple aux figures 1 à 4 est adaptée pour assurer le
cintrage de tubes 1. De façon classique, elle comprend un
bâti 2 sur lequel sont montés des moyens de cintrage
décrits ci-dessous, et une pince 3 apte à enserrer
l'extrémité arrière du tube, ladite pince étant logée à
l'intérieur d'un conduit cylindrique 4 et associée à des
moyens d'entraínement (non représentés) aptes à la déplacer
longitudinalement relativement au bâti 2.The bending machine shown
example in Figures 1 to 4 is adapted to ensure the
tube bending 1. Conventionally, it comprises a
En outre, et de façon traditionnelle, cette
machine à cintrer peut être dotée, soit de moyens
d'entraínement en rotation de la pince 3 autour de son axe
longitudinal, soit de moyens d'entraínement en rotation du
bâti 2 autour de la pince 3, et ce dans le but de réaliser
des pliages multidirectionnels.Furthermore, and in a traditional way, this
bending machine can be provided with either means
rotational drive of the clamp 3 about its axis
longitudinal, or means for rotating the
En premier lieu, cette machine à cintrer
présente la particularité de posséder une tête de cintrage
5 adaptée pour pouvoir être fixée de façon amovible sur le
bâti 2. Cette tête de cintrage 5 comprend, en premier lieu,
deux galets de cintrage 6,7 de forme classique dotés
chacun de deux gorges superposées 8,9 permettant de
déformer des tubes 1 de diamètres différents, tels que par
exemple un tube de diamètre donné, et le même tube 1
recouvert d'une gaine 1a.First, this bending machine
has the particularity of having a bending
Ces galets de cintrage 6,7 sont portés par
un chariot porte-outils 10 constitué d'une platine 11, et
de deux mâchoires 12, 13 sur chacune desquelles est
solidarise un desdits galets de cintrage, associées chacune
à un vérin tel que 14, apte à permettre de les déplacer
transversalement relativement à l'axe de déplacement du
tube 1.These bending
Le chariot porte-outils 10 est lui-même
porté par un bloc-support 15 par rapport auquel il est
monté rotatif autour d'un axe coaxial avec l'axe de l'un
des galets de cintrage 6.The
A cet effet, la platine 11 de ce chariot
porte-outils 10 est solidarisée sur un arbre de rotation 16
s'étendant dans un alésage traversant ménagé dans le bloc-support
15, à l'intérieur duquel sont disposés des
roulements tels que 17. De plus, cet arbre de rotation 16
est doté d'un pignon 18 au droit de son extrémité
inférieure.To this end, the
Le bloc-support 15 est quant à lui monté à
l'intérieur d'une pièce 19 en forme de chape par rapport à
laquelle il est agencé pour pouvoir tourner autour d'un axe
de rotation coaxial avec l'axe du deuxième galet de
cintrage 7.The
A cet effet, ce bloc-support 15 est doté
d'un deuxième alésage traversant à l'intérieur duquel sont
disposés des roulements tels que 20, logeant un arbre de
rotation 21 monté rotatif dans des paliers 22, 23
solidaires des ailes 19a, 19b de la pièce en forme de chape
19. De plus, cet arbre de rotation 21 est doté, au droit de
son extrémité inférieure, d'un pignon 24 agencé pour
engrener avec le pignon 18 de l'arbre de rotation 16 du
chariot porte-outils 10.For this purpose, this
Cette tête de cintrage 5 comprend, en
outre, des moyens d'indexage aptes à solidariser, soit le
chariot porte-outils 10 avec le bloc-support 15, soit ce
bloc-support 15 avec la pièce 19.This bending
Tel que représenté à la figure 3, ces
moyens d'indexage comprennent un doigt 25 logé dans un
troisième alésage ménagé dans le bloc-support 15, actionné
hydrauliquement de façon à venir se loger, soit dans un
orifice 26 ménagé dans la platine 11 du chariot porte-outils
10, soit dans un orifice 27 ménagé dans l'aile
inférieure 19a de la pièce 19.As shown in Figure 3, these
indexing means comprise a
Tel que représenté à la figure 1, les
moyens de fixation amovible de cette tête de cintrage 5 sur
le bâti 2 comprennent deux vérins hydrauliques tels que 28
portant chacun un maneton 29 agencé pour venir se loger
dans une encoche 30 ménagée dans l'âme de la pièce 19, et
ainsi assurer le blocage de la tête de cintrage 5 contre le
bâti 2. De plus, des organes de connexion rapides
fluidiques et électriques (non représentés) sont prévus
pour permettre le changement de tête de cintrage 5.As shown in Figure 1, the
removable fixing means of this bending
Le pivotement des galets 6, 7 de cette tête
de cintrage sont quant à eux obtenus au moyen d'une roue
dentée 31 montée sous le bâti et actionne au moyen d'un
moteur 32 et d'une transmission par chaíne 33, ladite roue
dentée étant agencée pour engrener avec le pignon 24 de
l'arbre de rotation 21 au bloc-support 15.The pivoting of the
Il est à noter, à cet effet, que l'entraxe
des pignons 18, 24, et donc le diamètre de ces pignons
pouvant être différent d'une tête de cintrage 5 par rapport
à une autre, l'épaisseur de l'âme de la pièce 19 de chaque
tête de cintrage est adaptée pour que le pignon 24 de
l'arbre de rotation 21 du bloc-support 15 engrène avec la
roue dentée 31.It should be noted, for this purpose, that the
La machine à cintrer comprend, en outre,
deux réglettes 34, 35 aptes à assurer alternativement soit
une fonction de réglette, c'est-à-dire de guidage du tube 1
avec reprise d'effort, soit une fonction d'efface-plis.The bending machine further comprises
two
Tel que représenté à la figure 4, chacune
de ces réglettes 34, 35 comporte deux gorges superposées
36, 37 conjuguées de celles des galets de cintrage 6, 7.As shown in Figure 4, each
of these
Ces réglettes 34, 35 sont en outre montées
à l'intérieur d une chape 38 et possédent à cet effet un
tenon 39 venant se loger dans cette chape 38, à laquelle il
est relie au moyen d'un axe 40 autorisant des débattements
desdites réglettes de part et d'autre d'un plan passant par
l'axe du tube 1.These
De plus, des ressorts tels que 41, 42 sont
interposés entre le tenon 39 et chacune des ailes de la
chape 38, de façon à stabiliser les réglettes 34, 35.In addition, springs such as 41, 42 are
interposed between the
Chacune de ces réglettes 34, 35, est, en
outre, de façon classique, montée sur un rail longitudinal
43 associé à un vérin 44 permettant de déplacer
longitudinalement lesdites réglettes.Each of these
De plus, ce rail est lui-même monté sur un
chariot 45 doté d'une coulisse 46 de guidage dudit rail,
chacun desdits chariots 45 étant associé à un vérin (non
représenté) apte à permettre de le déplacer
transversalement relativement à l'axe de déplacement du
tube 1.In addition, this rail is itself mounted on a
La machine à cintrer conforme à l'invention
comporte également des organes de guidage et de maintien du
tube 1 disposés de part et d'autre de l'axe de déplacement
de ce dernier, en amont des galets de cintrage 6,7.The bending machine according to the invention
also includes members for guiding and holding the
Ces organes de guidage et de maintien
comprennent, tel que représenté à la figure 1, deux
roulettes 47, 48 portées chacune par un bras tel que 49,
s'étendant au travers d'une lumière ménagée dans le conduit
4 de guidage de la pince 3, lesdits bras étant montés
pivotants, chacun sur une patte telle que 50 solidaire
d'une bride 51 montée sur la conduite 4.These guiding and holding members
include, as shown in Figure 1, two
De plus, des ressorts à spirale (non vus
sur la figure 1) disposés autour de l'axe de rotation des
bras 49 et solidaires de pattes 50 et desdits bras sont
adaptés pour maintenir ces derniers, en l'absence de
sollicitation, dans une position où ils sont sensiblement
inclinés vers l'arrière par rapport au sens de déplacement
du tube 1.In addition, spiral springs (not seen
in Figure 1) arranged around the axis of rotation of
Ainsi, les roulettes 47, 48 assurent le
maintien et le guidage du tube 1 lors du déplacement
longitudinal de ce dernier, mais s'escamotent
transversalement sous l'effet de la pression de la pince 3
lorsque cette dernière parvient au contact desdites
roulettes.Thus, the
En dernier lieu, la tête de cintrage 5, les vérins hydrauliques 28, et les chariots 45 porte-réglettes 34, 35, sont montés sur une structure du bâti 2 apte à pouvoir se déplacer verticalement, en se référant aux figures 1 et 2, et supportée par un vérin 53 adaptée pour permettre de déplacer lesdits éléments :
- soit de façon à amener l'une ou l'autre
des
8, 9 des galets de cintrage 6, 7 dans un même plan que l'axe de déplacement longitudinal dugorges tube 1, - soit dans une position escamotée,
représentée à la figure 5, où la tête de cintrage 5, se
trouve dans une position escamotée par
rapport au tube 1, dans laquelle les galets de cintrage 6, 7 se trouvent en dessous dudit tube, permettant ainsi simultanément de faire pivoter ladite tête de cintrage tout en déplaçant longitudinalement letube 1.
- either so as to bring one or the other of the
8, 9 of the bendinggrooves 6, 7 in the same plane as the axis of longitudinal displacement of therollers tube 1, - either in a retracted position, shown in Figure 5, where the bending
head 5, is in a retracted position relative to thetube 1, in which the 6, 7 are located below said tube, thus allowing simultaneously to rotate said bending head while longitudinally moving thebending rollers tube 1.
Il est à noter qu'en vue d'autoriser les
déplacements verticaux, les pignons 18, 24 des arbres de
rotation 16, 21 de la tête de cintrage 5 présentent une
hauteur supérieure à celle de la roue dentée 31, adaptée
pour maintenir engréné le pignon 24 avec ladite roue
dentée, quelle que soit la position verticale de ladite
tête de cintrage.It should be noted that in order to authorize
vertical displacements, the
Le fonctionnement de la machine à cintrer conforme à l'invention est explicité ci-dessous en référence aux figures 6 à 11.The operation of the bending machine according to the invention is explained below in reference to Figures 6 to 11.
En premier lieu, en vue d'un cintrage vers
la gauche du tube 1, le doigt d'indexage 25 est disposé,
tel que représenté à la figure 6b, de façon à solidariser
en rotation le chariot porte-outils 10 et le bloc-support
15.Firstly, with a view to bending towards
the left of the
De plus, tel que représenté à la figure 6a,
les galets de cintrage 6, 7 et les réglettes 34, 35 sont
amenés dans leur position rapprochée où ils enserrent le
tube 1.In addition, as shown in FIG. 6a,
the bending
Le cintrage est réalisé en amenant la roue
dentée 31 à tourner selon le sens des aiguilles d'une
montre. Lors de cette rotation, cette roue dentée 31
entraíne la rotation du pignon 24 selon le sens contraire
des aiguilles d'une montre. De plus, le bloc-support 15
étant solidarisé en rotation au chariot porte-outils 10,
l'arbre de rotation 21 se trouve donc lui aussi bloqué en
rotation relativement audit bloc-support, et la rotation du
pignon 24 entraíne le pivotement de l'ensemble chariot
porte-outils 10/bloc-support 15 autour d'un axe coaxial
avec l'axe du galet de cintrage 7 (figure 7c).Bending is carried out by bringing the
Lors de ce cintrage, en outre, la réglette
34 est déplacée longitudinalement tandis que la réglette 35
fait office d'efface-plis. Enfin tel que représenté aux
figures 8a et 8b, une fois le cintrage réalisé, les galets
de cintrage 6, 7 et la réglette 34 sont écartés de façon à
libérer le tube 1, et la tête de cintrage 5 est
éventuellement escamotée avant d'être amenée à pivoter en
sens inverse, afin de permettre de déplacer
longitudinalement le tube 1 avant le cintrage suivant de ce
dernier.During this bending, moreover, the
Lors de ce pivotement inverse représenté
aux figures 9a à 9c, obtenu en amenant la roue dentée à
tourner selon le sens inverse des aiguilles d'une montre,
la réglette 34 est classiquement ramenée en arrière. Enfin,
une fois le pivotement effectué et la tête de cintrage 5
ramenée dans sa position initiale, la réglette 35 est
écartée transversalement du tube 1.During this reverse pivot represented
in FIGS. 9a to 9c, obtained by bringing the toothed wheel to
turn counterclockwise,
the
En second lieu, en vue d'un cintrage à
droite du tube 1, le doigt d'indexage 25 est disposé, tel
que représenté à la figure 10b, de façon à solidariser en
rotation le bloc-support 15 et la pièce 19.Second, for bending at
right of the
De ce fait, la rotation de la roue dentée
31 conduit à faire pivoter le seul chariot porte-outils 10,
le bloc-support 15 et donc son arbre de rotation 21 étant
solidarisés en rotation à la pièce 19 (figures 11b et 11c).Therefore, the rotation of the
Dans ce cas, en outre, la réglette 35 est
déplacée longitudinalement, tandis que la réglette 34 fait
office d'efface-plis.In this case, moreover, the
Du fait de la simplicité des mouvements de
pivotement de la tête de cintrage 5, explicités ci-dessus,
les temps de cycle de cintrage obtenus avec la machine à
cintrer conforme à l'invention sont très courts, conduisant
a une cadence de production élevée. De plus, le faible
encombrement de cette tête de cintrage permet de réaliser
des pièces de géométrie complexe.Due to the simplicity of the movements of
pivoting of the bending
Claims (15)
- Machine for bending or cambering a profile (1) such as a rod, tube, wire or the like, comprising a frame (2) on which are mounted bending means, and means (3) for moving the profile (1) longitudinally relative to the said frame, the bending means comprising :two bending rollers (6, 7) mounted on a tool holder carriage (10) and provided with supporting surfaces (8, 9) between which the profile (1) to be bent is passed and then rolled, anda supporting block (15) for the tool holder carriage (10) in relation to which the latter is pivotably mounted about an axis of rotation coaxial with the axis of one of the bending rollers (6), the said bending machine being characterized in that the said supporting block (15) is pivotably mounted with respect to the frame (2) of the machine about an axis of rotation coaxial with the axis of the other bending roller (7), and in that the bending means comprise:indexing means (25) able to interlock in rotation, either the tool holder carriage (10) and the supporting block (15), in a so-called left hand bending state, or the supporting block (15) and the frame (2), in a so-called right hand bending state, androtational drive means (31-33) able to pivot the tool holder carriage (10)/supporting block (15) assembly in a first direction of rotation in the left hand bending state of the indexing means (25) and to pivot the tool holder carriage (10) in a direction of rotation opposite to the first direction of rotation in the right hand bending state of the indexing means (25).
- Bending machine according to claim 1, characterized in that:the supporting block (15) is pierced with two bores passing through it, coaxial to the axes of the bending rollers (6, 7),the tool holder carriage (10) is carried by a rotating shaft (16) extending into one of the bores of the supporting block (15) and is provided, at its end opposite the said tool holder carriage, with a rotational drive pinion (18),the supporting block (15) is attached to the frame (2) via a shaft (21) extending into the second bore of the said supporting block and mounted in bearings (22, 23) secured to the said frame, the said shaft being provided with a rotational drive pinion (24),the means (31-33) for driving in rotation the tool holder carriage (10)/supporting block (15) assembly and the tool holder carriage (10) respectively are adapted so as to drive the pinions (18, 24) of the previously mentioned shafts (16, 21) in rotation.
- Bending machine according to claim 2, characterized in that:the pinions (18, 24) of the rotating shafts (16, 21) are arranged so as to intermesh,the rotational drive means (31-33) include a toothed wheel (31) arranged so as to mesh with the pinion (24) of the shaft (21) for rotating the supporting block (15).
- Bending machine according to one of the preceding claims, characterized in that the indexing means comprise a finger (25) housed in a bore provided in the supporting block (15), and means for moving the said finger able to engage it either with the tool holder carriage (10) or with a part (19) secured to the frame (2).
- Bending machine according to one of the preceding claims, characterized in that it includes two guide strips (34, 35) positioned upstream from the bending rollers (6, 7) and provided with supporting surfaces (36, 37) between which the profile (1) to be bent passes, the said guide strips being associated with means (43, 44) for longitudinal movement and adapted to fulfil alternately a straightening function or a guiding function, according to the bending direction.
- Bending machine according to claim 5, characterized in that the guide strips (34, 35) are adapted so as to ensure gripping of the profile (1), the means (43, 44) for moving the said guide strips longitudinally being adapted to exert a thrusting force capable of compressing the profile (1) as the latter is moved in translation as a result of the pivoting of the bending rollers (6, 7).
- Bending machine according to either of claims 5 or 6, characterized in that it includes means (45) for moving the guide strips (34, 35) transversely, capable of moving them transversely relative to the longitudinal axis of the profile (1) between a closed position where the said guide strips fulfil their straightening function or guiding function, and a separated position where the said guide strips are separated by a distance adapted so as to remain supporting the profile (1), or to permit the passage of the means (3) for moving the profile (1).
- Bending machine according to one of claims 5 to 7, characterized in that each guide strip (34, 35) is provided with a peg (39) housed in a clevis (38) inside which are disposed elastic means (41, 42) arranged so as to tension the said peg in such a way as to permit retractions of the said guide strip either side of a plane passing through the axis of longitudinal movement of the profile (1).
- Bending machine according to one of the preceding claims, characterized in that:the bending rollers (6, 7) have at least two superimposed grooves (8, 9), each one adapted to deform profiles (1) with different cross sections and/or non-circular cross sections, possibly through different radii,means (53) for moving the said verticals of the supporting block (15) are adapted so as to position the latter in such a way that one or other of the grooves (8, 9) of the bending rollers (6, 7) is disposed in a plane coplanar with the axis of movement of the profiles (1).
- Bending machine according to claim 9, characterized in that the vertical means (53) for moving the supporting block (15) are adapted so as to position the latter in a supplementary so-called retracted position, where the bending rollers (6, 7) are disposed in such a way as to permit the rotation of the said bending rollers relative to the profile (1).
- Bending machine according to one of the preceding claims of which the means for moving the profile (1) longitudinally include a clamp (3) capable of gripping the rear end of the said profile, characterized in that it includes two devices (47, 48) for guiding and holding the profile (1), disposed either side of the axis of movement of the said profile, upstream from the bending rollers (6, 7), the said guiding and holding devices being associated with elastic means (52) which are able to allow them to retract transversely in contact with the clamp (3).
- Bending machine according to one of the preceding claims, characterized in that the supporting block (15) is pivotably mounted with respect to the wings (19a, 19b) of a clevis-shaped part (19) forming a bending head (5) with the said supporting block, the frame (2) of the said bending machine including detachable means (28, 29) for securing the said bending head.
- Bending machine according to claim 12, characterized in that the detachable means for securing the bending head (5) include two crank pins (29) associated with means (28) for moving the said crank pins longitudinally, relative to the frame (2) of the said machine, adapted so as to cause the core of the clevis of the said bending head to be pressed against the said frame, and means for rapidly connecting fluids and electricity.
- Bending machine according to claims 3 and 13 taken together, characterized in that the clevis (19) of the bending head (5) has a core with a thickness which is a function of the distance between the axes of the pinions (18, 24) of the rotating shafts (16, 21), adapted so that the pinion (24) of the rotating shaft (21) of the supporting block (15) meshes with the toothed wheel (31) secured to the frame (2).
- Bending head adapted so that it can be mounted in a detachable manner on a frame (2) of the bending machine, comprising:two bending rollers (6, 7) mounted on a tool holder carriage (10) and provided with supporting surfaces (8, 9) between which the profile (1) to be bent is passed and then rolled, anda supporting block (15) for the tool holder carriage (10) in relation to which the latter is pivotably mounted about an axis of rotation coaxial with the axis of one of the bending rollers (6), characterized in that the said supporting block is pivotably mounted about an axis of rotation coaxial with the axis of the other bending roller (7), inside a clevis-shaped part (19) which can be secured in a detachable manner to the frame (2) of the machine, and in that the bending head comprisesindexing means (25) able to interlock in rotation, either the tool holder carriage (10) and the supporting block (15), in a so-called left hand bending state, or the supporting block (15) and the clevis-shaped part (19), in a so-called right hand bending state, androtational drive means (16, 18, 21, 24) able to pivot the tool holder carriage (10)/supporting block (15) assembly in a first direction of rotation in the left hand bending state of the indexing means (25) and to pivot the tool holder carriage (10) in a direction of rotation opposite to the first direction of rotation in the right hand bending state of the indexing means (25).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9604642A FR2747328B1 (en) | 1996-04-10 | 1996-04-10 | BENDING OR CAMPING MACHINE FOR A PROFILE, AND BENDING HEAD FOR SUCH A MACHINE |
FR9604642 | 1996-04-10 | ||
PCT/FR1997/000621 WO1997037785A1 (en) | 1996-04-10 | 1997-04-08 | Machine for bending or cambering a profile section, and bending head therefor |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0892686A1 EP0892686A1 (en) | 1999-01-27 |
EP0892686B1 true EP0892686B1 (en) | 1999-12-08 |
Family
ID=9491179
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97919493A Expired - Lifetime EP0892686B1 (en) | 1996-04-10 | 1997-04-08 | Machine for bending or cambering a profile section, and bending head therefor |
Country Status (7)
Country | Link |
---|---|
US (1) | US6134932A (en) |
EP (1) | EP0892686B1 (en) |
CA (1) | CA2250362A1 (en) |
DE (1) | DE69700915T2 (en) |
ES (1) | ES2142156T3 (en) |
FR (1) | FR2747328B1 (en) |
WO (1) | WO1997037785A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2072159A1 (en) * | 2007-12-17 | 2009-06-24 | Manuel Burger | Bending device, especially for tube-shaped components |
ITRM20090534A1 (en) * | 2009-10-15 | 2011-04-16 | Cml Int Spa | BENDER MACHINE TO CURVE AT FIXED AND VARIABLE RAY A LEFT AND RIGHT PIECE EXTENDED |
Families Citing this family (19)
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ITVI20030233A1 (en) * | 2003-11-19 | 2005-05-20 | Pedrazzoli Ibp Spa | BENDING MACHINE FOR TUBULAR ELEMENTS. |
US7134310B2 (en) * | 2004-11-30 | 2006-11-14 | Ying Lin Machine Industrial Col., Ltd. | Tube bender |
FR2922127B1 (en) * | 2007-10-15 | 2010-03-05 | Jaubjaub Consulting | MACHINE FOR BENDING A PROFILE AND BENDING TOOLS FOR SUCH A MACHINE |
EP2177287B1 (en) * | 2008-10-17 | 2011-11-30 | WAFIOS Aktiengesellschaft | Support split assembly for gliding side supports of rod and tube-shape workpieces on bending machines |
DE102010007888A1 (en) | 2010-02-08 | 2011-08-11 | Wafios AG, 72764 | Method and device for producing a bent part |
JP5572474B2 (en) * | 2010-08-02 | 2014-08-13 | 三桜工業株式会社 | Pipe bending machine |
DE102011014953B4 (en) * | 2011-03-24 | 2014-05-15 | Wafios Ag | Bending device for rod and tubular workpieces |
US9296034B2 (en) * | 2011-07-26 | 2016-03-29 | Medtronic Vascular, Inc. | Apparatus and method for forming a wave form for a stent from a wire |
CN102688920B (en) * | 2011-12-25 | 2014-08-06 | 河南科技大学 | Pipe bender and bending method using pipe bender |
CN103111501B (en) * | 2013-02-26 | 2015-11-18 | 中山市奥翔机械有限公司 | A kind of pipe bending mechanism, a kind of bending machine and bending method |
CZ27381U1 (en) | 2014-08-06 | 2014-09-29 | Msv Systems Cz S.R.O. | Bending head, especially for automatic bending machine |
USD755861S1 (en) * | 2014-08-15 | 2016-05-10 | Trumpf Gmbh + Co. Kg | Bending machine |
JP1539124S (en) * | 2014-08-15 | 2015-11-30 | ||
CA2919869C (en) * | 2015-02-12 | 2017-06-13 | James Cowie | Chainsaw guide bar staightener |
CN104889212B (en) * | 2015-06-11 | 2017-01-18 | 张家港江苏科技大学产业技术研究院 | Wheel mould device for two-way pipe bending |
JP6363560B2 (en) * | 2015-06-12 | 2018-07-25 | 三桜工業株式会社 | Pipe bending method and bending apparatus |
CN106216457A (en) * | 2016-08-31 | 2016-12-14 | 佛山市南海新锐机电设备有限公司 | A kind of pipe end molding bending integral machine and processing method |
CN108927431B (en) * | 2018-08-20 | 2024-02-27 | 广州广源兴科技有限公司 | Profile positive and negative arc rolling bending machine and operation mode thereof |
CN115488195B (en) * | 2022-11-02 | 2023-05-02 | 广州华茂机械模具有限公司 | High-precision three-dimensional manual pipe bending machine |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3713317A (en) * | 1971-08-25 | 1973-01-30 | Schenck Corp | Bending machine |
US4201073A (en) * | 1978-03-17 | 1980-05-06 | Eaton-Leonard Corporation | Reaction bender for pipe |
WO1987000096A1 (en) * | 1985-06-28 | 1987-01-15 | Integrated Production Machines Limited | Pipe bending machine |
US4765168A (en) * | 1987-07-27 | 1988-08-23 | Tools For Bending, Inc. | Method and apparatus for bending tubing |
DE4103134C2 (en) * | 1991-02-04 | 2000-12-07 | Schwarze Rigobert | Device for the production of bent sections on a pipe, in particular for the production of a pipe coil |
DE9316052U1 (en) * | 1993-10-21 | 1994-01-13 | Schwarze Rigobert | Pipe bending machine |
-
1996
- 1996-04-10 FR FR9604642A patent/FR2747328B1/en not_active Expired - Fee Related
-
1997
- 1997-04-08 CA CA002250362A patent/CA2250362A1/en not_active Abandoned
- 1997-04-08 DE DE69700915T patent/DE69700915T2/en not_active Expired - Fee Related
- 1997-04-08 WO PCT/FR1997/000621 patent/WO1997037785A1/en active IP Right Grant
- 1997-04-08 ES ES97919493T patent/ES2142156T3/en not_active Expired - Lifetime
- 1997-04-08 EP EP97919493A patent/EP0892686B1/en not_active Expired - Lifetime
- 1997-04-08 US US09/171,022 patent/US6134932A/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2072159A1 (en) * | 2007-12-17 | 2009-06-24 | Manuel Burger | Bending device, especially for tube-shaped components |
ITRM20090534A1 (en) * | 2009-10-15 | 2011-04-16 | Cml Int Spa | BENDER MACHINE TO CURVE AT FIXED AND VARIABLE RAY A LEFT AND RIGHT PIECE EXTENDED |
Also Published As
Publication number | Publication date |
---|---|
WO1997037785A1 (en) | 1997-10-16 |
ES2142156T3 (en) | 2000-04-01 |
FR2747328A1 (en) | 1997-10-17 |
DE69700915D1 (en) | 2000-01-13 |
US6134932A (en) | 2000-10-24 |
DE69700915T2 (en) | 2000-07-20 |
FR2747328B1 (en) | 1998-06-19 |
EP0892686A1 (en) | 1999-01-27 |
CA2250362A1 (en) | 1997-10-16 |
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