EP0770723A1 - Spitzenstoff und Verfahren zu dessen Herstellung - Google Patents

Spitzenstoff und Verfahren zu dessen Herstellung Download PDF

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Publication number
EP0770723A1
EP0770723A1 EP96113129A EP96113129A EP0770723A1 EP 0770723 A1 EP0770723 A1 EP 0770723A1 EP 96113129 A EP96113129 A EP 96113129A EP 96113129 A EP96113129 A EP 96113129A EP 0770723 A1 EP0770723 A1 EP 0770723A1
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EP
European Patent Office
Prior art keywords
elastic
yarns
yarn
wale
knitted
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP96113129A
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English (en)
French (fr)
Inventor
Yasuhiko c/o Sakae Lace Co. Ltd. Motoya
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sakae Lace Co Ltd
Original Assignee
Sakae Lace Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sakae Lace Co Ltd filed Critical Sakae Lace Co Ltd
Publication of EP0770723A1 publication Critical patent/EP0770723A1/de
Withdrawn legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/10Open-work fabrics
    • D04B21/12Open-work fabrics characterised by thread material
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/18Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/04Heat-responsive characteristics
    • D10B2401/041Heat-responsive characteristics thermoplastic; thermosetting

Definitions

  • the present invention relates to a lace fabric, typically a raschel fabric, which includes a number of wales of warp barns knitted in the form of loops and a method of manufacturing such lace fabric. More specifically, the invention relates to a lace fabric having wale-wise elasticity and a method of manufacturing the same.
  • a lace fabric is formed by knitting of yarns.
  • a lace fabric of a type which is provided with positively increased wale-wise elasticity and expansibility by introduction of an elastic yarn such as a single rubber yarn or filament into some or all of wales forming the lace fabric, in addition to the slight elasticity inherent in lace fabrics in general per se.
  • Fig. 3 shows a raschel warp-knitting machine which is one example of lace knitting machines for use in knitting such lace fabric as above.
  • Fig. 4 shows an exemplary lace fabric knitted by this machine and taken up about a fabric take-up roll of the machine.
  • This raschel warp-knitting machine 20 includes a knitting head 24 for knitting the lace fabric 10, a take-up roll 25 for taking up the fabric 10 having been knitted by the knitting head 24, a ground-yarn beam 21 for threading ground yarns 11 such as a warp yarn 2, a weft yarn 5 and the like to the knitting head 24, an elastic-yarn beam 22 for threading an elastic yarn 4 to the knitting head 24 to be interlaced with the warp yarn 2, a pattern yarn beam 23 for threading a pattern-forming yarn 6a to the knitting head 24 to be introduced between the ground yarns 11 for forming an ornamental pattern in the knitted fabric 10 and other components.
  • the knitting head 24 though not shown, includes a plurality of guide gars for guiding the ground yarns 11, elastic yarns 4, pattern-forming yarns 6a and the like, a plurality of knitting needles for chain-stitching the warp yarns 2, and a needle bar for vertically guiding the plurality of knitting needles.
  • the lace fabric 10 is formed by this knitting head 24 and then taken up about the take-up roll 25.
  • One vertical reciprocating movement of the knitting bars forms one course 7 of loops 3 of wales 1. Details of these operations will not be provided herein.
  • Fig. 4 shows an example of the lace fabric 10 taken up about the take-up roll 25.
  • One simultaneous reciprocating movement of the plural needles chain-stitches loops 3 of a plurality of wales 1 at a time, with the weft yarn 5 being inserted between a loop portion 3a and a sinker portion 3b of some of the loops 3 so as to interlace the adjacent wales 1.
  • These together form a ground portion 12.
  • this ground portion 12 formed of the ground yarns 11 there are formed through holes or meshes 14.
  • the mesh 14 will be formed differently, depending on a course pitch by which the weft yarn 5 is inserted.
  • the fabric may be expanded to the maximum length assumed by this fabric during the knitting operation.
  • a primary object of the present invention is to solve the above-described problem of the prior art by providing an improved lace fabric and a manufacturing method thereof which makes it readily possible to increase the amount of elastic contraction without such inconvenience.
  • a plurality of elastic yarns are knitted with each one of at least some of the plurality of wales, with each elastic yarn being knitted under a threading tension which ranges between about 1.0 and 2.5 times as strong as a threading tension of the ground yarns.
  • a plurality of elastic yarns are knitted with the single wale. Then, the elastic yarns may be engaged on the plurality of respective guide bars without significantly increasing the threading tension to be applied by each guide bar to each elastic yarn.
  • the threading tension of each guide bar may be not much different from that of the guide bar of a conventional machine.
  • a plurality of thin elastic yarns may be used in place of a single thick elastic yarn. So that, the threading tension of each thin elastic yarn may be maintained within a range of about 1.0 to 2.5 times as strong as the threading tension of the ground yarns. Accordingly, each elastic-yarn threading guide bar is not subjected to excessive load, and there occurs no disadvantageous effect on the durability of the machine.
  • the elastic contraction amount available from the lace fabric may be readily increased without deteriorating the durability of the knitting machine.
  • the plurality of elastic yarns are knitted with each one of all of the wales. With this, it becomes possible to further increase the total elasticity available from the lace fabric.
  • At least two elastic yarns are knitted with each wale in such a manner that these elastic yarns cross each other within the wale.
  • the elastic yarn has a greater frictional surface resistance than the ground yarns and other yarns to be inserted into the fabric. Then, if the two elastic yarns are knitted with the wale in the mutually crossing manner as described above, the frictional resistance between the crossing elastic yarns may be advantageously utilized for preventing these elastic yarns, when released from the threading tension, from resiliently retreating into the fabric from a length-wise cut edge of the lace fabric. Still preferably, at least some of the mutually crossing portions of the elastic yarns are heat-fused to each other by heat applied in the course of a fishing step of the lace fabric. This may restrict above-described resilient retreating dislocation of the elastic yarns more effectively.
  • a plurality of elastic yarns are knitted with each one of at least some of the plurality of wales; and some of the elastic yarns are knitted across a plurality of wales at at least some of the courses of the fabric.
  • the lace fabric having the above construction advantageously obtains course-wise elasticity, i.e. the elasticity inter-wale direction, in addition to the wale-wise elasticity.
  • a method of manufacturing a lace fabric comprising a plurality of wales including a plurality of loops of warp yarns, with a weft yarn being inserted between a loop portion and a sinker portion of some of the loops so as to interconnect the loops of adjacent wales, the method comprising the step of:
  • a plurality of elastic yarns may be threaded by the plurality of respective guide bars without considerably changing the threading tension to be applied to each elastic yarn. Therefore, a lace fabric having stronger elasticity may be manufactured on the machine, without applying excessive load to guide bars of the machine. Moreover, it is not necessary to employ all elastic yarn having a significant thickness to achieve such strong elasticity.
  • the present invention has provided an improved lace fabric and a manufacturing method there for which may solve the problem of the prior art.
  • Fig. 1 shows a lace fabric relating to the first embodiment.
  • This lace fabric 10 does not differ from the conventional lace fabric with respect to a ground portion 12, an ornamental pattern portion 13 and a mesh 14. That is, warp yarns 2 form loops 3 and these loops 3 form a plurality of wales 1. Further, a weft yarn 5 is inserted between a loop portion 3a and a sinker portion 3b of some of the loops 3 so as to interconnect the adjacent wales 1. These warp yarns 2 and the weft yarns 5 knitted together form a ground portion 12.
  • the ground portion 12 also defines a through hole or mesh 14. The shape of this mesh 14 will differ, depending on e.g. variation in the course pitch by which the weft yarn 5 is inserted.
  • an inserting yarn 6 such as a pattern-forming yarn 6a is inserted together with the weft yarn 5, so that an ornamental pattern portion 13 is formed by the inserted pattern-forming yarn 6a.
  • the elastic yarns 4 which comprise rubber yarns or filaments, are knitted along the wale 1 among the loop portion 3a, the sinker portion 3b, the weft yarn 5 and the inserting yarn 6.
  • Each of the elastic yarns 4 is knitted under an expanded condition with a threading tension which is set to be about 1.0 to 2.5 times as strong as a threading tension of the ground yarn, i.e. the warp yarn 2 or the weft yarn 5.
  • the warp yarn 2, the weft yarn 5 and the pattern-forming yarn 6a are knitted together with the elastic yarns 4 while these elastic yarns 4 are maintained under the expanded condition.
  • the elasticity of the elastic yarns 4 provides elasticity to the lace fabric 10.
  • the elastic yarns 4 include a first elastic yarn 4a and a second elastic yarn 4b.
  • the first elastic yarn 4a is inserted between the loop portion 3a and the sinker portion 3b of each and every loop 3 of the wale.
  • the second elastic yarn 4b is inserted between the loop portion 3a and the sinker portion 3b of some of the loops 3 intermittently.
  • the knitted fabric includes three types of loops 3; namely, one type in which the first and second elastic yarns 4a, 4b are inserted along one same direction, another type in which these yarns 4a, 4b are inserted in the mutually crossing directions, and the other type in which only the first elastic yarn 4a is inserted.
  • the elastic yarns 4 should be knitted with varying the pattern of insertion between the first elastic yarn 4a and the second elastic yarn 4b relative to each other. Therefore, these elastic yarns 4a, 4b are threaded by different guide bars. In this way, although the number of elastic yarns to be knitted is increased, the threading tension to be applied to each of the two elastic yarns may be maintained small so as to avoid applying excessive load to each guide bar.
  • Fig. 2 shows a lace fabric according to a second preferred embodiment of the present invention.
  • This lace fabric 10 does not differ from that of the first embodiment with respect to the ground portion 12, the ornamental pattern portion 13 and the mesh 14.
  • the warp yarns 2 form loops 3 and these loops 3 form a plurality of wales 1.
  • a weft yarn 5 is inserted between a loop portion 3a and a sinker portion 3b of some of the loops 3 so as to interconnect the adjacent wales 1.
  • These interconnected warp yarns 2 and the weft yarns 5 together form the ground portion 12.
  • the ground portion 12 also defines the through hole or mesh 14.
  • the shape of this mesh 14 will differ, depending on e.g.
  • an inserting yarn 6 such as a pattern-forming yarn 6a is inserted together with the weft yarn 5, so that an ornamental pattern portion 13 is formed by the inserted pattern-forming yarn 6a.
  • elastic yarns 4 which comprise rubber yarns or filaments, are inserted under an expanded condition along the wale 1 among the loop portion 3a, the sinker portion 3b, the weft yarn 5 and the inserting yarn 6.
  • the warp yarn 2, the weft yarn 5 and the pattern-forming yarn 6a are knitted together with the elastic yarns 4 while these elastic yarn 4 are maintained under the expanded condition.
  • the elasticity of the elastic yarns 4 provides elasticity to the lace fabric 10.
  • the elastic yarns 4 include a first elastic yarn 4a and a second elastic yarn 4b.
  • the first elastic yarn 4a is inserted between the loop portion 3a and the sinker portion 3b of each and every loop 3 of the wale.
  • the second elastic yarn 4b in this embodiment, is inserted from one loop of one wale 1 to an adjacent loop of an adjacent wale 1 in one course 7 and then reversely from the loop of this adjacent wale to another loop of the original wale in a subsequent course 7.
  • This running pattern of the second elastic yarn 4b is repeated with a skipping interval of two courses therebetween. And, in these two skipped courses 7, the second elastic yarn 4b is not inserted into the loops 3.
  • the first elastic yarn 4a is knitted and inserted between the loop portion 3a and the sinker portion 3b of each and every loop 3; and the second elastic yarn 4b is inserted in the same manner as above with the two-course skipping interval therebetween.
  • the first and second elastic yarns 4a, 4b at least the first elastic yarn 4a is inserted and knitted into the loops 3 along the longitudinal direction of the wale 1.
  • the second elastic yarn 4b too is inserted under the longitudinally expanded condition.
  • the lace fabric 10 of this embodiment has the wale-wise elasticity, i.e. the elasticity in the longitudinal direction of the wales 1 like the fabric of the first embodiment.
  • the fabric of this second embodiment also has the course-wise elasticity, i.e. in the width direction of the lace fabric 10.
  • the first and second elastic yarns 4a, 4b are to be knitted in patterns differing from each other as described above.
  • these elastic yarns 4a, 4b are threaded independently by different guide bars.
  • this second elastic yarn 4b is threaded by two guide bars.
  • the construction of this embodiment requires an even greater number of guide bars, the construction has the same advantage as that provided by the construction of the first embodiment; namely, that the threading tension applied to each of the two kinds of elastic yarns 4a, 4b does not result in application of excessive load to the guide bar.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)
EP96113129A 1995-10-26 1996-08-16 Spitzenstoff und Verfahren zu dessen Herstellung Withdrawn EP0770723A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP7279114A JPH09119046A (ja) 1995-10-26 1995-10-26 レース編物
JP279114/95 1995-10-26

Publications (1)

Publication Number Publication Date
EP0770723A1 true EP0770723A1 (de) 1997-05-02

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EP96113129A Withdrawn EP0770723A1 (de) 1995-10-26 1996-08-16 Spitzenstoff und Verfahren zu dessen Herstellung

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EP (1) EP0770723A1 (de)
JP (1) JPH09119046A (de)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0857803A2 (de) * 1997-01-30 1998-08-12 Günter Grahammer Elastisches Band, insbesondere für Bekleidungsstücke und Miederwaren
EP1111111A2 (de) * 1999-12-22 2001-06-27 Sakae Lace Co. Ltd. Kettenwirkware und Verfahren zu deren Herstellung
CN107532350A (zh) * 2016-04-08 2018-01-02 日商吉田特雷克斯股份有限公司 蕾丝针织物
US20220136147A1 (en) * 2018-12-27 2022-05-05 Dongguan Best Pacific Textile Ltd. Arbitrarily-cut lace fabric of non-hot-melt material

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100411624B1 (ko) * 2002-06-10 2003-12-24 (주)뉴크린-탑 재단부에 의해 다수의 단위 파일경편물로 구획되는파일경편물
JP6578314B2 (ja) * 2017-03-10 2019-09-18 株式会社Yoshita Tex レース編地
JP6293965B1 (ja) * 2017-09-06 2018-03-14 株式会社Yoshita Tex 編レース
JP6263669B1 (ja) * 2017-11-02 2018-01-17 クロス工業株式会社 伸縮性経編地及びラッセルレース
JP7454245B2 (ja) * 2021-02-15 2024-03-22 株式会社クロダレース 編レース、及び製造方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1107697A (fr) * 1954-06-25 1956-01-04 Tissu élastique
US3258941A (en) * 1963-05-21 1966-07-05 Rimoldi C Spa Virginio Resilient knitted band
DE1560926A1 (de) * 1963-12-09 1969-08-28 Buenger Bob Textil Elastische Kettenwirkware
US4100770A (en) * 1976-10-28 1978-07-18 E. I. Du Pont De Nemours And Company Process and nonraveling knit tubular products having axial stretch
US4786549A (en) * 1987-08-05 1988-11-22 Liberty Fabrics, Inc. Warp knit fabric with ravel resistant laid-in elastic yarns and method for manufacturing same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1107697A (fr) * 1954-06-25 1956-01-04 Tissu élastique
US3258941A (en) * 1963-05-21 1966-07-05 Rimoldi C Spa Virginio Resilient knitted band
DE1560926A1 (de) * 1963-12-09 1969-08-28 Buenger Bob Textil Elastische Kettenwirkware
US4100770A (en) * 1976-10-28 1978-07-18 E. I. Du Pont De Nemours And Company Process and nonraveling knit tubular products having axial stretch
US4786549A (en) * 1987-08-05 1988-11-22 Liberty Fabrics, Inc. Warp knit fabric with ravel resistant laid-in elastic yarns and method for manufacturing same

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0857803A2 (de) * 1997-01-30 1998-08-12 Günter Grahammer Elastisches Band, insbesondere für Bekleidungsstücke und Miederwaren
EP0857803A3 (de) * 1997-01-30 2000-03-15 Günter Grahammer Elastisches Band, insbesondere für Bekleidungsstücke und Miederwaren
EP1111111A2 (de) * 1999-12-22 2001-06-27 Sakae Lace Co. Ltd. Kettenwirkware und Verfahren zu deren Herstellung
EP1111111A3 (de) * 1999-12-22 2002-05-22 Sakae Lace Co. Ltd. Kettenwirkware und Verfahren zu deren Herstellung
CN107532350A (zh) * 2016-04-08 2018-01-02 日商吉田特雷克斯股份有限公司 蕾丝针织物
TWI669425B (zh) * 2016-04-08 2019-08-21 日商吉田特雷克斯股份有限公司 花邊編織物
US20220136147A1 (en) * 2018-12-27 2022-05-05 Dongguan Best Pacific Textile Ltd. Arbitrarily-cut lace fabric of non-hot-melt material

Also Published As

Publication number Publication date
JPH09119046A (ja) 1997-05-06

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