EP0989636A2 - Procédé pour s'assurer de la qualité d'une connexion sertie réalisée à l'aide d'un dispositif de sertissage ainsi qu'un outil de sertissage et un dispositif de sertissage - Google Patents

Procédé pour s'assurer de la qualité d'une connexion sertie réalisée à l'aide d'un dispositif de sertissage ainsi qu'un outil de sertissage et un dispositif de sertissage Download PDF

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Publication number
EP0989636A2
EP0989636A2 EP99117658A EP99117658A EP0989636A2 EP 0989636 A2 EP0989636 A2 EP 0989636A2 EP 99117658 A EP99117658 A EP 99117658A EP 99117658 A EP99117658 A EP 99117658A EP 0989636 A2 EP0989636 A2 EP 0989636A2
Authority
EP
European Patent Office
Prior art keywords
tool
data
crimping
crimping device
stored
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP99117658A
Other languages
German (de)
English (en)
Other versions
EP0989636A3 (fr
EP0989636B1 (fr
Inventor
Lothar Schreiner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SLE Electronic GmbH
Original Assignee
SLE Electronic GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SLE Electronic GmbH filed Critical SLE Electronic GmbH
Publication of EP0989636A2 publication Critical patent/EP0989636A2/fr
Publication of EP0989636A3 publication Critical patent/EP0989636A3/fr
Application granted granted Critical
Publication of EP0989636B1 publication Critical patent/EP0989636B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/0486—Crimping apparatus or processes with force measuring means
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S72/00—Metal deforming
    • Y10S72/712—Electrical terminal crimper
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53022—Means to assemble or disassemble with means to test work or product
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53235—Means to fasten by deformation

Definitions

  • the invention relates to a method for quality assurance in a crimping device produced crimp connections according to the preamble of claim 1.
  • the invention further relates to a crimping tool according to the preamble of the claim 3 and a crimping device according to the preamble of claim 6.
  • crimp connection component initially formed in the form of a flat sheet metal part by moving two relatively movable towards each other as stamps trained tool parts molded around the line end and then securely connected in a contacting manner to the line end.
  • wire harnesses in Motor vehicles consist of a variety of different electrical lines that must be provided with plugs or crimp connection components by crimping.
  • the Quality assurance of the crimping processes takes place, for example, in that during the Crimping the force-displacement characteristic of the tool parts is recorded and immediately with a target force-displacement characteristic curve which is stored in the crimping device, is compared or that measurement data is calculated from the measured force-displacement characteristic be compared with the stored target data.
  • the solidates or the The target force-displacement characteristic curve is determined when the tool is started up.
  • the invention has for its object to provide a generic method to further develop that when operating the crimping device with different tools a perfect quality of the crimp connections despite short tool changing times is achieved.
  • the invention is further based on the object of a generic To create crimping tool for performing the aforementioned method. Further lies the invention has for its object a crimping device for using a to create such a tool.
  • the part of the object of the invention relating to the method is characterized by the features of Main claim solved.
  • the method according to the invention is advantageous with the features of claim 2 Way further educated.
  • the claim 3 is directed to the crimping tool with which the corresponding part of the Invention problem is solved.
  • the crimping tool of claim 3 is combined with those of claims 4 and 5 in advantageously trained.
  • the claim 6 characterizes a crimping device for use with a crimping tool according to the invention.
  • the crimping device according to claim 6 has the features of claims 7 and 8 further developed in an advantageous manner.
  • FIGS. 1 and 2 are largely those at the beginning mentioned DE 4 038 658 A1, whose content as an example of a crimping device and a crimping process is made to the content of the following application.
  • the crimping device designated as a whole by 2, is formed by a crimping press in which a stamp which can be moved up and down by means of a drive (not shown in detail) ends in an adapter 4.
  • the adapter 4 protrudes into a tool receiving space 6, which has a plate 8 at the bottom, which is supported on a foot 12 of the crimping device 2 via a load cell (only the line 10 that leads to the load cell is shown).
  • an operating panel 14 is provided, which forms an interface to a data processing device 15 with microprocessor, data memory, program memory etc. contained in the crimping device.
  • a tool which is denoted overall by 14 in FIG. 2, can be inserted into the tool receiving space 6 of the crimping device 2.
  • This tool contains a connection component 16 that can be connected to the adapter 4, which is rigidly connected to a tool part 18 designed as an upper punch and can be moved up and down together with the latter within a frame 20.
  • a further tool part 24 Arranged opposite the tool part 18 is a further tool part 24 designed as a lower punch in a base body 22.
  • a loading device 28 is used, which moves a belt 30 with the crimp connection components 26 step by step forward by means of a movably driven lever 32.
  • a cable end (not shown) with stripped conductor wires is arranged between the tool parts 18 and 24 and is firmly connected to the crimp connection component 26 by crimping.
  • the force shown in dashed lines in FIG. 3 results -Way characteristic.
  • This force-displacement characteristic first goes through a preparation phase I within which the upper tool part 18 comes into firm contact with the crimp connection component 26 and the cable end, and then runs through the actual crimping phase II.
  • the curve is specific to a type of crimp connection component and cable and the tool.
  • the actual measurement evaluation takes place to suppress disturbances above a threshold force K S.
  • the dotted curve S indicates a target curve which represents a perfect crimp.
  • the curve S itself or the area F integrated under the curve S, which is a measure of the crimping work performed, can be used as target values for recognizing a perfect crimping.
  • the data representing the curve S and / or the area F are stored as solidates by the data processing device in the crimping device 2.
  • FIG. 4 shows a cross section through a cable provided with a crimp connection component, cut in the area of the stripped wires. As can be seen, the crimp connection component 26 is bent overall in the form of a sleeve and clamps the wires 32 of the cable in a form-fitting manner in its interior for reliable contacting.
  • the tool 14 is provided with a data carrier 36 which is attached to the frame 20 in the example shown.
  • the task and function of this data carrier 36 is as follows: When the tool 14 is used for the first time in the crimping device 2, the solidates are determined and stored by the data processing device 15 in the crimping device 2, for example on the basis of the target curve S and / or the integral F, so that they are available as target values for future crimping processes.
  • a crimp connection is checked for mechanical strength, electrical resistance and optical quality, and the measurement data of the crimp connection, which has been tested as perfect, are stored as target data in the data processing of the crimping device.
  • the desired data of the tool 14 are read out from the memory of the data processing device 15 of the crimping device 2 and read into the data carrier 36. In this way, the tool 14 itself carries its specific solidates. Furthermore, when the tool 14 is removed, the number of crimp connections made with it can be read into its data carrier 36.
  • FIG. 5 shows a data carrier 36 inserted into a recess 38 of the frame 20, which has a base plate 40 fastened to the bottom of the recess, on which the actual data carrier is attached. In this way, the data carrier 36 is attached to the frame 20 in a protected manner.
  • the data carrier 36 can be a simple read / write memory which has a mechanically contactable or contactless read-in and read-out interface with which data can be read in and read out by means of a hand-held device.
  • the data carrier 36 can contain a complete microprocessor with program memory, data memory and input and output device, for example with an antenna and transponder.
  • the data processing device 15 of the crimping device 2 accordingly has an input and output unit with which the data can be transmitted, for example by means of a hand-held device.
  • the crimping device 2 in the area of the tool receiving space 6 has an interface 46 that works with contacting or without contact, which is arranged opposite a corresponding interface formed on the tool 14 according to FIG. 3 on the back of the frame 20. Data is automatically exchanged via the interfaces when a tool 14 is inserted or put into operation and when the tool 14 is removed or decommissioned. It is understood that in this case the entire data carrier 36 is advantageously arranged on the rear of the frame 20. It goes without saying that a wide variety of transmission techniques (with contacts, contactless with ultrasound, infrared, via antenna with transmitter, etc.) can be used.
  • the invention creates a possibility of monitoring the quality of crimp connections made with a wide variety of tools without loss of time and extremely reliably, the condition of the tools themselves being able to be recorded in a predictable manner.
  • the tool-specific target data stored on the tool itself relate not only to the tool itself, but preferably also to the crimp connection component and the cable for which the tool is to be used. They do not or only weakly depend on the respective crimping device and, if necessary, can contain a corresponding additional parameter.
  • the invention can be used wherever several tools with tool-specific data, which are used for quality monitoring or for controlling a device working with the tool, are used alternately in one or more devices.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
EP99117658A 1998-09-21 1999-09-07 Procédé pour s'assurer de la qualité d'une connexion sertie réalisée à l'aide d'un dispositif de sertissage ainsi qu'un outil de sertissage et un dispositif de sertissage Expired - Lifetime EP0989636B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19843156 1998-09-21
DE19843156A DE19843156A1 (de) 1998-09-21 1998-09-21 Verfahren zur Qualitätssicherung von in einer Crimpvorrichtung hergestellten Crimpverbindungen sowie Crimpwerkzeug und Crimpvorrichtung

Publications (3)

Publication Number Publication Date
EP0989636A2 true EP0989636A2 (fr) 2000-03-29
EP0989636A3 EP0989636A3 (fr) 2002-05-22
EP0989636B1 EP0989636B1 (fr) 2006-01-04

Family

ID=7881647

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99117658A Expired - Lifetime EP0989636B1 (fr) 1998-09-21 1999-09-07 Procédé pour s'assurer de la qualité d'une connexion sertie réalisée à l'aide d'un dispositif de sertissage ainsi qu'un outil de sertissage et un dispositif de sertissage

Country Status (4)

Country Link
US (1) US6418769B1 (fr)
EP (1) EP0989636B1 (fr)
AT (1) ATE315283T1 (fr)
DE (2) DE19843156A1 (fr)

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Publication number Priority date Publication date Assignee Title
EP1179877A1 (fr) * 2000-08-11 2002-02-13 Delphi Technologies, Inc. Appareil de fixation
WO2007067507A1 (fr) * 2005-12-05 2007-06-14 Tyco Electronics Corporation Procedes et systemes de fonctionnement d’une machine à sertir
EP1841019A1 (fr) * 2006-03-29 2007-10-03 Schäfer Werkzeug- und Sondermaschinenbau GmbH Unité de sertissage
EP2821215A1 (fr) * 2013-06-13 2015-01-07 Otto Bihler Handels-Beteiligungs-GmbH Procédé de déformation présentant un réglage d'une caractéristique géométrique d'une pièce à usiner et dispositif associé

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DE10041237B4 (de) * 2000-08-22 2006-02-02 Engberts & Schäfer GmbH Verfahren und Vorrichtung zum Nachweis der Maschinengüte an Anschlagpressen
EP1397657A4 (fr) * 2001-06-15 2006-08-23 Smithkline Beecham Corp Appareil et procede de mesure des forces exercees sur des ensembles valve de recipients de distribution de doses mesurees pendant la fabrication de ces ensembles
DE10232470A1 (de) * 2002-07-17 2004-02-05 Bernhard Schäfer Werkzeug- und Sondermaschinenbau GmbH Verfahren und Vorrichtung zur Qualitätssicherung von Crimpverbindungen
JP3935034B2 (ja) * 2002-09-17 2007-06-20 矢崎総業株式会社 設計支援システム
JP4436053B2 (ja) * 2003-02-13 2010-03-24 矢崎総業株式会社 圧着端子の圧着状況推定装置と圧着端子の良否判定装置
US6971273B2 (en) * 2003-05-30 2005-12-06 The Boeing Company Tool evaluation system and method
US7243516B2 (en) * 2003-06-04 2007-07-17 Zusi Christopher J Automated machine setup with modular tooling
US7159440B2 (en) * 2003-06-26 2007-01-09 The Boeing Company Tool evaluation calibrator and method
EP1515403B1 (fr) * 2003-09-10 2007-10-24 komax Holding AG Dispositif de traitement de câble
DE502004005315D1 (de) * 2003-09-10 2007-12-06 Komax Holding Ag Kabelbearbeitungseinrichtung
US7181942B2 (en) * 2004-03-02 2007-02-27 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Device and method for connections made between a crimp connector and wire
EP1764881B1 (fr) * 2005-09-19 2008-07-16 komax Holding AG Dispositif de sertissage
US8746026B2 (en) * 2008-10-02 2014-06-10 Komax Holding Ag Method for determining the quality of a crimped connection between a conductor and a contact
US8904616B2 (en) 2009-04-09 2014-12-09 Schleuniger Holding Ag Method of monitoring a crimping process, crimping press and computer program product
CA2755172C (fr) * 2009-04-09 2017-09-12 Schleuniger Holding Ag Procede de surveillance d'un processus de sertissage, presse a sertir et produit programme d'ordinateur
EP2378615A1 (fr) * 2010-04-13 2011-10-19 Schleuniger Holding AG Presse de sertissage
US8671551B2 (en) 2011-02-01 2014-03-18 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Process for nondestructive evaluation of the quality of a crimped wire connector
DE102011004298A1 (de) * 2011-02-17 2012-08-23 Robert Bosch Gmbh Verfahren und Vorrichtung zur qualitätssichernden Herstellung eine Crimpung
US8570536B2 (en) 2011-06-08 2013-10-29 Daniels Manufacturing Corporation Smart crimp tool system for electrical contacts and terminals which are controlled and monitored by a central database manager
MX2018013125A (es) * 2011-09-29 2021-09-14 Schleuniger Ag Método para ajustar cables con fundas de cable y unidad de transferencia para sellos o componentes de ensamble de cable comparables para una planta de procesamiento de cable.
US8875580B2 (en) 2011-12-13 2014-11-04 The United States Of America As Represented By The Adminstrator Of The National Aeronautics And Space Adminstration Method and apparatus to detect wire pathologies near crimped connector
US8914961B2 (en) * 2012-02-29 2014-12-23 GM Global Technology Operations LLC Methods and systems for measuring crimp quality
TWI608677B (zh) 2012-08-15 2017-12-11 威查格工具廠有限公司 壓接機用的變換承接器
US9003645B1 (en) 2013-01-17 2015-04-14 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Ultrasonic device for assessing the quality of a wire crimp
US10153606B2 (en) 2014-10-10 2018-12-11 The United States Of America As Represented By The Administrator Of Nasa Method to control crimping processes using ultrasonic transmission analysis
US10444051B2 (en) 2017-01-09 2019-10-15 Georg Fischer Signet, LLC Ultrasonic sensor assembly and method of manufacture
US10254143B2 (en) 2017-01-13 2019-04-09 Georg Fischer Signet Llc Fluid-flow sensor assembly having reinforced body
EP3360622B1 (fr) * 2017-02-13 2020-11-04 FELSS Systems GmbH Procédé de fabrication et machine de formage pour la formation des pièces en particulier métalliques par extrusion
US10581213B2 (en) * 2017-04-25 2020-03-03 Te Connectivity Corporation Crimp tooling having guide surfaces
US10620060B2 (en) 2017-07-19 2020-04-14 Georg Fischer Signet, LLC Combined ultrasonic temperature and conductivity sensor assembly
US10302474B2 (en) 2017-08-09 2019-05-28 Georg Fischer Signet Llc Insertion ultrasonic sensor assembly
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US11621531B2 (en) 2018-09-28 2023-04-04 Hubbell Incorporated Power tool with crimp localization
DE102018218371A1 (de) * 2018-10-26 2020-04-30 Schäfer Werkzeug- und Sondermaschinenbau GmbH Verfahren zur Überwachung einer Crimpvorrichtung, Überwachungseinheit sowie Crimpvorrichtung
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1179877A1 (fr) * 2000-08-11 2002-02-13 Delphi Technologies, Inc. Appareil de fixation
WO2007067507A1 (fr) * 2005-12-05 2007-06-14 Tyco Electronics Corporation Procedes et systemes de fonctionnement d’une machine à sertir
EP1841019A1 (fr) * 2006-03-29 2007-10-03 Schäfer Werkzeug- und Sondermaschinenbau GmbH Unité de sertissage
EP2821215A1 (fr) * 2013-06-13 2015-01-07 Otto Bihler Handels-Beteiligungs-GmbH Procédé de déformation présentant un réglage d'une caractéristique géométrique d'une pièce à usiner et dispositif associé

Also Published As

Publication number Publication date
ATE315283T1 (de) 2006-02-15
EP0989636A3 (fr) 2002-05-22
EP0989636B1 (fr) 2006-01-04
DE19843156A1 (de) 2000-04-20
DE59913010D1 (de) 2006-03-30
US6418769B1 (en) 2002-07-16

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