EP0835298B1 - Alkaline treatment method for refining used oils - Google Patents

Alkaline treatment method for refining used oils Download PDF

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EP0835298B1
EP0835298B1 EP96924004A EP96924004A EP0835298B1 EP 0835298 B1 EP0835298 B1 EP 0835298B1 EP 96924004 A EP96924004 A EP 96924004A EP 96924004 A EP96924004 A EP 96924004A EP 0835298 B1 EP0835298 B1 EP 0835298B1
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process according
water
approximately
alkaline agent
temperature
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EP0835298A1 (en
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Bernard Chavet
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/0016Working-up used lubricants to recover useful products ; Cleaning with the use of chemical agents
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/0025Working-up used lubricants to recover useful products ; Cleaning by thermal processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/02Working-up used lubricants to recover useful products ; Cleaning mineral-oil based

Definitions

  • the present invention relates to a process for refining used oils allowing refined oils to be reused, in particular as base oil, as fuel, or in an oil refinery.
  • the expression used oils means an oil or a mixture of oils in variable proportions, of various origins notably industrial applications.
  • oils intended for industrial uses or for engines contain various additives intended to give them specific properties required for the intended applications.
  • additives are either organic (so-called additives “ashless”) or organometallic. In all cases they are characterized, besides their specific function (such as anti-corrosion, anti-wear, antioxidant, dispersant ...) by a very good solubility in base oils (hydrocarbons with boiling points higher than 350 ° C), thermal stability as high as possible and finally volatility as low as possible.
  • Oils after use or used oils contain as impurities of such additives, either intact or in the form of decomposition products as well as sediment (wear particles from moving metal parts, air dust, carbon, etc.) and hydrocarbons not present in the original oils and which are undesirable.
  • These are petrol and diesel fractions, oxidation products (such as organic acids) and pyrolysis products. The presence of these different impurities makes refining used oils particularly difficult.
  • the phosphorus and silicon contents have been measured by plasma, the chlorine contents either by X-ray fluorescence (above 50 mg / kg) either by coulometry (below 50 mg / kg), the acid number was determined according to the French standard NFT 60112, the viscosity was measured at 40 ° C according to the method NFT 60100, color was measured according to ASTM D 1500 method, odor was sensory measured by the experimenter and the saponification index was measured by potentiometry.
  • oils thus pretreated they can be refined according to various processes in particular by catalytic hydrogenation at high pressure, or by treatment with concentrated sulfuric acid, by treatment with an activated earth or by the combination of these last two treatments and in some cases by distillation after one of these treatments.
  • the method according to the invention has in particular the advantage of being very flexible insofar as it can be adapted, as regards its characteristics, to the quality required of finished products.
  • the method according to the invention can be implemented following one or more preliminary, physical and / or chemical treatment processes, and / or upstream of one or more refining processes, such as those mentioned above.
  • the distillation stage (a) is firstly carried out at atmospheric pressure, at a temperature of about 130 to 180 ° C, to remove water and recover a fraction of gasoline.
  • the distillation is then continued, under a pressure of about 650 to 12,000 Pa and at a temperature of around 240 to 345 ° C, to recover a small fraction of diesel then a large fraction, greater than 60% of the used waste oil.
  • the whole distillate can be subjected to the subsequent step, preferably used according to the invention, the only significant fraction of the distillate.
  • This pre-distillation step is particularly important because it eliminates almost all tar.
  • the alkaline agent used in step (b) of the process is either sodium hydroxide or potash but never a mixture of soda and potash.
  • potash Preferably, according to the invention, potash.
  • the pH of the reaction medium is greater than 8 and preferably between 9.5 and 13.
  • the concentration of the alkaline agent in aqueous solution is preferably between 50 and 96% by weight relative to the weight of the aqueous solution.
  • the aqueous solution of alkaline agent is in the form of eutectic potash / water (86.7 / 13.3).
  • the aqueous solution of alkaline agent is prepared beforehand and is then added with continuous stirring to the distillate resulting from step (a). It can be “solid” at the ambient temperature, as is particularly the case for the potash / water eutectic (86.7 / 13.3), the use of which constitutes a particularly preferred embodiment. In this in this case, the "solid" solution becomes fluid at the reaction temperature.
  • the alcoholic solution used is preferably such that the ratio molar of said solvent to said alkaline agent is between 2 and 20, and more particularly between 2.5 and 5.
  • an amount is used alcohol or a mixture of alcohol sufficient to ensure in the reaction medium alkaline agent concentration close to saturation.
  • the monoalcohol or the polyalcohol preferably contains from 2 to 8 atoms of carbon, and more particularly from 2 to 5 carbon atoms.
  • ethanol n-propanol, isopropanol, n-butanol, sec-butanol, tert-butanol, isobutanol, pentanols, hexanols and octanols.
  • preferred polyalcohols according to the invention may include ethylene glycol, di- and tri-ethylene glycol. According to the invention, it is preferred to use alcohols with a boiling point below the initial boiling point of the distillate and / or having a high solubility in water because their subsequent elimination by distillation or washing with water is easier
  • the reaction medium is preferably prepared either by dissolving the alkaline agent in alcohol, then introduction into the distillate, either by hot mixing of distillate and alcohol then addition of the alkaline agent in the form of solid tablets.
  • step (b) of the method according to the invention when an alcohol or a mixture of alcohols is used as solvent, the treatment of the distillate with the alkaline agent is carried out at the reflux of the alcohol or of the mixture of alcohols provided, however, that there is no risk of loss by evaporation.
  • step (b) of the process according to the invention when operating at high temperature, and in particular when the solvent comprises an alcohol with a boiling point below the reaction temperature chosen, the distillate is treated with the alkaline agent at a pressure of approximately 10 5 to 50 x 10 5 Pa, preferably at a pressure of 10 5 to 25 x 10 5 Pa, in order to avoid losses by evaporation.
  • At the end of the alkaline treatment at least one washing of the medium is carried out reaction using approximately 1 to 15% of water at a temperature between room temperature and around 100 ° C.
  • the water washing operation or step (c) of the process according to the invention makes it possible to remove the excess of alkaline agent, possibly the alcohol if this was used as a solvent as well as all the soluble products from contaminants and generated by alkaline treatment.
  • the step of washing with water is carried out in a single operation, the latter is generally carried out using approximately 10% water at a temperature of approximately 100 ° C.
  • the step of washing is carried out in two separate operations.
  • the first is to treat the environment reaction obtained after step (b) with an amount of water of about 1 to 10% and at a temperature as low as possible, between 20 and 90 ° C.
  • the second is, after decanting, treating the reaction medium again with an amount of water included between 1 and 10% and at a temperature as high as possible and at least equal to that of the first operation.
  • the temperature should preferably be the as low as possible in order to minimize the hydrolysis phenomena but sufficient to lower the viscosity of the oily reaction medium of step (b) and guarantee a speed of sufficient settling.
  • the temperature must be the as high as possible to ensure good removal of the residual alkaline agent.
  • the total amount of water used according to this particular form of achievement is preferably between 5 and 15%.
  • the second washing operation can be carried out using a weak aqueous solution acid for example by means of hydrochloric acid 0.1 to 1 N.
  • distillation step (d) consisting initially of a distillation at atmospheric pressure and at a temperature of about 70 to 270 ° C, to remove the rest solvent, then at a pressure of around 1350 to 650 Pa and at a temperature about 210 to 375 ° C in order to obtain a refined oil and a residue which represents less 5% of the initial charge.
  • step (c) of washing with water the oily phase can be followed by at least one treatment of said oily phase with high pressure catalytic hydrogenation by contact with a sulfonating agent and / or by contacting with activated carbon or an activated earth.
  • the sulfonating agent is chosen from concentrated sulfuric acid and chlorosulfonic acid.
  • the activated earth is preferably a mineral earth of the silico-aluminate type activated by acid treatment.
  • this treatment is preferably followed by neutralization of the oily phase, by example by adding the washing water from step (c) and, preferably, by adding of ammonia.
  • the refined oil or the base oil obtained by the process according to the invention has excellent physical and chemical properties. She is practically odorless, weak in color and has very low chlorine contents, but also in phosphorus and silicon.
  • the main characteristics of the refined oils obtained by the process according to the invention are as follows: Chlorine content (mg / kg) ⁇ 35 Phosphorus content (mg / kg) ⁇ 5 Silicon content (mg / kg) ⁇ 5 Color (ASTM D 1500) ⁇ 3 Odor (sensory measurement) Very weak Water content (% by weight) ⁇ 10 -2 Sediments (% by weight) Absence Viscosity at 40 ° C (mm 2 / s) ⁇ 85 Acid number (IA; mgKOH / g) ⁇ 0.05 Saponification index (IS; mgKOH / g) ⁇ 0.20
  • the method of treatment according to the invention is particularly effective in reducing the main contaminants of used oils.
  • Fraction Pressure Temperature (° C) Proportion (% by weight) 1 1.013 x 10 5 130/180 7.5% (water + petrol) 2 5300-10700 240/285 9% (diesel) 3 650-2000 285/345 65%
  • the distillation residue represented approximately 18.5% and was mainly made up of tars.
  • the fraction representing 65% had the following characteristics: Chlorine content (mg / kg) 60 Phosphorus content (mg / kg) 27 Silicon content (mg / kg) 9 Color (ASTM D 1500) 6.5 Odor (sensory measurement) Very strong Water content (mg / kg) ⁇ 80 Sediments (% by weight) Absence Viscosity at 40 ° C (mm 2 / s) 31.24 Acid number (IA; mgKOH / g) 0.26 Saponification index (IS; mgKOH / g) 1.30
  • a part of the distillate fraction representing approximately 65% was treated under the conditions given in Table V below using an aqueous potassium hydroxide solution at 50% by weight relative to the weight of the solution, at a temperature of 300 ° C and under a pressure of 14 x 10 5 Pa and another part of this distillate using the potash / water eutectic (86.7 / 13.3), at a temperature of 220 ° C and at a pressure of 10 5 Pa.
  • the reaction medium was washed several times with water brought to a temperature of approximately 90 ° C. in order to remove the excess of alkaline agent and the different soluble products from alkaline treatment.
  • the characteristics of the refined oils obtained are also given in Table V. As can be seen from these two processes by alkaline treatment lead to a refined oil having identical characteristics as to the decrease in phosphorus, silicon and chlorine contents.
  • the pure potash to be used for reach the result is 7.2% or about 45 times the stoichiometry (IA + IS) if we uses a 50% and 0.47% aqueous solution of potash, or about three times the stoichiometry if the potash / water eutectic is used.
  • step (b) of the alkaline treatment was used of the process according to the invention at temperatures varying between 175 and 300 ° C for a duration from 10 to 60 minutes with n-octanol under the conditions indicated in Table VI below.
  • the amount of alkaline agent used was in all cases at least equal to twice the stoichiometry (IA + IS) and all the tests according to these examples were carried out under atmospheric pressure with the exception of examples 10 and 11 which were carried out under a pressure of 10 ⁇ 10 5 Pa.
  • the first half resulting from the treatment with 2% dry potash was divided into two equal parts.
  • washing in two operations leads to oils with a markedly improved color which is a result particularly unexpected.

Abstract

PCT No. PCT/FR96/00974 Sec. 371 Date Apr. 20, 1998 Sec. 102(e) Date Apr. 20, 1998 PCT Filed Jun. 21, 1996 PCT Pub. No. WO97/00928 PCT Pub. Date Jan. 9, 1997An alkaline treatment method for refining used oils, wherein (a) the used oils are distilled; (b) the resulting distillate is treated with an alkaline agent in the presence of a solvent selected from water, a monoalcohol, a polyalcohol and a mixture of said a alcohols, said alkaline agent being present in a percentage by weight, based on the weight of the distillate, equal to the product Fx(IA+IS), where F is a multiplier between 2 and 50 and IA and IS are the acid value and the saponification value respectively of said distillate, at a temperatue of around 80-330 DEG C. for 2-200 minutes; (c) the reaction medium is washed with water then decanted to recover the oily phase; and (d) said oily phase is distilled. The method is useful for producing refined oils having excellent properties in that they are odorless and nearly colorless and in that they have a very low chlorine, phosphorus and sillicon content.

Description

La présente invention concerne un procédé de raffinage d'huiles usagées permettant d'obtenir des huiles raffinées réutilisables notamment comme huile de base, comme combustible, ou dans une raffinerie de pétrole.The present invention relates to a process for refining used oils allowing refined oils to be reused, in particular as base oil, as fuel, or in an oil refinery.

Selon la présente demande, on entend par l'expression huiles usagées une huile ou un mélange d'huiles en proportions variables, d'origines diverses provenant notamment d'applications industrielles.According to the present application, the expression used oils means an oil or a mixture of oils in variable proportions, of various origins notably industrial applications.

Comme ceci est bien connu, les huiles destinées à des usages industriels ou pour moteurs renferment divers additifs destinés à leur conférer les propriétés spécifiques requises pour les applications envisagées. Ces additifs sont soit organiques (additifs dits "sans cendres") soit organométalliques. Dans tous les cas ils se caractérisent, outre leur fonction spécifique (telle que anti-corrosion, anti-usure, anti-oxydant, dispersant...) par une très bonne solubilité dans les huiles de base (hydrocarbures ayant des points d'ébullition supérieurs à 350°C), une stabilité thermique aussi élevée que possible et enfin une volatilité aussi faible que possible.As is well known, oils intended for industrial uses or for engines contain various additives intended to give them specific properties required for the intended applications. These additives are either organic (so-called additives "ashless") or organometallic. In all cases they are characterized, besides their specific function (such as anti-corrosion, anti-wear, antioxidant, dispersant ...) by a very good solubility in base oils (hydrocarbons with boiling points higher than 350 ° C), thermal stability as high as possible and finally volatility as low as possible.

Les huiles après usage ou huiles usagées contiennent en tant qu'impuretés de tels additifs, soit intacts, soit sous forme de produits de décomposition ainsi que des sédiments (particules d'usure des pièces métalliques en mouvement, poussières de l'air, carbone, etc.) et des hydrocarbures non présents dans les huiles d'origine et qui sont indésirables. Il s'agit de fractions d'essence et de gasoil, de produits d'oxydation (tels que des acides organiques) et de produits de pyrolyse. La présence de ces différentes impuretés rend particulièrement difficile le raffinage des huiles usagées.Oils after use or used oils contain as impurities of such additives, either intact or in the form of decomposition products as well as sediment (wear particles from moving metal parts, air dust, carbon, etc.) and hydrocarbons not present in the original oils and which are undesirable. These are petrol and diesel fractions, oxidation products (such as organic acids) and pyrolysis products. The presence of these different impurities makes refining used oils particularly difficult.

D'une manière générale, les huiles usagées industrielles telles que définies ci-dessus présentent les caractéristiques données dans le tableau I suivant : Teneur en chlore (mg/kg) 150-2000 Teneur en phosphore (mg/kg) 300-1300 Teneur en silicium (mg/kg) 8-80 Couleur (ASTM D 1500) > 8 Odeur (mesure sensorielle) Forte-très forte Teneur en eau (% en poids) 0,2-12 Sédiments (% en poids) 0,1-0,5 Viscosité à 40°C (mm2/s) 35-140 Indice d'acide (IA ; mgKOH/g) 0,9-4,5 Indice de saponification (IS ; mgKOH/g) 4-17 Generally, industrial used oils as defined above have the characteristics given in Table I below: Chlorine content (mg / kg) 150-2000 Phosphorus content (mg / kg) 300-1300 Silicon content (mg / kg) 8-80 Color (ASTM D 1500) > 8 Odor (sensory measurement) Strong-very strong Water content (% by weight) 0.2-12 Sediments (% by weight) 0.1-0.5 Viscosity at 40 ° C (mm 2 / s) 35-140 Acid number (IA; mgKOH / g) 0.9-4.5 Saponification index (IS; mgKOH / g) 4-17

Dans le tableau I ci-dessus, les teneurs en phosphore et silicium ont été mesurées par plasma, les teneurs en chlore soit par fluorescence X (au dessus de 50 mg/kg) soit par coulométrie (au dessous de 50 mg/kg), l'indice d'acide a été déterminé selon la norme française NFT 60112, la viscosité a été mesurée à 40°C selon la méthode NFT 60100, la couleur a été mesurée selon la méthode ASTM D 1500, l'odeur a été mesurée de façon sensorielle par l'expérimentateur et l'indice de saponification a été mesuré par potentiométrie.In Table I above, the phosphorus and silicon contents have been measured by plasma, the chlorine contents either by X-ray fluorescence (above 50 mg / kg) either by coulometry (below 50 mg / kg), the acid number was determined according to the French standard NFT 60112, the viscosity was measured at 40 ° C according to the method NFT 60100, color was measured according to ASTM D 1500 method, odor was sensory measured by the experimenter and the saponification index was measured by potentiometry.

Dans le but de séparer les principaux contaminants des huiles usagées, et d'en améliorer la couleur et l'odeur, plusieurs procédés de traitement par séparation physique et/ou chimique ainsi que des procédés de raffinage ont été développés, ceci dans le but de les régénérer et de les réutiliser comme huile de base, comme combustible, ou dans une raffinerie de pétrole.In order to separate the main contaminants from used oils, and to improve color and odor, several physical separation treatment methods and / or chemical and refining processes have been developed, with the aim of regenerate them and reuse them as base oil, as fuel, or in a oil refinery.

Lorsque celles-ci sont destinées à servir d'huiles de base elles doivent présenter une très faible coloration (au moins inférieure à 4 en mesure selon la norme ASTM D 1500).When these are intended to serve as base oils they must have very low coloration (at least less than 4 when measured according to ASTM standard D 1500).

Quand elles sont destinées à servir de combustible, par exemple dans les systèmes de chauffage industriel, elles doivent être exemptes d'odeur et présenter une faible acidité (à savoir un indice d'acide IA inférieur à environ 0,2 mgKOH/g) ainsi qu'une faible teneur en chlore, source de polluants de combustion. When they are intended to be used as fuel, for example in industrial heating systems, they must be odor-free and have a low acidity (i.e. an IA acid number of less than about 0.2 mgKOH / g) as well as a low chlorine content, source of combustion pollutants.

Enfin, lorsqu'elles sont destinées à être traitées dans une raffinerie de pétrole (cracking catalytique ou hydrogénation) elles doivent présenter un taux très réduit en phosphore, chlore et silicium afin d'éviter la destruction des catalyseurs (à savoir de préférence une teneur en phosphore inférieure à 5 mg/kg, une teneur en chlore inférieure à 35 mg/kg et une teneur en silicium inférieure à 5 mg/kg).Finally, when they are intended to be processed in an oil refinery (catalytic cracking or hydrogenation) they must have a very reduced rate in phosphorus, chlorine and silicon to prevent destruction of the catalysts (i.e. preferably a phosphorus content of less than 5 mg / kg, a chlorine content of less than 35 mg / kg and a silicon content of less than 5 mg / kg).

Parmi les procédés connus de traitement préalable des huiles usagées par séparation physique, on peut citer la distillation sous vide, la précipitation à l'aide d'un solvant tel que le propane (ou "désasphaltage") ou l'ultrafiltration. Ces procédés ont une efficacité certaine pour séparer les sédiments et dans une certaine mesure, démétalliser ou clarifier les huiles usagées. De telles méthodes physiques de prétraitement ne permettent pas toutefois de séparer toutes les impuretés présentes dans les huiles usagées. Ainsi par exemple, après distillation, les huiles obtenues ont encore une très forte odeur, une acidité notable et renferment des quantités non négligeables de composés volatils, du chlore, du phosphore et du silicium.Among the known processes for the preliminary treatment of waste oils by physical separation, one can quote the vacuum distillation, the precipitation using a solvent such as propane (or "deasphalting") or ultrafiltration. These processes have a certain effectiveness in separating sediment and to some extent demetallizing or clarify used oils. Such physical pre-treatment methods do not allow however, to separate all the impurities present in the used oils. So by example, after distillation, the oils obtained still have a very strong odor, an acidity significant and contain significant amounts of volatile compounds, chlorine, phosphorus and silicon.

Parmi les procédés connus de traitement préalable par séparation chimique, on peut en particulier citer ceux mettant en oeuvre un agent alcalin. Toutefois, ces procédés dont la plupart ont pour objet de faciliter la coagulation des sédiments puis leur séparation, visent essentiellement à améliorer la tenue des équipements (de distillation, et d'échangeurs en réduisant leur encrassement). Ici encore, on obtient des huiles tout à fait impropres à une utilisation comme huile de base pour formuler des lubrifiants neufs. Ainsi par exemple, les traitements alcalins appliqués aux huiles usagées avant leur distillation sous vide, s'ils réduisent effectivement l'odeur et l'acidité des huiles résultantes, n'éliminent toutefois pas de façon quantitative les contaminants indésirables tels que le chlore compte tenu des conditions dans lesquelles les agents alcalins sont employés.Among the known methods of prior treatment by chemical separation, there are may in particular cite those using an alkaline agent. However, these processes most of which are intended to facilitate the coagulation of the sediments and their separation, are essentially aimed at improving the performance of equipment (distillation, and exchangers by reducing their fouling). Here again, oils are obtained which are completely unsuitable for use as base oil to formulate new lubricants. So for example, alkaline treatments applied to waste oils before their vacuum distillation, if they effectively reduce the odor and acidity of the resulting oils, however do not eliminate quantitatively undesirable contaminants such as chlorine taking into account conditions under which alkaline agents are used.

A partir des huiles usagées ainsi prétraitées, on peut les raffiner selon divers procédés notamment par hydrogénation catalytique à pression élevée, ou par traitement à l'acide sulfurique concentré, par traitement par une terre activée ou encore par l'association de ces deux derniers traitements et dans certains cas par une distillation après l'un de ces traitements.From the used oils thus pretreated, they can be refined according to various processes in particular by catalytic hydrogenation at high pressure, or by treatment with concentrated sulfuric acid, by treatment with an activated earth or by the combination of these last two treatments and in some cases by distillation after one of these treatments.

L'hydrogénation catalytique à pression élevée ne peut toutefois être utilisée sans soulever des problèmes de désactivation du catalyseur si les huiles soumises à ce type de traitement ne sont pas rigoureusement exemptes de contaminants tels que le phosphore, le chlore et le silicium. Les procédés de traitement à base d'acide sulfurique/terre activée engendrent la production de boues acides et de terres usagées qu'il est difficile de résorber.However, high pressure catalytic hydrogenation cannot be used without raise catalyst deactivation problems if oils subjected to this type of are not rigorously free of contaminants such as phosphorus, chlorine and silicon. Treatment processes based on sulfuric acid / activated earth lead to the production of acid sludge and used earth which is difficult to absorb.

Comme état de la technique tel que mentionné ci-dessus, on peut notamment citer les brevets suivants :

  • FR-A-2552098 décrit un procédé de retraitement d'huiles usées comprenant les étapes consistant à éliminer l'eau et les constituants volatils, puis à procéder à un traitement alcalin préalable à la distillation totale sous vide, lors de laquelle on sépare la fraction goudron.
  • FR-A-2302335 décrit un procédé de traitement d'huiles minérales usagées dans lequel on procède à une "épuration intense" de l'huile à traiter avant une étape d'hydrogénation comme étape de finition du procédé.
  • FR-A-2152821 décrit un procédé pour régénérer un lubrifiant non-aqueux pour le travail des métaux (par exemple le laminage à froid), ce procédé comprenant l'étape consistant à mettre en contact le lubrifiant avec un hydroxyde d'un métal alcalin en présence d'un monoalcool aliphatique, suivi de préférence d'une opération de séparation mécanique de manière à éliminer le précipité formé, par exemple une filtration ou une centrifugation.
  • As state of the art as mentioned above, the following patents may be mentioned in particular:
  • FR-A-2552098 describes a process for the reprocessing of used oils comprising the stages consisting in removing the water and the volatile constituents, then in carrying out an alkaline treatment prior to total distillation under vacuum, during which the fraction is separated tar.
  • FR-A-2302335 describes a process for treating used mineral oils in which an "intense purification" of the oil to be treated is carried out before a hydrogenation step as a step in finishing the process.
  • FR-A-2152821 describes a method for regenerating a non-aqueous lubricant for metalworking (for example cold rolling), this method comprising the step of bringing the lubricant into contact with an alkali metal hydroxide in the presence of an aliphatic monoalcohol, preferably followed by a mechanical separation operation so as to eliminate the precipitate formed, for example filtration or centrifugation.
  • Les procédés connus de raffinage d'huiles usagées présentent donc des insuffisances de performances ou des difficultés d'élimination des sous-produits. Il existait donc un besoin certain pour la mise au point d'un procédé permettant d'obtenir, de façon simple et économique, à partir d'huiles usagées, des huiles raffinées présentant toutes les qualités et propriétés requises.The known processes for refining used oils therefore have poor performance or difficulties in removing by-products. There was therefore a definite need for the development of a process making it possible to obtain, so simple and economical, from used oils, refined oils with all the qualities and properties required.

    La présente invention a ainsi pour objet un procédé de raffinage d'huiles usagées permettant d'obtenir des huiles raffinées susceptibles de répondre aux différents critères de qualité et de pureté exposés ci-dessus, ce procédé étant caractérisé par le fait qu'il comprend une suite déterminée d'étapes consistant :

  • a) à procéder à une distillation desdites huiles usagées,
  • b) à traiter le distillat résultant avec un agent alcalin et en présence d'un solvant choisi parmi l'eau, un monoalcool, un polyalcool et un mélange de ces alcools, ledit agent alcalin étant présent en une proportion, en pourcentage en poids par rapport au poids du distillat, égale au produit F x (IA+IS), F étant un facteur multiplicateur compris entre 2 et 50, IA et IS étant respectivement l'indice d'acide et l'indice de saponification du distillat, ledit traitement étant effectué à une température d'environ 80 à 330°C et pendant un temps d'environ 2 à 200 mn,
  • c) à laver à l'eau le milieu réactionnel puis à laisser décanter pour récupérer la phase huileuse, et
  • d) à procéder à la distillation de ladite phase huileuse.
  • The present invention thus relates to a process for refining used oils which makes it possible to obtain refined oils capable of meeting the various criteria of quality and purity set out above, this process being characterized in that it comprises a determined sequence of steps consisting of:
  • a) to carry out a distillation of said used oils,
  • b) treating the resulting distillate with an alkaline agent and in the presence of a solvent chosen from water, a monoalcohol, a polyalcohol and a mixture of these alcohols, said alkaline agent being present in a proportion, in percentage by weight per relative to the weight of the distillate, equal to the product F x (IA + IS), F being a multiplier between 2 and 50, IA and IS being respectively the acid index and the saponification index of the distillate, said treatment being carried out at a temperature of about 80 to 330 ° C and for a time of about 2 to 200 min,
  • c) washing the reaction medium with water and then leaving to settle to recover the oily phase, and
  • d) distilling said oily phase.
  • Le procédé selon l'invention présente notamment l'avantage d'être très souple dans la mesure où il peut être adapté, en ce qui concerne ses caractéristiques, à la qualité requise des produits finis. En particulier, le procédé selon l'invention peut être mis en oeuvre à la suite de l'un ou des procédés de traitement préalable, physique et/ou chimique, et/ou en amont de l'un ou des procédés de raffinage, tels que ceux mentionnés ci-dessus.The method according to the invention has in particular the advantage of being very flexible insofar as it can be adapted, as regards its characteristics, to the quality required of finished products. In particular, the method according to the invention can be implemented following one or more preliminary, physical and / or chemical treatment processes, and / or upstream of one or more refining processes, such as those mentioned above.

    Selon un mode de réalisation particulier du procédé selon la présente invention, l'étape (a) de distillation est tout d'abord effectuée sous pression atmosphérique, à une température d'environ 130 à 180°C, pour éliminer l'eau et récupérer une fraction d'essences. On poursuit ensuite la distillation, sous une pression d'environ 650 à 12000 Pa et à une température d'environ 240 à 345°C, pour récupérer une faible fraction de gasoil puis une fraction importante, supérieure à 60 % de l'huile usagée de départ. Bien que l'ensemble du distillat puisse être soumis à l'étape ultérieure, on utilise de préférence, selon l'invention, la seule fraction importante du distillat.According to a particular embodiment of the method according to the present invention, the distillation stage (a) is firstly carried out at atmospheric pressure, at a temperature of about 130 to 180 ° C, to remove water and recover a fraction of gasoline. The distillation is then continued, under a pressure of about 650 to 12,000 Pa and at a temperature of around 240 to 345 ° C, to recover a small fraction of diesel then a large fraction, greater than 60% of the used waste oil. Although the whole distillate can be subjected to the subsequent step, preferably used according to the invention, the only significant fraction of the distillate.

    Cette étape de distillation préalable est particulièrement importante car elle permet d'éliminer la quasi totalité des goudrons.This pre-distillation step is particularly important because it eliminates almost all tar.

    L'agent alcalin utilisé dans l'étape (b) du procédé est soit de la soude soit de la potasse mais jamais un mélange de soude et de potasse. De préférence, on utilise, selon l'invention, de la potasse. Etant donné la proportion d'agent alcalin ajouté indiquée ci-dessus, le pH du milieu réactionnel (distillat + solution d'agent alcalin) est supérieur à 8 et de préférence compris entre 9,5 et 13.The alkaline agent used in step (b) of the process is either sodium hydroxide or potash but never a mixture of soda and potash. Preferably, according to the invention, potash. Given the proportion of alkaline agent added indicated above, the pH of the reaction medium (distillate + solution of alkaline agent) is greater than 8 and preferably between 9.5 and 13.

    Lorsque le solvant utilisé dans l'étape (b) du procédé est l'eau, la concentration de l'agent alcalin en solution aqueuse est de préférence comprise entre 50 et 96 % en poids par rapport au poids de la solution aqueuse. D'une manière avantageuse, la solution aqueuse d'agent alcalin est sous la forme de l'eutectique potasse/eau (86,7/13,3).When the solvent used in step (b) of the process is water, the concentration of the alkaline agent in aqueous solution is preferably between 50 and 96% by weight relative to the weight of the aqueous solution. Advantageously, the aqueous solution of alkaline agent is in the form of eutectic potash / water (86.7 / 13.3).

    La solution aqueuse d'agent alcalin est préparée au préalable et est ensuite ajoutée sous agitation continue au distillat résultant de l'étape (a). Elle peut être "solide" à la température ambiante, comme ceci est notamment le cas de l'eutectique potasse/eau (86,7/13,3) dont l'emploi constitue un mode de réalisation particulièrement préféré. Dans ce cas, la solution "solide" devient fluide à la température réactionnelle.The aqueous solution of alkaline agent is prepared beforehand and is then added with continuous stirring to the distillate resulting from step (a). It can be "solid" at the ambient temperature, as is particularly the case for the potash / water eutectic (86.7 / 13.3), the use of which constitutes a particularly preferred embodiment. In this in this case, the "solid" solution becomes fluid at the reaction temperature.

    Lorsque le solvant utilisé à l'étape (b) est un monoalcool, un polyalcool ou un mélange de ceux-ci, la solution alcoolique utilisée est de préférence telle que le rapport molaire dudit solvant audit agent alcalin est compris entre 2 et 20, et plus particulièrement entre 2,5 et 5.When the solvent used in step (b) is a monoalcohol, a polyalcohol or a mixture of these, the alcoholic solution used is preferably such that the ratio molar of said solvent to said alkaline agent is between 2 and 20, and more particularly between 2.5 and 5.

    Selon un mode de réalisation préféré de l'invention, on utilise une quantité d'alcool ou d'un mélange d'alcool suffisante pour assurer dans le milieu réactionnel une concentration en agent alcalin proche de la saturation.According to a preferred embodiment of the invention, an amount is used alcohol or a mixture of alcohol sufficient to ensure in the reaction medium alkaline agent concentration close to saturation.

    Le monoalcool ou le polyalcool contient de préférence de 2 à 8 atomes de carbone, et plus particulièrement de 2 à 5 atomes de carbone. The monoalcohol or the polyalcohol preferably contains from 2 to 8 atoms of carbon, and more particularly from 2 to 5 carbon atoms.

    Parmi les monoalcools préférés selon l'invention, on peut citer l'éthanol, le n-propanol, l'isopropanol, le n-butanol, le sec-butanol, le tert-butanol, l'isobutanol, les pentanols, les hexanols et les octanols. Parmi les polyalcools préférés selon l'invention, on peut citer l'éthylèneglycol, le di- et le tri-éthylèneglycol. On préfère, selon l'invention, utiliser des alcools présentant un point d'ébullition inférieur au point initial d'ébullition du distillat et/ou ayant une grande solubilité dans l'eau car leur élimination ultérieure par distillation ou lavage à l'eau est plus facileAmong the monoalcohols preferred according to the invention, mention may be made of ethanol, n-propanol, isopropanol, n-butanol, sec-butanol, tert-butanol, isobutanol, pentanols, hexanols and octanols. Among the preferred polyalcohols according to the invention, may include ethylene glycol, di- and tri-ethylene glycol. According to the invention, it is preferred to use alcohols with a boiling point below the initial boiling point of the distillate and / or having a high solubility in water because their subsequent elimination by distillation or washing with water is easier

    Le milieu réactionnel est de préférence préparé soit par mise en solution de l'agent alcalin dans l'alcool, puis introduction dans le distillat, soit par mélange à chaud du distillat et de l'alcool puis addition de l'agent alcalin sous forme de pastilles solides.The reaction medium is preferably prepared either by dissolving the alkaline agent in alcohol, then introduction into the distillate, either by hot mixing of distillate and alcohol then addition of the alkaline agent in the form of solid tablets.

    Selon un mode particulier de réalisation de l'étape (b) du procédé selon l'invention, lorsqu'on utilise comme solvant un alcool ou un mélange d'alcools, le traitement du distillat avec l'agent alcalin s'effectue au reflux de l'alcool ou du mélange d'alcools à condition toutefois qu'il n'y ait pas de risque de perte par évaporation.According to a particular embodiment of step (b) of the method according to the invention, when an alcohol or a mixture of alcohols is used as solvent, the treatment of the distillate with the alkaline agent is carried out at the reflux of the alcohol or of the mixture of alcohols provided, however, that there is no risk of loss by evaporation.

    Selon un autre mode particulier de réalisation de l'étape (b) du procédé selon l'invention, lorsque l'on opère à température élevée, et en particulier lorsque le solvant comprend un alcool à point d'ébullition inférieur à la température de réaction choisie, le traitement du distillat avec l'agent alcalin s'effectue sous une pression d'environ 105 à 50 x 105 Pa, de préférence sous une pression de 105 à 25 x 105 Pa, afin d'éviter les pertes par évaporation.According to another particular embodiment of step (b) of the process according to the invention, when operating at high temperature, and in particular when the solvent comprises an alcohol with a boiling point below the reaction temperature chosen, the distillate is treated with the alkaline agent at a pressure of approximately 10 5 to 50 x 10 5 Pa, preferably at a pressure of 10 5 to 25 x 10 5 Pa, in order to avoid losses by evaporation.

    Après la fin du traitement alcalin, on effectue au moins un lavage du milieu réactionnel à l'aide de 1 à 15 % environ d'eau à une température comprise entre la température ambiante et environ 100°C. L'opération de lavage à l'eau ou étape (c) du procédé selon l'invention permet d'éliminer l'excès d'agent alcalin, éventuellement l'alcool si celui-ci a été utilisé comme solvant ainsi que tous les produits solubles provenant des contaminants et générés par le traitement alcalin.At the end of the alkaline treatment, at least one washing of the medium is carried out reaction using approximately 1 to 15% of water at a temperature between room temperature and around 100 ° C. The water washing operation or step (c) of the process according to the invention makes it possible to remove the excess of alkaline agent, possibly the alcohol if this was used as a solvent as well as all the soluble products from contaminants and generated by alkaline treatment.

    Lorsque l'étape de lavage à l'eau est effectuée en une seule opération, celle-ci est généralement réalisée à l'aide d'environ 10 % d'eau à une température d'environ 100°C.When the step of washing with water is carried out in a single operation, the latter is generally carried out using approximately 10% water at a temperature of approximately 100 ° C.

    Toutefois, selon une forme de réalisation particulièrement préférée, l'étape de lavage est réalisée en deux opérations distinctes. La première consiste à traiter le milieu réactionnel obtenu après l'étape (b) avec une quantité d'eau d'environ 1 à 10 % et à une température aussi basse que possible, comprise entre 20 et 90°C. La deuxième consiste, après décantation, à traiter à nouveau le milieu réactionnel avec une quantité d'eau comprise entre 1 et 10 % et à une température aussi élevée que possible et au moins égale à celle de la première opération.However, according to a particularly preferred embodiment, the step of washing is carried out in two separate operations. The first is to treat the environment reaction obtained after step (b) with an amount of water of about 1 to 10% and at a temperature as low as possible, between 20 and 90 ° C. The second is, after decanting, treating the reaction medium again with an amount of water included between 1 and 10% and at a temperature as high as possible and at least equal to that of the first operation.

    Selon la première opération de lavage, la température doit de préférence être la plus basse possible de façon à minimiser les phénomènes d'hydrolyse mais suffisante pour abaisser la viscosité du milieu réactionnel huileux de l'étape (b) et garantir une vitesse de décantation suffisante.According to the first washing operation, the temperature should preferably be the as low as possible in order to minimize the hydrolysis phenomena but sufficient to lower the viscosity of the oily reaction medium of step (b) and guarantee a speed of sufficient settling.

    Par contre, pour la deuxième opération de lavage, la température devra être la plus élevée possible afin d'assurer une bonne élimination de l'agent alcalin résiduel.However, for the second washing operation, the temperature must be the as high as possible to ensure good removal of the residual alkaline agent.

    La quantité totale d'eau mise en oeuvre selon cette forme particulière de réalisation est de préférence comprise entre 5 et 15 %.The total amount of water used according to this particular form of achievement is preferably between 5 and 15%.

    Selon une variante de cette étape de lavage en deux opérations distinctes, la deuxième opération de lavage peut être effectuée à l'aide d'une solution aqueuse faiblement acide par exemple au moyen d'acide chlorhydrique 0,1 à 1 N.According to a variant of this washing step in two separate operations, the second washing operation can be carried out using a weak aqueous solution acid for example by means of hydrochloric acid 0.1 to 1 N.

    Après l'étape de lavage et décantation de la phase huileuse, celle-ci est alors soumise à l'étape de distillation (d) consistant en un premier temps à une distillation à pression atmosphérique et à une température d'environ 70 à 270 °C, pour éliminer le reste éventuel de solvant, puis à une pression d'environ 1350 à 650 Pa et à une température d'environ 210 à 375 °C afin d'obtenir une huile raffinée et un résidu qui représente moins de 5 % de la charge de départ.After the washing and decanting stage of the oily phase, this is then subjected to the distillation step (d) consisting initially of a distillation at atmospheric pressure and at a temperature of about 70 to 270 ° C, to remove the rest solvent, then at a pressure of around 1350 to 650 Pa and at a temperature about 210 to 375 ° C in order to obtain a refined oil and a residue which represents less 5% of the initial charge.

    Selon une variante du procédé selon l'invention, l'étape (c) de lavage à l'eau de la phase huileuse peut être suivie par au moins un traitement de ladite phase huileuse par hydrogénation catalytique à pression élevée, par mise en contact avec un agent sulfonant et/ou par mise en contact avec du charbon actif ou une terre activée.According to a variant of the method according to the invention, step (c) of washing with water the oily phase can be followed by at least one treatment of said oily phase with high pressure catalytic hydrogenation by contact with a sulfonating agent and / or by contacting with activated carbon or an activated earth.

    De préférence, l'agent sulfonant est choisi parmi l'acide sulfurique concentré et l'acide chlorosulfonique.Preferably, the sulfonating agent is chosen from concentrated sulfuric acid and chlorosulfonic acid.

    La terre activée est de préférence une terre minérale du type silico-aluminate activée par un traitement acide.The activated earth is preferably a mineral earth of the silico-aluminate type activated by acid treatment.

    Dans le cas du traitement de la phase huileuse par mise en contact avec un agent sulfonant, ce traitement est de préférence suivi d'une neutralisation de la phase huileuse, par exemple par addition de l'eau du lavage de l'étape (c) et, de préférence, par addition d'ammoniaque. In the case of treatment of the oily phase by contact with an agent sulfonating, this treatment is preferably followed by neutralization of the oily phase, by example by adding the washing water from step (c) and, preferably, by adding of ammonia.

    L'huile raffinée ou l'huile de base obtenue par le procédé selon l'invention présente d'excellentes propriétés tant physiques que chimiques. Elle est pratiquement exempte d'odeur, de faible coloration et présente de très faibles teneurs en chlore, mais également en phosphore et silicium.The refined oil or the base oil obtained by the process according to the invention has excellent physical and chemical properties. She is practically odorless, weak in color and has very low chlorine contents, but also in phosphorus and silicon.

    Les principales caractéristiques des huiles raffinées obtenues par le procédé selon l'invention sont les suivantes : Teneur en chlore (mg/kg) < 35 Teneur en phosphore (mg/kg) < 5 Teneur en silicium (mg/kg) < 5 Couleur (ASTM D 1500) < 3 Odeur (mesure sensorielle) Très faible Teneur en eau (% en poids) < 10-2 Sédiments (% en poids) Absence Viscosité à 40°C (mm2/s) < 85 Indice d'acide (IA ; mgKOH/g) < 0,05 Indice de saponification (IS ; mgKOH/g) < 0,20 The main characteristics of the refined oils obtained by the process according to the invention are as follows: Chlorine content (mg / kg) <35 Phosphorus content (mg / kg) <5 Silicon content (mg / kg) <5 Color (ASTM D 1500) <3 Odor (sensory measurement) Very weak Water content (% by weight) <10 -2 Sediments (% by weight) Absence Viscosity at 40 ° C (mm 2 / s) <85 Acid number (IA; mgKOH / g) <0.05 Saponification index (IS; mgKOH / g) <0.20

    Comme on peut le constater en comparant les tableaux I et II, le procédé de traitement selon l'invention est particulièrement performant quant à la réduction des principaux contaminants des huiles usagées.As can be seen by comparing Tables I and II, the method of treatment according to the invention is particularly effective in reducing the main contaminants of used oils.

    On va maintenant donner à titre d'illustration plusieurs exemples de mise en oeuvre du procédé selon l'invention, à partir d'huiles usagées dont les caractéristiques, ont été données précédemment au tableau I de la page 1 de la présente description.We will now give by way of illustration several examples of implementation. work of the process according to the invention, from used oils whose characteristics have was previously given in Table I on page 1 of this description.

    EXEMPLES 1 ET 2 : EXAMPLES 1 AND 2 :

    A partir d'huiles usagées de diverses origines industrielles on a tout d'abord procédé à une distillation dans un premier temps sous pression atmosphérique puis, après augmentation de la température, sous une pression d'environ 1350 Pa.From used oils of various industrial origins we first distilled at first under atmospheric pressure then, after temperature increase, under a pressure of about 1350 Pa.

    Cette distillation a permis d'obtenir les fractions suivantes Fraction Pression (Pa) Température (°C) Proportion (% en poids) 1 1,013 x 105 130/180 7,5 % (eau + essence) 2 5300-10700 240/285 9 % (gasoil) 3 650-2000 285/345 65 % This distillation made it possible to obtain the following fractions Fraction Pressure (Pa) Temperature (° C) Proportion (% by weight) 1 1.013 x 10 5 130/180 7.5% (water + petrol) 2 5300-10700 240/285 9% (diesel) 3 650-2000 285/345 65%

    Le résidu de distillation représentait environ 18,5 % et était essentiellement constitué par des goudrons.The distillation residue represented approximately 18.5% and was mainly made up of tars.

    La fraction représentant 65 % présentait les caractéristiques suivantes : Teneur en chlore (mg/kg) 60 Teneur en phosphore (mg/kg) 27 Teneur en silicium (mg/kg) 9 Couleur (ASTM D 1500) 6,5 Odeur (mesure sensorielle) Très forte Teneur en eau (mg/kg) < 80 Sédiments (% en poids) Absence Viscosité à 40°C (mm2/s) 31,24 Indice d'acide (IA ; mgKOH/g) 0,26 Indice de saponification (IS ; mgKOH/g) 1,30 The fraction representing 65% had the following characteristics: Chlorine content (mg / kg) 60 Phosphorus content (mg / kg) 27 Silicon content (mg / kg) 9 Color (ASTM D 1500) 6.5 Odor (sensory measurement) Very strong Water content (mg / kg) <80 Sediments (% by weight) Absence Viscosity at 40 ° C (mm 2 / s) 31.24 Acid number (IA; mgKOH / g) 0.26 Saponification index (IS; mgKOH / g) 1.30

    Une partie de la fraction de distillat représentant environ 65 % a été traitée dans les conditions données au tableau V ci-après à l'aide d'une solution aqueuse de potasse à 50 % en poids par rapport au poids de la solution, à une température de 300°C et sous une pression de 14 x 105 Pa et une autre partie de ce distillat à l'aide de l'eutectique potasse/eau (86,7/13,3), à une température de 220°C et sous une pression de 105 Pa. Après le traitement alcalin, le milieu réactionnel a été lavé plusieurs fois avec de l'eau portée à une température d'environ 90°C afin d'éliminer l'excès d'agent alcalin et les différents produits solubles provenant du traitement alcalin.A part of the distillate fraction representing approximately 65% was treated under the conditions given in Table V below using an aqueous potassium hydroxide solution at 50% by weight relative to the weight of the solution, at a temperature of 300 ° C and under a pressure of 14 x 10 5 Pa and another part of this distillate using the potash / water eutectic (86.7 / 13.3), at a temperature of 220 ° C and at a pressure of 10 5 Pa. After the alkaline treatment, the reaction medium was washed several times with water brought to a temperature of approximately 90 ° C. in order to remove the excess of alkaline agent and the different soluble products from alkaline treatment.

    Après séparation de la phase huileuse, celle-ci a été soumise à une distillation d'abord sous pression atmosphérique puis sous un vide compris entre 650 et 1350 Pa. After separation of the oily phase, this was subjected to distillation first under atmospheric pressure then under a vacuum between 650 and 1350 Pa.

    On a ainsi récupéré 96 % du distillat de départ.96% of the starting distillate was thus recovered.

    Les caractéristiques des huiles raffinées obtenues sont également données dans le tableau V. Comme on peut le constater ces deux procédés par traitement alcalin conduisent à une huile raffinée présentant des caractéristiques identiques quant à la diminution des teneurs en phosphore, silicium et chlore.The characteristics of the refined oils obtained are also given in Table V. As can be seen from these two processes by alkaline treatment lead to a refined oil having identical characteristics as to the decrease in phosphorus, silicon and chlorine contents.

    Il convient toutefois de noter que la potasse pure à mettre en oeuvre pour atteindre le résultat est de 7,2 % soit environ 45 fois la stoechiométrie (IA + IS) si l'on utilise une solution aqueuse de potasse de 50 % et de 0,47 % soit environ trois fois la stoechiométrie si l'on utilise l'eutectique potasse/eau.It should however be noted that the pure potash to be used for reach the result is 7.2% or about 45 times the stoichiometry (IA + IS) if we uses a 50% and 0.47% aqueous solution of potash, or about three times the stoichiometry if the potash / water eutectic is used.

    Il importe par ailleurs de remarquer que dans ce dernier cas, la température de traitement est beaucoup plus basse puisqu'elle est de 220°C au lieu de 300°C.It is also important to note that in the latter case, the temperature of treatment is much lower since it is 220 ° C instead of 300 ° C.

    On peut donc en déduire une plus grande réactivité de l'eutectique potasse/eau (86,7/13,3). EXEMPLES CONDITIONS REACTIONNELLES RESULTATS (mg/kg) TEMP. °C TEMPS mn TITRE Sol. Aq. KOH P Si Cl 1 300 30 50 7,2 1 < 1 16 2 220 30 86,7 0,47 1 < 1 16 We can therefore deduce a greater reactivity of the potash / water eutectic (86.7 / 13.3). EXAMPLES REACTIONAL CONDITIONS RESULTS (mg / kg) TEMP. ° C TIME min TITLE Sol. Aq. KOH P Yes Cl 1 300 30 50 7.2 1 <1 16 2 220 30 86.7 0.47 1 <1 16

    EXEMPLES 3 A 11 : EXAMPLES 3 TO 11 :

    En suivant le même mode opératoire du procédé tel que décrit aux exemples précédents et à partir du même distillat, on a mis en oeuvre l'étape (b) du traitement alcalin du procédé selon l'invention à des températures variant entre 175 et 300°C pendant une durée de 10 à 60 minutes avec du n-octanol dans les conditions indiquées au tableau VI ci-après. By following the same procedure of the process as described in the examples above and from the same distillate, step (b) of the alkaline treatment was used of the process according to the invention at temperatures varying between 175 and 300 ° C for a duration from 10 to 60 minutes with n-octanol under the conditions indicated in Table VI below.

    La quantité d'agent alcalin utilisée a été dans tous les cas au moins égale à deux fois la stoechiométrie (IA + IS) et tous les essais selon ces exemples ont été effectués sous pression atmosphérique à l'exception des exemples 10 et 11 qui ont été réalisés sous une pression de 10 x 105 Pa.The amount of alkaline agent used was in all cases at least equal to twice the stoichiometry (IA + IS) and all the tests according to these examples were carried out under atmospheric pressure with the exception of examples 10 and 11 which were carried out under a pressure of 10 × 10 5 Pa.

    Il résulte du tableau VI qu'à température égale, la potasse conduit à des résultats plus satisfaisants en ce qui concerne la diminution en phosphore, silicium et chlore. Ex. TEMPERATURE °C TEMPS mn ALCOOL AGENT ALCALIN RESULTATS (mg/kg) Type % Masse NaOH pure KOH P Si Cl 3 175 10 n-C8H17OH 4,4 - 0,49 5 2 32 4 200 60 n-C8H17OH 3,24 - 0,36 3 < 1 10 5 200 60 n-C8H17OH 7,1 - 0, 79 1 < 1 8 6 200 60 n-C8H17OH 19,3 - 2,14 1 < 1 3 7 200 60 n-C8H17OH 3,24 0,36 - 2 < 1 18 8 200 60 n-C8H17OH 7,1 0,79 - 2 < 1 14 9 200 60 n-C8H17OH 19,3 2,14 - 1 < 1 12 10 250 30 n-C8H17OH 7,7 - 1,29 1 < 1 20 11 300 60 n-C8H17OH 7,2 - 0,79 1 1 5 It follows from Table VI that at equal temperature, the potash leads to more satisfactory results as regards the reduction in phosphorus, silicon and chlorine. Ex. TEMPERATURE ° C TIME min ALCOHOL ALKALINE AGENT RESULTS (mg / kg) Type % Mass Pure NaOH KOH P Yes Cl 3 175 10 nC 8 H 17 OH 4.4 - 0.49 5 2 32 4 200 60 nC 8 H 17 OH 3.24 - 0.36 3 <1 10 5 200 60 nC 8 H 17 OH 7.1 - 0.79 1 <1 8 6 200 60 nC 8 H 17 OH 19.3 - 2.14 1 <1 3 7 200 60 nC 8 H 17 OH 3.24 0.36 - 2 <1 18 8 200 60 nC 8 H 17 OH 7.1 0.79 - 2 <1 14 9 200 60 nC 8 H 17 OH 19.3 2.14 - 1 <1 12 10 250 30 nC 8 H 17 OH 7.7 - 1.29 1 <1 20 11 300 60 nC 8 H 17 OH 7.2 - 0.79 1 1 5

    EXEMPLE 12 : EXAMPLE 12 :

    A partir d'huiles usagées de diverses origines on a obtenu, après distillation selon la technique des exemples précédents, un distillat présentant les caractéristiques suivantes : Teneur en chlore (mg/Kg) 72,00 Teneur en phosphore (mg/Kg) 18,00 Teneur en silicium (mg/Kg) 23,00 Couleur (ASTM D 1500) 7,00 Indice d'acide (IA ; mg KOH/g) 0,49 Indice de saponification (IS ; mgKOH/g) 2,90 From used oils of various origins, a distillate having the following characteristics was obtained, after distillation according to the technique of the previous examples: Chlorine content (mg / Kg) 72.00 Phosphorus content (mg / Kg) 18.00 Silicon content (mg / Kg) 23.00 Color (ASTM D 1500) 7.00 Acid number (IA; mg KOH / g) 0.49 Saponification index (IS; mgKOH / g) 2.90

    Une moitié du distillat a été traitée par 2,5 % de potasse à 85 % (soit 2 % de potasse sèche) et l'autre moitié a été traitée par 4,71 % de potasse à 85 % (soit 4 % de potasse sèche). Les traitements ont été effectués à une température de 250°C pendant 30 minutes environ.Half of the distillate was treated with 2.5% 85% potash (i.e. 2% of dry potash) and the other half was treated with 4.71% 85% potash (i.e. 4% dry potash). The treatments were carried out at a temperature of 250 ° C for 30 about minutes.

    La première moitié résultant du traitement par 2 % de potasse sèche a été divisée en deux parties égales.The first half resulting from the treatment with 2% dry potash was divided into two equal parts.

    La première a été soumise à un seul lavage à l'aide de 10 % d'eau à 100°C, et la seconde aux deux opérations de lavage suivantes :

  • (i) un premier lavage à l'aide de 5 % d'eau à 65°C et après décantation à
  • (ii) un deuxième lavage à l'aide de 5 % d'eau à 100°C.
  • The first was subjected to a single washing with 10% water at 100 ° C, and the second to the following two washing operations:
  • (i) a first wash using 5% water at 65 ° C and after decantation at
  • (ii) a second wash using 5% water at 100 ° C.
  • De même, la deuxième moitié résultant du traitement par 4 % de potasse sèche a été divisée en deux parties égales.Likewise, the second half resulting from the treatment with 4% of dry potash was divided into two equal parts.

    La première a été soumise à un seul lavage à l'aide de 10 % d'eau à 100°C, et la seconde aux deux opérations de lavage suivantes :

  • (i) un premier lavage à l'aide de 5 % d'eau à 65°C et après décantation à
  • (ii) un deuxième lavage à l'aide de 5 % d'eau à 100°C.
  • The first was subjected to a single washing with 10% water at 100 ° C, and the second to the following two washing operations:
  • (i) a first wash using 5% water at 65 ° C and after decantation at
  • (ii) a second wash using 5% water at 100 ° C.
  • Après décantation, les quatre résidus huileux obtenus ont été soumis à une distillation fractionnée sous une pression de 1.300 Pa en vue d'obtenir pour chacun d'entre eux les quatre fractions suivantes (températures corrigées ramenées à 1 Atm) Fraction I 264 - 370°C Fraction II 370 - 441°C Fraction III 441 - 475°C Fraction IV 475 - 558°C After decantation, the four oily residues obtained were subjected to fractional distillation under a pressure of 1,300 Pa with a view to obtaining for each of them the following four fractions (corrected temperatures reduced to 1 Atm) Fraction I 264 - 370 ° C Fraction II 370 - 441 ° C Fraction III 441 - 475 ° C Fraction IV 475 - 558 ° C

    Les couleurs des différentes fractions obtenues ont alors été mesurées selon la méthode ASTM D 1500 et les résultats sont rassemblés dans le tableau VII suivant. KOH sèche 2 % 4 % Fractions I II III IV I II III IV Lavage H2O 1 opération 2,5 1,5 < 2,5 < 3,5 1,5 < 3 < 4 < 6 2 opérations < 1,5 < 1,5 < 1,5 < 3,5 < 1 < 1 < 1,5 3,5 The colors of the various fractions obtained were then measured according to the ASTM D 1500 method and the results are collated in Table VII below. KOH dry 2% 4% Fractions I II III IV I II III IV H 2 O wash 1 operation 2.5 1.5 <2.5 <3.5 1.5 <3 <4 <6 2 operations <1.5 <1.5 <1.5 <3.5 <1 <1 <1.5 3.5

    Comme on peut le constater, le lavage en deux opérations permet de conduire à des huiles ayant une couleur nettement améliorée ce qui constitue un résultat particulièrement inattendu.As can be seen, washing in two operations leads to oils with a markedly improved color which is a result particularly unexpected.

    On a par ailleurs constaté qu'en vue d'optimiser les rendements en produits huileux avant l'étape de distillation, il convenait d'utiliser dans le procédé de lavage en deux opérations, une quantité d'eau lors du premier lavage, supérieure ou égale à 2 % mais inférieure ou égale à 10 % et de préférence comprise entre environ 4 à 6 % en vue d'obtenir des rendements de l'ordre de 90 à 98 %.It has also been found that in order to optimize the yields of products oily before the distillation stage, it was advisable to use in the washing process in two operations, a quantity of water during the first wash, greater than or equal to 2% but less than or equal to 10% and preferably between approximately 4 to 6% in order to obtain yields of the order of 90 to 98%.

    Claims (14)

    1. Process to refine used oils containing various contaminants, characterized by the fact it involves successive steps consisting in
      a) performing a fractional distillation of said used oils in order to recover a fraction at a temperature between approximately 240 and 345 °C, under a pressure between approximately 650 and 12000 Pa;
      b) processing the said fraction obtained with an alkaline agent selected between sodium hydroxyde or potassium hydroxyde and in the presence of a solvent selected among water, a monoalcohol, a polyalcohol and a mixture of these alcohols, said alkaline agent being present in a proportion (weight for 100 weight distillate) defined as F × (IA + IS), F being a factor between 2 and 50, IA and IS being acid and saponification numbers respectively of the distillate, said processing being performed at a temperature between approximately 80 and 330 °C for a time between approximately 2 and 200 minutes;
      c) washing the reacted medium with 1 to 15 % water at a temperature between ambient and approximately 100 °C, then settled to recover the oil phase and
      d) submit it to fractional distillation under a pressure between approximately 1350 and 650 Pa, at a temperature between approximately 210 and 375 °C in order to recover the refined oil fraction.
    2. Process according to claim 1 whereby the alkaline agent is potassium hydroxyde.
    3. Process according to any of the above claims whereby the solvent is water, the alkaline agent concentration between 50 and 96 % wt on the aqueous solution.
    4. Process according to any of the above claims whereby the alkaline agent is the potassium hydroxyde/water eutectic (86.7/13.3).
    5. Process according to claim 1 or 2 whereby when the solvent is selected among a monoalcohol and a polyalcohol or a blend, the alcohol/alkaline agent mole ratio is between 2 and 20.
    6. Process according to claim 5 whereby the said mole ratio is between 2.5 and 5.
    7. Process according to any of 1, 2, 5 and 6 claims whereby the said mono or polyalcohol has between 2 and 8 carbon atoms.
    8. Process according to any of the above claims whereby the step c) (water washing of the reacted medium) is performed as two successive operations, the first one consisting in washing with 1 to 10 % water at a temperature between approximately 20 and 90 °C and the second one consisting, after settling, in washing the resulting medium with 1 to 10 % water at a temperature as high as possible and at least equal to that of the first step.
    9. Process according to claim 8 whereby the second washing operation is performed with a weak acidic aqueous solution.
    10. Process according to any of the above claims whereby the oily phase from the washing step c) is followed by at least high pressure catalytic hydrogenation and/or contacting with a sulfonating agent, activated carbon or activated clay.
    11. Process according to claim 10 whereby the sulfonating agent is selected among sulfuric acid and chlorosulfonic acid.
    12. Process according to claim 10 whereby the activated clay is an acid treated silicoaluminate.
    13. Process according to claim 10 whereby contacting the oily phase with a sulfonating agent is followed by neutralization of the oily phase.
    14. Process according to claim 13 whereby the said neutralization of the oily phase is performed with aqueous ammonia.
    EP96924004A 1995-06-22 1996-06-21 Alkaline treatment method for refining used oils Expired - Lifetime EP0835298B1 (en)

    Applications Claiming Priority (3)

    Application Number Priority Date Filing Date Title
    FR9507484 1995-06-22
    FR9507484A FR2735785B1 (en) 1995-06-22 1995-06-22 PROCESS FOR REFINING WASTE OILS BY ALKALINE TREATMENT
    PCT/FR1996/000974 WO1997000928A1 (en) 1995-06-22 1996-06-21 Alkaline treatment method for refining used oils

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    EP0835298A1 EP0835298A1 (en) 1998-04-15
    EP0835298B1 true EP0835298B1 (en) 2001-05-23

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    EP (1) EP0835298B1 (en)
    AT (1) ATE201438T1 (en)
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    DE (1) DE69612978T2 (en)
    DK (1) DK0835298T3 (en)
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    FR2766477B1 (en) * 1997-07-22 1999-09-24 Bernard Chavet PROCESS FOR THE TREATMENT OF ALKALINE WASTEWATER
    US6238551B1 (en) * 1999-02-16 2001-05-29 Miami University Method of removing contaminants from petroleum distillates
    US6007701A (en) * 1999-02-16 1999-12-28 Miami University Method of removing contaminants from used oil
    FR2795421B1 (en) * 1999-06-23 2001-10-05 Richard Deutsch PROCESS FOR DECONTAMINATION OF USED SEMI SYNTHETIC AND SYNTHETIC MINERAL OILS
    EP1382659B1 (en) * 2002-07-08 2007-01-24 Infineum International Limited Process for making molybdenum-sulfur additives containing little unreacted sulfur and additives obtained by the process
    CA2432993A1 (en) * 2002-07-08 2004-01-08 Infineum International Limited Molybdenum-sulfur additives
    ES2199697B1 (en) * 2003-09-23 2005-02-01 Sener Grupo De Ingenieria, S.A. PROCEDURE FOR REGENERATING OILS USED BY DEMETALIZATION AND DISTILLATION.
    FR2961521B1 (en) * 2010-06-22 2013-07-12 Conception D Equipements Pour L Environnement Et L Ind Soc D PROCESS FOR PURIFYING A USED HYDROCARBONIC LOAD
    FR3039162B1 (en) * 2015-07-20 2020-02-28 Societe De Conception D'equipements Pour L'environnement Et L'industrie PURIFICATION OF OIL AND PREPARATION OF ANTI-RING ADDITIVE
    FI128174B (en) 2018-07-20 2019-11-29 Neste Oyj Purification of recycled and renewable organic material
    FI128069B (en) 2018-07-20 2019-09-13 Neste Oyj Purification of recycled and renewable organic material
    FI128121B (en) 2018-07-20 2019-10-15 Neste Oyj Production of hydrocarbons from recycled or renewable organic material
    FI128115B (en) 2018-07-20 2019-10-15 Neste Oyj Purification of recycled and renewable organic material
    FR3130826A1 (en) * 2021-12-21 2023-06-23 Totalenergies Marketing Services Method for purifying at least partly re-refined lubricating oils

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    DE1470599B2 (en) * 1963-10-23 1971-07-15 Mitsubishi Jukogyo K.K., Tokio PROCESS FOR CONTINUOUS REMOVAL OF CONTAMINATION FROM LUBRICATING OIL AND DEVICE FOR CARRYING OUT THE PROCESS
    AT262479B (en) * 1965-10-21 1968-06-10 Oemv Ag Process for reconditioning used lubricating oils
    US3625881A (en) * 1970-08-31 1971-12-07 Berks Associates Inc Crank case oil refining
    US3793184A (en) * 1971-09-09 1974-02-19 Dow Chemical Co Reconditioning oil used in cold working metal
    DE2508713C3 (en) * 1975-02-28 1979-04-12 Adolf Schmids Erben Ag, Bern Process for processing used mineral oil
    CA1181771A (en) * 1982-07-27 1985-01-29 Ontario Hydro Process for dehalogenation of organic halides
    CH657867A5 (en) * 1983-09-21 1986-09-30 Buss Ag METHOD FOR REPROCESSING ALTOEL AND DISTILLATION DEVICE FOR IMPLEMENTING THE METHOD.
    CA2068905C (en) * 1992-05-19 1997-07-22 Terry A. Wilson Waste lubricating oil pretreatment process

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    NO976008L (en) 1998-02-23
    EP0835298A1 (en) 1998-04-15
    ES2125208T1 (en) 1999-03-01
    WO1997000928A1 (en) 1997-01-09
    DK0835298T3 (en) 2001-08-27
    DE69612978T2 (en) 2001-12-20
    ES2125208T3 (en) 2001-09-01
    DE69612978D1 (en) 2001-06-28
    FR2735785B1 (en) 1997-08-08
    US6072065A (en) 2000-06-06
    CA2222704A1 (en) 1997-01-09
    FR2735785A1 (en) 1996-12-27
    NO976008D0 (en) 1997-12-19
    ATE201438T1 (en) 2001-06-15

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