EP0878258B1 - Casting plant - Google Patents

Casting plant Download PDF

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Publication number
EP0878258B1
EP0878258B1 EP98103794A EP98103794A EP0878258B1 EP 0878258 B1 EP0878258 B1 EP 0878258B1 EP 98103794 A EP98103794 A EP 98103794A EP 98103794 A EP98103794 A EP 98103794A EP 0878258 B1 EP0878258 B1 EP 0878258B1
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EP
European Patent Office
Prior art keywords
casting
moulding
mould
box
station
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP98103794A
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German (de)
French (fr)
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EP0878258A1 (en
Inventor
Herbert Dipl.-Ing. Grolla
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Heinrich Wagner Sinto Maschinenfabrik GmbH
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Heinrich Wagner Sinto Maschinenfabrik GmbH
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Publication of EP0878258A1 publication Critical patent/EP0878258A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D47/00Casting plants
    • B22D47/02Casting plants for both moulding and casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C25/00Foundry moulding plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • B22D33/02Turning or transposing moulds

Definitions

  • the invention relates to a method for the production and pouring and molding the molds as well as a casting plant for carrying out the process.
  • the molds provided with a molding box are molded in a known manner in a molding machine, this molding machine advantageously having a turntable has a model plate for both the has one as well as the other half of the molding box.
  • the Frame is placed on the model plate and by means of Filled with sand, which is usually one clay-bound sand. After the corresponding one
  • the molding box half of lifted off the model plate and onto a transport track put on.
  • this transport track is a turning device built in, which the mold box halves like turns that the molding plane faces upwards.
  • the core insertion is much easier and on the other hand, the conventionally trained Casting molds for the pouring funnel and the Feeders to be reworked.
  • the one mold box half in a turner then turned and the mold box halves are in a facility for putting the two together Molded box halves joined together. Following this the casting mold is cast in a lying position. After the casting has solidified, it is shaped. The mold box halves are then separated again and fed again to the molding machine.
  • the invention has for its object a method as well as a casting plant for carrying out the process of the type mentioned at the outset to propose which not only enables castings to be made from aluminum, which significantly improved in casting quality are and where it is even with complicated castings it is not necessary to provide additional feeders.
  • the casting plant is designed so that it is inexpensive and can work automatically.
  • This task is for the method with the characteristics of claim 1 and for the casting machine with the features of claim 2 solved.
  • molds provided with mold boxes are used, which are shaped in a conventional manner and provided with cores, which however are so designed are that the pouring funnel as well as the feeder in the molding plane of the mold is arranged.
  • the shape of the casting mold is in carried out lying, but the cast in a standing Way, with such arrangements not only a sufficient volume of feeder can be created, but also a sufficient hydrostatic Receive pressure for the metal to be replenished becomes. This enables even complex aluminum castings, for example engine blocks or cylinder heads, inexpensive to manufacture.
  • Such castings are currently in chemically bound boxless Casting molds made, which are not just an expensive one Condition sand, but also beyond expensive and complicated equipment for the production of many molded parts for the castless mold, which also partly assembled with machines and partly by hand on the other hand in that also the casting is formed with the mold upright.
  • a casting plant according to the invention is conventional System units until the two mold halves are joined built so that here on proven and inexpensive Plant components can be used can.
  • a turning device in the casting mold system built-in which allows the molding box to fit around its Longitudinal axis to turn 90 degrees, so that it is now upright on another, usually a little narrower, Transport track is continued.
  • the casting molds are cast and also unpacking the molds. For this, the The mold remains on the conveyor. You just have to be secured perpendicular to the mold so that then the casting by means of a press plate from the mold frame together with the bound Molding sand can be expressed.
  • the molded boxes can be turned 90 degrees and in a lying position separately and in a known way again prepared that they are fed to the molding machine again can be.
  • An embodiment of the invention is as follows described in more detail with reference to the drawing, the one according to the invention trained automatic molding machine in perspective View shows.
  • the automatic casting machine shown in the drawing 1 has a first transport track 2 on which the mold boxes supplied by a separating device 3 in which the mold boxes are divided into two individual Mold box halves 4,5 are separated.
  • a switched on in a second transport path 6 first Turning device 7, the mold box halves are turned so that their molding division level down shows.
  • the mold box halves (4,5) then become one Forming system (8) fed, which has a rotary table (9), the model plates (10, 11) for the two mold halves wearing.
  • the mold box halves (4,5) deposited over each of the model plates (10, 11), with Sand filled, solidified, then on a third Transport track (12) to be dropped.
  • this Transport track is a second turning device (13) turned on, the mold box halves (4,5) by 180 Degree turns so that the molding level and thus the Mold cavity (14) of the mold boxes (4,5) shows upwards.
  • the third transport path (12) then has a core insertion path (15) in which the cores are in the upward direction showing mold cavities can be inserted in a simple manner are.
  • a mold box half is then turned through 180 degrees, then the mold box halves (4, 5) of an assembly station (17) are fed in a mold box half on the corresponding other mold box half put on and assembled into a mold.
  • the molds are made so that the pouring funnel (22) and the feeder (23) in the division level (24) of the mold (18).
  • the casting of the molds (18) takes place in a casting station (30) on a fifth Transport track (21), this also at the same time forms the cooling section.
  • the mold (18) arrives in a molding station (25), which is driven by a lifting cylinder (27) Press plate (26).
  • Press plate (26) Furthermore fixed the molding station (25) the casting mold (18) vertically to their direction of transport, so that the demolding without removing the mold from the fifth conveyor track (21) can be carried out.
  • a shooting table (28) On the press plate (26) opposite side of the mold is a shooting table (28) provided on which the casting is pushed becomes.
  • the shaping station (25) is a fifth Turning device (29) connected downstream of the molding box again rotates 90 degrees around its longitudinal axis, so that now the further transport and the separation of the two mold box halves (4,5) in the separation station in usual way can be done. The process repeats then as described previously.
  • the main advantage of the molding system according to the invention is that by the standing arrangement the casting molds have a sufficient feed volume during casting with sufficient hydrostatic pressure also for difficult to cast metals, for example Aluminum, can be obtained so that it is now possible is complex castings such as engine blocks or cylinder heads made of aluminum with box-bound To produce casting molds. Through this cast with standing The molding process is also essential for casting molds simplified since the mold is no longer needs to be removed from the conveyor belt but only pushed out the casting laterally is, which is then freely manageable.

Abstract

The method for producing castings where the pouring funnel and feeders are located in the mould division plane, and that assembled mould box halves are transported in an upright, standing position into the casting station. The corresponding casting installation includes a track (6) for transport of mould box halves (4, 5) in lying position to a mould making station (8), and a further track (12) with a rotating unit (13) for orienting the mould box halves so that their division planes (24) face upwards. It further includes a core insertion section (15), a rotating unit (16), and a unit (17) for joining the mould box halves, as well a casting and demoulding station (25). The installation is characterised by the presence of a rotating unit (20) which turns the assembled mould boxes through 90 for subsequent transport along the section (21).

Description

Die Erfindung betrifft ein Verfahren für die Herstellung und das Abgießen sowie Ausformen der Gießformen sowie eine Gießanlage für die Durchführung des Verfahrens.The invention relates to a method for the production and pouring and molding the molds as well as a casting plant for carrying out the process.

Die mit einem Formkasten versehenen Gießformen werden in bekannter Art und Weise in einer Formmaschine geformt, wobei diese Formmaschine vorteilhaft einen Drehtisch aufweist, der eine Modellplatte für sowohl die eine als auch die andere Formkastenhälfte besitzt. Der Rahmen wird auf die Modellplatte abgesetzt und mittels Sand gefüllt, wobei es sich hier in der Regel um einen tongebundenen Sand handelt. Nach dem entsprechenden Verdichten des Formsandes wird die Formkastenhälfte von der Modellplatte abgehoben und auf eine Transportbahn aufgesetzt. In diese Transportbahn ist eine Wendeeinrichtung eingebaut, die die Formkastenhälften derart wendet, daß die Formteilebene nach oben zeigt. Hierdurch ist zum einen die Kerneinlegung wesentlich erleichtert und zum anderen kann bei den herkömmlich ausgebildeten Gießformen der Eingießtrichter sowie der Speiser nachgearbeitet werden. Nachdem die Kerne eingelegt sind, wird die eine Formkastenhälfte in einem Wender gewendet und die Formkastenhälften werden dann in einer Einrichtung zum Zusammensetzen der beiden Formkastenhälften zusammengefügt. Im Anschluß hieran erfolgt der Abguß der Gießform in liegender Stellung. Nach dem Erstarren des Gußstückes wird dieses ausgeformt. Die Formkastenhälften werden dann wieder getrennt und erneut der Formmaschine zugeführt.The molds provided with a molding box are molded in a known manner in a molding machine, this molding machine advantageously having a turntable has a model plate for both the has one as well as the other half of the molding box. The Frame is placed on the model plate and by means of Filled with sand, which is usually one clay-bound sand. After the corresponding one The molding box half of lifted off the model plate and onto a transport track put on. In this transport track is a turning device built in, which the mold box halves like turns that the molding plane faces upwards. Hereby on the one hand, the core insertion is much easier and on the other hand, the conventionally trained Casting molds for the pouring funnel and the Feeders to be reworked. After the seeds are inserted are the one mold box half in a turner then turned and the mold box halves are in a facility for putting the two together Molded box halves joined together. Following this the casting mold is cast in a lying position. After the casting has solidified, it is shaped. The mold box halves are then separated again and fed again to the molding machine.

Das Abgießen der Formkästen in liegender Stellung bereitet insofern bei komplizierteren Gußstücken und vor allem wenn Gußstücke mit Aluminium hergestellt werden sollen, größere Probleme, da es nicht immer möglich ist, ein optimales Speiservolumen mit einem ausreichenden hydrostatischen Druck in der Gießform auszubilden. Man ist hier gezwungen, zusätzlich noch Speiser auf der Gießform aufzusetzen, was nicht unproblematisch ist und zudem einen zusätzlichen Arbeitsaufwand bedeutet.The casting of the mold boxes in a lying position prepares to that extent with more complicated castings and before especially if castings are made with aluminum are supposed to have bigger problems since it's not always possible is an optimal feeder volume with a sufficient to develop hydrostatic pressure in the mold. One is forced here, in addition, even feeders on the Put on the mold, which is not without problems and also means additional work.

Bekannt ist es ferner aus der WO 91/12104, die Gießform um 180 Grad zu drehen, so daß die Formteilungsebene lotrecht steht. Der Eingießtrichter liegt in der Teilungsebene, so daß auch der Abguß in dieser Lage erfolgen kann. Nach dem Erstarren der Gießform wird die Gießform wieder zurückgedreht und das Gußstück nach unten ausgeformt.It is also known from WO 91/12104, the casting mold to rotate 180 degrees so that the mold parting plane stands vertically. The pouring funnel is on the division level, so that the casting can take place in this position can. After the mold has solidified, the Mold turned back and the casting down molded.

Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren sowie eine Gießanlage für die Durchführung des Verfahrens der eingangs genannten Art vorzuschlagen, welches nicht nur ermöglicht, Gußstücke auch aus Aluminium herzustellen, die in der Gußqualität wesentlich verbessert sind und bei denen es auch bei komplizierten Gußstücken nicht erforderlich ist, zusätzliche Speiser vorzusehen.The invention has for its object a method as well as a casting plant for carrying out the process of the type mentioned at the outset to propose which not only enables castings to be made from aluminum, which significantly improved in casting quality are and where it is even with complicated castings it is not necessary to provide additional feeders.

Die Gießanlage ist so augestaltet, daß diese kostengünstig und automatisch arbeiten kann. The casting plant is designed so that it is inexpensive and can work automatically.

Diese Aufgabe wird für das Verfahren mit den Merkmalen des Anspruches 1 und für die Gießanlage mit den Merkmalen des Anspruches 2 gelöst.This task is for the method with the characteristics of claim 1 and for the casting machine with the features of claim 2 solved.

Die grundlegende Idee des erfindungsgemäßen Gießverfahrens wie auch der Gießanlage bestehen zum Einen darin, daß mit Formkästen versehene Gießformen verwendet werden, die in herkömmlicher Art und Weise liegend geformt und mit Kernen versehen, die jedoch so ausgebildet sind, daß der Eingießtrichter wie auch der Speiser in der Formteilebene der Gießform angeordnet ist. Hierdurch bedingt wird zwar die Formung der Gießform in liegender Weise durchgeführt, jedoch der Abguß in stehender Weise, wobei bei derartigen Anordnungen nicht nur ein ausreichendes Speiservolumen zu schaffen ist, sondern darüber hinaus auch ein ausreichender hydrostatischer Druck für das nachzuspeisende Metall erhalten wird. Hierdurch ist es möglich, auch komplizierte Aluminiumgußstücke, beispielsweise Motorblöcke oder Zylinderköpfe, kostengünstig herzustellen. Derartige Gußstücke werden bisher in chemisch gebundenen kastenlosen Gießformen hergestellt, welche nicht nur eine teure Sandaufarbeitung bedingen, sondern darüber hinaus auch teure und komplizierte Anlagen für die Herstellung der vielen Formteile für die kastenlose Gießform, die zudem noch teils mit Automaten und teils von Hand, zusammengesetzt werden müssen und zum Anderen darin, daß auch das Ausformen des Gußstückes bei stehender Gießform erfolgt.The basic idea of the casting process according to the invention as well as the casting plant consist on the one hand that molds provided with mold boxes are used, which are shaped in a conventional manner and provided with cores, which however are so designed are that the pouring funnel as well as the feeder in the molding plane of the mold is arranged. Hereby the shape of the casting mold is in carried out lying, but the cast in a standing Way, with such arrangements not only a sufficient volume of feeder can be created, but also a sufficient hydrostatic Receive pressure for the metal to be replenished becomes. This enables even complex aluminum castings, for example engine blocks or cylinder heads, inexpensive to manufacture. Such castings are currently in chemically bound boxless Casting molds made, which are not just an expensive one Condition sand, but also beyond expensive and complicated equipment for the production of many molded parts for the castless mold, which also partly assembled with machines and partly by hand on the other hand in that also the casting is formed with the mold upright.

Eine erfindungsgemäße Gießanlage ist mit herkömmlichen Anlageeinheiten bis zum Zusammenfügen der beiden Gießformhälften aufgebaut, so daß hier auf bewährte und kostengünstige Anlagenkomponenten zurückgegriffen werden kann. Im Anschluß an das Zusammenfügen der beiden Formkästen ist in die Gießformanlage eine Wendeeinrichtung eingebaut die es gestattet, den Formkasten um seine Längsachse um 90 Grad zu wenden, so daß dieser nunmehr hochkant auf einer weiteren, in der Regel etwas schmäleren, Transportbahn weitergeführt wird. In dieser stehenden Stellung der Gießformen erfolgt der Abguß und auch das Auspacken der Gießformen. Hierzu kann die Gießform auf der Transportbahn verbleiben. Sie muß lediglich senkrecht zur Gießform gesichert werden, so daß dann anschließend das Gußstück mittels einer Pressplatte aus dem Gießformrahmen zusammen mit dem gebundenen Formsand ausgedrückt werden kann. Die Formkästen werden kann um 90 Grad gedreht und in liegender Stellung getrennt und in bekannter Art und Weise wieder so vorbereitet, daß sie erneut der Formanlage zugeführt werden können.A casting plant according to the invention is conventional System units until the two mold halves are joined built so that here on proven and inexpensive Plant components can be used can. Following the joining of the two molded boxes is a turning device in the casting mold system built-in which allows the molding box to fit around its Longitudinal axis to turn 90 degrees, so that it is now upright on another, usually a little narrower, Transport track is continued. In this standing The casting molds are cast and also unpacking the molds. For this, the The mold remains on the conveyor. You just have to be secured perpendicular to the mold so that then the casting by means of a press plate from the mold frame together with the bound Molding sand can be expressed. The molded boxes can be turned 90 degrees and in a lying position separately and in a known way again prepared that they are fed to the molding machine again can be.

Ein Ausführungsbeispiel der Erfindung ist im folgenden anhand der Zeichnung näher beschrieben, die eine erfindungsgemäß ausgebildete automatische Formanlage in perspektivischer Ansicht zeigt.An embodiment of the invention is as follows described in more detail with reference to the drawing, the one according to the invention trained automatic molding machine in perspective View shows.

Die in der Zeichnung dargestellte automatische Gießanlage 1 weist eine erste Transportbahn 2 auf, auf der die angelieferten Formkästen einer Trenneinrichtung 3 zugeführt werden, in der die Formkästen in je zwei einzelne Formkastenhälften 4,5 vereinzelt werden. In einer in eine zweite Transportbahn 6 eingeschaltete erste Wendeeinrichtung 7 werden die Formkastenhälften so gewendet, daß ihre Formteilungsebene nach unten zeigt. Die Formkastenhälften (4,5) werden dann einer Formanlage (8) zugeführt, die einen Drehtisch (9) aufweist, der Modellplatten (10,11) für die beiden Gießformhälften trägt. Die Formkastenhälften (4,5) werden über je eine der Modellplatten (10,11) abgesetzt, mit Sand verfüllt, verfestigt, um dann auf einer dritten Transportbahn (12) abgesetzt zu werden. In dieser Transportbahn ist eine zweite Wendeeinrichtung (13) eingeschaltet, die die Formkastenhälften (4,5) um 180 Grad wendet, so daß die Formteilebene und damit der Formhohlraum (14) der Formkästen (4,5) nach oben zeigt. Die dritte Transportbahn (12) weist dann eine Kerneinlegestrecke (15) auf, in der die Kerne in die nach oben zeigenden Formhohlräume in einfacher Art und Weise einlegbar sind. In einer dritten Wendeeinrichtung (16) wird dann eine Formkastenhälfte um 180 Grad gewendet, wobei dann die Formkastenhälften (4,5) einer Zusammensetzstation (17) zugeführt werden, in der eine Formkastenhälfte auf die zugehörige andere Formkastenhälfte aufgesetzt und zu einer Gießform zusammengefügt wird.The automatic casting machine shown in the drawing 1 has a first transport track 2 on which the mold boxes supplied by a separating device 3 in which the mold boxes are divided into two individual Mold box halves 4,5 are separated. In a switched on in a second transport path 6 first Turning device 7, the mold box halves are turned so that their molding division level down shows. The mold box halves (4,5) then become one Forming system (8) fed, which has a rotary table (9), the model plates (10, 11) for the two mold halves wearing. The mold box halves (4,5) deposited over each of the model plates (10, 11), with Sand filled, solidified, then on a third Transport track (12) to be dropped. In this Transport track is a second turning device (13) turned on, the mold box halves (4,5) by 180 Degree turns so that the molding level and thus the Mold cavity (14) of the mold boxes (4,5) shows upwards. The third transport path (12) then has a core insertion path (15) in which the cores are in the upward direction showing mold cavities can be inserted in a simple manner are. In a third turning device (16) a mold box half is then turned through 180 degrees, then the mold box halves (4, 5) of an assembly station (17) are fed in a mold box half on the corresponding other mold box half put on and assembled into a mold.

Im Anschluß hieran werden die fertigen Gießformen (18) über ein viertes Transportband (19) einer vierten Wendeeinrichtung (20) zugeführt, die die Formkästen um ihre Längsachse um 90 Grad wendet und auf einer fünften Transportbahn (21) absetzt, welche die nunmehr hochkant stehenden Gießformen (18) aufnimmt.Following this, the finished molds (18) via a fourth conveyor belt (19) of a fourth turning device (20) fed around the mold boxes their longitudinal axis turns 90 degrees and on a fifth Transport track (21) settles, which is now upright standing molds (18).

Die Gießformen sind so hergestellt, daß der Eingießtrichter (22) und der Speiser (23) in der Teilungsebene (24) der Gießform (18) liegen. Der Abguß der Gießformen (18) erfolgt in einer Gießstation (30) auf einer fünften Transportbahn (21), wobei diese auch gleichzeitig die Abkühlstrecke bildet. Nach dem Erstarren des Gußstückes gelangt die Gießform (18) in eine Ausformstation (25), welche eine von einem Hubzylinder (27) angetriebene Pressplatte (26) aufweist. Des weiteren fixiert die Ausformstation (25) die Gießform (18) senkrecht zu ihrer Transportrichtung, so daß die Entformung ohne Abnahme der Gießform von der fünften Transportbahn (21) durchgeführt werden kann. Auf der der Pressplatte (26) gegenüberliegenden Seite der Gießform ist ein Aufnahmetisch (28) vorgesehen, auf den das Gußstück aufgeschoben wird. Der Ausformstation (25) ist eine fünfte Wendeeinrichtung (29) nachgeschaltet, die den Formkasten wiederum um 90 Grad um seine Längsachse dreht, so daß nunmehr der Weitertransport und die Trennung der beiden Formkastenhälften (4,5) in der Trennstation in üblicher Art und Weise erfolgen kann. Der Vorgang wiederholt sich dann wie zuvor beschrieben.The molds are made so that the pouring funnel (22) and the feeder (23) in the division level (24) of the mold (18). The casting of the molds (18) takes place in a casting station (30) on a fifth Transport track (21), this also at the same time forms the cooling section. After the casting has solidified the mold (18) arrives in a molding station (25), which is driven by a lifting cylinder (27) Press plate (26). Furthermore fixed the molding station (25) the casting mold (18) vertically to their direction of transport, so that the demolding without removing the mold from the fifth conveyor track (21) can be carried out. On the press plate (26) opposite side of the mold is a shooting table (28) provided on which the casting is pushed becomes. The shaping station (25) is a fifth Turning device (29) connected downstream of the molding box again rotates 90 degrees around its longitudinal axis, so that now the further transport and the separation of the two mold box halves (4,5) in the separation station in usual way can be done. The process repeats then as described previously.

Der wesentliche Vorteil der erfindungsgemäßen Formanlage besteht darin, daß durch die stehende Anordnung der Gießformen beim Abguß ein ausreichendes Speiservolumen mit einem ausreichenden hydrostatischen Druck auch für schwer vergießbare Metalle, beispielsweise Aluminium, erhalten werden kann, so daß es nunmehr möglich ist, auch komplizierte Gußstücke wie Motorblöcke oder Zylinderköpfe aus Aluminium mit kastengebundenen Gießformen herzustellen. Durch diesen Abguß mit stehenden Gießformen ist gleichfalls der Ausformgang wesentlich vereinfacht, da nunmehr die Gießform nicht mehr von den Transportband abgenommen zu werden braucht, sondern lediglich das Gußstück seitlich ausgeschoben wird, wobei dieses dann frei handhabbar ist. The main advantage of the molding system according to the invention is that by the standing arrangement the casting molds have a sufficient feed volume during casting with sufficient hydrostatic pressure also for difficult to cast metals, for example Aluminum, can be obtained so that it is now possible is complex castings such as engine blocks or cylinder heads made of aluminum with box-bound To produce casting molds. Through this cast with standing The molding process is also essential for casting molds simplified since the mold is no longer needs to be removed from the conveyor belt but only pushed out the casting laterally is, which is then freely manageable.

BezugszeichenlisteReference list

1 -1 -
GießanlageCasting machine
2 -2 -
erste Transportbahnfirst transport track
3 -3 -
TrenneinrichtungSeparator
4 -4 -
FormkastenhälfteMold box half
5 -5 -
FormkastenhälfteMold box half
6 -6 -
zweite Transportbahnsecond transport track
7 -7 -
erste Wendeeinrichtungfirst turning device
8 -8th -
FormanlageMolding line
9 -9 -
DrehtischTurntable
10 -10 -
ModellplatteModel plate
11 -11 -
ModellplatteModel plate
12 -12 -
dritte Transportbahnthird transport track
13 -13 -
zweite Wendeeinrichtungsecond turning device
14 -14 -
FormhohlraumMold cavity
15 -15 -
KerneinlegestreckeCore insertion section
16 -16 -
dritte Wendeeinrichtungthird turning device
17 -17 -
ZusammensetzstationAssembly station
18 -18 -
GießformenMolds
19 -19 -
viertes Transportbandfourth conveyor belt
20 -20 -
vierte Wendeeinrichtungfourth turning device
21 -21 -
fünfte Transportbahnfifth transport track
22 -22 -
EingießtrichterPouring funnel
23 -23 -
SpeiserFeeder
24 -24 -
TeilungsebeneDivision level
25 -25 -
AusformstationForming station
26 -26 -
PressplattePress plate
27 -27 -
HubzylinderLifting cylinder
28 -28 -
AufnahmetischShooting table
29 -29 -
fünfte Wendeeinrichtungfifth turning device
30 -30 -
GießstationCasting station

Claims (6)

  1. A method of manufacturing, filling and releasing the casting from casting moulds comprising moulding boxes (4, 5), wherein the empty moulding boxes (4, 5) are delivered to a moulding machine (8) in which each of the moulding-box halves (4, 5) is placed on a pattern plate (10, 11), filled with sand and compacted, then placed on a conveyor (12) so that the mould parting plane (24) of each casting-mould half (4, 5) faces upwards to allow the subsequent insertion of cores, after which a respective moulding-box half (4, 5) is turned and placed on top of the associated moulding-box half (4, 5), thereby forming a casting mould which is then filled, wherein the casting moulds are each formed so that the pouring gate and the feeder lie in the mould parting plane (24) of the casting mould, and, after the casting-mould halves (4, 5) have been assembled, the casting moulds are turned through 90 degrees about their longitudinal axis and are fed in this vertical position to a casting station (30) for the casting process,
    characterised in that the casting is released from the casting moulds with the casting moulds in the vertical position.
  2. A casting installation for carrying out the method according to claim 1, comprising a conveyor (6) for transporting the moulding boxes (4, 5) in the horizontal position to a moulding installation (8) for shaping the two associated moulding-box halves (4, 5), a further conveyor (12) for receiving the shaped moulding-box halves (4, 5) in the horizontal position, a turning device (13) for turning the moulding-box halves into a position in which the mould parting plane (24) of the casting-mould halves (4, 5) faces upwards, a core insertion section (15), a further turning device (16) arranged downstream thereof, a device (17) for joining the moulding-box halves and a casting and casting-release station (25, 30), characterised in that downstream of the device (17) for joining the moulding-box halves (4, 5) is arranged a further turning device (20) which turns the casting moulds through 90 degrees and transfers them to a conveyor (21) which transports the moulding boxes (4, 5) vertically and on which the casting moulds are fillable in the vertical position, and in that, in the casting-release station (25), the vertically delivered casting moulds (18) are fixed at least perpendicularly to the transportation device, and in that the casting-release station (25) comprises an ejection device (26, 27) which ejects the casting from the casting mould (18) perpendicularly to the direction of transportation.
  3. A casting installation according to claim 2, characterised in that the ejection device has a pressure plate (26) adapted to the clear opening of the moulding box (4, 5).
  4. A casting installation according to claim 4, characterised in that the pressure plate (26) is displaceable by means of a lifting cylinder (27) and in that a receiving table (28) for the casting is arranged on the side of the moulding box opposite the pressure plate (26).
  5. A casting installation according to any one of claims 2 to 4, characterised in that a turning device (29) for moving the moulding box into a horizontal position is arranged downstream of the casting-release station (25).
  6. A casting installation according to any one of claims 2 to 5, characterised in that a separating station and a turning device (5) [sic - (7)] arranged downstream of the separating station are interposed between the turning device (29), arranged downstream of the casting-release station (25), and the moulding station (8).
EP98103794A 1997-05-14 1998-03-04 Casting plant Expired - Lifetime EP0878258B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19720055A DE19720055A1 (en) 1997-05-14 1997-05-14 Casting machine
DE19720055 1997-05-14

Publications (2)

Publication Number Publication Date
EP0878258A1 EP0878258A1 (en) 1998-11-18
EP0878258B1 true EP0878258B1 (en) 2000-04-12

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EP98103794A Expired - Lifetime EP0878258B1 (en) 1997-05-14 1998-03-04 Casting plant

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EP (1) EP0878258B1 (en)
AT (1) ATE191666T1 (en)
DE (2) DE19720055A1 (en)
ES (1) ES2145633T3 (en)
PL (1) PL326239A1 (en)

Cited By (1)

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Publication number Priority date Publication date Assignee Title
US20150298203A1 (en) * 2011-12-22 2015-10-22 Luis Cobos Jimenez Molding method, equipment for carrying out said method and mold obtained by means of said method

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DE19731795A1 (en) * 1997-07-24 1999-01-28 Wagner Heinrich Sinto Masch Emptying station for mould boxes
DE19935357C1 (en) * 1999-07-29 2001-05-10 Wagner Heinrich Sinto Masch Casting device for a foundry molding plant
DE20320923U1 (en) * 2003-12-19 2005-06-09 Hydro Aluminium Alucast Gmbh Production of light metal castings, especially engine blocks, comprises forming mold cores, mounting them in molds, casting, cooling castings in mold and removing castings at rate determined by core production rate
DE102006010798C5 (en) * 2006-03-07 2010-10-14 Heinrich Wagner Sinto Maschinenfabrik Gmbh Method and device for the continuous production of moldings in core packages
CN101823145B (en) * 2010-05-28 2011-11-16 马鞍山方圆动力科技有限公司 Continuous model casting device of metal
EP2803429A1 (en) * 2013-05-16 2014-11-19 Kuenkel-Wagner Prozesstechnologie GmbH Method for reforming a cast piece in the shape of a cup or basin from a sand mould
CN103878309B (en) * 2014-03-22 2016-06-22 辽阳顺通机械制造有限公司 A kind of Lost Form Casting Production Line
CN106938330B (en) * 2017-03-20 2018-10-09 山东冠县方正机械配件有限公司 A kind of Composite modelling casting production line
CN112024856B (en) * 2020-07-21 2021-12-03 含山县承力铸造厂 Loading device for casting mold in production process

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WO1991012104A1 (en) * 1990-02-16 1991-08-22 Combustion Engineering, Inc. Vertical pour casting process

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Publication number Priority date Publication date Assignee Title
US20150298203A1 (en) * 2011-12-22 2015-10-22 Luis Cobos Jimenez Molding method, equipment for carrying out said method and mold obtained by means of said method

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Publication number Publication date
ATE191666T1 (en) 2000-04-15
EP0878258A1 (en) 1998-11-18
ES2145633T3 (en) 2000-07-01
DE59800123D1 (en) 2000-05-18
PL326239A1 (en) 1998-11-23
DE19720055A1 (en) 1998-11-19

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