EP0808237B1 - Cutting station for cutting a continuously fed strip of plastically deformable material into individual shaped parts - Google Patents

Cutting station for cutting a continuously fed strip of plastically deformable material into individual shaped parts Download PDF

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Publication number
EP0808237B1
EP0808237B1 EP96902857A EP96902857A EP0808237B1 EP 0808237 B1 EP0808237 B1 EP 0808237B1 EP 96902857 A EP96902857 A EP 96902857A EP 96902857 A EP96902857 A EP 96902857A EP 0808237 B1 EP0808237 B1 EP 0808237B1
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EP
European Patent Office
Prior art keywords
cutting
cutting station
adapter
station according
intermediate frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP96902857A
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German (de)
French (fr)
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EP0808237A1 (en
Inventor
Heinrich Schultheis
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Braas GmbH
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Braas GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614Means for mounting the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/16Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
    • B28B11/163Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs in which the cutting device is moved longitudinally with the moving strand

Definitions

  • the invention relates to a cutting station for cutting one continuously colliding on one strand Sub-forms of the same length of conveyed belt plastically deformable material in individual moldings on the Ends of the lower molds, with at least one cutting device is attached to a reversibly movable carriage and through the lower molds during the cutting process Guide elements are guided.
  • Such a cutting station is used, for example, at Manufacture of concrete roof tiles using the extrusion process needed.
  • This method is based on a constant Speed promoted strand of abutting Subforms of equal length as a fresh concrete layer Endless tape applied through the top Forming tools of the usual for concrete roof tiles Surface contour is shaped accordingly.
  • This continuously applied fresh concrete layer then in a cutting station at the end of each each lower mold by means of a cutting device with a Knives cut so that each subform is a single one Molded body carries, here a concrete roof tile blank. Is to it is necessary that the knife is always exactly at the joint inserted between two sub-forms in the fresh concrete layer becomes.
  • the strand usually moves horizontally Direction and the knife in the vertical direction.
  • a cutting station of the type described is from the DE-A-22 52 047 known. With this cutting station it is from an air cylinder operated knife on an in horizontally reversible movable carriage mounted, the slide over a crank and Connecting rod is driven. The cutting device is on Screwed on slide, the guide elements are on the Screwed on cutting station. When changing the model produced concrete roof tiles must each Cutting device and the guide elements replaced and be readjusted. This requires a considerable changeover time required throughout the entire production facility stands still.
  • the object of the present invention is a cutting station of the kind described at the beginning the changeover for differently shaped fittings, especially for concrete roof tiles of different shapes, in short time is possible.
  • the object is achieved in that the Cutting device is mounted on an intermediate frame, the is attachable to the carriage, and that the guide elements an adapter are mounted on the cutting station is attachable.
  • This design enables the cutting device complete with all accessories with the intermediate frame replace and also those adjusted on the adapter Guide elements to be replaced completely with the adapter. This reduces the changeover time to a few Minutes reduced.
  • a Dressing device can be attached with a dressing tool. This is desirable, for example, around the foot Round off the top edge of a concrete roof tile.
  • the knife of the cutting device is usually used by one double-acting pneumatic cylinder driven so that Cut can be done particularly quickly.
  • the dressing tool moves pneumatically. To a Glue concrete to the knife or dressing tool prevent it, it is advantageous if these each in Rest position to be cleaned.
  • the guide elements are required to during the Cutting a dodging a subform or down to the side to prevent. Since the subforms on the Sliding along guide elements, it is advantageous if this at least one coated to reduce wear Have surface.
  • a layer of hard metal is applied to the guide elements or the guide elements can be as hard metal plates be trained.
  • Exact lateral guidance is achieved if at least Two side guide elements are provided, which as Guide rails can be formed and on each other lie opposite guide surfaces of the lower mold.
  • a particularly precise guidance of the lower molds during the Cutting process is achieved when at least one of the lateral guide elements transverse to the conveying direction of the Lower mold is slidable, so that this is due to its Cross movement small tolerances between individual sub-forms is able to compensate.
  • a constant manager is maintained if that Pneumatically displaceable second lateral guide element can be pressed against the lower mold.
  • a pneumatic cylinder can be a guide element, for example act. The pneumatic cylinder presses the second side Guide element on one of the side guide surfaces of the Lower mold on and thus the lower mold against that opposite first lateral guide element, which then forms the reference surface.
  • FIG. 1 shows a cutting station 10 according to the invention for Cutting one out continuously on one strand 14 forming abutting sub-molds 12 conveyor belt made of plastically deformable material in individual fittings at the ends of the subforms 12.
  • the Strand 14 of the cutting station 10 is horizontal Conveying direction 16 - from left to right in FIG. 1 - fed.
  • On the machine frame 18 of the cutting station 10 is a reversibly movable parallel to the conveying direction 16 Carriage 20 provided.
  • the carriage 20 is on the side of String 14 arranged and slidable in horizontal guides stored.
  • the drive is not shown here Carriage 20 at least for a short distance the same speed as the strand 14 movable.
  • the cutting process takes place within this distance.
  • At the Carriages 20 are two protruding from the strand 14 Cantilever arms 22, 24 are provided with T-slots on which a Intermediate frame 26 is attached with T-slot stones with a precise fit.
  • the intermediate frame 26 carries a cutting device 28 which as a cutting tool one of a double acting Compressed air cylinder 30 transversely to the conveying direction 16 in a vertical direction Has knife 32 movable in the direction. Furthermore is on Intermediate frame 26 a dressing device 34 attached has a dressing tool 36, which by a double-acting compressed air cylinder 38 also transverse to Delivery direction 16 is movable. All supply lines to the devices arranged on the intermediate frame, in particular to the cutting device 28 and Dressing device 34 are with a quick coupling 40 connected to the cutting station 10.
  • Fig. 2 shows the cutting station 10 of Fig. 1 in the End view seen in the direction of conveyance 16.
  • a counterpart 42 can be coupled, which with the Cutting station 10 is connected to the machine frame 18.
  • a support piece 48 connected, on which an adapter 46 is attached.
  • the shaped pieces 12 are guided on the top of the adapter 46.
  • Fig. 3 shows the adapter 46 in an enlarged view Cross-section.
  • the adapter 46 is the Adjusted top of the support piece 48.
  • the one shown here Adapter 46 is designed for sub-molds 12, which for Production of ridge or ridge stones are suitable.
  • On the upper side of the adapter 46 carries two horizontal guide elements 50 and 52, which act as thin plates are made of hard metal. From the inside the lower mold 12 in laterally by two as guide strips trained lateral guide elements 54 and 56, whose guide surfaces are coated with hard metal.
  • the first lateral guide element 54 is fixed to adapter 46 connected while the second side guide member 56 in Transverse direction to the strand 14 is horizontally displaceable.
  • the Transverse displacement of the second lateral guide element 56 takes place with constant force by means of a Pneumatic cylinder 58.
  • the manager is above that on the Pneumatic cylinder 58 acting air pressure adjustable.
  • Fig. 4 shows in cross section a second adapter 146 which the support piece 48 is mounted.
  • the second adapter 146 is trained for sub-molds 112, which for the production of Verge stones are suitable.
  • the second adapter 146 points a total of 3 horizontal guide elements 150, 151, 152, which are designed as hard metal plates.
  • the first lateral guide member 154 is on top of the Adapters 146 arranged while the second side Guide element 156 on a projection 158 of the Carrier piece 46 is attached.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Forests & Forestry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Decoration Of Textiles (AREA)
  • Nonmetal Cutting Devices (AREA)

Abstract

The invention concerns a cutting station (10) for cutting a plastically deformable material strip which is continuously fed on a line (14) of contiguous bottom-half moulds (12) of equal length into individual shaped parts at the ends of the bottom-half moulds (12). At least one cutting device (28) is mounted on a sliding carriage (20) which can be moved in a reversible manner. During the cutting operation, the bottom-half moulds (12) are guided by guide components (50, 52, 54). In order to provide a cutting station of the initially-mentioned type, which can be rapidly re-equipped for differently shaped parts, in particular for concrete roofing tiles of different shapes, the cutting device (28) is mounted on an intermediate frame (26) which can be secured to the sliding carriage (20). The guide components (50, 52, 54) are mounted on an adapter (46) which can be secured to the cutting station (10). Advantageously, the intermediate frame can be positioned on the sliding carriage (20) and the adapter (46) can be positioned at the cutting station (10) via fitting components.

Description

Die Erfindung betrifft eine Schneidstation zum Zerschneiden eines kontinuierlich auf einem Strang aneinanderstoßender Unterformen von gleicher Länge geförderten Bandes aus plastisch verformbarem Material in einzelne Formstücke an den Enden der Unterformen, wobei zumindest eine Schneideinrichtung an einem reversierend bewegbaren Schlitten angebracht ist und die Unterformen während des Schneidvorgangs durch Führungselemente geführt sind.The invention relates to a cutting station for cutting one continuously colliding on one strand Sub-forms of the same length of conveyed belt plastically deformable material in individual moldings on the Ends of the lower molds, with at least one cutting device is attached to a reversibly movable carriage and through the lower molds during the cutting process Guide elements are guided.

Eine derartige Schneidstation wird beispielsweise bei der Herstellung von Betondachsteinen nach dem Strangpreßverfahren benötigt. Bei diesem Verfahren wird auf einem mit konstanter Geschwindigkeit geförderten Strang von aneinanderstoßenden Unterformen gleicher Länge eine Frischbetonschicht als endloses Band aufgebracht, das auf der Oberseite durch Formwerkzeuge der für Betondachsteine üblichen Oberflächenkontur entsprechend geformt wird. Diese kontinuierlich aufgebrachte Frischbetonschicht wird anschließend in einer Schneidstation jeweils am Ende einer jeden Unterform mittels einer Schneideinrichtung mit einem Messer zerschnitten, so daß jede Unterform einen einzelnen Formkörper trägt, hier einen Betondachsteinrohling. Dazu ist es erforderlich, daß das Messer stets exakt an der Stoßstelle zwischen zwei Unterformen in die Frischbetonschicht eingeführt wird. Üblicherweise bewegt sich der Strang in horizontaler Richtung und das Messer in vertikaler Richtung.Such a cutting station is used, for example, at Manufacture of concrete roof tiles using the extrusion process needed. This method is based on a constant Speed promoted strand of abutting Subforms of equal length as a fresh concrete layer Endless tape applied through the top Forming tools of the usual for concrete roof tiles Surface contour is shaped accordingly. This continuously applied fresh concrete layer then in a cutting station at the end of each each lower mold by means of a cutting device with a Knives cut so that each subform is a single one Molded body carries, here a concrete roof tile blank. Is to it is necessary that the knife is always exactly at the joint inserted between two sub-forms in the fresh concrete layer becomes. The strand usually moves horizontally Direction and the knife in the vertical direction.

Eine Schneidstation der eingangs geschilderten Art ist aus der DE-A-22 52 047 bekannt. Bei dieser Schneidstation ist das von einem Druckluftzylinder betätigte Messer an einem in horizontaler Richtung reversierbar bewegbaren Schlitten montiert, wobei der Schlitten über eine Kurbel und Pleuelstange angetrieben wird. Die Schneideinrichtung ist am Schlitten angeschraubt, die Führungselemente sind an der Schneidstation angeschraubt. Bei einem Modellwechsel der produzierten Betondachsteine müssen jeweils die Schneideinrichtung und die Führungselemente ausgewechselt und neu justiert werden. Hierzu ist eine beträchtliche Umrüstzeit erforderlich, während der die gesamte Produktionsanlage stillsteht.A cutting station of the type described is from the DE-A-22 52 047 known. With this cutting station it is from an air cylinder operated knife on an in horizontally reversible movable carriage mounted, the slide over a crank and Connecting rod is driven. The cutting device is on Screwed on slide, the guide elements are on the Screwed on cutting station. When changing the model produced concrete roof tiles must each Cutting device and the guide elements replaced and be readjusted. This requires a considerable changeover time required throughout the entire production facility stands still.

Aufgabe der vorliegenden Erfindung ist es, eine Schneidstation der eingangs geschilderten Art zur Verfügung zu stellen, bei der das Umrüsten für verschieden geformte Formstücke, insbesondere für Betondachsteine unterschiedlicher Form, in kurzer Zeit möglich ist.The object of the present invention is a cutting station of the kind described at the beginning the changeover for differently shaped fittings, especially for concrete roof tiles of different shapes, in short time is possible.

Erfindungsgemäß wird die Aufgabe dadurch gelöst, daß die Schneideinrichtung an einem Zwischenrahmen montiert ist, der am Schlitten befestigbar ist, und daß die Führungselemente an einem Adapter montiert sind, der an der Schneidstation befestigbar ist.According to the invention the object is achieved in that the Cutting device is mounted on an intermediate frame, the is attachable to the carriage, and that the guide elements an adapter are mounted on the cutting station is attachable.

Diese Ausführung ermöglicht es, die Schneideinrichtung komplett mit sämtlichem Zubehör mit dem Zwischenrahmen auszutauschen und ebenso die am Adapter justierten Führungselemente komplett mit dem Adapter auszutauschen. Dadurch wird die Umrüstzeit auf einen Zeitraum von wenigen Minuten reduziert.This design enables the cutting device complete with all accessories with the intermediate frame replace and also those adjusted on the adapter Guide elements to be replaced completely with the adapter. This reduces the changeover time to a few Minutes reduced.

Eine gesonderte Justierung der Schneideinrichtung ist nicht erforderlich, wenn der Zwischenrahmen am Schlitten über Paßelemente positionierbar ist. Auf diese Weise wird erreicht, daß der ausgewechselte Zwischenrahmen sofort in der richtigen Position zum Schlitten eingesetzt wird und nur noch daran befestigt werden muß.A separate adjustment of the cutting device is not required if the intermediate frame on the slide over Fitting elements can be positioned. In this way it is achieved that the replaced intermediate frame is immediately in the correct one Position used for the slide and only on it must be attached.

Der gleiche Vorteil ergibt sich, wenn der Adapter an der Schneidstation über Paßelemente positionierbar ist. The same advantage arises when the adapter on the Cutting station can be positioned using fitting elements.

Um beispielsweise eine Stirnseite eines Formstücks mit einer besonderen Kontur zu versehen, kann am Schlitten eine Zurichteinrichtung mit einem Zurichtwerkzeug angebracht sein. Dies ist wünschenswert, um beispielsweise die fußseitige Oberkante eines Betondachsteins abzurunden.For example, around an end face of a fitting with a To provide a special contour, a Dressing device can be attached with a dressing tool. This is desirable, for example, around the foot Round off the top edge of a concrete roof tile.

Üblicherweise wird das Messer der Schneideinrichtung von einem doppelt wirkenden Druckluftzylinder angetrieben, damit der Schnitt besonders rasch erfolgen kann. Ebenso wird, falls vorhanden, das Zurichtwerkzeug pneumatisch bewegt. Um ein Ankleben von Beton am Messer bzw. Zurichtwerkzeug zu verhindern, ist es vorteilhaft, wenn diese jeweils in Ruhestellung gereinigt werden.The knife of the cutting device is usually used by one double-acting pneumatic cylinder driven so that Cut can be done particularly quickly. Likewise, if available, the dressing tool moves pneumatically. To a Glue concrete to the knife or dressing tool prevent it, it is advantageous if these each in Rest position to be cleaned.

Um ein rasches Auswechseln des Zwischenrahmens zu ermöglichen, ist es vorteilhaft, wenn sämtliche Versorgungsleitungen zu den am Zwischenrahmen angebrachten Einrichtungen über eine Schnellkupplung mit der Schneidstation verbindbar sind. Auf diese Weise können mit einem einzigen Handgriff sämtliche Druckluft-, Strom- und Flüssigkeitsleitungen getrennt bzw. miteinander verbunden werden.In order to enable the intermediate frame to be replaced quickly, it is advantageous if all supply lines to the devices attached to the intermediate frame via a Quick coupling can be connected to the cutting station. On this way, all can be done with a single movement Compressed air, power and liquid lines separated or be connected to each other.

Die Führungselemente sind erforderlich, um während des Schneidvorgangs ein Ausweichen einer Unterform nach unten oder zur Seite zu verhindern. Da die Unterformen an den Führungselementen entlang gleiten, ist es vorteilhaft, wenn diese zumindest eine verschleißmindernd beschichtete Oberfläche aufweisen. Beispielsweise kann auf der Oberfläche der Führungselemente eine Schicht aus Hartmetall aufgebracht sein oder die Führungselemente können als Hartmetallplatten ausgebildet sein.The guide elements are required to during the Cutting a dodging a subform or down to the side to prevent. Since the subforms on the Sliding along guide elements, it is advantageous if this at least one coated to reduce wear Have surface. For example, on the surface a layer of hard metal is applied to the guide elements or the guide elements can be as hard metal plates be trained.

Eine exakte seitliche Führung wird erreicht, wenn zumindest Zwei seitliche Führungselemente vorgesehen sind, die als Führungsleisten ausgebildet sein können und an einander gegenüberliegenden Führungsflächen der Unterform anliegen. Exact lateral guidance is achieved if at least Two side guide elements are provided, which as Guide rails can be formed and on each other lie opposite guide surfaces of the lower mold.

Eine besonders exakte Führung der Unterformen während des Schneidvorgangs wird erzielt, wenn zumindest eines der seitlichen Führungselemente quer zur Förderrichtung der Unterform verschiebbar ist, so daß dieses infolge seiner Querbewegung geringe Toleranzen zwischen einzelnen Unterformen auszugleichen vermag.A particularly precise guidance of the lower molds during the Cutting process is achieved when at least one of the lateral guide elements transverse to the conveying direction of the Lower mold is slidable, so that this is due to its Cross movement small tolerances between individual sub-forms is able to compensate.

Eine konstante Führungskraft wird eingehalten, wenn das querverschiebbare zweite seitliche Führungselement pneumatisch gegen die Unterform anpreßbar ist. Auf das zweite seitliche Führungselement kann beispielsweise ein Pneumatikzylinder einwirken. Der Pneumatikzylinder preßt das zweite seitliche Führungselement an eine der seitlichen Führungsflächen der Unterform an und somit die Unterform gegen das gegenüberliegende erste seitliche Führungselement, das dann die Bezugsfläche bildet.A constant manager is maintained if that Pneumatically displaceable second lateral guide element can be pressed against the lower mold. On the second side A pneumatic cylinder can be a guide element, for example act. The pneumatic cylinder presses the second side Guide element on one of the side guide surfaces of the Lower mold on and thus the lower mold against that opposite first lateral guide element, which then forms the reference surface.

In der Zeichnung ist ein bevorzugtes Ausführungsbeispiel der Erfindung dargestellt, das im folgenden näher erläutert wird.In the drawing, a preferred embodiment of the Invention shown, which is explained in more detail below.

Es zeigt

Fig. 1
eine erfindungsgemäße Schneidstation in der Seitenansicht,
Fig. 2
die Schneidstation aus Fig. 1 in der Stirnansicht mit einem Adapter für Unterformen,
Fig. 3
den Adapter aus Fig. 2 in vergrößerter Darstellung in der Stirnansicht und
Fig. 4
einen zweiten Adapter in der Stirnansicht.
It shows
Fig. 1
a cutting station according to the invention in side view,
Fig. 2
1 in the end view with an adapter for lower molds,
Fig. 3
the adapter of FIG. 2 in an enlarged view in the front view and
Fig. 4
a second adapter in the front view.

Fig. 1 zeigt eine erfindungsgemäße Schneidstation 10 zum Zerschneiden eines kontinuierlich auf einem aus aneinanderstoßenden Unterformen 12 gebildeten Strang 14 geförderten Bandes aus plastisch verformbarem Material in einzelne Formstücke an den Enden der Unterformen 12. Der Strang 14 wird der Schneidstation 10 in horizontaler Förderrichtung 16 - in Fig. 1 von links nach rechts - zugeführt. Am Maschinenrahmen 18 der Schneidstation 10 ist ein parallel zur Förderrichtung 16 reversierend bewegbarer Schlitten 20 vorgesehen. Der Schlitten 20 ist seitlich des Strangs 14 angeordnet und in Horizontalführungen verschiebbar gelagert. Über einen hier nicht dargestellten Antrieb ist der Schlitten 20 zumindest während einer kurzen Wegstrecke mit derselben Geschwindigkeit wie der Strang 14 bewegbar. Innerhalb dieser Wegstrecke erfolgt der Schneidvorgang. Am Schlitten 20 sind zwei den Strang 14 überragende Auslegerarme 22, 24 mit T-Nuten vorgesehen, auf denen ein Zwischenrahmen 26 mit T-Nuten-Steinen paßgenau befestigt ist.1 shows a cutting station 10 according to the invention for Cutting one out continuously on one strand 14 forming abutting sub-molds 12 conveyor belt made of plastically deformable material in individual fittings at the ends of the subforms 12. The Strand 14 of the cutting station 10 is horizontal Conveying direction 16 - from left to right in FIG. 1 - fed. On the machine frame 18 of the cutting station 10 is a reversibly movable parallel to the conveying direction 16 Carriage 20 provided. The carriage 20 is on the side of String 14 arranged and slidable in horizontal guides stored. The drive is not shown here Carriage 20 at least for a short distance the same speed as the strand 14 movable. The cutting process takes place within this distance. At the Carriages 20 are two protruding from the strand 14 Cantilever arms 22, 24 are provided with T-slots on which a Intermediate frame 26 is attached with T-slot stones with a precise fit.

Der Zwischenrahmen 26 trägt eine Schneideinrichtung 28, die als Schneidwerkzeug ein von einem doppeltwirkenden Druckluftzylinder 30 quer zur Förderrichtung 16 in vertikaler Richtung bewegbares Messer 32 aufweist. Weiterhin ist am Zwischenrahmen 26 eine Zurichteinrichtung 34 angebracht, die ein Zurichtwerkzeug 36 aufweist, das von einem doppeltwirkenden Preßluftzylinder 38 ebenfalls quer zur Förderrichtung 16 bewegbar ist. Sämtliche Versorgungsleitungen zu den am Zwischenrahmen angeordneten Einrichtungen, insbesondere zur Schneideinrichtung 28 und zur Zurichteinrichtung 34, sind über eine Schnellkupplung 40 mit der Schneidstation 10 verbunden.The intermediate frame 26 carries a cutting device 28 which as a cutting tool one of a double acting Compressed air cylinder 30 transversely to the conveying direction 16 in a vertical direction Has knife 32 movable in the direction. Furthermore is on Intermediate frame 26 a dressing device 34 attached has a dressing tool 36, which by a double-acting compressed air cylinder 38 also transverse to Delivery direction 16 is movable. All supply lines to the devices arranged on the intermediate frame, in particular to the cutting device 28 and Dressing device 34 are with a quick coupling 40 connected to the cutting station 10.

Fig. 2 zeigt die Schneidstation 10 aus Fig. 1 in der Stirnansicht in Förderrichtung 16 gesehen. Hier ist in seitlicher Ansicht die Schnellkupplung 40 dargestellt, die mit einem Gegenstück 42 gekuppelt werden kann, das mit der Schneidstation 10 an deren Maschinenrahmen 18 verbunden ist. Ebenfalls mit dem Maschinenrahmen 18 ist ein Trägerstück 48 verbunden, auf dem ein Adapter 46 befestigt ist. Auf der Oberseite des Adapters 46 werden die Formstücke 12 geführt.Fig. 2 shows the cutting station 10 of Fig. 1 in the End view seen in the direction of conveyance 16. Here is in side view of the quick coupling 40 shown with a counterpart 42 can be coupled, which with the Cutting station 10 is connected to the machine frame 18. Also with the machine frame 18 is a support piece 48 connected, on which an adapter 46 is attached. On the The shaped pieces 12 are guided on the top of the adapter 46.

Fig. 3 zeigt den Adapter 46 in vergrößerter Darstellung im Querschnitt. Auf seiner Unterseite ist der Adapter 46 der Oberseite des Trägerstücks 48 angepaßt. Der hier dargestellte Adapter 46 ist für Unterformen 12 ausgelegt, welche zur Herstellung von First- oder Gratsteinen geeignet sind. Auf seiner Oberseite trägt der Adapter 46 seitlich zwei horizontale Führungselemente 50 bzw. 52, die als dünne Platten aus Hartmetall ausgebildet sind. Von der Innenseite her ist die Unterform 12 in seitlich durch zwei als Führungsleisten ausgebildete seitliche Führungselemente 54 bzw. 56 geführt, deren Führungsflächen mit Hartmetall beschichtet sind. Das erste seitliche Führungselement 54 ist fest mit dem Adapter 46 verbunden, während das zweite seitliche Führungselement 56 in Querrichtung zum Strang 14 horizontal verschiebbar ist. Die Querverschiebung des zweiten seitlichen Führungselements 56 erfolgt mit konstanter Kraft mittels eines Pneumatikzylinders 58. Die Führungskraft ist über den auf den Pneumatikzylinder 58 einwirkenden Luftdruck einstellbar.Fig. 3 shows the adapter 46 in an enlarged view Cross-section. On its underside, the adapter 46 is the Adjusted top of the support piece 48. The one shown here Adapter 46 is designed for sub-molds 12, which for Production of ridge or ridge stones are suitable. On the upper side of the adapter 46 carries two horizontal guide elements 50 and 52, which act as thin plates are made of hard metal. From the inside the lower mold 12 in laterally by two as guide strips trained lateral guide elements 54 and 56, whose guide surfaces are coated with hard metal. The first lateral guide element 54 is fixed to adapter 46 connected while the second side guide member 56 in Transverse direction to the strand 14 is horizontally displaceable. The Transverse displacement of the second lateral guide element 56 takes place with constant force by means of a Pneumatic cylinder 58. The manager is above that on the Pneumatic cylinder 58 acting air pressure adjustable.

Fig. 4 zeigt im Querschnitt einen zweiten Adapter 146, der auf dem Trägerstück 48 montiert ist. Der zweite Adapter 146 ist für Unterformen 112 ausgebildet, die zur Herstellung von Ortgangsteinen geeignet sind. Der zweite Adapter 146 weist insgesamt 3 horizontale Führungselemente 150, 151, 152 auf, die als Hartmetallplatten ausgebildet sind. Das erste seitliche Führungselement 154 ist auf der Oberseite des Adapters 146 angeordnet, während das zweite seitliche Führungselement 156 an einer Auskragung 158 des Trägerstücks 46 befestigt ist. Beim Umrüsten der Schneidstation 10 von der Produktion mit Unterformen 112 zur Herstellung von Ortgangsteinen auf andere Unterformen, beispielsweise zur Herstellung normaler Betondachsteine oder auf erste Unterformen 12 zur Herstellung von First- oder Gratsteinen, wird lediglich der Adapter 146 gegen einen anderen, beispielsweise einen ersten Adapter 46, ausgewechselt. Es versteht sich von selbst, daß bei Benutzung der Schneidstation 10 mit dem ersten Adapter 46 das zweite seitliche Führungselement 156 am Trägerstück 48 verbleiben kann. Das erforderliche Auswechseln des Adapters 146 gegen den Adapter 46 kann beim Umrüsten innerhalb einer sehr kurzen Umrüstzeit erfolgen. Ebenso kann der Zwischenrahmen 28 schnell gegen einen anderen Zwischenrahmen ausgetauscht werden, auf dem die für das andere Dachsteinmodell erforderliche Schneideinrichtung 28 und gegebenenfalls eine Zurichteinrichtung 34 exakt justiert montiert sind.Fig. 4 shows in cross section a second adapter 146 which the support piece 48 is mounted. The second adapter 146 is trained for sub-molds 112, which for the production of Verge stones are suitable. The second adapter 146 points a total of 3 horizontal guide elements 150, 151, 152, which are designed as hard metal plates. The first lateral guide member 154 is on top of the Adapters 146 arranged while the second side Guide element 156 on a projection 158 of the Carrier piece 46 is attached. When converting the Cutting station 10 with the production Sub-molds 112 for the production of verge stones on others Lower molds, for example for the production of normal ones Concrete roof tiles or on first sub-molds 12 for production of ridge or ridge stones, only the adapter 146 against another, for example a first adapter 46, replaced. It goes without saying that when in use the cutting station 10 with the first adapter 46 the second lateral guide element 156 remain on the carrier piece 48 can. The need to replace the adapter 146 with the Adapter 46 can be converted within a very short time Changeover time. Likewise, the intermediate frame 28 can quickly be exchanged for another intermediate frame which is the one required for the other Dachstein model Cutting device 28 and optionally one Dressing device 34 are mounted exactly adjusted.

Claims (9)

  1. Cutting station (10) for cutting a plastically deformable material strip which is continuously fed on a line (14) of contiguous bottom-half moulds (12) of equal length into individual shaped parts at the ends of the bottom-half moulds (12), at least one cutting device (28) being mounted on a sliding carriage (20) which can be moved in a reversible manner, and the bottom-half moulds (12) being guided by guide components (50, 52, 54, 150, 151, 152, 154, 156) during the cutting operation,
    characterized therein that
    the cutting device (28) is mounted on an intermediate frame (26) which can be secured to the sliding carriage (20), and the guide components (50, 52, 54 and 150, 151, 152, 154) are mounted on an adapter (46 and respectively 146) which can be secured to the cutting station (10).
  2. Cutting station according to claim 1,
    characterized therein that
    the intermediate frame can be positioned on the sliding carriage (20) by means of adjusting components.
  3. Cutting station according to claim 1 or 2,
    characterized therein that
    the adapter (46, 146) can be positioned on the cutting station (10) by means of adjusting components.
  4. Cutting station according to one of claims 1 to 3,
    characterized therein that
    a trimming device (34) with a trimming tool (36) is arranged on the intermediate frame (26).
  5. Cutting station according to claims 1 to 4,
    characterized therein that
    all supplying lines (28, 34) to the devices arranged on the intermediate frame (26) can be connected to the cutting station (10) via an express coupling (40).
  6. Cutting station according to claims 1 to 5,
    characterized therein that
    the guide components (50, 52, 54, 150, 151, 152, 154, 156) show at least a coated surface for wear reduction.
  7. Cutting station according to claim 6,
    characterized therein that
    at least two lateral guide components (54, 56, 154, 156)) are provided for.
  8. Cutting station according to claim 7,
    characterized therein that
    one of the lateral guide components (54) is fixed and the second lateral guide component (56) is movable transversely to the feed direction (16) of the bottom-half moulds (12).
  9. Cutting station according to claim 8,
    characterized therein that
    the second lateral guide component (56) can be pneumatically pressed against the bottom-half mould (12).
EP96902857A 1995-02-10 1996-02-10 Cutting station for cutting a continuously fed strip of plastically deformable material into individual shaped parts Expired - Lifetime EP0808237B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19504384A DE19504384C1 (en) 1995-02-10 1995-02-10 Machine for cutting up continuous strips of plastics deformable material into separate bits
DE19504384 1995-02-10
PCT/DE1996/000227 WO1996024474A1 (en) 1995-02-10 1996-02-10 Cutting station for cutting a continuously fed strip of plastically deformable material into individual shaped parts

Publications (2)

Publication Number Publication Date
EP0808237A1 EP0808237A1 (en) 1997-11-26
EP0808237B1 true EP0808237B1 (en) 1998-08-12

Family

ID=7753612

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96902857A Expired - Lifetime EP0808237B1 (en) 1995-02-10 1996-02-10 Cutting station for cutting a continuously fed strip of plastically deformable material into individual shaped parts

Country Status (11)

Country Link
EP (1) EP0808237B1 (en)
AT (1) ATE169550T1 (en)
CZ (1) CZ251697A3 (en)
DE (2) DE19504384C1 (en)
EE (1) EE9700173A (en)
FI (1) FI973272A0 (en)
HU (1) HUP9800195A2 (en)
NO (1) NO973669L (en)
PL (1) PL321512A1 (en)
SK (1) SK109597A3 (en)
WO (1) WO1996024474A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006053604B4 (en) * 2006-11-14 2008-09-04 Hans Lingl Anlagenbau Und Verfahrenstechnik Gmbh & Co. Kg Device for cutting a strand of plastically deformable material, with the possibility of exchanging a guide unit for at least one cutting wire
CN101823290B (en) * 2010-04-22 2012-05-23 山东恒远利废技术发展有限公司 Plate-stripping and edge-cutting machine
CN103009470B (en) * 2012-12-12 2014-12-10 福建泉工股份有限公司 Fully-automatic trimming hanger for aerated concrete production line and trimming method
CN214110608U (en) * 2020-11-10 2021-09-03 苏州拓巨纺织科技有限公司 Cutting device with sterilization function for biodegradable air composite filter material

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1619489A (en) * 1922-11-29 1927-03-01 John N Schwarz Tile-making machine
BE790282A (en) * 1971-10-25 1973-02-15 Redland Tiles Ltd PERFECTED APPARATUS FOR THE MANUFACTURING OF TILES
DE2724587C2 (en) * 1977-06-01 1986-08-21 Karl Mohr Device for changing the knife in cutting machines
EP0203974A1 (en) * 1984-12-11 1986-12-10 WHITELAW, Thomas William Tile making apparatus and method
FR2608090B1 (en) * 1986-12-16 1990-02-16 Marley Betopan Tuileries DEVICE FOR CUTTING AND FINISHING ROUND NOSE CONCRETE TILES

Also Published As

Publication number Publication date
ATE169550T1 (en) 1998-08-15
EP0808237A1 (en) 1997-11-26
WO1996024474A1 (en) 1996-08-15
NO973669D0 (en) 1997-08-08
DE19504384C1 (en) 1996-05-02
DE59600431D1 (en) 1998-09-17
NO973669L (en) 1997-10-03
FI973272A (en) 1997-08-08
EE9700173A (en) 1998-02-16
CZ251697A3 (en) 1997-11-12
SK109597A3 (en) 1998-01-14
PL321512A1 (en) 1997-12-08
HUP9800195A2 (en) 1998-05-28
FI973272A0 (en) 1997-08-08

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