EP0878878B1 - Dispositif de détection pour mesurer la force - Google Patents
Dispositif de détection pour mesurer la force Download PDFInfo
- Publication number
- EP0878878B1 EP0878878B1 EP98108619A EP98108619A EP0878878B1 EP 0878878 B1 EP0878878 B1 EP 0878878B1 EP 98108619 A EP98108619 A EP 98108619A EP 98108619 A EP98108619 A EP 98108619A EP 0878878 B1 EP0878878 B1 EP 0878878B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- force
- sensors
- crimping
- force sensors
- loading
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/0486—Crimping apparatus or processes with force measuring means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0094—Press load monitoring means
Definitions
- the invention relates to a mechanical receiving adapter according to the preamble of claim 1; especially with installation of two (force) sensors for the purpose of Measurement signal acquisition for comprehensive quality assurance, in the following abbreviated "QS", preferably in the Crimp.
- the crimp itself and its execution the tool that shapes and shapes the crimp, the press that runs the tool and the machine, which defines the line to be edited for the Crimping leads and sorted stores.
- Generic recording adapters are in the crimping technique for example, by cable confectioners for measuring of force courses, which depend on the angle, used by the way, or by time.
- Such a receiving adapter detects the force curve, during the crimping or crimping of a cable end sleeve applied with an electrical conductor is, and passes a corresponding measurement signal to a electronic evaluation device.
- crimp connections can be: stranded wire with a ferrule, stranded wire with wire, wire with wire or assembly, stranded wire and other aspects of cable assembly.
- electrical cables are crimped in the range of signal and control cables with wire cross-sections of 0.07mm 2 up to battery cables of 35mm 2 ; Common processed wire cross sections are in the range of 0.15mm 2 to 2.5mm 2 .
- the crimp control in the car cable assembly on Widely used and prescribed as the quality of these compounds directly related to protection of human life, e.g. in the safe Contacting for the actuation of airbag, ABS and Brake Assist, for power steering as well as for the Extensive tax management in a car.
- the data transfer is either wireless or galvanic coupled with a measuring cable.
- the distance between the MR and the meter is usually dependent from the means of production - a few meters.
- the measuring method for crimp control is usually based on a comparative measurement.
- the meter is the Ideal manufacturing process of the crimping process using the Measured value course taught or stored (teachin Fashion). Typical are 5 to 50, preferably 10 Single force curves of acceptable, ie default conventions Crimp connections. From these ten digitized Force gradients that a capable manufacturing process to reflect, becomes a mean force course calculated, the so-called reference curve. This Reference history is stored in the meter.
- Such a sensor is known from the document DE-A-4 111 404 known.
- Object of the present invention is therefore, a to provide generic recording adapter, in which all power flux lines are detected piezoelectrically and in Be evaluated in real time. It is further intended the recording adapter easily and uncomplicated Nearly all presses available on the market can be mounted so that this for a wide range of applications can be used for wire cross sections and how a force sensor itself is handled, so calibrated to measure the absolute force can be used can.
- the mechanical structure is shown in drawing 1.
- the basic idea of this invention is, all during the crimping process occurring crimping forces that cause deformation the crimp contact contribute completely to capture.
- the used there mechanical coupling link of the press is replaced through a same-looking and equal functioning Coupling link with implemented force sensors, called as a recording adapter (Measurement-RAM) in the sense of the present invention.
- the receiving adapter of Fig. 1 to 3 is made of hardened Steel made and vice versa U-shaped. It consists of a top 10 and a bottom 12 of two Force sensors 14, 16 which are mounted in the lower part, and a common signal feed 18 to one of externally accessible connector 20, also in the lower part assembled.
- the power flow generated by a press enters the Upper part 10, which by means of openings 22 in the Upper part 10 led screws to connect to the press is. Caused by the mechanical separation the power flow exclusively over the two Force sensors in the lower part. From there flows the Force on two ram punches 24, 26 of the lower part 12 in an existing embossing or crimping tool.
- the upper part 10 is a flat, plane-parallel plate realized.
- the lower part 12 is a plane, plane-parallel Pressure part with two orthogonal, equal long thighs that train the Rammstempel 24, 26, in which the two force sensors are embedded are.
- the Power transmission to the crimping tool symmetrical or asymmetric.
- the two Rammstempel are the same length with a length of about 13mm and are about 30mm apart away; the total height of the flat pressure part is about 17mm, the total height of the adapter is about 29,0mm.
- the receiving adapter is formed and dimensions that already existing Mounting holes and mounting thread on commercially available Presses for the assembly of the invention Adapters are used. This is particularly easy the conversion of existing presses.
- the assembly of the adapter to the press is done with two mounting screws completely tension-free over the Top and the holes 22, non-contact from below passed through openings 32 of the lower part 12. These Screws have no part in the assembly in the press Reaction to the power coupling between upper and Lower part, regardless of the applied mounting torque.
- the geometric dimensions of the quartz force sensors 14, 16 are a height of 5.2mm, a diameter of 14.5mm, the cable connector is a DV connector.
- the Sensors have an internal bore for M4 or M6 special expansion screws. The sensors become electric installed as a couple with the same sensitivity.
- the common measuring signal is located on an externally accessible SMC or external mounted connectors Transmission source for a data transfer; see. approximately 3 and FIG. 5.
- the sensors themselves as well as the electrical wiring are embedded in silicone rubber. This will be Disturbances caused by oil and moisture as well as pollution, avoided.
- the narrow one Nip also adequately secures the capacitive shielding.
- a holder 34th provided with kink protection for stabilizing the measuring cable.
- This adapter is designed so that when symmetrical Power transmission and entprechendem force sensor Forces up to 40kN (40,000N) can be measured.
- the Resolution is typ. 1 / 10,000th. Measuring range and resolution are dependent on applied sensors.
- Typical crimping forces are about 2.5 to 3.5 kN for a wire cross section of 0.15 mm 2 , the typical crimping force for 1.0 mm 2 is about 7.0 to 9.0 kN.
Claims (5)
- Dispositif de détection pour mesurer une force entre un appareil transmettant une force, tel qu'une presse à sertir et un appareil recevant une force pour des opérations de pressage, de serrage, d'application d'une charge, tel qu'un poinçon de sertissage, caractérisé :par une pluralité de capteurs de force (14,16) disposés dans une partie inférieure (12) reliée à l'appareil recevant la force, et placés dans un état chargé à l'aide d'une force, afin de générer un signal électrique pouvant être analysé en réaction à la chargeet par une partie supérieure disposée à distance de la partie inférieure (12) dans la direction de l'application de la charge, recouvrant la pluralité des capteurs de force (14,16) afin d'agir ensemble avec l'appareil transmettant la force,
- Dispositif de détection selon la revendication 1, caractérisé en ce que, les capteurs de force sont réalisés comme des capteurs en cristaux de quartz et conçus avec un dispositif électronique récepteur à impulsions afin d'acquérir une pluralité de signaux d'état des capteurs en cristaux de quartz se suivant de façon séquentielle, au cours d'une opération de charge, en particulier d'une opération de sertissage.
- Dispositif de détection selon la revendication 1 ou 2, caractérisé en ce qu'il se produit une liaison entre l'appareil transmettant la force et la partie supérieure au moyen d'un assemblage par vis, qui peut être fabriquée grâce à une ouverture (22) dans la partie supérieure (10) conçue en forme de plaque, dans lequel l'accès à cet assemblage par vis est possible à travers toute la partie inférieure (12).
- Dispositif de détection selon l'une des revendications 1 à 3, caractérisé en qu'une liaison mécanique entre la partie supérieure (10) et la partie inférieure (12) peut être fabriquée au moyen d'une pluralité de vis de serrage en correspondance avec la pluralité de capteurs de force, qui peuvent être dirigées à travers des ouvertures dans la partie supérieure (10) dans les logements attribués aux vis dans les capteurs de force respectifs.
- Dispositif de détection selon l'une des revendications 1 à 4, caractérisé en ce que, la partie supérieure et/ou la partie inférieure sont conçues de telle sorte que, qu'elles sont appropriées pour être connectées à des éléments de connexion de presses de sertissage disponibles dans le commerce.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE29708336U | 1997-05-12 | ||
DE29708336 | 1997-05-12 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0878878A2 EP0878878A2 (fr) | 1998-11-18 |
EP0878878A3 EP0878878A3 (fr) | 2001-04-04 |
EP0878878B1 true EP0878878B1 (fr) | 2005-01-12 |
Family
ID=8040162
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98108619A Expired - Lifetime EP0878878B1 (fr) | 1997-05-12 | 1998-05-12 | Dispositif de détection pour mesurer la force |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0878878B1 (fr) |
AT (1) | ATE287132T1 (fr) |
DE (2) | DE59812478D1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9090036B2 (en) | 2009-04-02 | 2015-07-28 | Schleuniger Holding Ag | Crimping press |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI608677B (zh) | 2012-08-15 | 2017-12-11 | 威查格工具廠有限公司 | 壓接機用的變換承接器 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3737924A1 (de) * | 1987-11-07 | 1989-05-18 | Kirsten Kabeltechnik Ag | Crimpvorrichtung |
US4916810A (en) * | 1989-05-12 | 1990-04-17 | Amp Incorporated | Method and apparatus for terminating wires to terminals |
GB8927467D0 (en) * | 1989-12-05 | 1990-02-07 | Amp Gmbh | Crimped connection quality control |
GB8927466D0 (en) * | 1989-12-05 | 1990-02-07 | Amp Gmbh | Electrical terminal crimping apparatus |
DE9014442U1 (fr) * | 1990-10-18 | 1991-09-12 | Aat Aston Gmbh Geraete Fuer Elektronikfertigung Und Kabelbearbeitung, 8500 Nuernberg, De | |
DE4111404A1 (de) * | 1991-04-09 | 1992-10-15 | Rittmeyer Kg | Pressvorrichtung |
-
1998
- 1998-05-12 AT AT98108619T patent/ATE287132T1/de not_active IP Right Cessation
- 1998-05-12 EP EP98108619A patent/EP0878878B1/fr not_active Expired - Lifetime
- 1998-05-12 DE DE59812478T patent/DE59812478D1/de not_active Expired - Fee Related
- 1998-05-12 DE DE29808574U patent/DE29808574U1/de not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9090036B2 (en) | 2009-04-02 | 2015-07-28 | Schleuniger Holding Ag | Crimping press |
Also Published As
Publication number | Publication date |
---|---|
ATE287132T1 (de) | 2005-01-15 |
EP0878878A2 (fr) | 1998-11-18 |
DE29808574U1 (de) | 1998-08-20 |
EP0878878A3 (fr) | 2001-04-04 |
DE59812478D1 (de) | 2005-02-17 |
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