Invention content
The purpose of the present invention is to solve the above problems, devise a kind of Composite modelling casting production line.
Realize above-mentioned purpose the technical scheme is that, a kind of Composite modelling casting production line, including No.1 stripe board,
It is characterized in that, No.1 stripe board upper surface is fixedly connected with the one group of level sliding rail to match with No.1 stripe board
Road, each horizontal sliding rail are equipped with large-scale automatically controlled locomotive, each large size automatically controlled locomotive upper surface center
Place has been fixedly connected with electrical-controlled lifting supporting rack, and electrical-controlled lifting supporting rack upper surface described in one group is fixedly connected with bearing frame,
Molding bucket, the bearing frame are equipped at the right side edge of No.1 stripe board upper surface and between one group of horizontal sliding rail
Frame lower surface be equipped with mutually overlapped for molding bucket upper surface suspension type molten iron transmission mechanism, on the No.1 stripe board right ground
Equipped with No. two stripe boards, No. two stripe board upper surfaces are equipped with waste gas treatment mechanism, be equipped on rear side of the No.1 stripe board with
It is molded bucket upper surface mutually overlapped sealing sand feeding machine structure, the sealing sand feeding machine structure is by with being fixedly connected on rear side of No.1 stripe board
No.1 inclined shore frame on face, the inclined seal transmission shell for being sleeved on No.1 inclined shore frame upper surface, setting tilt it is close
Envelope transmits the conveyer belt of lower surface in shell, the No.1 feed inlet for being opened in inclined seal transmission shell upper surface one end, is inlaid in No.1
Lower surface is arranged in inclined seal transmission shell and positioned at the automatic blending mulling of conveyer belt at one end in feed hopper in feed inlet
Device, the automatic blending conveying device being arranged between automatic blending mixing device and molding bucket, setting are transmitted in inclined seal
It is equipped with what multiple dedusters collectively formed on shell inner surface and above conveyer belt, the waste gas treatment mechanism is by the company of fixation
It is connected on one group of fixed plate being molded at barrel side centre of surface, one group of electrical-controlled lifting bar for being inlaid in each fixed plate upper surface, set
In one group of electrical-controlled lifting bar and with molding bucket match sealing cover, be opened in sealing cap upper surface multiple gas vents, set
It sets more siphunculus in multiple gas vents, the smoke filtration babinet being sleeved on more siphunculus end faces, be arranged in smoke filtration case
Desulfurizing tower, bag filter, multiple-pipe water cooler, cyclone dust collectors and one group of furnace cupola in vivo from left to right, setting are taking off
No.1 gas-guide tube between sulphur tower and more siphunculus, two be arranged between desulfurizing tower lower face and bag filter upper end side surface
It is number gas-guide tube, opposite with No. two gas-guide tube positions and be arranged in bag filter upper end side surface and multiple-pipe water cooler upper surface
It is arranged at multiple-pipe water cooler lower end side surface and cyclone dust collectors upper surface center in No. three gas-guide tubes between center
Between No. four gas-guide tubes, be arranged between cyclone dust collectors upper end side surface and one group of furnace cupola No. five gas-guide tubes, be sleeved on
What the discharge tube on one group of furnace cupola and outside smoke filtration babinet collectively formed.
The suspension type molten iron transmission mechanism is by being fixedly connected on one group of bar blocks of bearing frame lower surface, being inlaid in one
It organizes multiple folding shape carriers between bar blocks, one group of vertical fixed plate being sleeved on multiple folding shape carriers, run through one group
The carrying circular shaft of vertical fixed plate is sleeved on casting ladle on carrying circular shaft, one be fixedly connected on the lower end of casting ladle side surface
Group protrusion, through one group protrusion pull lever, be sleeved in pull lever collection rope, be fixedly connected on bearing frame upper surface
And the rope that round end is horizontal No.1 electric rotating machine, is sleeved on No.1 electric rotating machine round end and is connected with collection rope
Rope collecting wheel is fixedly connected on casting ladle upper end side surface and mutually overlapped that batch turning mouth collectively forms with molding bucket.
No.1 stripe board lower surface is equipped with four groups of universal wheels.
The quantity of the multiple deduster is 2-3.
The quantity of the multiple gas vent is 3-5, and the multiple gas vent is angularly located on same circumference.
The quantity of the multiple folding shape carrier is 4-6, and the multiple folding shape carrier is equidistant to be located at same level
On line.
The material for collecting rope is stainless steel.
Each supporting leg lower surface in the No.1 inclined shore frame is equipped with shifting roller.
The No.1 gas-guide tube is equipped with electromagnetic valve.
The No.1 gas-guide tube is equipped with sealed connecting component with more siphunculus junctions.
The Composite modelling casting production line made using technical scheme of the present invention, a kind of operation is more convenient, mitigates work
People's labor intensity improves production efficiency, ensures that working environment is dustless, dispenses sand automatically, and personnel station is protected above casting when casting
Personnel safety is demonstrate,proved, exhaust gas is effectively administered, ensures that exhaust gas discharge reaches standard, reduces the device of pollution.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of Composite modelling casting production line of the present invention;
Fig. 2 is a kind of vertical view of Composite modelling casting production line of the present invention;
Fig. 3 is the side cutaway view that sand feeding machine structure is sealed in a kind of Composite modelling casting production line of the present invention;
Fig. 4 is a kind of side view of Composite modelling casting production line centre mounted type molten iron transmission mechanism of the present invention;
In figure, 1, No.1 stripe board;2, horizontal sliding rail;3, large-scale automatically controlled locomotive;4, electrical-controlled lifting supporting rack;5、
Bearing frame;6, it is molded bucket;7, No. two stripe boards;8, No.1 inclined shore frame;9, inclined seal transmits shell;10, conveyer belt;
11, feed hopper;12, automatic blending mixing device;13, automatic blending conveying device;14, deduster;15, fixed plate;16, automatically controlled
Elevating lever;17, sealing cover;18, more siphunculus;19, smoke filtration babinet;20, desulfurizing tower;21, bag filter;22, it leads for No. two
Tracheae;23, multiple-pipe water cooler;24, cyclone dust collectors;25, furnace cupola;26, No.1 gas-guide tube;27, No. three gas-guide tubes;28、
No. four gas-guide tubes;29, No. five gas-guide tubes;30, discharge tube;31, bar blocks;32, shape carrier is rolled over;33, circular shaft is carried;34、
Casting ladle;35, raised;36, pull lever;37, rope is collected;38, No.1 electric rotating machine;39, rope collecting wheel;40, batch turning mouth;
41, universal wheel;42, shifting roller;43, electromagnetic valve;44, sealed connecting component;45, vertical fixed plate.
Specific implementation mode
The present invention is specifically described below in conjunction with the accompanying drawings, as shown in Figs 1-4, a kind of Composite modelling casting production line,
Including No.1 stripe board 1, which is characterized in that 1 upper surface of No.1 stripe board is fixedly connected with to match with No.1 stripe board 1
One group of horizontal sliding rail 2, each horizontal sliding rail 2 is equipped with large-scale automatically controlled locomotive 3, each large-scale electricity
Control locomotive has been fixedly connected with electrical-controlled lifting supporting rack 4 at 3 upper surface center, 4 upper table of electrical-controlled lifting supporting rack described in one group
Face is fixedly connected with bearing frame 5, at 1 upper surface right side edge of the No.1 stripe board and is located at one group of horizontal sliding rail 2
Between be equipped with molding bucket 6,5 lower surface of the bearing frame is equipped with that suspension type molten iron transmits with mutually overlapped for molding bucket 6 upper surface
Mechanism, 1 right ground of No.1 stripe board are equipped with No. two stripe boards 7, and 7 upper surface of No. two stripe boards is equipped at exhaust gas
Manage mechanism, the rear side of the No.1 stripe board 1 is equipped with to be sent with mutually overlapped 6 upper surface of molding bucket sealing sand feeding machine structure, the sealing
Sand mechanism by be fixedly connected on 1 rear side ground of No.1 stripe board No.1 inclined shore frame 8, be sleeved on No.1 inclined shore frame
The inclined seal transmission shell 9 of 8 upper surfaces is arranged the conveyer belt 10 of lower surface in inclined seal transmission shell 9, is opened in inclined seal
The No.1 feed inlet of 9 upper surface one end of transmission shell, the feed hopper 11 being inlaid in No.1 feed inlet, setting are transmitted in inclined seal
In shell 9 lower surface and positioned at 10 at one end of conveyer belt automatic blending mixing device 12, be arranged in automatic blending mixing device 12
Automatic blending conveying device 13, setting between molding bucket 6 on inclined seal transmission 9 inner surface of shell and are located at conveyer belt
10 tops are equipped with what multiple dedusters 14 collectively formed, and the waste gas treatment mechanism is by being fixedly connected in 6 side surface of molding bucket
One group of fixed plate 15 at the heart, one group of electrical-controlled lifting bar 16 for being inlaid in 15 upper surface of each fixed plate, be sleeved on one group it is automatically controlled
On elevating lever 16 and with molding bucket 6 match sealing cover 17, be opened in 17 upper surface of sealing cover multiple gas vents, be arranged more
More siphunculus 18 in a gas vent, are arranged in smoke filtration case the smoke filtration babinet 19 being sleeved on 18 end face of more siphunculus
Desulfurizing tower 20, bag filter 21, multiple-pipe water cooler 23, cyclone dust collectors 24 in body 19 from left to right and one group of furnace cupola
25, No.1 gas-guide tube 26 between desulfurizing tower 20 and more siphunculus 18 is set, be arranged in 20 lower face of desulfurizing tower and bag-type dust
No. two gas-guide tubes 22, and setting opposite with No. two 22 positions of gas-guide tube between 21 upper end side surface of device are on bag filter 21
No. three gas-guide tubes 27, setting between 23 upper surface center of end side surface and multiple-pipe water cooler are under multiple-pipe water cooler 23
No. four gas-guide tubes 28, setting between 24 upper surface center of end side surface and cyclone dust collectors are in 24 upper end side of cyclone dust collectors
No. five gas-guide tubes 29 between surface and one group of furnace cupola 25 are sleeved on one group of furnace cupola 25 and are located at smoke filtration babinet 19
What outer discharge tube 30 collectively formed;The suspension type molten iron transmission mechanism is by being fixedly connected on 5 lower surface of bearing frame
One group of bar blocks 31, is sleeved on multiple folding shape carriers 32 at the multiple folding shape carriers 32 being inlaid between one group of bar blocks 31
On one group of vertical fixed plate 45, through one group of vertical fixed plate 45 carrying circular shaft 33, be sleeved on carrying circular shaft 33 on cast
Bucket 34, one group of protrusion 35 being fixedly connected on 34 side surface lower end of casting ladle, the pull lever 36 through one group of protrusion 35, suit
Collection rope 37 in pull lever 36, to be fixedly connected on 5 upper surface of bearing frame and round end be horizontal No.1 electric rotating
Machine 38, is fixedly connected the rope collecting wheel 39 for being sleeved on 38 round end of No.1 electric rotating machine and being connected with collection rope 37
In 34 upper end side surface of casting ladle and with molding 6 phase of bucket, overlapped that batch turning mouth 40 collectively forms;1 following table of No.1 stripe board
Face is equipped with four groups of universal wheels 41;The quantity of the multiple deduster 14 is 2-3;The quantity of the multiple gas vent is 3-5,
The multiple gas vent is angularly located on same circumference;The quantity of the multiple folding shape carrier 32 is 4-6, the multiple
It is equidistant in same horizontal line to roll over shape carrier 32;The material for collecting rope 37 is stainless steel;The No.1 tilts
Each supporting leg lower surface in supporting rack 8 is equipped with No.1 gas-guide tube 26 described in shifting roller 42 and is equipped with electromagnetic valve 43;Institute
It states No.1 gas-guide tube 26 and is equipped with sealed connecting component 44 with 18 junction of more siphunculus.
The characteristics of the present embodiment is that No.1 stripe board is by four groups of universal wheels but also No.1 stripe board and No.1 bar shaped
All parts of plate upper surface move, conveniently moving, when being not desired to mobile, can be fixed on ground by living fixing piece outside
On face, horizontal sliding rail is fixed in No.1 stripe board, and large-scale automatically controlled locomotive is moved by controlling in advance, by holding
Carry frame, one group of bar blocks, multiple folding shape carriers, one group of vertical fixed plate and carrying driven under the cooperation of circular shaft casting ladle into
Row movement, conveniently moving drive reliably, and the place until reaching the molten iron that needs to cast is received by No.1 electric rotating machine and rope
The movement of collection wheel drives collection rope to be collected so that casting ladle tail end is upward, and molten iron of casting in molding bucket, batch turning mouth is protected
Card casting is convenient, prevents from overflowing, and watering is stablized, and molten iron therein is required with iron system, according to product quality via using microcomputer
Ratio matches iron and coke, and proportion scale presses pig iron 200Kg, and foundry returns 100Kg, coke 23Kg, other auxiliary materials are according to on-the-spot sample analysis
Instrument inspection result adjusts, the process two that will be chosen:After melting iron charge enters water cooling blast-heating cupola, melt by controlling air quantity
The molten iron that casting needs, the temperature of molten iron are controlled at 1420 DEG C --- 1470 DEG C, using on-the-spot sample analysis instrument to the material of molten iron into
Row physics and chemical analysis, product of casting after qualified, wherein the mode of casting molten iron can also select full-automatic open type pipeline
Cast into the place cast molten iron with guide rail bull ladle on semi-automatic sand mo(u)ld pipeline, manufacture molten iron when
It waits, needs inside inserting corrosion material appropriate, scalping, cold by ebullated bed can be carried out by thin hexagonal reel for sand
But enter vibrating-sand screen fine screen afterwards to select, it is ensured that no-sundries and sand lump are put into the raw material for making molten iron in old sand, are being carried out
When the molten iron of casting, it is desirable that molten iron temperature is not less than 1300 DEG C, and electrical-controlled lifting supporting rack can adjust the height of lifting,
When carrying out molten iron casting, operating personnel stand on bearing frame, it is ensured that the safety of operating personnel when casting,
Electrical-controlled lifting supporting rack is turned up full blast position, and casting is completed slowly to lower again so that people when casting far from molten iron,
Prevent from endangering, the process of casting and it is molding during, will produce a large amount of exhaust gas, if without processing direct emission meeting
Environment is influenced, fixed plate is fixed on the side surface of molding bucket, and electrical-controlled lifting bar is fixed in fixed plate, electrical-controlled lifting bar when charging
Sealing cover is supported, is fed, charging finishes, and falls, and flue gas is first by gas vent and more siphunculus and No.1 gas-guide tube
Be introduced into the desulfurizing tower in smoke filtration babinet and carry out desulfurization, by No. two gas-guide tubes, into bag filter in carry out
Dedusting is operated by No. three gas-guide tubes to multiple-pipe water cooler, by being removed in No. four gas-guide tubes to cyclone dust collectors
Dirt enters in one group of furnace cupola by No. five gas-guide tubes and acts through the exhaust gas that discharge tube makes work complete and reach effluent standard
Into air, emission compliance reduces pollution, collects rope convenient for promoting the teeming height of casting ladle, shifting roller makes No.1 incline
Bearing diagonal frame is into movement, and the electromagnetic valve control flue gas on No.1 gas-guide tube enters, and sealed connecting component ensures that flue gas is led from No.1
Transmission between tracheae and more siphunculus is stablized, air tight, after formation, the sand mold after the completion of casting can utilize it is external it is complete from
Dynamic open type pipeline and the cooling of semi-automatic sand mo(u)ld pipeline natural thermal insulation, product temperature enter external sand after being less than 200 DEG C and handle
System is cooled down, and after molding, can utilize the shot-blast apparatus of peripheral operation that the molding sand that product surface bonds is removed and carried
The finish on high product surface can use abrasive machine to abrade the extra burr of product surface, and detect rejected casting, then
It is secondary that the product after reconditioning is subjected to after-treatment using shot-blast apparatus, reconditioning trace is removed, surface finish of casting is improved, it is desirable that
Reach no sand, seamless, appearance is bright, carries out appearance test to all casting, removes defective work, it is desirable that reach clear writing,
Appearance looks elegant, the casting flaws such as no sand holes, stomata, scab, mould shift carry out qualified casting to check counting, put into casher box simultaneously
Route sheet is filled in, is stored into warehouse, the operation of entire casting is completed, a kind of operation is more convenient, mitigates worker's labour
Intensity improves production efficiency, ensures that working environment is dustless, dispenses sand automatically, and personnel station ensures personnel above casting when casting
Safety effectively administers exhaust gas, ensures that exhaust gas discharge reaches standard, reduces the device of pollution.
In the present embodiment, it is installed first at the present apparatus free time and may be programmed Series Controller and three motor drivers
14 leading-out terminals of the model controller are passed through into conducting wire by taking the controller of MAM-200 models as an example with a relay
It is conveyed respectively with three motor drivers, a relay, large-scale automatically controlled locomotive, automatic blending mixing device, automatic blending
Device, desulfurizing tower, bag filter, multiple-pipe water cooler, deduster, cyclone dust collectors, furnace cupola and electromagnetic valve input terminal
Connection, those skilled in the art pass through the driving motor of conducting wire and No.1 electric rotating machine, conveyer belt institute band in Jiang Santai motor drivers
It is connected with the terminals of electrical-controlled lifting bar, while a relay being connect with the solenoid valve that electrical-controlled lifting supporting rack carries.This
After field personnel are by controller programming, the job order of each electrical part of fully controllable system, concrete operating principle is as follows:First
The various sand of the filling of needs are now sent into the transmission in inclined seal transmission shell by conveyer belt by feed hopper, it will be all
Sand gathers the automatic mixed ingredients of progress in automatic blending mixing device and has flue dust during conveyer belt transmits, pass through
Deduster carries out dust suction, and the sand mixed is sent by automatic blending conveying device in molding bucket, and No.1 stripe board passes through four groups
For universal wheel but also all parts of No.1 stripe board and No.1 stripe board upper surface move, horizontal sliding rail is fixed on No.1
In stripe board, large-scale automatically controlled locomotive is moved by controlling in advance, passes through bearing frame, one group of bar blocks, multiple folding shapes
It drives casting ladle to be moved under the cooperation of carrier, one group of vertical fixed plate and carrying circular shaft, needs to pour cast iron until reaching
The place of water drives collection rope to be collected so that casting ladle tail by the movement of No.1 electric rotating machine and rope collecting wheel
End is upward, toward molding bucket in cast molten iron, batch turning mouth ensures that casting conveniently, prevents from overflowing, and molten iron therein is via using microcomputer
Ratio is required to match iron and coke with iron system, according to product quality, proportion scale presses pig iron 200Kg, foundry returns 100Kg, coke
23Kg, other auxiliary materials are adjusted according to on-the-spot sample analysis instrument inspection result, the process two that will be chosen:Melting iron charge enters the punching of water cooling hot wind
After its stove, melt the molten iron of casting needs by controlling air quantity, the temperature of molten iron is controlled at 1420 DEG C --- it 1470 DEG C, uses
On-the-spot sample analysis instrument carries out physics and chemical analysis to the material of molten iron, product of casting after qualified, wherein the mode of casting molten iron
It can select on full-automatic open type pipeline and semi-automatic sand mo(u)ld pipeline with guide rail bull ladle into the place cast
Molten iron of casting needs inside inserting corrosion material appropriate, can pass through thin hexagonal for sand when manufacturing molten iron
Sieve carries out scalping, enters vibrating-sand screen fine screen choosing after ebullated bed cools down, it is ensured that no-sundries and sand lump are put into system in old sand
Make in the raw material of molten iron, when the molten iron cast, it is desirable that molten iron temperature is not less than 1300 DEG C, electrical-controlled lifting support
Frame can adjust the height of lifting, and when carrying out molten iron casting, operating personnel stand on bearing frame, electrical-controlled lifting branch
Support is turned up full blast position, and casting is completed slowly to lower again so that and people, far from molten iron, prevent from endangering when casting,
The process of casting and it is molding during, will produce a large amount of exhaust gas, if without processing direct emission can influence environment,
Fixed plate is fixed on the side surface of molding bucket, and electrical-controlled lifting bar is fixed in fixed plate, and electrical-controlled lifting bar is by sealing cover when charging
It supports, is fed, charging finishes, and falls, and flue gas is first by gas vent and more siphunculus and No.1 gas-guide tube
Desulfurization is carried out in desulfurizing tower in smoke filtration babinet, by No. two gas-guide tubes, into bag filter in be dusted, pass through
No. three gas-guide tubes are operated to multiple-pipe water cooler, by being dusted in No. four gas-guide tubes to cyclone dust collectors, by five
Number gas-guide tube, which enters, to be acted through the exhaust gas that discharge tube makes work complete and reaches in effluent standard to air in one group of furnace cupola,
Rope is collected convenient for promoting the teeming height of casting ladle, shifting roller makes No.1 inclined shore frame into movement, on No.1 gas-guide tube
Electromagnetic valve control flue gas enter, sealed connecting component ensures that transmission of the flue gas between No.1 gas-guide tube and more siphunculus is stablized,
It is air tight.After formation, the sand mold after the completion of casting can utilize external full-automatic open type pipeline and semi-automatic sand mo(u)ld defeated
Line sending natural thermal insulation cools down, and product temperature enters external sand preparing system after being less than 200 DEG C, is cooled down, can be with after molding
The molding sand that product surface bonds is removed to and improved the finish of product surface using the shot-blast apparatus of peripheral operation, can be used
Abrasive machine abrades the extra burr of product surface, and detects rejected casting, reuses shot-blast apparatus by the production after reconditioning
Product carry out after-treatment, remove reconditioning trace, improve surface finish of casting, it is desirable that reach no sand, seamless, appearance is bright, right
All casting carry out appearance tests, remove defective work, it is desirable that reach clear writing, appearance looks elegant, no sand holes, stomata, scab,
The casting flaws such as mould shift carry out qualified casting to check counting, put into casher box and fill in route sheet, deposited into warehouse
Put, complete the operation of entire casting, the installation site of deduster according to during sending sand which place flue dust it is bigger come
It determines.