EP0755429A1 - Detergents containing a heavy metal sequestrant and a delayed release peroxyacid bleach system - Google Patents

Detergents containing a heavy metal sequestrant and a delayed release peroxyacid bleach system

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Publication number
EP0755429A1
EP0755429A1 EP95915004A EP95915004A EP0755429A1 EP 0755429 A1 EP0755429 A1 EP 0755429A1 EP 95915004 A EP95915004 A EP 95915004A EP 95915004 A EP95915004 A EP 95915004A EP 0755429 A1 EP0755429 A1 EP 0755429A1
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EP
European Patent Office
Prior art keywords
peroxyacid
bleach
detergent composition
alkyl
heavy metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP95915004A
Other languages
German (de)
French (fr)
Other versions
EP0755429B1 (en
EP0755429A4 (en
Inventor
Gerard Marcel Baillely
Janice Jeffrey
John Scott Park
Barry Stoddart
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Procter and Gamble Co
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Procter and Gamble Co
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Publication of EP0755429A1 publication Critical patent/EP0755429A1/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/04Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
    • C11D17/041Compositions releasably affixed on a substrate or incorporated into a dispensing means
    • C11D17/046Insoluble free body dispenser
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0039Coated compositions or coated components in the compositions, (micro)capsules
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/001Softening compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/046Salts
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/08Silicates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/10Carbonates ; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/30Amines; Substituted amines ; Quaternized amines
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/32Amides; Substituted amides
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/33Amino carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/36Organic compounds containing phosphorus
    • C11D3/364Organic compounds containing phosphorus containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3703Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3707Polyethers, e.g. polyalkyleneoxides
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3902Organic or inorganic per-compounds combined with specific additives
    • C11D3/3905Bleach activators or bleach catalysts
    • C11D3/3907Organic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3902Organic or inorganic per-compounds combined with specific additives
    • C11D3/3905Bleach activators or bleach catalysts
    • C11D3/3932Inorganic compounds or complexes
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3942Inorganic per-compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3945Organic per-compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
    • C11D2111/12Soft surfaces, e.g. textile

Definitions

  • This invention relates to detergent compositions containing a heavy metal ion sequestrant and an organic peroxyacid bleaching system, wherein a means is provided for delaying the release to the wash solution of the organic peroxyacid bleach relative to the release of the heavy metal ion sequestrant.
  • bleach components such as oxygen bleaches, including hydrogen peroxide and organic peroxyacids.
  • oxygen bleaches including hydrogen peroxide and organic peroxyacids.
  • the organic peroxyacids are often obtained by the in situ perhydrolysis reaction between hydrogen peroxide and an organic peroxyacid bleach precursor.
  • a problem encountered with the use of certain organic peroxyacid bleaches in laundry washing methods is a tendency for these organic peroxyacid bleaches to affect the colour stability of the fabrics in the wash.
  • Types of fabric damage can include fading of coloured dyes on the rubrics or localised areas of "patchy" colour bleaching.
  • the detergent formulator thus faces the dual challenge of formulating a product which maximises bleachable soil/stain removal but minimises the occurrence of any unwelcome fabric colour stability effects of the bleach.
  • a fast rate of release of the peroxyacid bleach to the wash solution tends to heighten the probability that unwelcome fabric colour stability effects will be observed, as does a high absolute level of the bleach in the wash solution. Whilst reducing either the rate of release of the peroxyacid bleach, or the absolute level of the bleach employed in the wash tends to ameliorate this problem, this can be accompanied by a negative effect on the bleachable stain/ soil removal ability.
  • compositions containing both a heavy metal ion sequestrant and a peroxyacid bleach source are employed, and wherein a means is provided for delaying the release to a wash solution of the peroxyacid bleach relative to the release of the heavy metal ion sequestrant enhanced bleachable stain/ soil removal may be obtained. Additionally, where the composition is used in a laundry washing method a reduction in the propensity for negative fabric colour stability effects to be observed is also obtained.
  • bleachable stain/soil removal benefits may be obtained when a soiled substrate is pretreated with a solution containing a heavy metal ion sequestrant, and optionally a water soluble builder, prior to being washed in a method using a bleach containing detergent product.
  • compositions suitable for use in laundry and machine dishwashing methods having enhanced bleachable stain removal are provided.
  • compositions for use in a laundry washing method wherein said compositions show less propensity to cause negative fabric colour stability effects.
  • a means is provided for delaying the release to a wash solution of said organic peroxyacid relative to the release of said heavy metal ion sequestrant such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of the heavy metal ion sequestrant is less than 120 seconds and the time to achieve a concentration that is 50% of the ultimate concentration of the organic peroxyacid is more than 180 seconds.
  • a means is provided for delaying the release to a wash solution of said organic peroxyacid relative to the release of said heavy metal ion sequestrant such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said heavy metal ion sequestrant is at least 100 seconds, preferably at least 120 seconds, more preferably at least 150 seconds less than the time to achieve a concentration that is 50% of the ultimate concentration of said organic peroxyacid.
  • Said organic peroxyacid bleaching system preferably comprises in combination
  • composition additionally contains
  • a means is provided for delaying the release to a wash solution of the organic peroxyacid relative to the release of said water soluble builder such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said water soluble builder is less than 120 seconds and the time to achieve a concentration that is 50 % of the ultimate concentration of said organic peroxyacid is more than 180 seconds.
  • a washing method comprising the steps of:
  • the detergent compositions of the invention contain a heavy metal ion sequestrant.
  • heavy metal ion sequestrant it is meant herein components which act to sequester (chelate) heavy metal ions. These components may also have calcium and magnesium chelation capacity, but preferentially they show selectivity to binding heavy metal ions such as iron, manganese and copper.
  • Heavy metal ion sequestrants are generally present at a level of from 0.005 % to 20%, preferably from 0.1 % to 10% , more preferably from 0.25% to 7.5 % and most preferably from 0.5 % to 5 % by weight of the compositions.
  • Heavy metal ion sequestrants which are acidic in nature, having for example phosphonic acid or carboxylic acid functionalities, may be present either in their acid form or as a complex/ salt with a suitable counter cation such as an alkali or alkaline metal ion, ammonium, or substituted ammonium ion, or any mixtures thereof.
  • a suitable counter cation such as an alkali or alkaline metal ion, ammonium, or substituted ammonium ion, or any mixtures thereof.
  • any salts/complexes are water soluble.
  • the molar ratio of said counter cation to the heavy metal ion sequestrant is preferably at least 1:1.
  • Suitable heavy metal ion sequestrants for use herein include organic phosphonates, such as the amino alkylene poly (alkylene phosphonates), alkali metal ethane 1- hydroxy disphosphonates and nitrilo trirnethylene phosphonates.
  • organic phosphonates such as the amino alkylene poly (alkylene phosphonates), alkali metal ethane 1- hydroxy disphosphonates and nitrilo trirnethylene phosphonates.
  • Preferred among the above species are diethylene triamine penta (methylene phosphonate), ethylene diamine tri (methylene phosphonate) hexamethylene diamine tetra (methylene phosphonate) and hydroxy-ethylene 1 , 1 diphosphonate.
  • Suitable heavy metal ion sequestrant for use herein include nitrilotriacetic acid and polyaminocarboxylic acids such as ethylenediaminotetracetic acid, ethylenetriamine pentacetic acid, ethylenediamine disuccinic acid, ethylenediamine diglutaric acid, 2-hydroxypropylenediamine disuccinic acid or any salts thereof.
  • EDDS ethylenediamine-N,N' -disuccinic acid
  • Preferred EDDS compounds are the free acid form and the sodium or magnesium salt or complex thereof.
  • Examples of such preferred sodium salts of EDDS include Na2EDDS and Na3EDDS.
  • Examples of such preferred magnesium complexes of EDDS include MgEDDS and Mg2-EDDS.
  • Suitable heavy metal ion sequestrants for use herein are iminodiacetic acid derivatives such as 2-hydroxyethyl diacetic acid or glyceryl imino diacetic acid, described in EP-A-317,542 and EP-A-399, 133.
  • the iminodiacetic acid-N-2-hydroxypropyl sulfonic acid and aspartic acid N- carboxymethyl N-2-hydroxypropyl-3-sulfonic acid sequestrants described in EP-A- 516,102 are also suitable herein.
  • the ⁇ -alanine-N,N' -diacetic acid, aspartic acid- N,N' -diacetic acid, aspartic acid-N-monoacetic acid and iminodisuccimc acid sequestrants described in EP-A-509,382 are also suitable.
  • EP-A-476,257 describes suitable amino based sequestrants.
  • EP-A-510,331 describes suitable sequestrants derived from collagen, keratin or casein.
  • EP-A-528,859 describes a suitable alkyl iminodiacetic acid sequestrant. Dipicolinic acid and 2- phosphonobutane-l,2,4-tricarboxylic acid are alos suitable. Glycinamide-N,N'- disuccinic acid (GADS) is also suitable.
  • An essential feature of the invention is an organic peroxyacid bleaching system.
  • the bleaching system contains a hydrogen peroxide source and an organic peroxyacid bleach precursor compound.
  • the production of the organic peroxyacid occurs by an in situ reaction of the precursor with a source of hydrogen peroxide.
  • Preferred sources of hydrogen peroxide include inorganic perhydrate bleaches.
  • a preformed organic peroxyacid is incorporated directly into the composition.
  • Compositions containing mixtures of a hydrogen peroxide source and organic peroxyacid precursor in combination with a preformed organic peroxyacid are also envisaged.
  • Inorganic perhydrate salts are a preferred source of hydrogen peroxide. These salts are normally incorporated in the form of the alkali metal, preferably sodium salt at a level of from 1 % to 40% by weight, more preferably from 2% to 30% by weight and most preferably from 5 % to 25 % by weight of the compositions.
  • suitable inorganic perhydrate salts include perborate, percarbonate, perphosphate, persulfate and persilicate salts and any mixtures thereof.
  • the inorganic perhydrate salts are normally the alkali metal salts.
  • the inorganic perhydrate salt may be included as the crystalline solid without additional protection.
  • the preferred executions of such granular compositions utilize a coated form of the material which provides better storage stability for the perhydrate salt in the granular product.
  • Sodium perborate can be in the form of t : ⁇ e monohydrate of nominal formula NaB ⁇ 2H2 ⁇ 2 or the tetrahydrate N-1BO2H2O2.3H2O.
  • Alkali metal percarbonates, particularly sodium percarbonate are preferred perhydrates for inclusion in compositions in accordance with the invention.
  • Compositions containing percarbonate have been found to have a reduced tendency to form undesirable gels in the presence of surfactants and water than similar compositions which contain perborate. It is believed that this is because typically percarbonate has a lower surface area and lower porosity than perborate monohydrate. This low surface area and low porosity acts to prevent the co-gelling with fine particles of surfactant agglomerates and is therefore not detrimental to dispensing.
  • Sodium percarbonate is an addition compound having a formula corresponding to 2Na2C03.3H2U2, and is available commercially as a crystalline solid. The percarbonate is most preferably incorporated into such compositions in a coated form which provides in product stability.
  • a suitable coating material providing in product stability comprises mixed salt of a water soluble alkali metal suiphate and carbonate.
  • the weight ratio of the mixed salt coating material to percarbonate lies in the range from 1 : 200 to 1 : 4, more preferably from 1 : 99 to 1 : 9, and most preferably from 1 : 49 to 1 : 19.
  • the mixed salt is of sodium sulphate and sodium carbonate which has the general formula Na2S ⁇ 4.n.Na2C ⁇ 3 wherein n is from 0.1 to 3, preferably n is from 0.3 to 1.0 and most preferably n is from 0.2 to 0.5.
  • coatings which contain silicate (alone or with borate salts or boric acids or other inorganics), waxes, oils, fatty soaps can also be used advantageously within the present invention.
  • Potassium peroxymonopersulfate is another inorganic perhydrate salt of use in the detergent compositions herein.
  • Peroxyacid bleach precursors are compounds which react with hydrogen peroxide in a perhydrolysis reaction to produce a peroxyacid.
  • peroxyacid bleach precursors may be represented as
  • L is a leaving group and X is essentially any functionality, such that on periiydroloysis the structure of the peroxyacid produced is
  • O X-C -OOH Peroxyacid bleach precursor compounds are preferably incorporated at a level of from 0.5 % to 20% by weight, more preferably from 1 % to 15 % by weight, most preferably from 1.5% to 10% by weight of the detergent compositions.
  • Suitable peroxyacid bleach precursor compounds typically contain one or more N- or O-acyl groups, which precursors can be selected from a wide range of classes.
  • Suitable classes include anhydrides, esters, imides, lactams and acylated derivatives of imidazoles and oximes. Examples of useful materials within these classes are disclosed in GB-A-1586789.
  • Suitable esters are disclosed in GB-A-836988, 864798, 1147871, 2143231 and EP-A-0170386.
  • Benzoxazin precursors have also been found to be particularly susceptible to the problem.
  • L group The leaving group, hereinafter L group, must be sufficiently reactive for the perhydrolysis reaction to occur within the optimum time frame (e.g., a wash cycle). However, if L is too reactive, this activator will be difficult to stabilize for use in a bleaching composition.
  • Preferred L groups are selected from the group consisting of:
  • R is an alkyl, aryl, or alkaryl group containing from
  • R 3 is an alkyl chain containing from 1 to 8 carbon atoms
  • R 4 is H or R
  • Y is H or a solubilizing group. Any of R , R and R may be substituted by essentially any functional group including, for example alkyl, hydroxy, alkoxy, halogen, amine, nitrosyl, amide and ammonium or alkyl ammmonium groups
  • the preferred solubilizing groups are -SO ⁇ ' M , -CO2 M , -SO ⁇ ' M , -N + (R 3 ) 4 X ⁇ and 0 ⁇ N(R 3 ) 3 and most preferably -SO 3 " M + and -C0 2 " M + wherein R is an alkyl chain containing from 1 to 4 carbon atoms, M is a cation which provides solubility to the bleach activator and X is an anion which provides solubility to the bleach activator.
  • M is an alkali metal, ammonium or substituted ammonium cation, with sodium and potassium being most preferred
  • X is a halide, hydroxide, methylsulfate or acetate anion.
  • Perbenzoic acid precursor compounds provide perbenzoic acid on perhydrolysis.
  • Suitable O-acylated perbenzoic acid precursor compounds include the substituted and unsubstituted benzoyl oxybenzene sulfonates, including for example benzoyl oxybenzene sulfonate:
  • benzoylation products of sorbitol, glucose, and all saccharides with benzoylating agents including for example:
  • Perbenzoic acid precursor compounds of the imide type include N-benzoyl succinimide, tetrabenzoyl ethylene diamine and the N-benzoyl substituted ureas.
  • Suitable imidazole type perbenzoic acid precursors include N-benzoyl imidazole and N-benzoyl benzimidazole and other useful N-acyl group-containing perbenzoic acid precursors include N-benzoyl pyrrolidone, dibenzoyl taurine and benzoyl pyroglutamic acid.
  • Other perbenzoic acid precursors include the benzoyl diacyl peroxides, the benzoyl tetraacyl peroxides, and the compound having the formula:
  • Phthalic anhydride is another suitable perbenzoic acid precursor compound herein:
  • Suitable N-acylated lactam perbenzoic acid precursors have the formula:
  • n is from 0 to 8, preferably from 0 to 2
  • R is an aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbon atoms, or a substituted phenyl group containing from 6 to 18 carbon atoms, preferably a benzoyl group.
  • Perbenzoic acid derivative precursors provide substituted perbenzoic acids on perhydrolysis.
  • Suitable substituted perbenzoic acid derivative precursors include any of the herein disclosed perbenzoic precursors in which the benzoyl group is substituted by essentially any non-positively charged (ie; non-cationic) functional group including, for example alkyl, hydroxy, alkoxy, halogen, amine, nitrosyl and amide groups.
  • a preferred class of substituted perbenzoic acid precursor compounds are the amide substituted compounds of the following general formulae:
  • R ⁇ is an aryl or alkaryl group with from 1 to 14 carbon atoms
  • R ⁇ is an arylene, or alkarylene group containing from 1 to 14 carbon atoms
  • R ⁇ is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms and L can be essentially any leaving group
  • R! preferably contains from 6 to 12 carbon atoms.
  • R2 preferably contains from 4 to 8 carbon atoms.
  • R* may be aryl, substituted aryl or alkylaryl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, tallow fat. Analogous structural variations are permissible for R ⁇ .
  • substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds.
  • R ⁇ is preferably H or methyl, R! and R ⁇ should not contain more than 18 carbon atoms in total. Amide substituted bleach activator compounds of this type are described in EP-A-0170386.
  • Cationic peroxyacid precursor compounds produce cationic peroxyacids on perhydrolysis.
  • cationic peroxyacid precursors are formed by substituting the peroxyacid part of a suitable peroxyacid precursor compound with a positively charged functional group, such as an ammonium or alkyl ammmonium group, preferably an ethyl or methyl ammonium group.
  • Cationic peroxyacid precursors are typically present in the solid detergent compositions as a salt with a suitable anion, such as a halide ion.
  • the peroxyacid precursor compound to be so cationically substituted may be a perbenzoic acid, or substituted derivative thereof, precursor compound as described hereinbefore.
  • the peroxyacid precursor compound may be an alkyl percarboxylic acid precursor compound or an amide substituted alkyl peroxyacid precursor as described hereinafter
  • Cationic peroxyacid precursors are described in U.S. Patents 4,904,406; 4,751.015; 4,988,451; 4,397,757; 5,269,962; 5,127,852; 5,093,022; 5, 106,528; U.K. 1 ,382,594; EP 475,512, 458,396 and 284,292; and in JP 87-318,332.
  • Suitable cationic peroxyacid precursors include any of the ammonium or alkyl ammonium substituted alkyl or benzoyl oxybenzene sulfonates, N-acylated caprolactams, and monobenzoyltetraacetyl glucose benzoyl peroxides.
  • a preferred cationicaUy substituted benzoyl oxybenzene sulfonate is the 4-(trimethyl ammonium) methyl derivative of benzoyl oxybenzene sulfonate:
  • a preferred cationicaUy substituted alkyl oxybenzene sulfonate has the formula:
  • Preferred cationic peroxyacid precursors of the N-acylated caprolactam class include the trialkyl ammonium methylene benzoyl caprolactams, particularly trimethyl ammonium methylene benzoyl caprolactam: o o
  • N-acylated caprolactam class examples include the trialkyl ammonium methylene alkyl caprolactams:
  • n is from 0 to 12.
  • Another preferred cationic peroxyacid precursor is 2-(N,N,N-trimethyl ammonium) ethyl sodium 4-sulphophenyl carbonate chloride.
  • Alkyl percarboxyUc acid bleach precursors form percarboxyUc acids on perhydrolysis.
  • Preferred precursors of this type provide peracetic acid on perhydrolysis.
  • Preferred alkyl percarboxyUc precursor compounds of the imide type include the N- ,N,N1N* tetra acetylated alkylene diamines wherein the alkylene group contains from 1 to 6 carbon atoms, particularly those compounds in which the alkylene group contains 1, 2 and 6 carbon atoms. Tetraacetylethylenediamine (TAED) is particularly preferred.
  • TAED Tetraacetylethylenediamine
  • alkyl percarboxyUc acid precursors include sodium 3,5,5-tri-methyl hexanoy .oxybenzene sulfonate (iso-NOBS), sodium nonanoyloxybenzene sulfonate (NOBS), sodium acetoxybenzene sulfonate (ABS) and pentaacetyl glucose.
  • Amide substituted alkyl peroxyacid precursors are also suitable, including those of the following general formulae:
  • R is an alkyl group with from 1 to 14 carbon atoms
  • R ⁇ is an alkylene group containing from 1 to 14 carbon atoms
  • R ⁇ is H or an alkyl group containing 1 to 10 carbon atoms
  • L C ⁇ JI be essentiaUy any leaving group
  • R! preferably contains from 6 to 12 carbon atoms.
  • R ⁇ preferably contains from 4 to 8 carbon atoms.
  • R* may be straight cnain or branched alkyl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, taUow fat Analogous structural variations are permissible for R ⁇ .
  • substitution can include alkyl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds.
  • R ⁇ is preferably H or methyl, R and R ⁇ should not contain more than 18 carbon atoms in total. Amide substituted bleach activator compounds of this type are described in EP-A-0170386.
  • precursor compounds of the benzoxazin-type as disclosed for example in EP-A-332,294 and EP-A-48?,807, particularly those having the formula:
  • R is H, alkyl, alkaryl, aryl, arylalkyl, and wherein R ⁇ , ⁇ ⁇ 4» ⁇ d may be the same or different substituents selected from H, halogen, alkyl, alkenyl, aryl, hydroxyl, alkoxyl, amino, alkyl amino, COOR,- (wherein R ⁇ is H or an alkyl group) and carbonyl functions.
  • the organic peroxyacid bleaching system may contain, in addition to, or as an alternative to, an organic peroxyacid bleach precursor compound, a preformed organic peroxyacid , typicaUy at a level of from 1 % to 15 % by weight, more preferably from 1 % to 10% by weight of the composition.
  • a preferred class of organic peroxyacid compounds are the amide substituted compounds of the foUowing general formulae:
  • R is an alkyl, aryl or alkaryl group with from 1 to 14 carbon atoms
  • R ⁇ is an alkylene, arylene, and alkarylene group containing from 1 to 14 carbon atoms
  • R5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms.
  • R 1 preferably contains from 6 to 12 carbon atoms.
  • R 2 preferably contains from 4 to 8 carbon atoms.
  • R may be straight chain or branched alkyl, substituted aryl or alkylaryl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, tallow fat. Analogous structural variations are permissible for R 2 .
  • substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds.
  • R ⁇ is preferably H or methyl.
  • R and R ⁇ should not contain more than 18 carbon atoms in total. Amide substituted organic peroxyacid compounds of this type are described in EP-A-0170386.
  • organic peroxyacids include diacyl and tetraacy .peroxides, especiaUy diperoxydodecanedioc acid, diperoxytetradecanedioc acid and diperoxyhexadecanedioc acid. Mono- and diperazelaic acid, mono- and diperbrassylic acid and N-phthaloylaminoperoxicaproic acid are also suitable herein.
  • compositions herein are preferably free of chlorine bleach.
  • compositions containing a catalyticaUy effective amount of a bleach catalyst such as a water-soluble manganese salt are also encompasses compositions containing a catalyticaUy effective amount of a bleach catalyst such as a water-soluble manganese salt.
  • the bleach catalyst is used in a catalyticaUy effective amount in the compositions herein.
  • catalyticaUy effective amount is meant an amount which is sufficient, under whatever comparative test conditions are employed, to enhance bleaching and removal of the stain or stains of interest from the target substrate.
  • the target substrate wiU typicaUy be a fabric stained with, for example, various food stains.
  • the target substrate may be, for example, a porcelain cup or plate with tea stain or a polyethylene plate stained with tomato soup.
  • the test conditions wiU vary, depending on the type of washing appUance used and the habits of the user.
  • front-loading laundry washing machines of the type employed in Europe generaUy use less water and higher detergent concentrations than do top-loading U.S. -style machines. Some machines have considerably longer wash cycles than others. Some users elect to use very hot water; others use warm or even cold water in fabric laundering operations. Of course, the catalytic performance of the bleach catalyst will be affected by such considerations, and the levels of bleach catalyst used in fuUy-formulated detergent and bleach compositions can be appropriately adjusted.
  • compositions and processes herein can be adjusted to provide on the order of at least one part per ten million of the active bleach catalyst species in the aqueous washing Uquor, and will preferably provide from about 1 ppm to about 200 ppm of the catalyst species in the laundry liquor.
  • a bleach precursor e.g., benzoyl caprolactam
  • An increase in concentration of 3-5 fold may be required under U.S. conditions to achieve the same results.
  • use of a bleach precusor and the manganese cataiyst with perborate may aUow the formulator to achieve equivalent bleaching at lower perborate usage levels than products without the manganese catalyst.
  • the bleach catalyst material herein can comprise the free acid or be in the form of any suitable salts.
  • One type of bleach catalyst is a catalyst system comprising a heavy metal cation of defined bleach catalytic activity, such as copper, iron or manganese cations, an auxiliary metal cation having Uttle or no bleach catalytic activity, such as zinc or aluminum cations, and a sequestrant having defined stability constants for the catalytic and auxiliary metal cations, par.icularly ethylenediaminetetraacetic acid, ethylenediaminetetra(methylene ⁇ hosphonic acid) and water-soluble salts thereof.
  • a heavy metal cation of defined bleach catalytic activity such as copper, iron or manganese cations
  • an auxiliary metal cation having Uttle or no bleach catalytic activity such as zinc or aluminum cations
  • a sequestrant having defined stability constants for the catalytic and auxiliary metal cations, par.icularly ethylenediaminetetraacetic acid, ethylenediaminetetra(methylene ⁇ hosphonic acid) and water-soluble salts thereof
  • bleach catalysts include the manganese-based complexes disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of these catalysts include Mn ⁇ 2( u "C)3(l,4,7-trimethyl-l,4,7-triazacyclononane)2-(PF6)2, Mn IV 4(u-O)6(l ,4,7-triazacyclononane)4-(Cl ⁇ 4)2, Mn Mn IV 4(u-O) i (u-OAc)2- (l,4,7-trimethyl-l,4,7-triazacyclononane)2-(Cl ⁇ 4)3, and mixtures thereof . Others are described in European patent appUcation pubUcation no.
  • ligands suitable for use herein include l,5,9-t ⁇ imethyl-l,5,9-triazacyclododecane, 2-methyl- 1 ,4,7-triazacyclononane, 2-methyl-l ,4,7-triazacyclononane, 1 ,2,4,7-tetramethyl- 1 ,4,7-triazacyclononane, and mixtures thereof.
  • suitable bleach catalysts see U.S. Pat. 4,246,612 and U.S. Pat. 5,227,084. See also U.S. Pat.
  • Preferred Ugands include sorbitol, iditol, dulsitol, mannitol, xylithol, arabitol, adonitol, meso-erythritol, meso-inositol, lactose, and mixtures thereof.
  • U.S. Pat. 5,114,611 teaches a bleach catalyst comprising a complex of transition metals, including Mn, Co, Fe, or Cu, Aich an non-(macro)-cycUc Ugand. Said Ugands are of the formula:
  • R 1 - ⁇ C-B-C — ⁇ -R 4
  • Preferred Ugands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole, and triazole rings.
  • said rings may be substituted with substituents such as alkyl, aryl, alkoxy, haUde, and nitro.
  • substituents such as alkyl, aryl, alkoxy, haUde, and nitro.
  • Particularly preferred is the Ugand 2,2'-bispyridylamine.
  • Preferred bleach catalysts include Co, Cu, Mn, Fe,-bispyridylmethane and - bispyridylamine complexes.
  • Highly preferred catalysts include Co(2,2'- bispyridylamine)Cl2, Di(isothiocyanato)bispyridylamine-cobalt (II), trisdipyridylamine-cobalt(II) perchlorate, Co(2,2-bispyridylamine)2 ⁇ 2Cl ⁇ 4, Bis- (2, 2' -bispyridylamine) copper(II) perchlorate, tris(di-2-pyridylamine) iron(II) perchlorate, and mixtures thereof.
  • the bleach catalysts may also be prepared by combining a water-soluble Ugand with a water-soluble manganese salt in aqueous media and concentrating the resulting mixture by evaporation. Any convenient water-soluble salt of manganese can be used herein.
  • Manganese (II), (III), (IN) and/or (N) is readUy ava able on a commercial scale. In some instances, sufficient manganese may be present in the wash Uquor, but, in general, it is preferred to add Mn cations in the compositions to ensure its presence in catalyticaUy-effective amounts.
  • the sodium salt of the Ugand and a member selected from the group consisting of MnSO4, Mn(ClO4)2 or MnCl2 (least preferred) are dissolved in water at molar ratios of Ugand:Mn salt in the range of about 1 :4 to 4: 1 at neutral or sUghtly alkaline pH.
  • the water may first be de-oxygenated by boiling and cooled by sparging with nitrogen. The resulting solution is evaporated (under ⁇ 2, if desired) and the resulting soUds are used in the bleaching and detergent compositions herein without further purification.
  • a water-soluble manganese source such as MnSO4
  • MnSO4 water-soluble manganese source
  • Some type of complex is apparently formed in situ, and improved bleach performance is secured.
  • the additional Ugand also serves to scavenge vagrant metal ions such as iron and copper, thereby protecting the bleach from decomposition.
  • One possible such system is described in European patent appUcation, pubUcation no. 549,271.
  • bleach catalysts are described, for example, in European patent application, pubUcation no. 408,131 (cobalt complex catalysts), European patent applications, pubUcation nos. 384,503, and 306.089 (metallo-porphyrin catalysts), U.S. 4,728,455 (manganese/multidentate Ugand catalyst), U.S. 4,711,748 and European patent appUcation, pubUcation no. 224,952, (absorbed manganese on aluminosiUcate catalyst), U.S.
  • a means for delaying the release to a wash solution of the organic peroxyacid bleach relative to the release of the heavy metal ion sequestrant.
  • Said means may comprise a means for delaying the release of the organic peroxyacid bleach to the wash solution.
  • said means may comprise a means for enhancing the rate of release of the heavy metal ion sequestrant to the solution.
  • the means may provide for delayed release of an organic peroxyacid bleach source itself to the wash solution.
  • the delayed release means may comprise a means of inhibiting, or preventing the in situ perhydrolysis reaction which releases the organic peroxyacid into the solution.
  • Such means could, for example, include delaying release of the hydrogen peroxide source to the wash solution, by for example, delaying release of any inorganic perhydrate salt, acting as a hydrogen peroxide source, to the ' wash solution.
  • the delayed release means can include coating any suitable component with a coating or mixture of coatings designed to provide the delayed release.
  • the coating may therefore, for example, comprise a poorly water soluble material, or be a coating of sufficient thickness that the kinetics of dissolution of the thick coating provide the controlled rate of release.
  • the coating material may be appUed using various methods. Any coating material is typicaUy present at a weight ratio of coating material to bleach of from 1 :99 to 1 :2, preferably from 1 :49 to 1 :9.
  • Suitable coating materials include triglycerides (e.g. partiaUy) hydrogenated vegetable oU, soy bean oU, cotton seed oU) mono or diglycerides, microcrystalline waxes, gelatin, ceUulose, fatty acids and any mixtures thereof.
  • Suitable coating materials can comprise the alkaU and alkaline earth metal sulphates, siUcates and carbonates, including calcium carbonate.
  • Preferred coating material is sodium siUcate of Si ⁇ 2 : Na2 ⁇ ratio from 1.6 : 1 to 3.4 : 1, preferably 2.8 : 1, appUed as an aqueous solution to give a level of from 2 % to 10% , (normaUy from 3 % to 5 %) of siUcate soUds by weight of the percarbonate.
  • Magnesium silicate can also be included in the coating.
  • Suitable binders include the CI Q-C20 alcohol ethoxylates containing from 5 - 100 moles of ethylene oxide per mole of alcohol and more preferably the C15-C20 primary alcohol ethoxylates cont- ⁇ iing from 20 - 100 moles of ethylene oxide per mole of alcohol.
  • binders include certain polymeric materials.
  • PolyvinylpyrroUdones with an average molecular weight of from 12,000 to 700,000 and polyethylene glycols (PEG) with an average molecular weight of from 600 to 10,000 are examples of such polymeric materials.
  • Copolymers of maleic anhydride with ethylene, methylvinyl ether or methacryUc acid, the maleic anhydride constituting at least 20 mole percent of the polymer are further examples of polymeric materials useful as binder agents. These polymeric materials may be used as such or in combination with solvents such as water, propylene glycol and the above mentioned C10-C20 alcohol ethoxylates containing from 5 - 100 moles of ethylene oxide per mole.
  • binders include the C10-C20 mono- and diglycerol ethers and also the C10-C20 ⁇ att y acids.
  • CeUulose derivatives such as methylcellulose, carboxymethylceUulose, ethyl hydroxyethylcellulose and hydroxyethylceUulose, and homo- or co-polymeric polycarboxylic acids or their salts are other examples of binders suitable for use herein.
  • One method for applying the coating material involves agglomeration.
  • Preferred agglomeration processes include the use of any of the organic binder materials described hereinabove. Any conventional agglomerator/mixer may be used including, but not limted to pan, rotary drum and vertical blender types. Molten coating compositions may also be appUed either by being poured onto, or spray atomized onto a moving bed of bleaching agent.
  • Suitable means of providing the required delayed release include mechanical means for altering the physical characteristics of the bleach to control its solubiUty and rate of release. Suitable protocols could include compaction, mechanical injection, manual injection, and adjustment of the solubiUty of the bleach compound by selection of particle size of any particulate component.
  • the choice of particle size will depend both on the composition of the particulate component, and the desire to meet the desired delayed release kinetics, it is desirable that the particle size should be more than 500 micrometers, preferably having an average particle diameter of from 800 to 1200 micrometers.
  • Additional protocols for providing the means of delayed release include the suitable choice of any other components of the detergent composition matrix such that when the composition is introduced to the wash solution the ionic strength environment therein provided enables the required delayed release kinetics to be achieved.
  • the enhanced release means can include coating any suitable component with a coating designed to provide the enhanced release.
  • the coating may therefore, for example, comprise a highly, or even effervescently, water soluble material.
  • Other means of providing the required delayed release include mechanical means for altering the physical characteristics of the heavy metal ion sequestrant to enhance its solubUity and rate of release.
  • a suitable protocol could include deliberate selection of the particle size of any heavy metal ion sequestrant containing component.
  • the choice of particle size will depend both on the composition of the particulate component, and the desire to meet the desired enhanced release kinetics. It is desirable that the particle size should be less than 1200 micrometers, preferably hrving an average particle diameter of from 1100 to 500 micrometers.
  • Additional protocols for providing the means of delayed release include the suitable choice of any other components of the detergent composition matrix, or of any particulate component containing the heavy metal ion sequestrant, such that when the composition is introduced to the wash solution the ionic strength environment therein provided enables the required enhanced release kinetics to be achieved.
  • the release of the organic peroxyacid bleach component from the peroxyacid bleaching system relative to that of the heavy metal ion sequestrant component is such that in the T50 test method herel" described the difference between the time to achieve a concentration that is 50 % of the ultimate concentration of said heavy metal ion sequestrant is less than 1 0 seconds, preferably less than 90 seconds, more preferably less than 60 seconds, and the time to achieve a concentration that is 50% of the ultimate concentration of said organic peroxyacid bleach is more than 180 seconds, preferably from 180 to 480 seconds, more preferably from 240 to 360 seconds.
  • the release of bleach is such that in the T50 test method herein described the time to achieve a level of total avaUable oxygen (AvO) that is 50% of the ultimate level is more than 180 seconds, preferably from. 180 to 480 seconds, more preferably from 240 to 360 seconds.
  • a method for determining AvO levels is disclosed in European Patent AppUcation No. 93870004.4.
  • the peroxyacid bleach source is a peroxyacid bleach precursor
  • the kinetics of release to the wash solution of the hydrogen peroxide relative to those of the heavy metal ion sequestrant component is such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said heavy metal ion sequestrant is less than 120 seconds, preferably less than 90 seconds, more preferably less than 60 seconds, and the time to achieve a concentration that is 50% of the ultimate concentration of said hydrogen peroxide is more that 180 seconds, preferably from 180 to 480 seconds, more preferably from 240 to 360 seconds.
  • the ultimate wash concentration of the heavy metal ion sequestrant is typicaUy from 0.0001 % to 0.05% by weight, but preferably is more than 0.001 %, more preferably more than 0.002%.
  • the ultimate wash concentration of any inorganic perhydrate bleach is typically from 0.005% to 0.25% by weight, but preferably is more than 0.05%, more preferably more than 0.075%.
  • the ultimate wash concentration of any peroxyacid precursor is typicaUy 0.001 % to 0.08% by weight, but preferably is from 0.005% to 0.05%, most preferably from 0.015% to 0.05%.
  • the delayed release kinetics herein are defined with respect to a 'TA test method' which measures the time to achieve A% of the ultimate concentration/level of that component when a composition containing the component is dissolved according to the standard conditions now set out.
  • the standard conditions involve a 1 Utre glass beaker fiUed with 1000 ml of distilled water at 20°C, to which lOg of composition is added.
  • the contents of the beaker are agitated using a magnetic stirrer set at 100 rpm.
  • the magnetic stirrer is pea ovule-shaped having a maximum dimension of 1.5cm, and a minimum dimension of 0.5cm.
  • the ultimate concentration/level is taken to be the concentration/level attained 10 minutes after addition of the composition to the water-filled beaker. 2 ⁇
  • Suitable analytical methods are chosen to enable a reUable determination of the incidental, and ultimate in solution concentrations of the component of concern, subsequent to the addition of the composition to the water in the beaker.
  • Such analytical methods can include those involving a continuous monitoring of the level of concentration of the component, including for example photometric and conductimetric methods.
  • methods involving removing titres from the solution at set time intervals, stopping the disssolution process by an appropriate means such as by rapidly reducing the temperature of the titre, and then determining the concentration of the component in the titre by any means such as chemical titrimetric methods, can be employed.
  • Suitable graphical methods including curve fitting methods, can be employed, where appropriate, to enable calculation of the the TA value from raw analytical results.
  • the particular analytical method selected for determining the concentration of the component, wiU depend on the nature of that component, and of the nature of the composition containing that component.
  • the detergent compositions of the present invention may contain as a highly preferred component a water-soluble buUder compound, typically present at a level of from 1 % to 80% by weight, preferably from 10% to 70% by weight, most preferably from 20% to 60% by weight of the composition.
  • a means is also provided for delaying the release to a wash solution of the bleach relative to the release of the preferred water soluble buUder component.
  • Said means can comprise equivalents of any of the delayed release means herein described for achieving the delayed release of the bleach components, described hereinbefore.
  • Said delayed release means is preferably chosen such that in the test method herein described the time to achieve a concentration that is 50 % of the ultimate concentration of said water soluble buUder is less than 120 seconds, preferably less than 90 seconds, more preferably less than 60 seconds.
  • the ultimate wash concentration of the water-soluble buUder is typically from 0.005 % to 0.4%, preferably from 0.05 % to 0.35 %, more preferably from 0.1 % to 0.3 % .
  • Suitable water-soluble buUder compounds include the water soluble monomeric polycarboxylates, or their acid forms, homo or copolymeric polycarboxyUc acids or their salts in which the polycarboxyUc acid comprises at least two carboxyUc radicals separated from each other by not more that two carbon atoms, carbonates, bicarbonates, borates, phosphates, silicates and mixtures of any of the foregoing.
  • the carboxylate or polycarboxylate buUder can be monomeric or oUgomeric in type although monomeric polycarboxylates are generaUy preferred for reasons of cost and performance.
  • Suitable carboxylates containing one carboxy group include the water soluble salts of lactic acid, glycoUc acid and ether derivatives thereof.
  • Polycarboxylates containing two carboxy groups include the water-soluble salts of succinic acid, malonic acid, (ethylenedioxy) diacetic acid, maleic acid, diglycoUc acid, tartaric acid, tartronic acid and fumaric acid, as weU as the ether carboxylates and the sulfinyl carboxylates.
  • Polycarboxylates containing three carboxy groups include, in particular, water-soluble citrates, aconitrates and citraconates as weU as succinate derivatives such as the caiboxymethyloxysuccinates described in British Patent No.
  • Polycarboxylates containing four carboxy groups include oxydisuccinates disclosed in British Patent No. 1,261,829, 1,1,2,2-ethane tetracarboxylates, 1,1,3,3-propane tetracarboxylates and 1,1,2,3-propane tetracarboxylates.
  • Polycarboxylates containing sulfo substituents include the sulfosuccinate derivatives disclosed in British Patent Nos. 1 ,398,421 and 1,398,422 and in U.S. Patent No. 3.936.448, and the sulfonated pyrolysed citrates described in British Patent No. 1 ,439,000.
  • AlicycUc and heterocycUc polycarboxylates include cyclopentane-cis.cis.cis- tetracarboxylates, cyclopentadienide pentacarboxylates, 2,3,4,5-tetrahydrofuran - cis, cis, cis-tetracarboxylates, 2,5-tetrahydrofuran - cis - dicarboxylates, 2,2,5,5- tetrahydrofuran - tetracarboxylates, 1 , 2,3,4,5, -hexane - hexacarboxylates and carboxymethyl derivatives of polyhydric alcohols such as sorbitol, mannitol and xyUtol.
  • Aromatic polycarboxylates include mellitic acid, pyromelUtic acid and the phthaUc acid derivatives disclosed in British Patent No. 1 ,425,343.
  • the preferred polycarboxylates are hydroxycarboxylates containing up to three carboxy groups per molecule, more particularly citrates.
  • the parent acids of the monomeric or oUgomeric polycarboxylate chelating agents or mixtures thereof with their salts e.g. citric acid or citrate/citric acid mixtures are also contemplated as useful buUder components.
  • Borate buUders, as weU as buUders containing borate-forming materials that can produce borate under detergent storage or wash conditions can also be used but are not preferred at wash conditions less that about 50° C, especiaUy less than about 40°C.
  • carbonate buUders are the alkaline earth and alkaU metal carbonates, including sodium carbonate and sesqui-carbonate and mixtures thereof with ultra- fine calcium carbonate as disclosed in German Patent AppUcation No. 2,321,001 published on November 15, 1973.
  • water-soluble phosphate buUders are the alkaU metal tripolyphosphates, sodium, potassium and ammonium pyrophosphate, sodium and potassium and ammonium pyrophosphate, sodium and potassium orthophosphate, sodium polymeta/phosphate in which the degree of polymerization ranges from about 6 to 21, and salts of phytic acid.
  • Suitable siUcates include the water soluble sodium siUcates with an S-O2: Na2 ⁇ ratio of from 1.0 to 2.8, with ratios of from 1.6 to 2.4 being preferred, and 2.0 ratio being most preferred.
  • the silicates may be in the form of either the anhydrous salt or a hydrated salt.
  • Sodium siUcate with an S-O2: Na2 ⁇ ratio of 2.0 is the most preferred silicate.
  • SiUcates are preferably present in the detergent compositions in accord with the invention at a level of from 5 % to 50% by weight of the composition, more preferably from 10% to 40% by weight.
  • the detergent compositions of the inven .on may also contain additional detergent components.
  • additional detergent components The precise nature of thes ⁇ additional components, and levels of incorporation thereof will depend on .;.e physical form of the composition, and the nature of the cleaning operation for which it is to be used.
  • compositions of the invention may for example, be formulated as hand and machine laundry detergent compositions, including laundry additive compositions and compositions suitable for use in the pretreatment of stained fabrics and machine dishwashing compositions.
  • compositions suitable for use in a machine washing method eg: machine laundry and machine dishwashing methods
  • the compositions of the invention preferably contain one or more additional detergent components selected from surfactants, water-insoluble buUder* , organic polymeric compounds, additional enzymes, suds suppressors, lime soap tii persants, soU suspension and anti- redeposition agents and corrosion inhibitors.
  • Laundry compositions can also contain, as additional detergent components, softening agents.
  • the detergent compositions of the invention may contain as an additional detergent component a surfactant selected from anionic, cationic, nonionic ampholytic, amphoteric and zwitterionic surfactants and mixtures thereof.
  • the surfactant is typicaUy present at a level of from 0.1 % to 60% by weight. More preferred levels of incorporation of surfactant are from 1 % to 35 % by weight, most preferably from 1 % to 20% by weight.
  • the surfactant is preferably formulated to be compatible with any enzyme components present in the composition. In liquid or gel compositions the surfactant is most preferably formulated such that it promotes, or at least does not degrade, the stabUity of any enzyme in these compositions.
  • ampholytic, amphoteric and zwitteronic surfactants are generally used in combination with one or more anionic and/or nonionic surfactants.
  • any anionic surfactants useful for detersive purposes can be included in the compositions. These can include salts (including, for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-, di- and triethanolamine salts) of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants.
  • salts including, for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-, di- and triethanolamine salts of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants.
  • anionic surfactants include the isethionates such as the acyl isethionates, N- acyl taurates, fatty acid amides of methyl tauride, alkyl succinates and sulfosuccinates, monoesters of sulfosuccinate (especiaUy saturated and unsaturated C j 2"C ⁇ o monoesters) diesters of sulfosuccinate (especiaUy saturated and unsaturated Cg-C, 4 diesters), N-acyl sarcosinates.
  • Resin acids and hydrogenated resin acids are also suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin acids present in or derived from taUow oU.
  • Anionic sulfate surfactants suitable for use herein include the linear and branched primary alkyl sulfates, alkyl ethoxysulfates, fatty oleyl glycerol sulfates, alkyl phenol ethylene oxide ether sulfates, the C5-C17 acyl-N-(C ⁇ -C4 alkyl) and -N-(C ⁇ - C2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described herein).
  • Alkyl ethoxysulfate surfactants are preferably selected from the group consisting of the C ⁇ -C ⁇ % alkyl sulfates which have been ethoxylated with from about 0.5 to about 20 moles of ethylene oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a C ⁇ -C ⁇ % alkyl sulfate which has been ethoxylated with from about 0.5 to about 20, preferably from about 0.5 to about 5, moles of ethylene oxide per molecule.
  • Anionic sulfonate surfactant Anionic sulfonate surfactant
  • Anionic sulfonate surfactants suitable for use herein include the salts of C5-C20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C6-C22 primary or secondary alkane sulfonates, Cg-C24 olefin sulfonates, sulfonated polycarboxyUc acids, alkyl glycerol sulfonates, fatty acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof.
  • Anionic carboxylate surfactants suitable for use herein include the alkyl ethoxy carboxylates, the alkyl polyethoxy polycarboxylate surfactants and the soaps ('alkyl carboxy Is'), especiaUy certain secondary soaps as described herein.
  • Preferred alkyl ethoxy carboxylates for use herein include those with the formula RO(CH2CH2 ⁇ ) x CH2COO-M+ wherein R is a Cg to g alkyl group, x ranges from O to 10, and the ethoxy late distribution is such that, on a weight basis, the amount of material where x is 0 is less than about 20 % , and the amount of material where x is greater than 7, is less than about 25 % , the average x is from about 2 to 4 when the average R is C1 or less, and the average x is from about 3 to 10 when the average R is greater than Ci 3, and M is a cation, preferably chosen from alkaU metal, alkaline earth metal, ammonium, mono-, di-, and tri-ethanol-ammonium, most preferably from sodium, potassium, ammonium and mixtures thereof with magnesium ions.
  • the preferred alkyl ethoxy carboxylates are those where R is a C12 to Cig alkyl
  • RO-(CHR ⁇ -CHR2-0)-R3 wherein R is a C ⁇ to Cjg alkyl group, x is from 1 to 25, Rj and R2 are selected from the group consisting of hydrogen, methyl acid radical, succinic acid radical, hydroxysuccinic acid radical, and mixtures thereof, wherein at least one R ⁇ or R2 is a succinic acid radical or hydroxysuccinic acid radical, and R3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon having between 1 and 8 carbon atoms, and mixtures thereof.
  • Preferred soap surfactants are secondary soap surfactants which contain a carboxyl unit connected to a secondary carbon.
  • the secondary carbon can be in a ring structure, e.g. as in p-octyl benzoic acid, or as in alkyl-substituted cyclohexyl carboxylates.
  • the secondary soap surfactants should preferably contain no ether linkages, no ester linkages and no hydroxyl groups. There should preferably be no nitrogen atoms in the head-group (amphiphilic portion).
  • the secondary soap surfactants usuaUy contain 11-15 total carbon atoms, although sUghtly more (e.g., up to 16) can be tolerated, e.g. p-octyl benzoic acid.
  • a highly preferred class cf secondary soaps comprises the secondary carboxyl materials of the formula R ⁇ CH(R4)COOM, wherein R-* is CH3(CH2)x and R 4 is CH3(CH2 y, wherein y can be O or an integer from 1 to 4, x is an integer from 4 to 10 and the sum of (x + y) is 6-10, preferably 7-9, most preferably 8.
  • Another preferred class of secondary soaps comprises those carboxyl compounds wherein the carboxyl substituent is on a ring hydrocarbyl unit, i.e., secondary soaps of the formula R ⁇ -R ⁇ -COOM, wherein R ⁇ is C 7 -C 1 ⁇ ) preferably C ⁇ -C ⁇ , alkyl or alkenyl and R > is a ring structure, such as benzene, cyclopentane and cyclohexane. (Note: R ⁇ can be in the ortho, meta or para position relative to the carboxyl on the ring.)
  • C. StiU another preferred class of secondary soaps comprises secondary carboxyl compounds of the formula
  • each R is C1-C4 alkyl, wherein k, n, o, q are integers in the range of 0-8, provided that the total number of carbon atoms (including the carboxylate) is in the range of 10 to 18.
  • the species M can be any suitable. especiaUy water-solubiUzing, counterion.
  • EspeciaUy preferred secondary soap surfactants for use herein are water-soluble members selected from the group consisting of the water-soluble salts of 2-methyl- 1-undecanoic acid, 2-ethyl-l-decanpic acid, 2-propyl-l-nonanoic acid, 2-butyl-l- octanoic acid and 2-pentyl-l-heptanoic acid.
  • alkaU metal sarcosinates of formula R- CON (R 1 ) CH2 COOM, wherein R is a C5-C17 linear or branched alkyl or alkenyl group, R! is a Ci -C4 alkyl group and M is an alkaU metal ion.
  • R is a C5-C17 linear or branched alkyl or alkenyl group
  • R! is a Ci -C4 alkyl group
  • M is an alkaU metal ion.
  • any anionic surfactants useful for detersive purposes can be included in the compositions.
  • Exemplary, non-limiting classes of useful nonionic surfactants are Usted below.
  • Nonionic polyhydroxy fatty acid amide surfactant Nonionic polyhydroxy fatty acid amide surfactant
  • Polyhydroxy fatty acid amides suitable for use herein are those having the structural formula R 2 CONR 1 Z wherein : Rl is H, C1-C4 hydrocarbyl, 2-hydroxy ethyl, 2- hydroxy propyl, or a mixture thereof, preferable C1-C4 alkyl, more preferably C ⁇ or C2 alkyl, most preferably C alkyl (i.e., methyl); and R2 is a C5-C31 hydrocarbyl, preferably straight-chain C5-C19 alkyl or alkenyl, more preferably straight-chain C9-C17 alkyl or alkenyl, most preferably straight-chain C11 -C17 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxy hydrocarbyl having a Unear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof.
  • Z preferably wUl be
  • polyethylene, polypropylene, and polybutylene oxide condensates of alkyl phenols are suitable for use herein.
  • the polyethylene oxide condensates are preferred.
  • These compounds include the condensation products of alkyl phenols having an alkyl group containing from about 6 to about 18 carbon atoms in either a straight chain or branched chain configuration with the alkylene oxide.
  • the alkyl ethoxylate condensation products of aUphatic alcohols with from about 1 to about 25 moles of ethylene oxide are suitable for use herein.
  • the alkyl chain of the aUphatic alcohol can either be straight or branched, primary or secondary, and generaUy contains from 6 to 22 carbon atoms.
  • Particularly preferred are the condensation products of alcohols having an alkyl group containing from 8 to 20 carbon atoms with from about 2 to about 10 moles of ethylene oxide per mole of alcohol.
  • the ethoxylated Cg-Cjg fatty alcohols and Cg-Ci g mixed ethoxylated/propoxylated fatty alcohols are suitable surfactants for use herein, particularly where water soluble.
  • the ethoxylated fatty alcohols are the CI Q-CI g ethoxylated fatty alcohols with a degree of ethoxylation of from 3 to 50, most preferably these are the C12-C1 g ethoxylated fatty alcohols with a degree of ethoxylation from 3 to 40.
  • the mixed ethoxylated/propoxylated fatty alcohols have an alkyl chain length of from 10 to 18 carbon atoms, a degree of ethoxylation of from 3 to 30 and a degree of propoxylation of from 1 to 10.
  • Nonionic EO/PO condensates with propylene glycol The condensation products of ethylene oxide with a hydrophobic base formed by the condensation of propylene oxide with propylene glycol are suitable for use herein.
  • the hydrophobic portion of these compounds preferably has a molecular weight of from about 1500 to about 1800 and exhibits water insolubiUty. Examples of compounds of this type include certain of the commerciaUy-avaUable PluronicTM surfactants, marketed by BASF.
  • Nonionic EO condensation products with propylene oxide/ethylene diamine adducts The condensation products of ethylene oxide with the product resulting from the reaction of propylene oxide and ethylenediamine are suitable for use herein.
  • the hydrophobic moiety of these products consists of the reaction product of ethylenediamine and excess propylene oxide, and generally has a molecular weight of from about 2500 to about 3000.
  • Examples of this type of nonionic surfactant include certain of the commerciaUy avaUable TetronicTM compounds, marketed by BASF.
  • Suitable alkylpolysaccharides for use herein are disclosed in U.S. Patent 4,565,647, Llenado, issued January 21, 1986, having a hydrophobic group containing from about 6 to about 30 carbon atoms, preferably from about 10 to about 16 carbon atoms and a polysaccharide, e.g., a polyglycoside, hydrophilic group containing from about 1.3 to about 10, preferably from about 1.3 to about 3, most preferably from about 1.3 to about 2.7 saccharide units.
  • Any reducing saccharide containing 5 or 6 carbon atoms can be used, e.g., glucose, galactose and galactosyl moieties can be substituted for the glucosyl moieties.
  • the intersaccharide bonds can be, e.g., between the one position of the additional saccharide units and the 2-, 3-, 4-, and/or 6- positions on the preceding saccharide units.
  • the preferred alkylpolyglycosides have the formula
  • R2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl, and mixtures thereof in which the alkyl groups contain from 10 to 18, preferably from 12 to 14, carbon atoms; n is 2 or 3; t is from 0 to 10, preferably 0. and X is from 1.3 to 8, preferably from 1.3 to 3, most preferably from 1.3 to 2.7.
  • the glycosyl is preferably derived from glucose.
  • Nonionic fatty acid amide surfactant Nonionic fatty acid amide surfactant
  • Fatty acid amide surfactants suitable for use herein are those having the formula: R C0N(R 7 )2 wherein R ⁇ is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon atoms and each R 7 is selected from the group consisting of hydrogen, C1-C4 alkyl, C1-C4 hydroxyalkyl, and -(C2H4 ⁇ ) x H, where x is in the range of from 1 to 3.
  • Suitable amphoteric surfactants for use herein include the amine oxide surfactants and the alkyl amphocarboxyUc acids.
  • a suitable example of an alkyl aphodicarboxyUc acid for use herein is Miranol(TM) C2M Cone, manufactured by Miranol, Inc., Dayton, NJ.
  • Amine oxides useful herein include those compounds having the formula R3(OR ) X NO(R5)2 wherein is selected from an alkyl, hydroxyalkyl, acylamidopropoyl and alkyl phenyl group, or mixtures thereof, containing from 8 to 26 carbon atoms, preferably 8 to 18 carbon atoms;
  • R 4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms, preferably 2 carbon atoms, or mixtures thereof;
  • x is from 0 to 5, preferably from 0 to 3;
  • each R ⁇ is an alkyl or hydyroxyalkyl group containing from 1 to 3, preferably from 1 to 2 carbon atoms, or a polyethylene oxide group containing from 1 to 3, preferable 1, ethylene oxide groups.
  • the R ⁇ groups can be attached to each other, e.g., through an oxygen or nitrogen atom, to form a ring structure.
  • amine oxide surfactants in particular include CIQ-CI g alkyl dimethyl amine oxides and Cg-C[g alkoxy ethyl dihydroxyethyl amine oxides.
  • examples of such materials include dimethyloctylamine oxide, diethyldecylamine oxide, bis-(2- hydroxyethyl)dodecylamine oxide, dimethyldodecylamine oxide, dipropyltetradecylamine oxide, methylethylhexadecylamine oxide, dodecylamidopropyl dimethylamine oxide, cetyl dimethylamine oxide, stearyl dimethylamine oxide, taUow dimethylamine oxide and dimethyl-2- hydroxyoctadecylamine oxide.
  • Preferred are C jQ -Ci alkyl dimethylamine oxide, and C ⁇ o-18 acylamido alkyl dimethylamine oxide.
  • Zwitterionic surfactants can also be incorporated into the detergent compositions hereof. These surfactants can be broadly described as derivatives of secondary and tertiary amines, derivatives of heterocycUc secondary and tertiary amines, or derivatives of quaternary ammomum, quaternary phosphonium or tertiary sulfonium compounds. Betaine and sultaine surfactants are exemplary zwitterionic surfactants for use herein.
  • the betaines useful herein are those compounds having the formula R(R')2N + R COO" wherein R is a C ⁇ -C ⁇ hydrocarbyl group, preferably a C ⁇ Q- C ⁇ ( J alkyl group or CIQ-16 acylamido alkyl group, each R is typicaUy C1-C3 alkyl, preferably methyl,m and R 2 is a C1-C5 hydrocarbyl group, preferably a C ⁇ - C3 alkylene group, more preferably a C1-C2 alkylene group.
  • betaines examples include coconut acylamidopropyldimethyl betaine; hexadecyl dimethyl betaine; Cj2-14 acylamidopropylbetaine; Cg.14 acylamidohexyldiethyl betaine; [Cl4-16 acylmethylamidodiethylammonio]-l-carboxybutane; Ci 6-i acylamidodimethylbetaine; C12-I6 acylamidopentanediethyl-betaine; [Cl2-16 acylmethylamidodimethylbetaine.
  • Preferred betaines are Ci 2-ig dimethyl-ammonio hexanoate and the C ⁇ Q-l acylamidopropane (or ethane) dimethyl (or diethyl) betaines.
  • Complex betaine surfactants are also suitable for use herein.
  • the sultaines useful herein are those compounds having the formula (R(Rl)2N + R S ⁇ 3 " wherein R is a C6-C1 g hydrocarbyl group, preferably a CI Q- C ⁇ alkyl group, more preferably a C12-C13 alkyl group, each R! is typically C ⁇ - C3 alkyl, preferably methyl, and R 2 is a C ⁇ -Cg hydrocarbyl group, preferably a C1-C3 alkylene or, preferably, hydroxyalkylene group.
  • Ampholytic surfactants can be incorporated into the detergent compositions herein. These surfactants can be broadly described as aUphatic derivatives of secondary or tertiary amines, or aUphatic derivatives of heterocycUc secondary and tertiary amines in which the aUphatic radical can be straight chain or branched.
  • Cationic surfactants can also be used in the detergent compositions herein.
  • Suitable cationic surfactants include the quaternary ammonium surfactants selected from mono C -Ci , preferably C6-CIQ N-alkyl or alkenyl ammonium surfactants wherein the remaining N positions are substituted by methyl, hydroxyethyl or hydroxypropyl groups.
  • Partially soluble or insoluble builder compound Partially soluble or insoluble builder compound
  • the detergent compositions of the present invention may contain a partially soluble or insoluble buUder compound, typicaUy present at a level of from 1 % to 80% by weight, preferably from 10% to 70% by weight, most preferably from 20% to 60% weight of the composition.
  • Examples of partiaUy water soluble buUders include the crystalline layered siUcates.
  • Examples of largely water insoluble buUders include the sodium aluminosiUcates.
  • Crystalline layered sodium siUcates have the general formula
  • x is a number from 1.9 to 4 and y is a number from 0 to 20.
  • Crystalline layered sodium silicates of this type are disclosed in EP- A-0164514 and methods for their preparation are disclosed in DE-A-3417649 and DE-A-3742043.
  • x in the general formula above has a value of 2, 3 or 4 and is preferably 2.
  • the most preferred material is ⁇ -Na2S_2 ⁇ 5, available from Hoechst AG as NaSKS-6.
  • the crystalline layered sodium siUcate material is preferably present in granular detergent compositions as a particulate in intimate admixture with a soUd. water- soluble ionisable material.
  • the soUd, water-soluble ionisable material is selected from organic acids, organic and inorganic acid salts and mixtures thereof.
  • Suitable aluminosiUcate zeoUtes have the unit ceU formula Na z [(AlO2) z (SiO2)y]. XH2O wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264.
  • the aluminosiUcate material are in hydrated form and are preferably crystalline, containing from 10% to 28%, more preferably from 18% to 22% water in bound form.
  • the aluminosiUcate ion exchange materials can be naturally occurring materials, but are preferably syntheticaUy derived.
  • Synthetic crystalUne aluminosiUcate ion exchange materials are avaUable under the designations ZeoUte A, Zeolite B. Zeolite P. Zeolite X, Zeoilte MAP, Zeolite HS and mixtures thereof. Zeolite A has the formula
  • ZeoUte X has the formula Nag£ [(AlO 2 ) 8 6(SiO2)i06]- 7 6 H 2 O.
  • Another optional ingredient useful in the detergent compositions is one or more additional enzymes.
  • Preferred additional enzymatic materials include the commerciaUy avaUable Upases, amylases, neutral and alkaline proteases, esterases, ceUulases, pectinases, lactases and peroxidases conventionaUy incorporated into detergent compositions. Suitable enzymes are discussed in US Patents 3,519,570 and 3,533,139.
  • Preferred commerciaUy avaUable protease enzymes include those sold under the tradenames Alcalase, Savinase, Primase, Durazym, and Esperase by Novo Industries A/S (Denmark), those sold under the tradename Maxatase, Maxacal and Maxapem by Gist-Brocades, those sold by Genencor International, and those sold under the tradename Opticlean and Optimase by Solvay Enzymes.
  • Protease enzyme may be incorporated into the compositions in accordance with the invention at a level of from 0.0001 % to 4% active enzyme by weight of the composition.
  • Preferred amylases include, for example, ⁇ -amylases obtained from a special strain of B Ucheniformis, described in more detaU in GB-1,269,839 (Novo).
  • Preferred commerciaUy avaUable amylases include for example, those sold under the tradename Rapidase by Gist-Brocades, and those sold under the tradename Termamyl and BAN by Novo Industries A/S.
  • Amylase enzyme may be incorporated into the composition in accordance with the invention at a level of from 0.0001 % to 2 % active enzyme by weight of the composition.
  • Lipolytic enzyme may be present at levels of active lipolytic enzyme of from 0.0001 % to 2% by weight, preferably 0.001 % to 1 % by weight, most preferably from 0.001 % to 0.5 % by weight of the compositions.
  • the Upase may be fungal or bacterial in origin being obtained, for example, from a Upase producing strain of Humicola sp., Ther omyces sp. or Pseudomonas sp. including Pseudomonas pseudoalcali genes or Pseudomas fluorescens. Lipase from chemicaUy or geneticaUy modified mutants of these strains are also useful herein.
  • a preferred lipase is derived from Pseudomonas pseudoalcaUgenes . which is described in Granted European Patent, EP-B-0218272.
  • Another preferred Upase herein is obtained by cloning the gene from Humicola lanuginosa and expressing the gene in AspergUlus oryza. as host, as described in European Patent Application, EP-A-0258 068, which is commerciaUy avaUable from Novo Industri A S, Bagsvaerd, Denmark, under the trade name Lipolase.
  • This Upase is also described in U.S. Patent 4,810,414, Huge-Jensen et al, issued March 7, 1989.
  • Preferred enzyme-containing compositions herein may comprise from about 0.001 % to about 10%, preferably from about 0.005% to about 8%, most preferably from about 0.01 % to about 6% , by weight of an enzyme stabilizing system.
  • the enzyme stabilizing system can be any stabilizing system which is compatible with the detersive enzyme.
  • Such stabilizing systems can comprise calcium ion, boric acid, propylene glycol, short chain carboxyUc acid, boronic acid, and mixtures thereof.
  • Such stabilizing systems can also comprise reversible enzyme inhibitors, such as reversible protease inhibitors.
  • compositions herein may further comprise from 0 to about 10% , preferably from about 0.01 % to about 6% by weight, of chlorine bleach scavengers, added to prevent chlorine bleach species present in many water suppUes from attacking and inactivating the enzymes, especiaUy under alkaline conditions.
  • WhUe chlorine levels in water may be small, typicaUy in the range from about 0.5 ppm to about 1.75 ppm, the avaUable chlorine in the total volume of water that comes in contact with the enzyme during washing is usuaUy large; accordingly, enzyme stab ity in- use can be problematic.
  • Suitable chlorine scavenger anions are widely avaUable, and are illustrated by salts containing ammonium cations or sulfite, bisulfite, thiosulfite, thiosulfate. iodide, etc.
  • Antioxidants such as carbamate, ascorbate, etc., organic amines such as ethylenediaminetetracetic acid (EDTA) or alkaU metal salt thereof, monoethanolamine (MEA), and mixtures thereof can likewise be used.
  • EDTA ethylenediaminetetracetic acid
  • MEA monoethanolamine
  • scavengers such as bisulfate, nitrate, chloride, sources of hydrogen peroxide such as sodium perborate tetrahydrate, sodium perborate monohydrate and sodium percarbonate, as weU as phosphate, condensed phosphate, acetate, benzoate, citrate, formate, lactate, malate, tartrate, saUcylate, etc. and mixtures thereof can be used if desired.
  • Organic polymeric compounds are particularly preferred components of the detergent compositions in accord with the invention.
  • organic polymeric compound it is meant essentiaUy any polymeric organic compound commonly used as dispersants, and anti-redeposition and soU suspension agents in detergent compositions.
  • Organic polymeric compound is typicaUy incorporated in the detergent compositions of the invention at a level of from 0.1 % to 30% , preferably from 0.5 % to 15 % , most preferably from 1 % to 10% by weight of the compositions.
  • organic polymeric compounds include the water soluble organic homo- or co-polymeric polycarboxyUc acids or their salts in which the polycarboxyUc acid comprises at least two carboxyl radicals separated from each other by not more than two carbon atoms.
  • Polymers of the latter type are disclosed in GB-A-1 ,596,756.
  • salts are polyacrylates of MWt 2000-5000 and their copolymers with maleic anhydride, such copolymers having a molecular weight of from 20,000 to 100,000, especiaUy 40,000 to 80,000.
  • Suitable organic polymeric compounds include the polymers of acrylamide and acrylate having a molecular weight of from 3,000 to 100,000, and the acrylate/fumarate copolymers having a molecular weight of from 2,000 to 80,000.
  • the polyamino compounds are useful herein including those derived from aspartic acid such as those disclosed in EP-A-305282, EP-A-305283 and EP-A-351629.
  • Terpolymers containing monomer units selected from maleic acid, acrylic acid, polyaspartic acid and vinyl alcohol, particularly those having an average molecular weight of from 5,000 to 10,000 are also suitable herein.
  • organic polymeric compounds suitable for incorporation in the detergent compositions herein include ceUulose derivatives such as methylceUulose, carboxymethylceUulose and hydroxyethylceUulose.
  • organic polymeric compounds are the polyethylene glycols, particularly those of molecular weight 1000-10000, more particularly 2000 to 8000 and most preferably about 4000.
  • compositions of the invention may contain a lime soap dispersant compound, which has a lime soap dispersing power (LSDP), as defined hereinafter of no more than 8, preferably no more than 7, most preferably no more than 6.
  • LSDP lime soap dispersing power
  • the lime soap dispersant compound is preferably present at a level of from 0.1 % to 40% by weight, more preferably 1 % to 20% by weight, most preferably from 2% to 10% by weight of the compositions.
  • a lime soap dispersant is a material that prevents the precipitation of alkaU metal, ammonium or amine salts of fatty acids by calcium or magnesium ions.
  • a numerical measure of the effectiveness of a lime soap dispersant is given by the lime soap dispersing power (LSDP) which is determined using the lime soap dispersion test as described in an article by H.C. Borghetty and CA. Bergman, J. Am. OU. Chem. Soc, volume 27, pages 88-90, (1950).
  • This lime soap dispersion test method is widely used by practitioners in this art field being referred to , for example, in the foUowing review articles; W.N. Linfield, Surfactant Science Series, Volume 7, p3; W.N. Linfield, Tenside Surf. Det.
  • Surfactants having good lime soap dispersant capabUity wUl include certain amine oxides, betaines, sulfobetaines, alkyl ethoxysulfates and ethoxylated alcohols.
  • Polymeric lime soap dispersants suitable for use herein are described in the article by M.K. Nagarajan and W.F. Masler, to be found in Cosmetics and ToUetries, Nolume 104, pages 71-73, (1989).
  • Examples of such polymeric lime soap dispersants include certain water-soluble salts of copolymers of acryUc acid, methacryUc acid or mixtures thereof, and an acrylamide or substituted acrylamide, where such polymers typicaUy have a molecular weight of from 5,000 to 20,000.
  • the detergent compositions of the invention when formulated for use in machine washing compositions, preferably comprise a suds suppressing system present at a level of from 0.01 % to 15%, preferably from 0.05% to 10%, most preferably from 0.1 % to 5 % by weight of the composition.
  • Suitable suds suppressing systems for use herein may comprise essentiaUy any known antifoam compound, including, for example sUicone antifoam compounds, 2-alkyl and alcanol antifoam compounds.
  • antifoam compound any compound or mixtures of compounds which act such as to depress the foaming or sudsing produced by a solution of a detergent composition, particularly in the presence of agitation of that solution.
  • Particularly preferred antifoam compounds for use herein are silicone antifoam compounds defined herein as any antifoam compound including a siUcone component.
  • siUcone antifoam compounds also typically contain a sUica component.
  • Preferred silicone antifoam compounds are the sUoxanes, particularly the polydimethylsUoxanes having trimethylsUyl end blocking units.
  • Suitable antifoam compounds include the monocarboxyUc fatty acids and soluble salts thereof. These materials are described in US Patent 2,954,347, issued September 27, 1960 to Wayne St. John.
  • the monocarboxyUc fatty acids, and salts thereof, for use as suds suppressor typicaUy have hydrocarbyl chains of 10 to about 24 carbon atoms, preferably 12 to 18 carbon atoms.
  • Suitable salts include the alkaU metal salts such as sodium, potassium, and Uthium salts, and ammomum and alkanolammonium salts.
  • Suitable antifoam compounds include, for example, high molecular weight fatty esters (e.g. fatty acid triglycerides), fatty acid esters of monovalent alcohols, aUphatic C ⁇ -C4 ketones (e.g. stearone) N-alkylated amino triazines such as tri- to hexa-alkylmelamines or di- to tetra alkyldiamine chlortriazines formed as products of cyanuric chloride with two or three moles of a primary or secondary amine containing 1 to 24 carbon atoms, propylene oxide, bis stearic acid amide and monostearyl di-alkaU metal (e.g. sodium, potassium, Uthium) phosphates and phosphate esters.
  • high molecular weight fatty esters e.g. fatty acid triglycerides
  • fatty acid esters of monovalent alcohols e.g. fatty acid esters of monovalent alcohols
  • Copolymers of ethylene oxide and propylene oxide particularly the mixed ethoxylated/propoxylated fatty alcohols with an alkyl chain length of from 10 to 16 carbon atoms, a degree of ethoxylation of from 3 to 30 and a degree of propoxylation of from 1 to 10, are also suitable antifoam compounds for use herein.
  • Suitable 2-alky-alcanols antifoam compounds for use herein have been described in DE 40 21 265.
  • the 2-alkyl-alcanols suitable for use herein consist of a C(, to Ci6 alkyl chain carrying a terminal hydroxy group, and said alkyl chain is substituted in the a position by a C ⁇ to C ⁇ Q alkyl chain.
  • Mixtures of 2-alkyl-alcanols can be used in the compositions according to the present invention.
  • a preferred suds suppressing system comprises
  • antifoam compound preferably siUcone antifoam compound, most preferably a silicone antifoam compound comprising in combination
  • polydimethyl siloxane at a level of from 50% to 99%, preferably 75 % to 95 % by weight of the siUcone antifoam compound;
  • (U) sUica at a level of from 1 % to 50% , preferably 5 % to 25 % by weight of the silicone/sUica antifoam compound;
  • silica/siUcone antifoam compound is incorporated at a level of from 5 % to 50%, preferably 10% to 40% by weight;
  • a dispersant compound most preferably comprising a silicone glycol rake copolymer with a polyoxyalkylene content of 72-78 % and an ethylene oxide to propylene oxide ratio of from 1 :0.9 to 1 : 1.1 , at a level of from 0.5 % to 10%, preferably 1 % to 10% by weight;
  • a particularly preferred siUcone glycol rake copolymer of this type is DC0544, commerciaUy avaUable from DOW Corning under the tradename DC0544;
  • an inert carrier fluid compound most preferably comprising a Ci g-Ci g ethoxylated alcohol with a degree of ethoxylation of from 5 to 50, preferably 8 to 15, at a level of from 5 % to 80%, preferably 10% to 70%, by weight;
  • a preferred particulate suds suppressor system useful herein comprises a mixture of an alkylated sUoxane of the type hereinabove disclosed and soUd sUica.
  • the soUd silica can be a fumed sUica, a precipitated silica or a silica, made by the gel formation technique.
  • the silica particles suitable have an average particle size of from 0.1 to 50 micrometers, preferably from 1 to 20 micrometers and a surface area of at least 50m /g.
  • These silica particles can be rendered hydrophobic by treating them with dialkylsUyl groups and/or trialkylsUyl groups either bonded directly onto the silica or by means of a sUicone resin. It is preferred to employ a sUica the particles of which have been rendered hydrophobic with dimethyl and/or trimethyl sUyl groups.
  • a preferred particulate antifoam compound for inclusion in the detergent compositions in accordance with the invention suitably contain an amount of silica such that the weight ratio of silica to silicone lies in the range from 1: 100 to 3:10, preferably from 1:50 to 1:7.
  • Another suitable particulate suds suppressing system is represented by a hydrophobic silanated (most preferably trimethyl-sUanated) siUca having a particle size in the range from 10 nanometers to 20 nanometers and a specific surface area above 50m 2 /g, intimately admixed with dimethyl siUcone fluid having a molecular weight in the range from about 500 to about 200,000 at a weight ratio of siUcone to sUanated siUca of from about 1 : 1 to about 1:2.
  • a hydrophobic silanated (most preferably trimethyl-sUanated) siUca having a particle size in the range from 10 nanometers to 20 nanometers and a specific surface area above 50m 2 /g, intimately admixed with dimethyl siUcone fluid having a molecular weight in the range from about 500 to about 200,000 at a weight ratio of siUcone to sUanated siUca of from about 1 : 1 to about 1:2.
  • a highly preferred particulate suds suppressing system is described in EP-A- 0210731 and comprises a silicone antifoam compound and an organic carrier material having a melting point in the range 50 °C to 85 °C, wherein the organic carrier material comprises a monoester of glycerol and a fatty acid having a carbon chain containing from 12 to 20 carbon atoms.
  • EP-A-0210721 discloses other preferred particulate suds suppressing systems wherein the organic carrier material is a fatty acid or alcohol having a carbon chain containing from 12 to 20 carbon atoms, or a mixture thereof, with a melting point of from 45 °C to 80°C.
  • An exemplary particulate suds suppressing system for use herein is a particulate agglomerate component, made by an agglomeration process, comprising in combination (i) from 5 % to 30% , preferably from 8 % to 15 % by weight of the component of silicone antifoam compound, preferably comprising in combination polydimethyl siloxane and silica;
  • agglomerate binder compound (Ui) from 5 % to 30% , preferably from 10% to 20% by weight of the component of agglomerate binder compound, where herein such compound can be any compound, or mixtures thereof typicaUy employed as binders for agglomerates, most preferably said agglomerate binder compound comprises a C[ 6-Cf g ethoxylated alcohol with a degree of ethoxylation of from 50 to 100; and
  • the detergent compositions herein may also comprise from 0.01 % to 10 % , preferably from 0.05 % to 0.5% by weight of polymeric dye transfer inhibiting agents.
  • the polymeric dye transfer inhibiting agents are preferably selected from polyamine N-oxide polymers, copolymers of N-vinylpyrroUdone and N-vinylimidazole, polyvinylpyrroUdonepolymers or combinations thereof.
  • Polyamine N-oxide polymers suitable for use herein contain units having the following structure formula :
  • P is a polymerisable unit, whereto the R-N-0 group can be attached to, or wherein the R-N-0 group forms part of the polymerisable unit or a combination of both.
  • A is NC, CO, C, -0-, -S-, -N-; x is 0 or 1 ;
  • R are aUphatic, ethoxylated aUphatics, aromatic, heterocycUc or aUcycUc groups or any combination thereof whereto the nitrogen of the N-0 group can be attached or wherein the nitrogen of the N-0 group is part of these groups.
  • the N-0 group can be represented by the foUowing general structures :
  • Rl, R2, and R3 are aUphatic groups, aromatic, heterocycUc or aUcycUc groups or combinations thereof, x or/and y or/and z is 0 or 1 and wherein the nitrogen of the N-0 group can be attached or wherein the nitrogen of the N-0 group forms part of these groups.
  • the N-0 group can be part of the polymerisable unit (P) or can be attached to the polymeric backbone or a combination of both.
  • Suitable polyamine N-oxides wherein the N-O group forms part of the polymerisable unit comprise polyamine N-oxides wherein R is selected from aliphatic, aromatic, aUcycUc or heterocycUc groups.
  • polyamine N- oxides comprises the group of polyamine N-oxides wherein the nitrogen of the N-O group forms part of the R-group.
  • Preferred polyamine N-oxides are those wherein R is a heterocyclic group such as pyrridine, pyrrole, imidazole, pyrroUdine, piperidine, quinoUne, acridine and derivatives thereof.
  • Another class of said polyamine N-oxides comprises the group of polyamine N- oxides wherein the nitrogen of the N-O group is attached to the R-group.
  • polyamine N-oxides are the polyamine oxides whereto the N-O group is attached to the polymerisable unit.
  • polyamine N-oxides are the polyamine N-oxides having the general formula (I) wherein R is an aromatic, heterocycUc or aUcycUc groups wherein the nitrogen of the N-O functional group is part of said R group.
  • R is an aromatic, heterocycUc or aUcycUc groups wherein the nitrogen of the N-O functional group is part of said R group.
  • polyamine oxides wherein R is a heterocycUc compound such as pyrridine, pyrrole, imidazole and derivatives thereof.
  • polyamine N-oxides are the polyamine oxides having the general formula (I) wherein R are aromatic, heterocycUc or aUcycUc groups wherein the nitrogen of the N-O functional group is attached to said R groups.
  • R groups can be aromatic such as phenyl.
  • Any polymer backbone can be used as long as the amine oxide polymer formed is water-soluble and has dye transfer inhibiting properties.
  • suitable polymeric backbones are polyvinyls, polyalkylenes, polyesters, polyethers, polyamide, poly imides, polyacrylates and mixtures thereof.
  • the amine N-oxide polymers of the present invention typicaUy have a ratio of amine to the amine N-oxide of 10: 1 to 1 : 1000000.
  • the amount of amine oxide groups present in the polyamine oxide polymer can be varied by appropriate copolymerization or by appropriate degree of N-oxidation.
  • the ratio of amine to amine N-oxide is from 2:3 to 1: 1000000. More preferably from 1 :4 to 1: 1000000, most preferably from 1:7 to 1: 1000000.
  • the polymers of the present invention actually encompass random or block copolymers where one monomer type is an amine N-oxide and the other monomer type is either an amine N-oxide or not.
  • the amine oxide unit of the polyamine N-oxides has a PKa ⁇ 10, preferably PKa ⁇ 7, more preferred PKa ⁇ 6.
  • the polyamine oxides can be obtained in almost any degree of polymerisation.
  • the degree of polymerisation is not critical provided the material has the desired water- solubUity and dye-suspending power.
  • the average molecular weight is within the range of 500 to 1000,000; preferably from 1 ,000 to 50,000, more preferably from 2,000 to 30,000, most preferably from 3,000 to 20,000.
  • Preferred polymers for use herein may comprise a polymer selected from N- vinylimidazole N-vinylpyrroUdone copolymers wherein said polymer has an average molecular weight range from 5,000 to 50,000 more preferably from 8,000 to 30,000, most preferably from 10,000 to 20,000.
  • the preferred N-vinylimidazole N-vinylpyrroUdone copolymers have a molar ratio of N-viny ⁇ midazole to N- vinylpyrroUdone from 1 to 0.2, more preferably from 0.8 to 0.3, most preferably from 0.6 to 0.4 .
  • the detergent compositions herein may also utilize polyvinylpyrroUdone ("PVP" having an average molecular weight of from 2,500 to 400,000, preferably from 5,000 to 200,000, more preferably from 5,000 to 50,000, and most preferably from 5,000 to 15,000.
  • PVP polyvinylpyrroUdone
  • Suitable polyvinylpyrroUdones are commerciaUy vaUable from ISP Corporation, New York, NY and Montreal, Canada under the product names PVP K-15 (viscosity molecular weight of 10,000), PVP K-30 (average molecular weight of 40,000), PVP K-60 (average molecular weight of 160,000), and PVP K-90 (average molecular weight of 360,000).
  • PVP K-15 is also avaUable from ISP Corporation.
  • Other suitable polyvinylpyrroUdones which are commerciaUy available from BASF Cooperation include Sokalan HP 165 and Sokalan HP 12.
  • PolyvinylpyrroUdone may be incorporated in the detergent compositions herein at a level of from 0.01 % to 5 % by weight of the detergent, preferably from 0.05 % to 3% by weight, and more preferably from 0.1 % to 2% by weight.
  • the amount of polyvinylpyrroUdone deUvered in the wash solution is preferably from 0.5 ppm to 250 ppm, preferably from 2.5 ppm to 150 ppm, more preferably from 5 ppm to 100 ppm.
  • the detergent compositions herein may also utilize polyvinyloxazolidones as polymeric dye transfer inhibiting agents.
  • Said polyvinyloxazoUdones have an average molecular weight of from 2,500 to 400,000, preferably from 5,000 to 200,000, more preferably from 5,000 to 50,000, and most preferably from 5,000 to 15,000.
  • the amount of polyvinyloxazolidone incorporated in the detergent compositions may be from 0.01 % to 5% by weight, preferably from 0.05 % to 3% by weight, and more preferably from 0.1 % to 2 % by weight.
  • the amount of polyvinyloxazolidone deUvered in the wash solution is typicaUy from 0.5 ppm to 250 ppm, preferably from 2.5 ppm to 150 ppm, more preferably from 5 ppm to 100 ppm.
  • the detergent compositions herein may also utilize polyvinylimidazole as polymeric dye transfer inhibiting agent.
  • Said polyvinylimidazoles preferably have an average molecular weight of from 2,500 to 400,000, more preferably from 5,000 to 50,000, and most preferably from 5,000 to 15,000.
  • the amount of polyvinylimidazole incoraliad in the detergent compositions may be from 0.01 % to 5 % by weight, preferably from 0.05% to 3% by weight, and more preferably from 0.1 % to 2% by weight.
  • the amount of polyvinylimidazole deUvered in the wash solution is from 0.5 ppm to 250 ppm, preferably from 2.5 ppm to 150 ppm, more preferably from 5 ppm to 100 ppm.
  • the detergent compositions herein may also optionaUy contain from about 0.005 % to 5 % by weight of certain types of hydrophilic optical brighteners which also provide a dye transfer inhibition action. If used, the compositions herein will preferably comprise from about 0.01 % to 1 % by weight of such optical brighteners.
  • the hydrophUic optical brighteners useful in the present invention are those having the structural formula:
  • R ⁇ is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl
  • R2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphUino, chloro and amino
  • M is a salt-forming cation such as sodium or potassium.
  • Rj is anUino
  • R2 is N-2-bis-hydroxyethyl and M is a cation such as sodium
  • the brightener is 4,4' ,-bis[(4-anilino-6-(N-2-bis- hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stUbenedisulfonic acid and disodium salt.
  • This particular brightener species is commercially marketed under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-UNPA-GX is the preferred hydrophUic optical brightener useful in the detergent compositions herein.
  • R ⁇ is anilino
  • R2 is N-2-hydroxyethyl-N-2- methylamino
  • M is a cation such as sodium
  • the brightener is 4,4'-bis[(4-anilino- 6-(N-2-hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2 l -stUbenedisulfonic acid disodium salt.
  • This particular brightener species is commerciaUy marketed under the tradename Tinopal 5BM-GX by Ciba-Geigy Corporation.
  • the brightener is 4,4'-bis[(4-anU--no-6-mo hilino-s-triazine-2- yl)amino]2,2'-stUbenedisulfonic acid, sodium salt.
  • This particular brightener species is commerciaUy marketed under the tradename Tinopal AMS-GX by Ciba Geigy Corporation.
  • the specific optical brightener species selected for use in the present invention provide especiaUy effective dye transfer inhibition performance benefits when used in combination with the selected polymeric dye transfer inhibiting agents hereinbefore described.
  • the combination of such selected polymeric materials (e.g., PVNO and/or PVPVI) with such selected optical brighteners (e.g., Tinopal UNPA-GX, Tinopal 5BM-GX and/or Tinopal AMS-GX) provides significantly better dye transfer inhibition in aqueous wash solutions than does either of these two detergent composition components when used alone. Without being bound by theory, it is believed that such brighteners work this way because they have high affinity for fabrics in the wash solution and therefore deposit relatively quick on these fabrics.
  • the extent to which brighteners deposit on fabrics in the wash solution can be defined by a parameter caUed the "exhaustion coefficient".
  • the exhaustion coefficient is in general as the ratio of a) the brightener material deposited on fabric to b) the initial brightener concentration in the wash Uquor. Brighteners with relatively high exhaustion coefficients are the most suitable for inhibiting dye transfer in the context of the present invention.
  • Fabric softening agents can also be incorporated into laundry detergent compositions in accordance with the present invention. These agents may be inorganic or organic in type. Inorganic softening agents are exemplified by the smectite clays disclosed in GB-A-1 400 898. Organic fabric softening agents include the water insoluble tertiary amines as disclosed in GB-A-1 514 276 and EP-B-0 Oi l 340.
  • Levels of smectite clay are normaUy in the range from 5 % to 15%, more preferably from 8% to 12% by weight, with the material being added as a dry mixed component to the remainder of the formulation.
  • Organic fabric softening agents such as the water-insoluble tertiary amines or dUong chain amide materials are incorporated at levels of from 0.5 % to 5 % by weight, normaUy from 1 % to 3 % by weight, whUst the high molecular weight polyethylene oxide materials and the water soluble cationic materials are added at levels of from 0.1 % to 2 % , normaUy from 0.15% to 1.5 % by weight.
  • compositions of the invention include perfumes, colours and filler salts, with sodium sulfate being a preferred filler salt.
  • the detergent compositions of the invention can be formulated in any desirable form such as powders, granulates, pastes, liquids and gels.
  • the detergent compositions of the present invention may be formulated as Uquid detergent compositions.
  • Such Uquid detergent compositions typicaUy comprise from 94% to 35 % by weight, preferably from 90% to 40% by weight, most preferably from 80% to 50% by weight of a Uquid carrier, e.g., water, preferably a mixture of water and organic solvent.
  • the detergent compositions of the present invention may also be in the form of gels.
  • Such compositions are typicaUy formulated with polyakenyl polyether having a molecular weight of from about 750,000 to about 4,000,000.
  • the detergent compositions of the invention are preferably in the form of soUds, such as powders and granules.
  • the particle size of the components of granular compositions in accordance with the invention should preferably be such that no more that 5 % of particles are greater than 1.4mm in diameter and not more than 5 % of particles are less than 0.15mm in diameter.
  • the bulk density of granular detergent compositions in accordance with the present invention typicaUy have a bulk density of at least 450 g/Utre, more usuaUy at least 600 g/Utre and more preferably from 650 g/Utre to 1200 g/Utre.
  • Bulk density is measured by means of a simple funnel and cup device consisting of a conical funnel moulded rigidly on a base and provided with a flap valve at its lower extremity to allow the contents of the funnel to be emptied into an axially aligned cylindrial cup disposed below the funnel.
  • the funnel is 130 mm and 40 mm at its respective upper and lower extremities. It is mounted so that the lower extremity is 140 mm above the upper surface of the base.
  • the cup has an overall height of 90 mm, an internal height of 87 mm and an internal diameter of 84 mm. Its nominal volume is 500 ml.
  • the funnel is fiUed with powder by hand pouring, the flap valve is opened and powder aUowed to overfill the cup.
  • the fiUed cup is removed from the frame and excess powder removed from the cup by passing a straight edged implement e.g. a knife, across its upper edge.
  • the filled cup is then weighed and the value obtained for the weight of powder doubled to provide the bulk density in g/Utre. RepUcate measurements are made as required.
  • granular detergent compositions in accordance with the present invention can be made via a variety of methods including dry mixing, spray drying, agglomeration and granulation.
  • compositions of the invention may be used in essentiaUy any washing or cleaning method, including machine laundry and dishwashing methods.
  • a preferred machine dishwashing method comprises treating soUed articles selected from crockery, glassware, hoUowware and cutlery and mixtures thereof, with an aqueous Uquid having dissolved or dispensed therein an effective amount of a machine dishwashing composition in accord with the inevntion.
  • an effective amount of the machine dishwashing composition it is typicaUy meant from 8g to 60g of product dissolved or dispersed in a wash solution of volume from 3 to 10 Utres, as are typical product dosages and wash solution volumes commonly employed in conventional machine dishwashing methods.
  • Machine laundry methods herein comprise treating soUed laundry with an aqueous wash solution in a washing machine having dissolved or dispensed therein an effective amount of a machine laundry detergent composition in accord with the invention.
  • the detergent can be added to the wash solution either via the dispenser drawer of the washing machine or by a dispensing device.
  • an effective amount of the detergent composition it is typicaUy meant from 40g to 300g of product dissolved or dispersed in a wash solution of volume from 5 to 65 Utres, as are typical product dosages and wash solu ⁇ c T volumes commonly employed in conventional machine laundry methods.
  • a dispensing device containing an effective amount of detergent product is ⁇ itroduce ⁇ into the drum of a, preferably front- loading, washing machine before the commencement of the wash cycle.
  • the dispensing device is a container for the detergent product which is used to deUver the product directly into the drum of the washing machine. Its volume capacity should be such as to be able to contain sufficient detergent product as would normaUy be used in the washing method.
  • the dispensing device containing the detergent product is p ce ⁇ inside the drum.
  • water is introduced into the drum and the drum periodicaUy rotates.
  • the decign r the dispensing device should be such that it permits containment of the dry detergent product but then aUows release of this product during the wash cycle in response to its agitation as the drum rotates and also as a result of its immersion in the wash water.
  • the device may possess a number of openings through which the product may pass.
  • the device may be made of a material which is permeable to Uquid but impermeable to the soUd product, which will aUow release of dissolved product.
  • the detergent product wiU be rapidly released at the start of the wash cycle thereby providing transient locaUsed high concentrations of components such as water- soluble buUder and heavy metal ion sequestrant components in the drum of the washing machine at this stage of the wash cycle.
  • Preferred dispensing devices are reusable and are designed in such a way that container integrity is maintained in both the dry state and during the wash cycle.
  • EspeciaUy preferred dispensing devices are disclosed in European Patent AppUcation PubUcation Nos. 0343069 & 0343070.
  • the latter AppUcation discloses a device comprising a flexible sheath in the form of a bag extending from a support ring defining an orifice, the orifice being adapted to admit to the bag sufficient product for one washing cycle in a washing process. A portion of the washing medium flows through the orifice into the bag, dissolves the product, and the solution then passes outwardly through the orifice into the washing medium.
  • the support ring is provided with a masking arrangemnt to prevent egress of wetted, undissolved, product, this arrangement typicaUy comprising radiaUy extending waUs extending from a central boss in a spoked wheel configuration, or a simUar structure in which the waUs have a heUcal form.
  • a soUed/stained substrate is treated with an effective amount of a pretreatment solution containing a heavy metal ion sequestrant, but no bleach components.
  • the solution might optionaUy contain other non-bleach detergent components such as surfactants, buUders, enzymes and detergent polymers.
  • the solution also contains water-soluble buUder.
  • the level of the heavy metal ion sequestrant in said pretreatment solution is typicaUy from 0.0005 % to 1 % , and preferably is more than 0.05 % .
  • the pretreatment solution is allowed to remain in contact with the soUed substrate for an effective time interval.
  • Said time interval wiU typicaUy be from 10 seconds to 1800 seconds, more preferably from 60 seconds to 600 seconds.
  • the soUed substrate is then washed using a suitable washing method wherein a bleach-containing detergent product is employed.
  • the washing method may for example, be any of the machine dishwashing or machine laundry washing methods described herein.
  • the abbreviated component identifications have the foUowing meanings:
  • Percarbonate fast release Anhydrous sodium percarbonate bleach of empirical particle
  • TAED slow release Particle formed by agglomerating TAED with citric particle
  • PEG polyethylene glycol
  • TAED fast release Particle formed by agglomerating TAED with partially particle
  • neutraUsed polycarboxylate at a ratio of TAED:polycarboxylate of 93:7, coated with an external coating of polycarboxylate at a weight ratio of agglomerate: coating of 96:4 EDDS (fast release Particle formed by spray-drying EDDS with MgS ⁇ 4 at particle) a weight ratio of 26:74
  • Amylase Amylolytic enzyme sold under the tradename Termamyl 60T by Novo Industries A/S with an activity of 300 KNU/g
  • Lipase Lipolytic enzyme sold under the tradename Lipolase by Novo Industries A S with an activity of 165 KLU/g
  • Granular Suds Suppressor 12% SUicone/sUica, 18% stearyl alcohol,70% starch in granular form
  • DETPMP Diethylene triamine penta (methylene phosphonic acid), marketed by Monsanto under the tradename Dequest 2060
  • Paraffin Paraffin oU sold under the tradename Winog 70 by Winte shaU.
  • composition A is a comparative composition
  • compositions B to E are in accord with the invention:
  • the sets of fabric swatches were subjected to one wash cycle in an automatic washing machine. The swatches were then assessed for removal of the stains by an expert panel using a four point Scheffe scale. The combined averaged paired results of each of the sets of comparisons are as set out below, with prior art composition A being used as the common reference.
  • One swatch of each type was washed along with a baUast load of 2.7 Kg of Ughtly soUed sheets (1 weeks domestic usage).
  • bleach-containing machine dishwashing compositions were prepared (parts by weight) in accord with the invention.
  • Pre-stained cotton swatches were prepared by immersing the swatches in a concentrated tea solution. Tea stains contain high levels of manganese, and are recognised to be difficult to remove from soUed/stained substrates.
  • the following representative test method demonstrates that significant bleachable stain removal performance is obtained when stained swatches are treated with a solution containing heavy metal ion sequestrant prior to being washed in a bleach- containing detergent product having fast (i.e. uncontroUed rate of release of bleach).
  • Pre-stained cotton swatches were prepared by immersing the swatches in a concentrated tea solution. Tea stains contain high levels of manganese, and are recognised to be difficult to remove fr ⁇ in soUed/stained substrates.
  • the rinse time was set at 3 minutes.
  • the swatches (a) and (e) were obtained from the EMPA organization.
  • Swatches (b) to (d) were obtained by painting the stains onto prewashed 15 cm x 15 cm samples of white cotton sheet.
  • the stain removal results were assessed using the Macbeth spectometer to calculate a % stain removal value. The following results were obtained:

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Abstract

There is a provided a detergent composition containing: (a) a heavy metal ion sequestrant; and (b) an organic peroxyacid bleaching system wherein a means is provided for delaying the release to a wash solution of said peroxyacid bleach relative to the release of said heavy metal ion sequestrant. Preferably said composition additionally contains (c) a water soluble builder wherein a means is provided for delaying the release to a wash solution of said peroxyacid bleach relative to the release of said water soluble builder. A pretreat wash method is also provided.

Description

DETERGENTS CONTAINING A HEAVY METAL SEQUESTRANT AND A DELAYED RELEASE PEROXYACID BLEACH SYSTEM
This invention relates to detergent compositions containing a heavy metal ion sequestrant and an organic peroxyacid bleaching system, wherein a means is provided for delaying the release to the wash solution of the organic peroxyacid bleach relative to the release of the heavy metal ion sequestrant.
The satisfactory removal of bleachable soils/ stains such as tea, fruit juice and coloured vegetable soils from soiled/ stained substrates is a particular challenge to the formulator of a detergent composition for use in a washing method such as a laundry or machine dishwashing meth-.
Traditionally, the removal of such bleachable soils/stains has been enabled by the use of bleach components such as oxygen bleaches, including hydrogen peroxide and organic peroxyacids. The organic peroxyacids are often obtained by the in situ perhydrolysis reaction between hydrogen peroxide and an organic peroxyacid bleach precursor.
A problem encountered with the use of certain organic peroxyacid bleaches in laundry washing methods is a tendency for these organic peroxyacid bleaches to affect the colour stability of the fabrics in the wash. Types of fabric damage can include fading of coloured dyes on the rubrics or localised areas of "patchy" colour bleaching.
The detergent formulator thus faces the dual challenge of formulating a product which maximises bleachable soil/stain removal but minimises the occurrence of any unwelcome fabric colour stability effects of the bleach.
The Applicants have found that the occurrence of any unwelcome fabric colour stability effects arising from the use of organic peroxyacid bleaches in a washing method can be related to the rate of release of the peroxyacid bleach to the wash solution and also to the absolute level of peroxyacid present in the wash solution.
A fast rate of release of the peroxyacid bleach to the wash solution tends to heighten the probability that unwelcome fabric colour stability effects will be observed, as does a high absolute level of the bleach in the wash solution. Whilst reducing either the rate of release of the peroxyacid bleach, or the absolute level of the bleach employed in the wash tends to ameliorate this problem, this can be accompanied by a negative effect on the bleachable stain/ soil removal ability.
The Applicants have now however found that where a composition containing both a heavy metal ion sequestrant and a peroxyacid bleach source is employed, and wherein a means is provided for delaying the release to a wash solution of the peroxyacid bleach relative to the release of the heavy metal ion sequestrant enhanced bleachable stain/ soil removal may be obtained. Additionally, where the composition is used in a laundry washing method a reduction in the propensity for negative fabric colour stability effects to be observed is also obtained.
The Applicants have in addition found that bleachable stain/soil removal benefits may be obtained when a soiled substrate is pretreated with a solution containing a heavy metal ion sequestrant, and optionally a water soluble builder, prior to being washed in a method using a bleach containing detergent product.
It is therefore an object of the present invention to provide compositions suitable for use in laundry and machine dishwashing methods having enhanced bleachable stain removal.
It is also an object of the present invention to provide compositions for use in a laundry washing method wherein said compositions show less propensity to cause negative fabric colour stability effects.
It is a related object of the present invention to provide a stain/soil pretreatment method involving pretreating the soiled substrate with a solution containing a heavy metal ion sequestrant and optionally a water soluble builder, prior to washing with a bleach-containing detergent product.
Summary of the Invention
According to one aspect of the present invention there is provided a detergent composition containing
(a) a heavy metal ion sequestrant; and (b) an organic peroxyacid bleaching system
wherein a means is provided for delaying the release to a wash solution of said organic peroxyacid relative to the release of said heavy metal ion sequestrant such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of the heavy metal ion sequestrant is less than 120 seconds and the time to achieve a concentration that is 50% of the ultimate concentration of the organic peroxyacid is more than 180 seconds.
According to another aspect of the present invention there is provided a detergent composition containing
(a) a heavy metal ion sequestrant; and
(b) an organic peroxyacid bleaching system
wherein a means is provided for delaying the release to a wash solution of said organic peroxyacid relative to the release of said heavy metal ion sequestrant such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said heavy metal ion sequestrant is at least 100 seconds, preferably at least 120 seconds, more preferably at least 150 seconds less than the time to achieve a concentration that is 50% of the ultimate concentration of said organic peroxyacid.
Said organic peroxyacid bleaching system preferably comprises in combination
(i) a hydrogen peroxide source; and
(ii) an organic peroxyacid bleach precursor compound
According to a preferred aspect of the present invention said composition additionally contains
(c) a water soluble builder
wherein a means is provided for delaying the release to a wash solution of the organic peroxyacid relative to the release of said water soluble builder such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said water soluble builder is less than 120 seconds and the time to achieve a concentration that is 50 % of the ultimate concentration of said organic peroxyacid is more than 180 seconds.
According to another aspect of the present invention there is provided a washing method comprising the steps of:
(1) applying a bleach-free solution of a composition containing a heavy metal ion sequestrant to a soiled substrate;
(2) allowing said solution to remain i contact with said soiled substrate for an effective time interval;
(3) washing said soiled substrate using a washing method involving use of a bleach-containing detergent composition.
Heavy metal ion sequestrant
The detergent compositions of the invention contain a heavy metal ion sequestrant. By heavy metal ion sequestrant it is meant herein components which act to sequester (chelate) heavy metal ions. These components may also have calcium and magnesium chelation capacity, but preferentially they show selectivity to binding heavy metal ions such as iron, manganese and copper.
Heavy metal ion sequestrants are generally present at a level of from 0.005 % to 20%, preferably from 0.1 % to 10% , more preferably from 0.25% to 7.5 % and most preferably from 0.5 % to 5 % by weight of the compositions.
Heavy metal ion sequestrants, which are acidic in nature, having for example phosphonic acid or carboxylic acid functionalities, may be present either in their acid form or as a complex/ salt with a suitable counter cation such as an alkali or alkaline metal ion, ammonium, or substituted ammonium ion, or any mixtures thereof. Preferably any salts/complexes are water soluble. The molar ratio of said counter cation to the heavy metal ion sequestrant is preferably at least 1:1.
Suitable heavy metal ion sequestrants for use herein include organic phosphonates, such as the amino alkylene poly (alkylene phosphonates), alkali metal ethane 1- hydroxy disphosphonates and nitrilo trirnethylene phosphonates. Preferred among the above species are diethylene triamine penta (methylene phosphonate), ethylene diamine tri (methylene phosphonate) hexamethylene diamine tetra (methylene phosphonate) and hydroxy-ethylene 1 , 1 diphosphonate.
Other suitable heavy metal ion sequestrant for use herein include nitrilotriacetic acid and polyaminocarboxylic acids such as ethylenediaminotetracetic acid, ethylenetriamine pentacetic acid, ethylenediamine disuccinic acid, ethylenediamine diglutaric acid, 2-hydroxypropylenediamine disuccinic acid or any salts thereof.
Especially preferred is ethylenediamine-N,N' -disuccinic acid (EDDS) or the alkali metal, alkaline earth metal, ammonium, or substituted ammonium salts thereof, or mixtures thereof. Preferred EDDS compounds are the free acid form and the sodium or magnesium salt or complex thereof. Examples of such preferred sodium salts of EDDS include Na2EDDS and Na3EDDS. Examples of such preferred magnesium complexes of EDDS include MgEDDS and Mg2-EDDS.
Other suitable heavy metal ion sequestrants for use herein are iminodiacetic acid derivatives such as 2-hydroxyethyl diacetic acid or glyceryl imino diacetic acid, described in EP-A-317,542 and EP-A-399, 133.
The iminodiacetic acid-N-2-hydroxypropyl sulfonic acid and aspartic acid N- carboxymethyl N-2-hydroxypropyl-3-sulfonic acid sequestrants described in EP-A- 516,102 are also suitable herein. The β-alanine-N,N' -diacetic acid, aspartic acid- N,N' -diacetic acid, aspartic acid-N-monoacetic acid and iminodisuccimc acid sequestrants described in EP-A-509,382 are also suitable.
EP-A-476,257 describes suitable amino based sequestrants. EP-A-510,331 describes suitable sequestrants derived from collagen, keratin or casein. EP-A-528,859 describes a suitable alkyl iminodiacetic acid sequestrant. Dipicolinic acid and 2- phosphonobutane-l,2,4-tricarboxylic acid are alos suitable. Glycinamide-N,N'- disuccinic acid (GADS) is also suitable.
Organic peroxyacid bleaching system
An essential feature of the invention is an organic peroxyacid bleaching system. In one preferred execution the bleaching system contains a hydrogen peroxide source and an organic peroxyacid bleach precursor compound. The production of the organic peroxyacid occurs by an in situ reaction of the precursor with a source of hydrogen peroxide. Preferred sources of hydrogen peroxide include inorganic perhydrate bleaches. In an alternative preferred execution a preformed organic peroxyacid is incorporated directly into the composition. Compositions containing mixtures of a hydrogen peroxide source and organic peroxyacid precursor in combination with a preformed organic peroxyacid are also envisaged.
Inorganic perhydrate bleaches
Inorganic perhydrate salts are a preferred source of hydrogen peroxide. These salts are normally incorporated in the form of the alkali metal, preferably sodium salt at a level of from 1 % to 40% by weight, more preferably from 2% to 30% by weight and most preferably from 5 % to 25 % by weight of the compositions.
Examples of suitable inorganic perhydrate salts include perborate, percarbonate, perphosphate, persulfate and persilicate salts and any mixtures thereof. The inorganic perhydrate salts are normally the alkali metal salts. The inorganic perhydrate salt may be included as the crystalline solid without additional protection. For certain perhydrate salts however, the preferred executions of such granular compositions utilize a coated form of the material which provides better storage stability for the perhydrate salt in the granular product.
Sodium perborate can be in the form of t:ιe monohydrate of nominal formula NaBθ2H2θ2 or the tetrahydrate N-1BO2H2O2.3H2O.
Alkali metal percarbonates, particularly sodium percarbonate are preferred perhydrates for inclusion in compositions in accordance with the invention. Compositions containing percarbonate, have been found to have a reduced tendency to form undesirable gels in the presence of surfactants and water than similar compositions which contain perborate. It is believed that this is because typically percarbonate has a lower surface area and lower porosity than perborate monohydrate. This low surface area and low porosity acts to prevent the co-gelling with fine particles of surfactant agglomerates and is therefore not detrimental to dispensing. Sodium percarbonate is an addition compound having a formula corresponding to 2Na2C03.3H2U2, and is available commercially as a crystalline solid. The percarbonate is most preferably incorporated into such compositions in a coated form which provides in product stability.
A suitable coating material providing in product stability comprises mixed salt of a water soluble alkali metal suiphate and carbonate. Such coatings together with coating processes have previously been described in GB- 1,466, 799, granted to Interox on 9th March 1977. The weight ratio of the mixed salt coating material to percarbonate lies in the range from 1 : 200 to 1 : 4, more preferably from 1 : 99 to 1 : 9, and most preferably from 1 : 49 to 1 : 19. Preferably, the mixed salt is of sodium sulphate and sodium carbonate which has the general formula Na2Sθ4.n.Na2Cθ3 wherein n is from 0.1 to 3, preferably n is from 0.3 to 1.0 and most preferably n is from 0.2 to 0.5.
Other coatings which contain silicate (alone or with borate salts or boric acids or other inorganics), waxes, oils, fatty soaps can also be used advantageously within the present invention.
Potassium peroxymonopersulfate is another inorganic perhydrate salt of use in the detergent compositions herein.
Peroxyacid bleach precursor
Peroxyacid bleach precursors are compounds which react with hydrogen peroxide in a perhydrolysis reaction to produce a peroxyacid. Generally peroxyacid bleach precursors may be represented as
O
I I
I I
X-C-L
where L is a leaving group and X is essentially any functionality, such that on periiydroloysis the structure of the peroxyacid produced is
O X-C -OOH Peroxyacid bleach precursor compounds are preferably incorporated at a level of from 0.5 % to 20% by weight, more preferably from 1 % to 15 % by weight, most preferably from 1.5% to 10% by weight of the detergent compositions.
Suitable peroxyacid bleach precursor compounds typically contain one or more N- or O-acyl groups, which precursors can be selected from a wide range of classes. Suitable classes include anhydrides, esters, imides, lactams and acylated derivatives of imidazoles and oximes. Examples of useful materials within these classes are disclosed in GB-A-1586789. Suitable esters are disclosed in GB-A-836988, 864798, 1147871, 2143231 and EP-A-0170386.
The Applicants have found that 'patchy' damage can be particularly associated with peroxyacid bleach precursor compounds which on perhydrolysis provides a peroxyacid which is
(i) a perbenzoic acid, or non-cationic substituted derivative thereof; or
(ii) a cationic peroxyacid.
Benzoxazin precursors have also been found to be particularly susceptible to the problem.
Leaving groups
The leaving group, hereinafter L group, must be sufficiently reactive for the perhydrolysis reaction to occur within the optimum time frame (e.g., a wash cycle). However, if L is too reactive, this activator will be difficult to stabilize for use in a bleaching composition.
Preferred L groups are selected from the group consisting of:
R3 I -0-CH=C-CH=CH2 -0-CH=C-CH=CH2
and mixtures thereof, wherein R is an alkyl, aryl, or alkaryl group containing from
1 to 14 carbon atoms, R 3 is an alkyl chain containing from 1 to 8 carbon atoms, R 4 is H or R , and Y is H or a solubilizing group. Any of R , R and R may be substituted by essentially any functional group including, for example alkyl, hydroxy, alkoxy, halogen, amine, nitrosyl, amide and ammonium or alkyl ammmonium groups
The preferred solubilizing groups are -SO^'M , -CO2 M , -SO^'M , -N+(R3)4X~ and 0<~N(R3)3 and most preferably -SO3 "M+ and -C02 "M+ wherein R is an alkyl chain containing from 1 to 4 carbon atoms, M is a cation which provides solubility to the bleach activator and X is an anion which provides solubility to the bleach activator. Preferably, M is an alkali metal, ammonium or substituted ammonium cation, with sodium and potassium being most preferred, and X is a halide, hydroxide, methylsulfate or acetate anion.
Perbenzoic acid, and derivatives thereof precursors
Perbenzoic acid precursor compounds provide perbenzoic acid on perhydrolysis.
Suitable O-acylated perbenzoic acid precursor compounds include the substituted and unsubstituted benzoyl oxybenzene sulfonates, including for example benzoyl oxybenzene sulfonate:
Also suitable are the benzoylation products of sorbitol, glucose, and all saccharides with benzoylating agents, including for example:
Ac = COCH3; Bz = Benzoyl
Perbenzoic acid precursor compounds of the imide type include N-benzoyl succinimide, tetrabenzoyl ethylene diamine and the N-benzoyl substituted ureas. Suitable imidazole type perbenzoic acid precursors include N-benzoyl imidazole and N-benzoyl benzimidazole and other useful N-acyl group-containing perbenzoic acid precursors include N-benzoyl pyrrolidone, dibenzoyl taurine and benzoyl pyroglutamic acid. Other perbenzoic acid precursors include the benzoyl diacyl peroxides, the benzoyl tetraacyl peroxides, and the compound having the formula:
Phthalic anhydride is another suitable perbenzoic acid precursor compound herein:
Suitable N-acylated lactam perbenzoic acid precursors have the formula:
wherein n is from 0 to 8, preferably from 0 to 2, and R is an aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbon atoms, or a substituted phenyl group containing from 6 to 18 carbon atoms, preferably a benzoyl group.
Perbenzoic acid derivative precursors
Perbenzoic acid derivative precursors provide substituted perbenzoic acids on perhydrolysis.
Suitable substituted perbenzoic acid derivative precursors include any of the herein disclosed perbenzoic precursors in which the benzoyl group is substituted by essentially any non-positively charged (ie; non-cationic) functional group including, for example alkyl, hydroxy, alkoxy, halogen, amine, nitrosyl and amide groups. A preferred class of substituted perbenzoic acid precursor compounds are the amide substituted compounds of the following general formulae:
R1 — C — N — R2 — C — L R1 — N — C — R2 — C — L
O R5 O or R5 O 0
wherein R^ is an aryl or alkaryl group with from 1 to 14 carbon atoms, R^ is an arylene, or alkarylene group containing from 1 to 14 carbon atoms, and R^ is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms and L can be essentially any leaving group, R! preferably contains from 6 to 12 carbon atoms. R2 preferably contains from 4 to 8 carbon atoms. R* may be aryl, substituted aryl or alkylaryl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, tallow fat. Analogous structural variations are permissible for R^. The substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds. R^ is preferably H or methyl, R! and R^ should not contain more than 18 carbon atoms in total. Amide substituted bleach activator compounds of this type are described in EP-A-0170386.
Cationic peroxyacid precursors
Cationic peroxyacid precursor compounds produce cationic peroxyacids on perhydrolysis.
Typically, cationic peroxyacid precursors are formed by substituting the peroxyacid part of a suitable peroxyacid precursor compound with a positively charged functional group, such as an ammonium or alkyl ammmonium group, preferably an ethyl or methyl ammonium group. Cationic peroxyacid precursors are typically present in the solid detergent compositions as a salt with a suitable anion, such as a halide ion.
The peroxyacid precursor compound to be so cationically substituted may be a perbenzoic acid, or substituted derivative thereof, precursor compound as described hereinbefore. Alternatively, the peroxyacid precursor compound may be an alkyl percarboxylic acid precursor compound or an amide substituted alkyl peroxyacid precursor as described hereinafter Cationic peroxyacid precursors are described in U.S. Patents 4,904,406; 4,751.015; 4,988,451; 4,397,757; 5,269,962; 5,127,852; 5,093,022; 5, 106,528; U.K. 1 ,382,594; EP 475,512, 458,396 and 284,292; and in JP 87-318,332.
Examples of preferred cationic peroxyacid precursors are described in UK Patent AppUcation No. 9407944.9 and US Patent AppUcation Nos. 08/298903, 08/298650, 08/298904 and 08/298906.
Suitable cationic peroxyacid precursors include any of the ammonium or alkyl ammonium substituted alkyl or benzoyl oxybenzene sulfonates, N-acylated caprolactams, and monobenzoyltetraacetyl glucose benzoyl peroxides.
A preferred cationicaUy substituted benzoyl oxybenzene sulfonate is the 4-(trimethyl ammonium) methyl derivative of benzoyl oxybenzene sulfonate:
A preferred cationicaUy substituted alkyl oxybenzene sulfonate has the formula:
SO.
N^
Preferred cationic peroxyacid precursors of the N-acylated caprolactam class include the trialkyl ammonium methylene benzoyl caprolactams, particularly trimethyl ammonium methylene benzoyl caprolactam: o o
N
N +
Other preferred cationic peroxyacid precursors of the N-acylated caprolactam class include the trialkyl ammonium methylene alkyl caprolactams:
O O
'■' !l - N+ (CH2)n
where n is from 0 to 12.
Another preferred cationic peroxyacid precursor is 2-(N,N,N-trimethyl ammonium) ethyl sodium 4-sulphophenyl carbonate chloride.
Alkyl percarboxyUc acid bleach precursors
Alkyl percarboxyUc acid bleach precursors form percarboxyUc acids on perhydrolysis. Preferred precursors of this type provide peracetic acid on perhydrolysis.
Preferred alkyl percarboxyUc precursor compounds of the imide type include the N- ,N,N1N* tetra acetylated alkylene diamines wherein the alkylene group contains from 1 to 6 carbon atoms, particularly those compounds in which the alkylene group contains 1, 2 and 6 carbon atoms. Tetraacetylethylenediamine (TAED) is particularly preferred.
Other preferred alkyl percarboxyUc acid precursors include sodium 3,5,5-tri-methyl hexanoy .oxybenzene sulfonate (iso-NOBS), sodium nonanoyloxybenzene sulfonate (NOBS), sodium acetoxybenzene sulfonate (ABS) and pentaacetyl glucose.
Amide substituted alkyl peroxyacid precursors Amide substituted alkyl peroxyacid precursor compounds are also suitable, including those of the following general formulae:
R1 — C — N — R2 — C — L R1 — N — C — R2 — C — L
O R5 O or R5 0 0
wherein R is an alkyl group with from 1 to 14 carbon atoms, R^ is an alkylene group containing from 1 to 14 carbon atoms, and R^ is H or an alkyl group containing 1 to 10 carbon atoms and L CΓJI be essentiaUy any leaving group, R! preferably contains from 6 to 12 carbon atoms. R^ preferably contains from 4 to 8 carbon atoms. R* may be straight cnain or branched alkyl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, taUow fat Analogous structural variations are permissible for R^. The substitution can include alkyl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds. R^ is preferably H or methyl, R and R^ should not contain more than 18 carbon atoms in total. Amide substituted bleach activator compounds of this type are described in EP-A-0170386.
Benzoxazin organic peroxyacid precursors
Also suitable are precursor compounds of the benzoxazin-type, as disclosed for example in EP-A-332,294 and EP-A-48?,807, particularly those having the formula:
including the substituted benzoxazins of the type
wherein R, is H, alkyl, alkaryl, aryl, arylalkyl, and wherein R^, ^ ^4» ^d may be the same or different substituents selected from H, halogen, alkyl, alkenyl, aryl, hydroxyl, alkoxyl, amino, alkyl amino, COOR,- (wherein R^ is H or an alkyl group) and carbonyl functions.
An especiaUy preferred precursor of the benzoxazin-type is:
Preformed organic peroxyacid
The organic peroxyacid bleaching system may contain, in addition to, or as an alternative to, an organic peroxyacid bleach precursor compound, a preformed organic peroxyacid , typicaUy at a level of from 1 % to 15 % by weight, more preferably from 1 % to 10% by weight of the composition.
A preferred class of organic peroxyacid compounds are the amide substituted compounds of the foUowing general formulae:
R 1 — M N — R2 — r — OOH N — C OOH
0 or Rk
wherein R is an alkyl, aryl or alkaryl group with from 1 to 14 carbon atoms, R^ is an alkylene, arylene, and alkarylene group containing from 1 to 14 carbon atoms, and R5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms. R1 preferably contains from 6 to 12 carbon atoms. R2 preferably contains from 4 to 8 carbon atoms. R may be straight chain or branched alkyl, substituted aryl or alkylaryl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, tallow fat. Analogous structural variations are permissible for R2. The substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds. R^ is preferably H or methyl. R and R^ should not contain more than 18 carbon atoms in total. Amide substituted organic peroxyacid compounds of this type are described in EP-A-0170386.
Other organic peroxyacids include diacyl and tetraacy .peroxides, especiaUy diperoxydodecanedioc acid, diperoxytetradecanedioc acid and diperoxyhexadecanedioc acid. Mono- and diperazelaic acid, mono- and diperbrassylic acid and N-phthaloylaminoperoxicaproic acid are also suitable herein.
Chlorine bleach
The compositions herein are preferably free of chlorine bleach.
Bleach catalyst
The invention also encompasses compositions containing a catalyticaUy effective amount of a bleach catalyst such as a water-soluble manganese salt.
The bleach catalyst is used in a catalyticaUy effective amount in the compositions herein. By "catalyticaUy effective amount" is meant an amount which is sufficient, under whatever comparative test conditions are employed, to enhance bleaching and removal of the stain or stains of interest from the target substrate. Thus, in a fabric laundering operation, the target substrate wiU typicaUy be a fabric stained with, for example, various food stains. For automatic dishwashing, the target substrate may be, for example, a porcelain cup or plate with tea stain or a polyethylene plate stained with tomato soup. The test conditions wiU vary, depending on the type of washing appUance used and the habits of the user. Thus, front-loading laundry washing machines of the type employed in Europe generaUy use less water and higher detergent concentrations than do top-loading U.S. -style machines. Some machines have considerably longer wash cycles than others. Some users elect to use very hot water; others use warm or even cold water in fabric laundering operations. Of course, the catalytic performance of the bleach catalyst will be affected by such considerations, and the levels of bleach catalyst used in fuUy-formulated detergent and bleach compositions can be appropriately adjusted. As a practical matter, and not by way of limitation, the compositions and processes herein can be adjusted to provide on the order of at least one part per ten million of the active bleach catalyst species in the aqueous washing Uquor, and will preferably provide from about 1 ppm to about 200 ppm of the catalyst species in the laundry liquor. To iUustrate this point further, on the order of 3 micromolar manganese catalyst is effective at 40°C, pH 10 under European condition?-, using perborate and a bleach precursor (e.g., benzoyl caprolactam). An increase in concentration of 3-5 fold may be required under U.S. conditions to achieve the same results. Conversely, use of a bleach precusor and the manganese cataiyst with perborate may aUow the formulator to achieve equivalent bleaching at lower perborate usage levels than products without the manganese catalyst.
The bleach catalyst material herein can comprise the free acid or be in the form of any suitable salts.
One type of bleach catalyst is a catalyst system comprising a heavy metal cation of defined bleach catalytic activity, such as copper, iron or manganese cations, an auxiliary metal cation having Uttle or no bleach catalytic activity, such as zinc or aluminum cations, and a sequestrant having defined stability constants for the catalytic and auxiliary metal cations, par.icularly ethylenediaminetetraacetic acid, ethylenediaminetetra(methyleneρhosphonic acid) and water-soluble salts thereof. Such catalysts are disclosed in U.S. Pat. 4,430,243.
Other types of bleach catalysts include the manganese-based complexes disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of these catalysts include Mn^2(u"C)3(l,4,7-trimethyl-l,4,7-triazacyclononane)2-(PF6)2, MnIV4(u-O)6(l ,4,7-triazacyclononane)4-(Clθ4)2, Mn MnIV4(u-O) i (u-OAc)2- (l,4,7-trimethyl-l,4,7-triazacyclononane)2-(Clθ4)3, and mixtures thereof . Others are described in European patent appUcation pubUcation no. 549,272. Other ligands suitable for use herein include l,5,9-tτimethyl-l,5,9-triazacyclododecane, 2-methyl- 1 ,4,7-triazacyclononane, 2-methyl-l ,4,7-triazacyclononane, 1 ,2,4,7-tetramethyl- 1 ,4,7-triazacyclononane, and mixtures thereof. For examples of suitable bleach catalysts see U.S. Pat. 4,246,612 and U.S. Pat. 5,227,084. See also U.S. Pat. 5, 194,416 which teaches mononuclear manganese (IN) complexes such as Mn(l ,4,7-trimethyl-l ,4,7-triazacyclononane)(OCH3)3_ (PF ). StiU another type of bleach catalyst, as disclosed in U.S. Pat. 5, 114.606, is a water-soluble complex of manganese (II), (LU), and/or (IN) with a ligand which is a non-carboxylate polyhydroxy compound having at least three consecutive C-OH groups. Preferred Ugands include sorbitol, iditol, dulsitol, mannitol, xylithol, arabitol, adonitol, meso-erythritol, meso-inositol, lactose, and mixtures thereof.
U.S. Pat. 5,114,611 teaches a bleach catalyst comprising a complex of transition metals, including Mn, Co, Fe, or Cu, Aich an non-(macro)-cycUc Ugand. Said Ugands are of the formula:
R2 R3
; I
R1-Ν = C-B-C — Ν-R4
wherein R*, R2, R^, and * can each be selected from H, substituted alkyl and aryl groups such that each Rl-N=C-R2 and R3-C=N-R4 form a five or six-membered ring. Said ring can further be substituted. B is a bridging group selected from O, S. CR5R6, NR7 and C=O, wherein R5, R6, and R7 can each be H, alkyl, or aryl groups, including substituted or unsubstituted groups. Preferred Ugands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole, and triazole rings. OptionaUy, said rings may be substituted with substituents such as alkyl, aryl, alkoxy, haUde, and nitro. Particularly preferred is the Ugand 2,2'-bispyridylamine. Preferred bleach catalysts include Co, Cu, Mn, Fe,-bispyridylmethane and - bispyridylamine complexes. Highly preferred catalysts include Co(2,2'- bispyridylamine)Cl2, Di(isothiocyanato)bispyridylamine-cobalt (II), trisdipyridylamine-cobalt(II) perchlorate, Co(2,2-bispyridylamine)2θ2Clθ4, Bis- (2, 2' -bispyridylamine) copper(II) perchlorate, tris(di-2-pyridylamine) iron(II) perchlorate, and mixtures thereof.
Other examples include Mn gluconate, Mn(CF3SO3)2, Co(NH3)5θ, and the binuclear Mn complexed with tetra-N-dentate and bi-N-dentate Ugands, including N4Mnm(u-O)2MnIVN4)+and [Bipy2MnnI(u-O)2MnIvbipy2]-(ClO4)3. The bleach catalysts may also be prepared by combining a water-soluble Ugand with a water-soluble manganese salt in aqueous media and concentrating the resulting mixture by evaporation. Any convenient water-soluble salt of manganese can be used herein. Manganese (II), (III), (IN) and/or (N) is readUy ava able on a commercial scale. In some instances, sufficient manganese may be present in the wash Uquor, but, in general, it is preferred to add Mn cations in the compositions to ensure its presence in catalyticaUy-effective amounts. Thus, the sodium salt of the Ugand and a member selected from the group consisting of MnSO4, Mn(ClO4)2 or MnCl2 (least preferred) are dissolved in water at molar ratios of Ugand:Mn salt in the range of about 1 :4 to 4: 1 at neutral or sUghtly alkaline pH. The water may first be de-oxygenated by boiling and cooled by sparging with nitrogen. The resulting solution is evaporated (under Ν2, if desired) and the resulting soUds are used in the bleaching and detergent compositions herein without further purification.
In an alternate mode, a water-soluble manganese source, such as MnSO4, is added to the bleach/cleaning composition or to the aqueous bleaching/cleaning bath which comprises the Ugand. Some type of complex is apparently formed in situ, and improved bleach performance is secured. In such an in situ process, it is convenient to use a considerable molar excess of the Ugand over the manganese, and mole ratios of Ugand:Mn typicaUy are 3:1 to 15:1. The additional Ugand also serves to scavenge vagrant metal ions such as iron and copper, thereby protecting the bleach from decomposition. One possible such system is described in European patent appUcation, pubUcation no. 549,271.
While the structures of some of the bleach-catalyzing manganesecomplexes described herein have not been elucidated, it may be speculated that they comprise chelates or other hydrated coordination complexes which result from the interaction of the carboxyl and nitrogen atoms of the Ugand with the manganese cation. Likewise, the oxidation state of the manganese cation during the catalytic process is not known with certainty, and may be the (+11), (+HI), (+IN) or (+N) valence state. Due to the Ugands' possible six points of attachment to the manganese cation, it may be reasonably speculated that multi-nuclear species and/or "cage" structures may exist in the aqueous bleaching media. Whatever the form of the active Mnϋgand species which actuaUy exists, it functions in an apparently catalytic manner to provide improved bleaching performances on stubborn stains such as tea, ketchup, coffee, blood, and the like. Other bleach catalysts are described, for example, in European patent application, pubUcation no. 408,131 (cobalt complex catalysts), European patent applications, pubUcation nos. 384,503, and 306.089 (metallo-porphyrin catalysts), U.S. 4,728,455 (manganese/multidentate Ugand catalyst), U.S. 4,711,748 and European patent appUcation, pubUcation no. 224,952, (absorbed manganese on aluminosiUcate catalyst), U.S. 4,601,845 (aluminosiUcate support with manganese and zinc or magnesium salt), U.S. 4,626,373 (manganese/Ugand catalyst), U.S. 4, 119,557 (ferric complex catalyst), German Pat. specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition metal-containing salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations), and U.S. 4,728,455 (manganese gluconate catalysts).
Relative release kinetics
In an essential aspect of the invention a means is provided for delaying the release to a wash solution of the organic peroxyacid bleach relative to the release of the heavy metal ion sequestrant.
Said means may comprise a means for delaying the release of the organic peroxyacid bleach to the wash solution.
Alternatively said means may comprise a means for enhancing the rate of release of the heavy metal ion sequestrant to the solution.
Delayed rate of release - means
The means may provide for delayed release of an organic peroxyacid bleach source itself to the wash solution. Alternatively, where the peroxyacid source is an organic peroxyacid precursor compound the delayed release means may comprise a means of inhibiting, or preventing the in situ perhydrolysis reaction which releases the organic peroxyacid into the solution. Such means could, for example, include delaying release of the hydrogen peroxide source to the wash solution, by for example, delaying release of any inorganic perhydrate salt, acting as a hydrogen peroxide source, to the' wash solution.
The delayed release means can include coating any suitable component with a coating or mixture of coatings designed to provide the delayed release. The coating may therefore, for example, comprise a poorly water soluble material, or be a coating of sufficient thickness that the kinetics of dissolution of the thick coating provide the controlled rate of release.
The coating material may be appUed using various methods. Any coating material is typicaUy present at a weight ratio of coating material to bleach of from 1 :99 to 1 :2, preferably from 1 :49 to 1 :9.
Suitable coating materials include triglycerides (e.g. partiaUy) hydrogenated vegetable oU, soy bean oU, cotton seed oU) mono or diglycerides, microcrystalline waxes, gelatin, ceUulose, fatty acids and any mixtures thereof.
Other suitable coating materials can comprise the alkaU and alkaline earth metal sulphates, siUcates and carbonates, including calcium carbonate.
Preferred coating material is sodium siUcate of Siθ2 : Na2θ ratio from 1.6 : 1 to 3.4 : 1, preferably 2.8 : 1, appUed as an aqueous solution to give a level of from 2 % to 10% , (normaUy from 3 % to 5 %) of siUcate soUds by weight of the percarbonate. Magnesium silicate can also be included in the coating.
Any inorganic salt coating materials may be combined with orgamc binder materials to provide composite inorganic salt/organic binder coatings. Suitable binders include the CI Q-C20 alcohol ethoxylates containing from 5 - 100 moles of ethylene oxide per mole of alcohol and more preferably the C15-C20 primary alcohol ethoxylates cont-ώiing from 20 - 100 moles of ethylene oxide per mole of alcohol.
Other preferred binders include certain polymeric materials. PolyvinylpyrroUdones with an average molecular weight of from 12,000 to 700,000 and polyethylene glycols (PEG) with an average molecular weight of from 600 to 10,000 are examples of such polymeric materials. Copolymers of maleic anhydride with ethylene, methylvinyl ether or methacryUc acid, the maleic anhydride constituting at least 20 mole percent of the polymer are further examples of polymeric materials useful as binder agents. These polymeric materials may be used as such or in combination with solvents such as water, propylene glycol and the above mentioned C10-C20 alcohol ethoxylates containing from 5 - 100 moles of ethylene oxide per mole. Further examples of binders include the C10-C20 mono- and diglycerol ethers and also the C10-C20 ^atty acids. CeUulose derivatives such as methylcellulose, carboxymethylceUulose, ethyl hydroxyethylcellulose and hydroxyethylceUulose, and homo- or co-polymeric polycarboxylic acids or their salts are other examples of binders suitable for use herein.
One method for applying the coating material involves agglomeration. Preferred agglomeration processes include the use of any of the organic binder materials described hereinabove. Any conventional agglomerator/mixer may be used including, but not limted to pan, rotary drum and vertical blender types. Molten coating compositions may also be appUed either by being poured onto, or spray atomized onto a moving bed of bleaching agent.
Other means of providing the required delayed release include mechanical means for altering the physical characteristics of the bleach to control its solubiUty and rate of release. Suitable protocols could include compaction, mechanical injection, manual injection, and adjustment of the solubiUty of the bleach compound by selection of particle size of any particulate component.
WhUst the choice of particle size will depend both on the composition of the particulate component, and the desire to meet the desired delayed release kinetics, it is desirable that the particle size should be more than 500 micrometers, preferably having an average particle diameter of from 800 to 1200 micrometers.
Additional protocols for providing the means of delayed release include the suitable choice of any other components of the detergent composition matrix such that when the composition is introduced to the wash solution the ionic strength environment therein provided enables the required delayed release kinetics to be achieved.
Enhanced rate of release - means
AU suitable means for enhancing the rate of release of the heavy metal ion sequestrant to the solution are envisaged.
The enhanced release means can include coating any suitable component with a coating designed to provide the enhanced release. The coating may therefore, for example, comprise a highly, or even effervescently, water soluble material. Other means of providing the required delayed release include mechanical means for altering the physical characteristics of the heavy metal ion sequestrant to enhance its solubUity and rate of release.
A suitable protocol could include deliberate selection of the particle size of any heavy metal ion sequestrant containing component. The choice of particle size will depend both on the composition of the particulate component, and the desire to meet the desired enhanced release kinetics. It is desirable that the particle size should be less than 1200 micrometers, preferably hrving an average particle diameter of from 1100 to 500 micrometers.
Additional protocols for providing the means of delayed release include the suitable choice of any other components of the detergent composition matrix, or of any particulate component containing the heavy metal ion sequestrant, such that when the composition is introduced to the wash solution the ionic strength environment therein provided enables the required enhanced release kinetics to be achieved.
Relative rate of release - kinetic parameters
The release of the organic peroxyacid bleach component from the peroxyacid bleaching system relative to that of the heavy metal ion sequestrant component is such that in the T50 test method herel" described the difference between the time to achieve a concentration that is 50 % of the ultimate concentration of said heavy metal ion sequestrant is less than 1 0 seconds, preferably less than 90 seconds, more preferably less than 60 seconds, and the time to achieve a concentration that is 50% of the ultimate concentration of said organic peroxyacid bleach is more than 180 seconds, preferably from 180 to 480 seconds, more preferably from 240 to 360 seconds.
In a highly preferred aspect of the invention the release of bleach is such that in the T50 test method herein described the time to achieve a level of total avaUable oxygen (AvO) that is 50% of the ultimate level is more than 180 seconds, preferably from. 180 to 480 seconds, more preferably from 240 to 360 seconds. A method for determining AvO levels is disclosed in European Patent AppUcation No. 93870004.4. In another preferred aspect of the invention, where the peroxyacid bleach source is a peroxyacid bleach precursor, employed in combination with a hydrogen peroxide source the kinetics of release to the wash solution of the hydrogen peroxide relative to those of the heavy metal ion sequestrant component is such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said heavy metal ion sequestrant is less than 120 seconds, preferably less than 90 seconds, more preferably less than 60 seconds, and the time to achieve a concentration that is 50% of the ultimate concentration of said hydrogen peroxide is more that 180 seconds, preferably from 180 to 480 seconds, more preferably from 240 to 360 seconds.
The ultimate wash concentration of the heavy metal ion sequestrant is typicaUy from 0.0001 % to 0.05% by weight, but preferably is more than 0.001 %, more preferably more than 0.002%.
The ultimate wash concentration of any inorganic perhydrate bleach is typically from 0.005% to 0.25% by weight, but preferably is more than 0.05%, more preferably more than 0.075%.
The ultimate wash concentration of any peroxyacid precursor is typicaUy 0.001 % to 0.08% by weight, but preferably is from 0.005% to 0.05%, most preferably from 0.015% to 0.05%.
Delayed release - test method
The delayed release kinetics herein are defined with respect to a 'TA test method' which measures the time to achieve A% of the ultimate concentration/level of that component when a composition containing the component is dissolved according to the standard conditions now set out.
The standard conditions involve a 1 Utre glass beaker fiUed with 1000 ml of distilled water at 20°C, to which lOg of composition is added. The contents of the beaker are agitated using a magnetic stirrer set at 100 rpm. The magnetic stirrer is pea ovule-shaped having a maximum dimension of 1.5cm, and a minimum dimension of 0.5cm. The ultimate concentration/level is taken to be the concentration/level attained 10 minutes after addition of the composition to the water-filled beaker. 2 δ
Suitable analytical methods are chosen to enable a reUable determination of the incidental, and ultimate in solution concentrations of the component of concern, subsequent to the addition of the composition to the water in the beaker.
Such analytical methods can include those involving a continuous monitoring of the level of concentration of the component, including for example photometric and conductimetric methods.
Alternatively, methods involving removing titres from the solution at set time intervals, stopping the disssolution process by an appropriate means such as by rapidly reducing the temperature of the titre, and then determining the concentration of the component in the titre by any means such as chemical titrimetric methods, can be employed.
Suitable graphical methods, including curve fitting methods, can be employed, where appropriate, to enable calculation of the the TA value from raw analytical results.
The particular analytical method selected for determining the concentration of the component, wiU depend on the nature of that component, and of the nature of the composition containing that component.
Water-soluble builder compound
The detergent compositions of the present invention may contain as a highly preferred component a water-soluble buUder compound, typically present at a level of from 1 % to 80% by weight, preferably from 10% to 70% by weight, most preferably from 20% to 60% by weight of the composition.
In a highly preferred aspect of the invention a means is also provided for delaying the release to a wash solution of the bleach relative to the release of the preferred water soluble buUder component. Said means can comprise equivalents of any of the delayed release means herein described for achieving the delayed release of the bleach components, described hereinbefore. Said delayed release means is preferably chosen such that in the test method herein described the time to achieve a concentration that is 50 % of the ultimate concentration of said water soluble buUder is less than 120 seconds, preferably less than 90 seconds, more preferably less than 60 seconds.
The ultimate wash concentration of the water-soluble buUder is typically from 0.005 % to 0.4%, preferably from 0.05 % to 0.35 %, more preferably from 0.1 % to 0.3 % .
Suitable water-soluble buUder compounds include the water soluble monomeric polycarboxylates, or their acid forms, homo or copolymeric polycarboxyUc acids or their salts in which the polycarboxyUc acid comprises at least two carboxyUc radicals separated from each other by not more that two carbon atoms, carbonates, bicarbonates, borates, phosphates, silicates and mixtures of any of the foregoing.
The carboxylate or polycarboxylate buUder can be monomeric or oUgomeric in type although monomeric polycarboxylates are generaUy preferred for reasons of cost and performance.
Suitable carboxylates containing one carboxy group include the water soluble salts of lactic acid, glycoUc acid and ether derivatives thereof. Polycarboxylates containing two carboxy groups include the water-soluble salts of succinic acid, malonic acid, (ethylenedioxy) diacetic acid, maleic acid, diglycoUc acid, tartaric acid, tartronic acid and fumaric acid, as weU as the ether carboxylates and the sulfinyl carboxylates. Polycarboxylates containing three carboxy groups include, in particular, water-soluble citrates, aconitrates and citraconates as weU as succinate derivatives such as the caiboxymethyloxysuccinates described in British Patent No. 1,379,241, lactoxysuccinates described in British Patent No. 1,389,732, and aminosuccinates described in Netherlands AppUcation 7205873, and the oxypolycarboxylate materials such as 2-oxa-l,l,3-propane tricarboxylates described in British Patent No. 1,387,447.
Polycarboxylates containing four carboxy groups include oxydisuccinates disclosed in British Patent No. 1,261,829, 1,1,2,2-ethane tetracarboxylates, 1,1,3,3-propane tetracarboxylates and 1,1,2,3-propane tetracarboxylates. Polycarboxylates containing sulfo substituents include the sulfosuccinate derivatives disclosed in British Patent Nos. 1 ,398,421 and 1,398,422 and in U.S. Patent No. 3.936.448, and the sulfonated pyrolysed citrates described in British Patent No. 1 ,439,000.
AlicycUc and heterocycUc polycarboxylates include cyclopentane-cis.cis.cis- tetracarboxylates, cyclopentadienide pentacarboxylates, 2,3,4,5-tetrahydrofuran - cis, cis, cis-tetracarboxylates, 2,5-tetrahydrofuran - cis - dicarboxylates, 2,2,5,5- tetrahydrofuran - tetracarboxylates, 1 , 2,3,4,5, -hexane - hexacarboxylates and carboxymethyl derivatives of polyhydric alcohols such as sorbitol, mannitol and xyUtol. Aromatic polycarboxylates include mellitic acid, pyromelUtic acid and the phthaUc acid derivatives disclosed in British Patent No. 1 ,425,343.
Of the above, the preferred polycarboxylates are hydroxycarboxylates containing up to three carboxy groups per molecule, more particularly citrates.
The parent acids of the monomeric or oUgomeric polycarboxylate chelating agents or mixtures thereof with their salts, e.g. citric acid or citrate/citric acid mixtures are also contemplated as useful buUder components.
Borate buUders, as weU as buUders containing borate-forming materials that can produce borate under detergent storage or wash conditions can also be used but are not preferred at wash conditions less that about 50° C, especiaUy less than about 40°C.
Examples of carbonate buUders are the alkaline earth and alkaU metal carbonates, including sodium carbonate and sesqui-carbonate and mixtures thereof with ultra- fine calcium carbonate as disclosed in German Patent AppUcation No. 2,321,001 published on November 15, 1973.
Specific examples of water-soluble phosphate buUders are the alkaU metal tripolyphosphates, sodium, potassium and ammonium pyrophosphate, sodium and potassium and ammonium pyrophosphate, sodium and potassium orthophosphate, sodium polymeta/phosphate in which the degree of polymerization ranges from about 6 to 21, and salts of phytic acid.
Suitable siUcates include the water soluble sodium siUcates with an S-O2: Na2θ ratio of from 1.0 to 2.8, with ratios of from 1.6 to 2.4 being preferred, and 2.0 ratio being most preferred. The silicates may be in the form of either the anhydrous salt or a hydrated salt. Sodium siUcate with an S-O2: Na2θ ratio of 2.0 is the most preferred silicate.
SiUcates are preferably present in the detergent compositions in accord with the invention at a level of from 5 % to 50% by weight of the composition, more preferably from 10% to 40% by weight.
Additional detergent components
The detergent compositions of the inven .on may also contain additional detergent components. The precise nature of thesό additional components, and levels of incorporation thereof will depend on .;.e physical form of the composition, and the nature of the cleaning operation for which it is to be used.
The compositions of the invention may for example, be formulated as hand and machine laundry detergent compositions, including laundry additive compositions and compositions suitable for use in the pretreatment of stained fabrics and machine dishwashing compositions.
When formulated as compositions suitable for use in a machine washing method, eg: machine laundry and machine dishwashing methods, the compositions of the invention preferably contain one or more additional detergent components selected from surfactants, water-insoluble buUder* , organic polymeric compounds, additional enzymes, suds suppressors, lime soap tii persants, soU suspension and anti- redeposition agents and corrosion inhibitors. Laundry compositions can also contain, as additional detergent components, softening agents.
Surfactant
The detergent compositions of the invention may contain as an additional detergent component a surfactant selected from anionic, cationic, nonionic ampholytic, amphoteric and zwitterionic surfactants and mixtures thereof.
The surfactant is typicaUy present at a level of from 0.1 % to 60% by weight. More preferred levels of incorporation of surfactant are from 1 % to 35 % by weight, most preferably from 1 % to 20% by weight. The surfactant is preferably formulated to be compatible with any enzyme components present in the composition. In liquid or gel compositions the surfactant is most preferably formulated such that it promotes, or at least does not degrade, the stabUity of any enzyme in these compositions.
A typical Usting of anionic, nonionic, ampholytic, and zwitterionic classes, and species of these surfactants, is given in U.S. P. 3,929,678 issued to LaughUn and Heuring on December 30, 1975. Further examples are given in "Surface Active Agents and Detergents" (Vol. I and π by Schwartz, Perry and Berch). A Ust of suitable cationic surfactants is given in U.S. P. 4,259,217 issued to Murphy on March 31, 1981.
Where present, ampholytic, amphoteric and zwitteronic surfactants are generally used in combination with one or more anionic and/or nonionic surfactants.
Anionic surfactant
Essentially any anionic surfactants useful for detersive purposes can be included in the compositions. These can include salts (including, for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-, di- and triethanolamine salts) of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants.
Other anionic surfactants include the isethionates such as the acyl isethionates, N- acyl taurates, fatty acid amides of methyl tauride, alkyl succinates and sulfosuccinates, monoesters of sulfosuccinate (especiaUy saturated and unsaturated Cj2"Cι o monoesters) diesters of sulfosuccinate (especiaUy saturated and unsaturated Cg-C,4 diesters), N-acyl sarcosinates. Resin acids and hydrogenated resin acids are also suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin acids present in or derived from taUow oU.
Anionic sulfate surfactant
Anionic sulfate surfactants suitable for use herein include the linear and branched primary alkyl sulfates, alkyl ethoxysulfates, fatty oleyl glycerol sulfates, alkyl phenol ethylene oxide ether sulfates, the C5-C17 acyl-N-(Cι-C4 alkyl) and -N-(Cι- C2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described herein).
Alkyl ethoxysulfate surfactants are preferably selected from the group consisting of the Cβ-C\% alkyl sulfates which have been ethoxylated with from about 0.5 to about 20 moles of ethylene oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a Cβ-C\% alkyl sulfate which has been ethoxylated with from about 0.5 to about 20, preferably from about 0.5 to about 5, moles of ethylene oxide per molecule.
Anionic sulfonate surfactant
Anionic sulfonate surfactants suitable for use herein include the salts of C5-C20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C6-C22 primary or secondary alkane sulfonates, Cg-C24 olefin sulfonates, sulfonated polycarboxyUc acids, alkyl glycerol sulfonates, fatty acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof.
Anionic carboxylate surfactant
Anionic carboxylate surfactants suitable for use herein include the alkyl ethoxy carboxylates, the alkyl polyethoxy polycarboxylate surfactants and the soaps ('alkyl carboxy Is'), especiaUy certain secondary soaps as described herein.
Preferred alkyl ethoxy carboxylates for use herein include those with the formula RO(CH2CH2θ)x CH2COO-M+ wherein R is a Cg to g alkyl group, x ranges from O to 10, and the ethoxy late distribution is such that, on a weight basis, the amount of material where x is 0 is less than about 20 % , and the amount of material where x is greater than 7, is less than about 25 % , the average x is from about 2 to 4 when the average R is C1 or less, and the average x is from about 3 to 10 when the average R is greater than Ci 3, and M is a cation, preferably chosen from alkaU metal, alkaline earth metal, ammonium, mono-, di-, and tri-ethanol-ammonium, most preferably from sodium, potassium, ammonium and mixtures thereof with magnesium ions. The preferred alkyl ethoxy carboxylates are those where R is a C12 to Cig alkyl group. Alkyl polyethoxy polycarboxylate surfactants suitable for use herein include those having the formula
RO-(CHRι-CHR2-0)-R3 wherein R is a C^ to Cjg alkyl group, x is from 1 to 25, Rj and R2 are selected from the group consisting of hydrogen, methyl acid radical, succinic acid radical, hydroxysuccinic acid radical, and mixtures thereof, wherein at least one R\ or R2 is a succinic acid radical or hydroxysuccinic acid radical, and R3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon having between 1 and 8 carbon atoms, and mixtures thereof.
Anionic secondary soap surfactant
Preferred soap surfactants are secondary soap surfactants which contain a carboxyl unit connected to a secondary carbon. The secondary carbon can be in a ring structure, e.g. as in p-octyl benzoic acid, or as in alkyl-substituted cyclohexyl carboxylates. The secondary soap surfactants should preferably contain no ether linkages, no ester linkages and no hydroxyl groups. There should preferably be no nitrogen atoms in the head-group (amphiphilic portion). The secondary soap surfactants usuaUy contain 11-15 total carbon atoms, although sUghtly more (e.g., up to 16) can be tolerated, e.g. p-octyl benzoic acid.
The foUowing general structures further illustrate some of the preferred secondary soap surfactants:
A. A highly preferred class cf secondary soaps comprises the secondary carboxyl materials of the formula R^ CH(R4)COOM, wherein R-* is CH3(CH2)x and R4 is CH3(CH2 y, wherein y can be O or an integer from 1 to 4, x is an integer from 4 to 10 and the sum of (x + y) is 6-10, preferably 7-9, most preferably 8.
B. Another preferred class of secondary soaps comprises those carboxyl compounds wherein the carboxyl substituent is on a ring hydrocarbyl unit, i.e., secondary soaps of the formula R^-R^-COOM, wherein R^ is C7-C1^) preferably C^-C^, alkyl or alkenyl and R > is a ring structure, such as benzene, cyclopentane and cyclohexane. (Note: R^ can be in the ortho, meta or para position relative to the carboxyl on the ring.) C. StiU another preferred class of secondary soaps comprises secondary carboxyl compounds of the formula
CH3(CHR)k-(CH2)m-(CHR)n-CH(COOM)(CHR)0-(CH2)p-(CHR)q-CH3, wherein each R is C1-C4 alkyl, wherein k, n, o, q are integers in the range of 0-8, provided that the total number of carbon atoms (including the carboxylate) is in the range of 10 to 18.
In each of the above formulas A, B and C, the species M can be any suitable. especiaUy water-solubiUzing, counterion.
EspeciaUy preferred secondary soap surfactants for use herein are water-soluble members selected from the group consisting of the water-soluble salts of 2-methyl- 1-undecanoic acid, 2-ethyl-l-decanpic acid, 2-propyl-l-nonanoic acid, 2-butyl-l- octanoic acid and 2-pentyl-l-heptanoic acid.
Alkali metal sarcosinate surfactant
Other suitable anionic surfactants are the alkaU metal sarcosinates of formula R- CON (R1) CH2 COOM, wherein R is a C5-C17 linear or branched alkyl or alkenyl group, R! is a Ci -C4 alkyl group and M is an alkaU metal ion. Preferred examples are the myristyl and oleyl methyl sarcosinates in the form of their sodium salts.
Nonionic surfactant
EssentiaUy any anionic surfactants useful for detersive purposes can be included in the compositions. Exemplary, non-limiting classes of useful nonionic surfactants are Usted below.
Nonionic polyhydroxy fatty acid amide surfactant
Polyhydroxy fatty acid amides suitable for use herein are those having the structural formula R2CONR1Z wherein : Rl is H, C1-C4 hydrocarbyl, 2-hydroxy ethyl, 2- hydroxy propyl, or a mixture thereof, preferable C1-C4 alkyl, more preferably C\ or C2 alkyl, most preferably C alkyl (i.e., methyl); and R2 is a C5-C31 hydrocarbyl, preferably straight-chain C5-C19 alkyl or alkenyl, more preferably straight-chain C9-C17 alkyl or alkenyl, most preferably straight-chain C11 -C17 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxy hydrocarbyl having a Unear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof. Z preferably wUl be derived from a reducing sugar in a reductive amination reaction; more preferably Z is a glycityl.
Nonionic condensates of alkyl phenols
The polyethylene, polypropylene, and polybutylene oxide condensates of alkyl phenols are suitable for use herein. In general, the polyethylene oxide condensates are preferred. These compounds include the condensation products of alkyl phenols having an alkyl group containing from about 6 to about 18 carbon atoms in either a straight chain or branched chain configuration with the alkylene oxide.
Nonionic ethoxylated alcohol surfactant
The alkyl ethoxylate condensation products of aUphatic alcohols with from about 1 to about 25 moles of ethylene oxide are suitable for use herein. The alkyl chain of the aUphatic alcohol can either be straight or branched, primary or secondary, and generaUy contains from 6 to 22 carbon atoms. Particularly preferred are the condensation products of alcohols having an alkyl group containing from 8 to 20 carbon atoms with from about 2 to about 10 moles of ethylene oxide per mole of alcohol.
Nonionic ethoxylated/propoxylated fatty alcohol surfactant
The ethoxylated Cg-Cjg fatty alcohols and Cg-Ci g mixed ethoxylated/propoxylated fatty alcohols are suitable surfactants for use herein, particularly where water soluble. Preferably the ethoxylated fatty alcohols are the CI Q-CI g ethoxylated fatty alcohols with a degree of ethoxylation of from 3 to 50, most preferably these are the C12-C1 g ethoxylated fatty alcohols with a degree of ethoxylation from 3 to 40. Preferably the mixed ethoxylated/propoxylated fatty alcohols have an alkyl chain length of from 10 to 18 carbon atoms, a degree of ethoxylation of from 3 to 30 and a degree of propoxylation of from 1 to 10.
Nonionic EO/PO condensates with propylene glycol The condensation products of ethylene oxide with a hydrophobic base formed by the condensation of propylene oxide with propylene glycol are suitable for use herein. The hydrophobic portion of these compounds preferably has a molecular weight of from about 1500 to about 1800 and exhibits water insolubiUty. Examples of compounds of this type include certain of the commerciaUy-avaUable PluronicTM surfactants, marketed by BASF.
Nonionic EO condensation products with propylene oxide/ethylene diamine adducts The condensation products of ethylene oxide with the product resulting from the reaction of propylene oxide and ethylenediamine are suitable for use herein. The hydrophobic moiety of these products consists of the reaction product of ethylenediamine and excess propylene oxide, and generally has a molecular weight of from about 2500 to about 3000. Examples of this type of nonionic surfactant include certain of the commerciaUy avaUable TetronicTM compounds, marketed by BASF.
Nonionic alkylpolvsaccharide surfactant
Suitable alkylpolysaccharides for use herein are disclosed in U.S. Patent 4,565,647, Llenado, issued January 21, 1986, having a hydrophobic group containing from about 6 to about 30 carbon atoms, preferably from about 10 to about 16 carbon atoms and a polysaccharide, e.g., a polyglycoside, hydrophilic group containing from about 1.3 to about 10, preferably from about 1.3 to about 3, most preferably from about 1.3 to about 2.7 saccharide units. Any reducing saccharide containing 5 or 6 carbon atoms can be used, e.g., glucose, galactose and galactosyl moieties can be substituted for the glucosyl moieties. (OptionaUy the hydrophobic group is attached at the 2-, 3-, 4-, etc. positions thus giving a glucose or galactose as opposed to a glucoside or galactoside.) The intersaccharide bonds can be, e.g., between the one position of the additional saccharide units and the 2-, 3-, 4-, and/or 6- positions on the preceding saccharide units.
The preferred alkylpolyglycosides have the formula
R2θ(CnHO)t(glycosyl)x
wherein R2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl, and mixtures thereof in which the alkyl groups contain from 10 to 18, preferably from 12 to 14, carbon atoms; n is 2 or 3; t is from 0 to 10, preferably 0. and X is from 1.3 to 8, preferably from 1.3 to 3, most preferably from 1.3 to 2.7. The glycosyl is preferably derived from glucose.
Nonionic fatty acid amide surfactant
Fatty acid amide surfactants suitable for use herein are those having the formula: R C0N(R7)2 wherein R^ is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon atoms and each R7 is selected from the group consisting of hydrogen, C1-C4 alkyl, C1-C4 hydroxyalkyl, and -(C2H4θ)xH, where x is in the range of from 1 to 3.
Amphoteric surfactant
Suitable amphoteric surfactants for use herein include the amine oxide surfactants and the alkyl amphocarboxyUc acids.
A suitable example of an alkyl aphodicarboxyUc acid for use herein is Miranol(TM) C2M Cone, manufactured by Miranol, Inc., Dayton, NJ.
Amine Oxide surfactant
Amine oxides useful herein include those compounds having the formula R3(OR )XNO(R5)2 wherein is selected from an alkyl, hydroxyalkyl, acylamidopropoyl and alkyl phenyl group, or mixtures thereof, containing from 8 to 26 carbon atoms, preferably 8 to 18 carbon atoms; R4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms, preferably 2 carbon atoms, or mixtures thereof; x is from 0 to 5, preferably from 0 to 3; and each R^ is an alkyl or hydyroxyalkyl group containing from 1 to 3, preferably from 1 to 2 carbon atoms, or a polyethylene oxide group containing from 1 to 3, preferable 1, ethylene oxide groups. The R^ groups can be attached to each other, e.g., through an oxygen or nitrogen atom, to form a ring structure.
These amine oxide surfactants in particular include CIQ-CI g alkyl dimethyl amine oxides and Cg-C[g alkoxy ethyl dihydroxyethyl amine oxides. Examples of such materials include dimethyloctylamine oxide, diethyldecylamine oxide, bis-(2- hydroxyethyl)dodecylamine oxide, dimethyldodecylamine oxide, dipropyltetradecylamine oxide, methylethylhexadecylamine oxide, dodecylamidopropyl dimethylamine oxide, cetyl dimethylamine oxide, stearyl dimethylamine oxide, taUow dimethylamine oxide and dimethyl-2- hydroxyoctadecylamine oxide. Preferred are CjQ-Ci alkyl dimethylamine oxide, and Cιo-18 acylamido alkyl dimethylamine oxide. Zwitterionic surfactant
Zwitterionic surfactants can also be incorporated into the detergent compositions hereof. These surfactants can be broadly described as derivatives of secondary and tertiary amines, derivatives of heterocycUc secondary and tertiary amines, or derivatives of quaternary ammomum, quaternary phosphonium or tertiary sulfonium compounds. Betaine and sultaine surfactants are exemplary zwitterionic surfactants for use herein.
Betaine surfactant
The betaines useful herein are those compounds having the formula R(R')2N+R COO" wherein R is a C^-C^ hydrocarbyl group, preferably a C\Q- C\(J alkyl group or CIQ-16 acylamido alkyl group, each R is typicaUy C1-C3 alkyl, preferably methyl,m and R2 is a C1-C5 hydrocarbyl group, preferably a C\- C3 alkylene group, more preferably a C1-C2 alkylene group. Examples of suitable betaines include coconut acylamidopropyldimethyl betaine; hexadecyl dimethyl betaine; Cj2-14 acylamidopropylbetaine; Cg.14 acylamidohexyldiethyl betaine; [Cl4-16 acylmethylamidodiethylammonio]-l-carboxybutane; Ci 6-i acylamidodimethylbetaine; C12-I6 acylamidopentanediethyl-betaine; [Cl2-16 acylmethylamidodimethylbetaine. Preferred betaines are Ci 2-ig dimethyl-ammonio hexanoate and the C^Q-l acylamidopropane (or ethane) dimethyl (or diethyl) betaines. Complex betaine surfactants are also suitable for use herein.
Sultaine surfactant
The sultaines useful herein are those compounds having the formula (R(Rl)2N+R Sθ3" wherein R is a C6-C1 g hydrocarbyl group, preferably a CI Q- C\ alkyl group, more preferably a C12-C13 alkyl group, each R! is typically C\- C3 alkyl, preferably methyl, and R2 is a C^-Cg hydrocarbyl group, preferably a C1-C3 alkylene or, preferably, hydroxyalkylene group.
Ampholytic surfactant
Ampholytic surfactants can be incorporated into the detergent compositions herein. These surfactants can be broadly described as aUphatic derivatives of secondary or tertiary amines, or aUphatic derivatives of heterocycUc secondary and tertiary amines in which the aUphatic radical can be straight chain or branched.
Cationic surfactants
Cationic surfactants can also be used in the detergent compositions herein. Suitable cationic surfactants include the quaternary ammonium surfactants selected from mono C -Ci , preferably C6-CIQ N-alkyl or alkenyl ammonium surfactants wherein the remaining N positions are substituted by methyl, hydroxyethyl or hydroxypropyl groups.
Partially soluble or insoluble builder compound
The detergent compositions of the present invention may contain a partially soluble or insoluble buUder compound, typicaUy present at a level of from 1 % to 80% by weight, preferably from 10% to 70% by weight, most preferably from 20% to 60% weight of the composition.
Examples of partiaUy water soluble buUders include the crystalline layered siUcates. Examples of largely water insoluble buUders include the sodium aluminosiUcates.
Crystalline layered sodium siUcates have the general formula
NaMSix02x+ ι .yH2θ
wherein M is sodium or hydrogen, x is a number from 1.9 to 4 and y is a number from 0 to 20. Crystalline layered sodium silicates of this type are disclosed in EP- A-0164514 and methods for their preparation are disclosed in DE-A-3417649 and DE-A-3742043. For the purpose of the present invention, x in the general formula above has a value of 2, 3 or 4 and is preferably 2. The most preferred material is δ-Na2S_2θ5, available from Hoechst AG as NaSKS-6.
The crystalline layered sodium siUcate material is preferably present in granular detergent compositions as a particulate in intimate admixture with a soUd. water- soluble ionisable material. The soUd, water-soluble ionisable material is selected from organic acids, organic and inorganic acid salts and mixtures thereof.
Suitable aluminosiUcate zeoUtes have the unit ceU formula Naz[(AlO2)z(SiO2)y]. XH2O wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264. The aluminosiUcate material are in hydrated form and are preferably crystalline, containing from 10% to 28%, more preferably from 18% to 22% water in bound form. The aluminosiUcate ion exchange materials can be naturally occurring materials, but are preferably syntheticaUy derived. Synthetic crystalUne aluminosiUcate ion exchange materials are avaUable under the designations ZeoUte A, Zeolite B. Zeolite P. Zeolite X, Zeoilte MAP, Zeolite HS and mixtures thereof. Zeolite A has the formula
Na 12 [AlO2) 12 (Si02)i2_. xH20
wherein x is from 20 to 30, especiaUy 27. ZeoUte X has the formula Nag£ [(AlO2)86(SiO2)i06]- 76 H2O.
Enzyme
Another optional ingredient useful in the detergent compositions is one or more additional enzymes.
Preferred additional enzymatic materials include the commerciaUy avaUable Upases, amylases, neutral and alkaline proteases, esterases, ceUulases, pectinases, lactases and peroxidases conventionaUy incorporated into detergent compositions. Suitable enzymes are discussed in US Patents 3,519,570 and 3,533,139.
Preferred commerciaUy avaUable protease enzymes include those sold under the tradenames Alcalase, Savinase, Primase, Durazym, and Esperase by Novo Industries A/S (Denmark), those sold under the tradename Maxatase, Maxacal and Maxapem by Gist-Brocades, those sold by Genencor International, and those sold under the tradename Opticlean and Optimase by Solvay Enzymes. Protease enzyme may be incorporated into the compositions in accordance with the invention at a level of from 0.0001 % to 4% active enzyme by weight of the composition.
Preferred amylases include, for example, α-amylases obtained from a special strain of B Ucheniformis, described in more detaU in GB-1,269,839 (Novo). Preferred commerciaUy avaUable amylases include for example, those sold under the tradename Rapidase by Gist-Brocades, and those sold under the tradename Termamyl and BAN by Novo Industries A/S. Amylase enzyme may be incorporated into the composition in accordance with the invention at a level of from 0.0001 % to 2 % active enzyme by weight of the composition. Lipolytic enzyme (Upase) may be present at levels of active lipolytic enzyme of from 0.0001 % to 2% by weight, preferably 0.001 % to 1 % by weight, most preferably from 0.001 % to 0.5 % by weight of the compositions.
The Upase may be fungal or bacterial in origin being obtained, for example, from a Upase producing strain of Humicola sp., Ther omyces sp. or Pseudomonas sp. including Pseudomonas pseudoalcali genes or Pseudomas fluorescens. Lipase from chemicaUy or geneticaUy modified mutants of these strains are also useful herein.
A preferred lipase is derived from Pseudomonas pseudoalcaUgenes . which is described in Granted European Patent, EP-B-0218272.
Another preferred Upase herein is obtained by cloning the gene from Humicola lanuginosa and expressing the gene in AspergUlus oryza. as host, as described in European Patent Application, EP-A-0258 068, which is commerciaUy avaUable from Novo Industri A S, Bagsvaerd, Denmark, under the trade name Lipolase. This Upase is also described in U.S. Patent 4,810,414, Huge-Jensen et al, issued March 7, 1989.
Enzyme Stabilizing System
Preferred enzyme-containing compositions herein may comprise from about 0.001 % to about 10%, preferably from about 0.005% to about 8%, most preferably from about 0.01 % to about 6% , by weight of an enzyme stabilizing system. The enzyme stabilizing system can be any stabilizing system which is compatible with the detersive enzyme. Such stabilizing systems can comprise calcium ion, boric acid, propylene glycol, short chain carboxyUc acid, boronic acid, and mixtures thereof. Such stabilizing systems can also comprise reversible enzyme inhibitors, such as reversible protease inhibitors.
The compositions herein may further comprise from 0 to about 10% , preferably from about 0.01 % to about 6% by weight, of chlorine bleach scavengers, added to prevent chlorine bleach species present in many water suppUes from attacking and inactivating the enzymes, especiaUy under alkaline conditions. WhUe chlorine levels in water may be small, typicaUy in the range from about 0.5 ppm to about 1.75 ppm, the avaUable chlorine in the total volume of water that comes in contact with the enzyme during washing is usuaUy large; accordingly, enzyme stab ity in- use can be problematic.
Suitable chlorine scavenger anions are widely avaUable, and are illustrated by salts containing ammonium cations or sulfite, bisulfite, thiosulfite, thiosulfate. iodide, etc. Antioxidants such as carbamate, ascorbate, etc., organic amines such as ethylenediaminetetracetic acid (EDTA) or alkaU metal salt thereof, monoethanolamine (MEA), and mixtures thereof can likewise be used. Other conventional scavengers such as bisulfate, nitrate, chloride, sources of hydrogen peroxide such as sodium perborate tetrahydrate, sodium perborate monohydrate and sodium percarbonate, as weU as phosphate, condensed phosphate, acetate, benzoate, citrate, formate, lactate, malate, tartrate, saUcylate, etc. and mixtures thereof can be used if desired.
Organic polymeric compound
Organic polymeric compounds are particularly preferred components of the detergent compositions in accord with the invention. By organic polymeric compound it is meant essentiaUy any polymeric organic compound commonly used as dispersants, and anti-redeposition and soU suspension agents in detergent compositions.
Organic polymeric compound is typicaUy incorporated in the detergent compositions of the invention at a level of from 0.1 % to 30% , preferably from 0.5 % to 15 % , most preferably from 1 % to 10% by weight of the compositions.
Examples of organic polymeric compounds include the water soluble organic homo- or co-polymeric polycarboxyUc acids or their salts in which the polycarboxyUc acid comprises at least two carboxyl radicals separated from each other by not more than two carbon atoms. Polymers of the latter type are disclosed in GB-A-1 ,596,756. Examples of such salts are polyacrylates of MWt 2000-5000 and their copolymers with maleic anhydride, such copolymers having a molecular weight of from 20,000 to 100,000, especiaUy 40,000 to 80,000.
Other suitable organic polymeric compounds include the polymers of acrylamide and acrylate having a molecular weight of from 3,000 to 100,000, and the acrylate/fumarate copolymers having a molecular weight of from 2,000 to 80,000. The polyamino compounds are useful herein including those derived from aspartic acid such as those disclosed in EP-A-305282, EP-A-305283 and EP-A-351629.
Terpolymers containing monomer units selected from maleic acid, acrylic acid, polyaspartic acid and vinyl alcohol, particularly those having an average molecular weight of from 5,000 to 10,000 are also suitable herein.
Other organic polymeric compounds suitable for incorporation in the detergent compositions herein include ceUulose derivatives such as methylceUulose, carboxymethylceUulose and hydroxyethylceUulose.
Further useful organic polymeric compounds are the polyethylene glycols, particularly those of molecular weight 1000-10000, more particularly 2000 to 8000 and most preferably about 4000.
Lime soap dispersant compound
The compositions of the invention may contain a lime soap dispersant compound, which has a lime soap dispersing power (LSDP), as defined hereinafter of no more than 8, preferably no more than 7, most preferably no more than 6. The lime soap dispersant compound is preferably present at a level of from 0.1 % to 40% by weight, more preferably 1 % to 20% by weight, most preferably from 2% to 10% by weight of the compositions.
A lime soap dispersant is a material that prevents the precipitation of alkaU metal, ammonium or amine salts of fatty acids by calcium or magnesium ions. A numerical measure of the effectiveness of a lime soap dispersant is given by the lime soap dispersing power (LSDP) which is determined using the lime soap dispersion test as described in an article by H.C. Borghetty and CA. Bergman, J. Am. OU. Chem. Soc, volume 27, pages 88-90, (1950). This lime soap dispersion test method is widely used by practitioners in this art field being referred to , for example, in the foUowing review articles; W.N. Linfield, Surfactant Science Series, Volume 7, p3; W.N. Linfield, Tenside Surf. Det. , Nolume 27, pagesl59-161, (1990); and M.K. Nagarajan, W.F. Masler, Cosmetics and ToUetries, Nolume 104, pages 71-73, (1989). The LSDP is the % weight ratio of dispersing agent to sodium oleate required to disperse the lime soap deposits formed by 0.025g of sodium oleate in 30ml of water of 333ppm CaCθ3 (Ca:Mg=3:2) equivalent hardness.
Surfactants having good lime soap dispersant capabUity wUl include certain amine oxides, betaines, sulfobetaines, alkyl ethoxysulfates and ethoxylated alcohols.
Exemplary surfactants having a LSDP of no more than 8 for use in accord with the invention include Ci -Cig dimethyl amine oxide, Ci2-Cι alkyl ethoxysulfates with an average degree of ethoxylation of from 1-5, particularly C^-C 15 alkyl ethoxysulfate surfactant with a degree of ethoxylation of about 3 (LSDP =4), and the C13-C15 ethoxylated alcohols with an average degree of ethoxylation of either 12 (LSDP=6) or 30, sold under the trade names Lutensol A012 and Lutensol A030 respectively, by BASF GmbH.
Polymeric lime soap dispersants suitable for use herein are described in the article by M.K. Nagarajan and W.F. Masler, to be found in Cosmetics and ToUetries, Nolume 104, pages 71-73, (1989). Examples of such polymeric lime soap dispersants include certain water-soluble salts of copolymers of acryUc acid, methacryUc acid or mixtures thereof, and an acrylamide or substituted acrylamide, where such polymers typicaUy have a molecular weight of from 5,000 to 20,000.
Suds suppressing system
The detergent compositions of the invention, when formulated for use in machine washing compositions, preferably comprise a suds suppressing system present at a level of from 0.01 % to 15%, preferably from 0.05% to 10%, most preferably from 0.1 % to 5 % by weight of the composition.
Suitable suds suppressing systems for use herein may comprise essentiaUy any known antifoam compound, including, for example sUicone antifoam compounds, 2-alkyl and alcanol antifoam compounds.
By antifoam compound it is meant herein any compound or mixtures of compounds which act such as to depress the foaming or sudsing produced by a solution of a detergent composition, particularly in the presence of agitation of that solution. Particularly preferred antifoam compounds for use herein are silicone antifoam compounds defined herein as any antifoam compound including a siUcone component. Such siUcone antifoam compounds also typically contain a sUica component. The term "siUcone" as used herein, and in general throughout the industry, encompasses a variety of relatively high molecular weight polymers containing siloxane units and hydrocarbyl group of various types. Preferred silicone antifoam compounds are the sUoxanes, particularly the polydimethylsUoxanes having trimethylsUyl end blocking units.
Other suitable antifoam compounds include the monocarboxyUc fatty acids and soluble salts thereof. These materials are described in US Patent 2,954,347, issued September 27, 1960 to Wayne St. John. The monocarboxyUc fatty acids, and salts thereof, for use as suds suppressor typicaUy have hydrocarbyl chains of 10 to about 24 carbon atoms, preferably 12 to 18 carbon atoms. Suitable salts include the alkaU metal salts such as sodium, potassium, and Uthium salts, and ammomum and alkanolammonium salts.
Other suitable antifoam compounds include, for example, high molecular weight fatty esters (e.g. fatty acid triglycerides), fatty acid esters of monovalent alcohols, aUphatic Cι -C4 ketones (e.g. stearone) N-alkylated amino triazines such as tri- to hexa-alkylmelamines or di- to tetra alkyldiamine chlortriazines formed as products of cyanuric chloride with two or three moles of a primary or secondary amine containing 1 to 24 carbon atoms, propylene oxide, bis stearic acid amide and monostearyl di-alkaU metal (e.g. sodium, potassium, Uthium) phosphates and phosphate esters.
Copolymers of ethylene oxide and propylene oxide, particularly the mixed ethoxylated/propoxylated fatty alcohols with an alkyl chain length of from 10 to 16 carbon atoms, a degree of ethoxylation of from 3 to 30 and a degree of propoxylation of from 1 to 10, are also suitable antifoam compounds for use herein.
Suitable 2-alky-alcanols antifoam compounds for use herein have been described in DE 40 21 265. The 2-alkyl-alcanols suitable for use herein consist of a C(, to Ci6 alkyl chain carrying a terminal hydroxy group, and said alkyl chain is substituted in the a position by a C\ to C\Q alkyl chain. Mixtures of 2-alkyl-alcanols can be used in the compositions according to the present invention. A preferred suds suppressing system comprises
(a) antifoam compound, preferably siUcone antifoam compound, most preferably a silicone antifoam compound comprising in combination
(i) polydimethyl siloxane, at a level of from 50% to 99%, preferably 75 % to 95 % by weight of the siUcone antifoam compound; and
(U) sUica, at a level of from 1 % to 50% , preferably 5 % to 25 % by weight of the silicone/sUica antifoam compound;
wherein said silica/siUcone antifoam compound is incorporated at a level of from 5 % to 50%, preferably 10% to 40% by weight;
(b) a dispersant compound, most preferably comprising a silicone glycol rake copolymer with a polyoxyalkylene content of 72-78 % and an ethylene oxide to propylene oxide ratio of from 1 :0.9 to 1 : 1.1 , at a level of from 0.5 % to 10%, preferably 1 % to 10% by weight; a particularly preferred siUcone glycol rake copolymer of this type is DC0544, commerciaUy avaUable from DOW Corning under the tradename DC0544;
(c) an inert carrier fluid compound, most preferably comprising a Ci g-Ci g ethoxylated alcohol with a degree of ethoxylation of from 5 to 50, preferably 8 to 15, at a level of from 5 % to 80%, preferably 10% to 70%, by weight;
A preferred particulate suds suppressor system useful herein comprises a mixture of an alkylated sUoxane of the type hereinabove disclosed and soUd sUica.
The soUd silica can be a fumed sUica, a precipitated silica or a silica, made by the gel formation technique. The silica particles suitable have an average particle size of from 0.1 to 50 micrometers, preferably from 1 to 20 micrometers and a surface area of at least 50m /g. These silica particles can be rendered hydrophobic by treating them with dialkylsUyl groups and/or trialkylsUyl groups either bonded directly onto the silica or by means of a sUicone resin. It is preferred to employ a sUica the particles of which have been rendered hydrophobic with dimethyl and/or trimethyl sUyl groups. A preferred particulate antifoam compound for inclusion in the detergent compositions in accordance with the invention suitably contain an amount of silica such that the weight ratio of silica to silicone lies in the range from 1: 100 to 3:10, preferably from 1:50 to 1:7.
Another suitable particulate suds suppressing system is represented by a hydrophobic silanated (most preferably trimethyl-sUanated) siUca having a particle size in the range from 10 nanometers to 20 nanometers and a specific surface area above 50m2/g, intimately admixed with dimethyl siUcone fluid having a molecular weight in the range from about 500 to about 200,000 at a weight ratio of siUcone to sUanated siUca of from about 1 : 1 to about 1:2.
A highly preferred particulate suds suppressing system is described in EP-A- 0210731 and comprises a silicone antifoam compound and an organic carrier material having a melting point in the range 50 °C to 85 °C, wherein the organic carrier material comprises a monoester of glycerol and a fatty acid having a carbon chain containing from 12 to 20 carbon atoms. EP-A-0210721 discloses other preferred particulate suds suppressing systems wherein the organic carrier material is a fatty acid or alcohol having a carbon chain containing from 12 to 20 carbon atoms, or a mixture thereof, with a melting point of from 45 °C to 80°C.
Other highly preferred particulate suds suppressing systems are described in copending European AppUcation 91870007.1 in the name of the Procter and Gamble Company which systems comprise siUcone antifoam compound, a carrier material, an organic coating material and glycerol at a weight ratio of glycerol : siUcone antifoam compound of 1:2 to 3: i . Copending European AppUcation 91201342.0 also discloses highly preferred particulate suds suppressing systems comprising siUcone antifoam compound, a carrier material, an organic coating material and crystalline or amorphous aluminosiUcate at a weight ratio of aluminosiUcate : siUcone antifoam compound of 1:3 to 3:1. The prefeπed carrrier material in both of the above described highly preferred granular suds controUing agents is starch.
An exemplary particulate suds suppressing system for use herein is a particulate agglomerate component, made by an agglomeration process, comprising in combination (i) from 5 % to 30% , preferably from 8 % to 15 % by weight of the component of silicone antifoam compound, preferably comprising in combination polydimethyl siloxane and silica;
(ii) from 50% to 90% , preferably from 60% to 80% by weight of the component, of carrier material, preferably starch;
(Ui) from 5 % to 30% , preferably from 10% to 20% by weight of the component of agglomerate binder compound, where herein such compound can be any compound, or mixtures thereof typicaUy employed as binders for agglomerates, most preferably said agglomerate binder compound comprises a C[ 6-Cf g ethoxylated alcohol with a degree of ethoxylation of from 50 to 100; and
(iv) from 2% to 15 %, preferably from 3% to 10%, by weight of \2-^22 hydrogenated fatty acid.
Polymeric dye transfer inhibiting agents
The detergent compositions herein may also comprise from 0.01 % to 10 % , preferably from 0.05 % to 0.5% by weight of polymeric dye transfer inhibiting agents.
The polymeric dye transfer inhibiting agents are preferably selected from polyamine N-oxide polymers, copolymers of N-vinylpyrroUdone and N-vinylimidazole, polyvinylpyrroUdonepolymers or combinations thereof.
a) Polyamine N-oxide polymers
Polyamine N-oxide polymers suitable for use herein contain units having the following structure formula :
(I) A
R
wherein P is a polymerisable unit, whereto the R-N-0 group can be attached to, or wherein the R-N-0 group forms part of the polymerisable unit or a combination of both.
O O O i I!! i I;I i i
A is NC, CO, C, -0-, -S-, -N-; x is 0 or 1 ;
R are aUphatic, ethoxylated aUphatics, aromatic, heterocycUc or aUcycUc groups or any combination thereof whereto the nitrogen of the N-0 group can be attached or wherein the nitrogen of the N-0 group is part of these groups.
The N-0 group can be represented by the foUowing general structures :
0
A
O
(R^ x -N-^y A
(R3)z or =N-(R1 )x
wherein Rl, R2, and R3 are aUphatic groups, aromatic, heterocycUc or aUcycUc groups or combinations thereof, x or/and y or/and z is 0 or 1 and wherein the nitrogen of the N-0 group can be attached or wherein the nitrogen of the N-0 group forms part of these groups. The N-0 group can be part of the polymerisable unit (P) or can be attached to the polymeric backbone or a combination of both. Suitable polyamine N-oxides wherein the N-O group forms part of the polymerisable unit comprise polyamine N-oxides wherein R is selected from aliphatic, aromatic, aUcycUc or heterocycUc groups. One class of said polyamine N- oxides comprises the group of polyamine N-oxides wherein the nitrogen of the N-O group forms part of the R-group. Preferred polyamine N-oxides are those wherein R is a heterocyclic group such as pyrridine, pyrrole, imidazole, pyrroUdine, piperidine, quinoUne, acridine and derivatives thereof.
Another class of said polyamine N-oxides comprises the group of polyamine N- oxides wherein the nitrogen of the N-O group is attached to the R-group.
Other suitable polyamine N-oxides are the polyamine oxides whereto the N-O group is attached to the polymerisable unit.
Preferred class of these polyamine N-oxides are the polyamine N-oxides having the general formula (I) wherein R is an aromatic, heterocycUc or aUcycUc groups wherein the nitrogen of the N-O functional group is part of said R group. Examples of these classes are polyamine oxides wherein R is a heterocycUc compound such as pyrridine, pyrrole, imidazole and derivatives thereof.
Another preferred class of polyamine N-oxides are the polyamine oxides having the general formula (I) wherein R are aromatic, heterocycUc or aUcycUc groups wherein the nitrogen of the N-O functional group is attached to said R groups. Examples of these classes are polyamine oxides wherein R groups can be aromatic such as phenyl.
Any polymer backbone can be used as long as the amine oxide polymer formed is water-soluble and has dye transfer inhibiting properties. Examples of suitable polymeric backbones are polyvinyls, polyalkylenes, polyesters, polyethers, polyamide, poly imides, polyacrylates and mixtures thereof.
The amine N-oxide polymers of the present invention typicaUy have a ratio of amine to the amine N-oxide of 10: 1 to 1 : 1000000. However the amount of amine oxide groups present in the polyamine oxide polymer can be varied by appropriate copolymerization or by appropriate degree of N-oxidation. Preferably, the ratio of amine to amine N-oxide is from 2:3 to 1: 1000000. More preferably from 1 :4 to 1: 1000000, most preferably from 1:7 to 1: 1000000. The polymers of the present invention actually encompass random or block copolymers where one monomer type is an amine N-oxide and the other monomer type is either an amine N-oxide or not. The amine oxide unit of the polyamine N-oxides has a PKa < 10, preferably PKa < 7, more preferred PKa < 6.
The polyamine oxides can be obtained in almost any degree of polymerisation. The degree of polymerisation is not critical provided the material has the desired water- solubUity and dye-suspending power. Typically, the average molecular weight is within the range of 500 to 1000,000; preferably from 1 ,000 to 50,000, more preferably from 2,000 to 30,000, most preferably from 3,000 to 20,000.
b Copolymers of N-vinylpyrroUdone and N-vinylimidazole
Preferred polymers for use herein may comprise a polymer selected from N- vinylimidazole N-vinylpyrroUdone copolymers wherein said polymer has an average molecular weight range from 5,000 to 50,000 more preferably from 8,000 to 30,000, most preferably from 10,000 to 20,000. The preferred N-vinylimidazole N-vinylpyrroUdone copolymers have a molar ratio of N-vinyϋmidazole to N- vinylpyrroUdone from 1 to 0.2, more preferably from 0.8 to 0.3, most preferably from 0.6 to 0.4 .
c) Polyvinylpyrrolidone
The detergent compositions herein may also utilize polyvinylpyrroUdone ("PVP" having an average molecular weight of from 2,500 to 400,000, preferably from 5,000 to 200,000, more preferably from 5,000 to 50,000, and most preferably from 5,000 to 15,000. Suitable polyvinylpyrroUdones are commerciaUy vaUable from ISP Corporation, New York, NY and Montreal, Canada under the product names PVP K-15 (viscosity molecular weight of 10,000), PVP K-30 (average molecular weight of 40,000), PVP K-60 (average molecular weight of 160,000), and PVP K-90 (average molecular weight of 360,000). PVP K-15 is also avaUable from ISP Corporation. Other suitable polyvinylpyrroUdones which are commerciaUy available from BASF Cooperation include Sokalan HP 165 and Sokalan HP 12.
PolyvinylpyrroUdone may be incorporated in the detergent compositions herein at a level of from 0.01 % to 5 % by weight of the detergent, preferably from 0.05 % to 3% by weight, and more preferably from 0.1 % to 2% by weight. The amount of polyvinylpyrroUdone deUvered in the wash solution is preferably from 0.5 ppm to 250 ppm, preferably from 2.5 ppm to 150 ppm, more preferably from 5 ppm to 100 ppm.
d) Polwinyloxazolidone
The detergent compositions herein may also utilize polyvinyloxazolidones as polymeric dye transfer inhibiting agents. Said polyvinyloxazoUdones have an average molecular weight of from 2,500 to 400,000, preferably from 5,000 to 200,000, more preferably from 5,000 to 50,000, and most preferably from 5,000 to 15,000.
The amount of polyvinyloxazolidone incorporated in the detergent compositions may be from 0.01 % to 5% by weight, preferably from 0.05 % to 3% by weight, and more preferably from 0.1 % to 2 % by weight. The amount of polyvinyloxazolidone deUvered in the wash solution is typicaUy from 0.5 ppm to 250 ppm, preferably from 2.5 ppm to 150 ppm, more preferably from 5 ppm to 100 ppm.
e) Polyvinylimidazole
The detergent compositions herein may also utilize polyvinylimidazole as polymeric dye transfer inhibiting agent. Said polyvinylimidazoles preferably have an average molecular weight of from 2,500 to 400,000, more preferably from 5,000 to 50,000, and most preferably from 5,000 to 15,000.
The amount of polyvinylimidazole incorpoarted in the detergent compositions may be from 0.01 % to 5 % by weight, preferably from 0.05% to 3% by weight, and more preferably from 0.1 % to 2% by weight. The amount of polyvinylimidazole deUvered in the wash solution is from 0.5 ppm to 250 ppm, preferably from 2.5 ppm to 150 ppm, more preferably from 5 ppm to 100 ppm.
Optical brightener
The detergent compositions herein may also optionaUy contain from about 0.005 % to 5 % by weight of certain types of hydrophilic optical brighteners which also provide a dye transfer inhibition action. If used, the compositions herein will preferably comprise from about 0.01 % to 1 % by weight of such optical brighteners. The hydrophUic optical brighteners useful in the present invention are those having the structural formula:
wherein R\ is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl; R2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphUino, chloro and amino; and M is a salt-forming cation such as sodium or potassium.
When in the above formula, Rj is anUino, R2 is N-2-bis-hydroxyethyl and M is a cation such as sodium, the brightener is 4,4' ,-bis[(4-anilino-6-(N-2-bis- hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stUbenedisulfonic acid and disodium salt. This particular brightener species is commercially marketed under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-UNPA-GX is the preferred hydrophUic optical brightener useful in the detergent compositions herein.
When in the above formula, R\ is anilino, R2 is N-2-hydroxyethyl-N-2- methylamino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino- 6-(N-2-hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2l-stUbenedisulfonic acid disodium salt. This particular brightener species is commerciaUy marketed under the tradename Tinopal 5BM-GX by Ciba-Geigy Corporation.
When in the above formula, Ri is anilino, R2 is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anU--no-6-mo hilino-s-triazine-2- yl)amino]2,2'-stUbenedisulfonic acid, sodium salt. This particular brightener species is commerciaUy marketed under the tradename Tinopal AMS-GX by Ciba Geigy Corporation.
The specific optical brightener species selected for use in the present invention provide especiaUy effective dye transfer inhibition performance benefits when used in combination with the selected polymeric dye transfer inhibiting agents hereinbefore described. The combination of such selected polymeric materials (e.g., PVNO and/or PVPVI) with such selected optical brighteners (e.g., Tinopal UNPA-GX, Tinopal 5BM-GX and/or Tinopal AMS-GX) provides significantly better dye transfer inhibition in aqueous wash solutions than does either of these two detergent composition components when used alone. Without being bound by theory, it is believed that such brighteners work this way because they have high affinity for fabrics in the wash solution and therefore deposit relatively quick on these fabrics. The extent to which brighteners deposit on fabrics in the wash solution can be defined by a parameter caUed the "exhaustion coefficient". The exhaustion coefficient is in general as the ratio of a) the brightener material deposited on fabric to b) the initial brightener concentration in the wash Uquor. Brighteners with relatively high exhaustion coefficients are the most suitable for inhibiting dye transfer in the context of the present invention.
Of course, it wiU be appreciated that other, conventional optical brightener types of compounds can optionally be used in the present compositions to provide conventional fabric "brightness" benefits, rather than a true dye transfer inhibiting effect. Such usage is conventional and weU-known to detergent formulations.
Softening agents
Fabric softening agents can also be incorporated into laundry detergent compositions in accordance with the present invention. These agents may be inorganic or organic in type. Inorganic softening agents are exemplified by the smectite clays disclosed in GB-A-1 400 898. Organic fabric softening agents include the water insoluble tertiary amines as disclosed in GB-A-1 514 276 and EP-B-0 Oi l 340.
Levels of smectite clay are normaUy in the range from 5 % to 15%, more preferably from 8% to 12% by weight, with the material being added as a dry mixed component to the remainder of the formulation. Organic fabric softening agents such as the water-insoluble tertiary amines or dUong chain amide materials are incorporated at levels of from 0.5 % to 5 % by weight, normaUy from 1 % to 3 % by weight, whUst the high molecular weight polyethylene oxide materials and the water soluble cationic materials are added at levels of from 0.1 % to 2 % , normaUy from 0.15% to 1.5 % by weight.
Other optional ingredients Other optional ingredients suitable for inclusion in the compositions of the invention include perfumes, colours and filler salts, with sodium sulfate being a preferred filler salt. Form of the compositions
The detergent compositions of the invention can be formulated in any desirable form such as powders, granulates, pastes, liquids and gels.
Liquid compositions
The detergent compositions of the present invention may be formulated as Uquid detergent compositions. Such Uquid detergent compositions typicaUy comprise from 94% to 35 % by weight, preferably from 90% to 40% by weight, most preferably from 80% to 50% by weight of a Uquid carrier, e.g., water, preferably a mixture of water and organic solvent.
Gel compositions
The detergent compositions of the present invention may also be in the form of gels. Such compositions are typicaUy formulated with polyakenyl polyether having a molecular weight of from about 750,000 to about 4,000,000.
Solid compositions
The detergent compositions of the invention are preferably in the form of soUds, such as powders and granules.
The particle size of the components of granular compositions in accordance with the invention should preferably be such that no more that 5 % of particles are greater than 1.4mm in diameter and not more than 5 % of particles are less than 0.15mm in diameter.
The bulk density of granular detergent compositions in accordance with the present invention typicaUy have a bulk density of at least 450 g/Utre, more usuaUy at least 600 g/Utre and more preferably from 650 g/Utre to 1200 g/Utre. Bulk density is measured by means of a simple funnel and cup device consisting of a conical funnel moulded rigidly on a base and provided with a flap valve at its lower extremity to allow the contents of the funnel to be emptied into an axially aligned cylindrial cup disposed below the funnel. The funnel is 130 mm and 40 mm at its respective upper and lower extremities. It is mounted so that the lower extremity is 140 mm above the upper surface of the base. The cup has an overall height of 90 mm, an internal height of 87 mm and an internal diameter of 84 mm. Its nominal volume is 500 ml.
To carry out a measurement, the funnel is fiUed with powder by hand pouring, the flap valve is opened and powder aUowed to overfill the cup. The fiUed cup is removed from the frame and excess powder removed from the cup by passing a straight edged implement e.g. a knife, across its upper edge. The filled cup is then weighed and the value obtained for the weight of powder doubled to provide the bulk density in g/Utre. RepUcate measurements are made as required.
Making processes - granular compositions
In general, granular detergent compositions in accordance with the present invention can be made via a variety of methods including dry mixing, spray drying, agglomeration and granulation.
Washing methods
The compositions of the invention may be used in essentiaUy any washing or cleaning method, including machine laundry and dishwashing methods.
Machine dishwashing method
A preferred machine dishwashing method comprises treating soUed articles selected from crockery, glassware, hoUowware and cutlery and mixtures thereof, with an aqueous Uquid having dissolved or dispensed therein an effective amount of a machine dishwashing composition in accord with the inevntion. By an effective amount of the machine dishwashing composition it is typicaUy meant from 8g to 60g of product dissolved or dispersed in a wash solution of volume from 3 to 10 Utres, as are typical product dosages and wash solution volumes commonly employed in conventional machine dishwashing methods. Machine laundry methods
Machine laundry methods herein comprise treating soUed laundry with an aqueous wash solution in a washing machine having dissolved or dispensed therein an effective amount of a machine laundry detergent composition in accord with the invention. The detergent can be added to the wash solution either via the dispenser drawer of the washing machine or by a dispensing device. By an effective amount of the detergent composition it is typicaUy meant from 40g to 300g of product dissolved or dispersed in a wash solution of volume from 5 to 65 Utres, as are typical product dosages and wash soluπc T volumes commonly employed in conventional machine laundry methods.
In a preferred washing method herein a dispensing device containing an effective amount of detergent product is ύitroduceα into the drum of a, preferably front- loading, washing machine before the commencement of the wash cycle.
The dispensing device is a container for the detergent product which is used to deUver the product directly into the drum of the washing machine. Its volume capacity should be such as to be able to contain sufficient detergent product as would normaUy be used in the washing method.
Once the washing machine has been loaded with laundry the dispensing device containing the detergent product is p ce^ inside the drum. At the commencement of the wash cycle of the washing machin water is introduced into the drum and the drum periodicaUy rotates. The decign r the dispensing device should be such that it permits containment of the dry detergent product but then aUows release of this product during the wash cycle in response to its agitation as the drum rotates and also as a result of its immersion in the wash water.
To aUow for release of the detergent product during the wash the device may possess a number of openings through which the product may pass. Alternatively, the device may be made of a material which is permeable to Uquid but impermeable to the soUd product, which will aUow release of dissolved product. Preferably, the detergent product wiU be rapidly released at the start of the wash cycle thereby providing transient locaUsed high concentrations of components such as water- soluble buUder and heavy metal ion sequestrant components in the drum of the washing machine at this stage of the wash cycle. Preferred dispensing devices are reusable and are designed in such a way that container integrity is maintained in both the dry state and during the wash cycle. Especially preferred dispensing devices for use in accord with the invention have been described in the following patents; GB-B-2, 157, 717, GB-B-2, 157, 718, EP- A-0201376, EP-A-0288345 and EP-A-0288346. An article by J.Bland published in Manufacturing Chemist, November 1989, pages 41-46 also describes especially preferred dispensing devices for use with granular laundry products which are of a type commonly know as the "granulette".
EspeciaUy preferred dispensing devices are disclosed in European Patent AppUcation PubUcation Nos. 0343069 & 0343070. The latter AppUcation discloses a device comprising a flexible sheath in the form of a bag extending from a support ring defining an orifice, the orifice being adapted to admit to the bag sufficient product for one washing cycle in a washing process. A portion of the washing medium flows through the orifice into the bag, dissolves the product, and the solution then passes outwardly through the orifice into the washing medium. The support ring is provided with a masking arrangemnt to prevent egress of wetted, undissolved, product, this arrangement typicaUy comprising radiaUy extending waUs extending from a central boss in a spoked wheel configuration, or a simUar structure in which the waUs have a heUcal form.
Pretreatment washing method
In a pretreatment wash method aspect of the invention a soUed/stained substrate is treated with an effective amount of a pretreatment solution containing a heavy metal ion sequestrant, but no bleach components. The solution might optionaUy contain other non-bleach detergent components such as surfactants, buUders, enzymes and detergent polymers. Preferably the solution also contains water-soluble buUder.
The level of the heavy metal ion sequestrant in said pretreatment solution is typicaUy from 0.0005 % to 1 % , and preferably is more than 0.05 % .
The pretreatment solution is allowed to remain in contact with the soUed substrate for an effective time interval. Said time interval wiU typicaUy be from 10 seconds to 1800 seconds, more preferably from 60 seconds to 600 seconds. The soUed substrate is then washed using a suitable washing method wherein a bleach-containing detergent product is employed. The washing method may for example, be any of the machine dishwashing or machine laundry washing methods described herein.
In the detergent compositions, the abbreviated component identifications have the foUowing meanings:
XYAS Sodium Cιχ - Ci Y alkyl sulfate
24EY A C12-I4 predominantly Unear primary alcohol condensed with an average of Y moles of ethylene oxide
XYEZ A Cιx - Ci y predominantly linear primary alcohol condensed with an average of Z moles of ethylene oxide
XYEZS Cιχ - Ci Y sodium alkyl sulfate condensed with an average of Z moles of ethylene oxide per mole
TFAA Cjg-Ci alkyl N-methy 1 glucamide.
Silicate Amorphous Sodium Silicate (Siθ2:Na2θ ratio = 2.0)
NaSKS-6 Crystalline layered silicate of formula δ-Na2Si2θ5
Carbonate Anhydrous sodium carbonate
Polycarboxylate Copolymer of 1 :4 maleic/acryUc acid, average molecular weight about 80,000
ZeoUte A Hydrated Sodium AluminosiUcate of formula Nai2(Alθ2Siθ2)i2- 27H20 having a primary particle size in the range from 1 to 10 micrometers Citrate Tri-sodium citrate dihydrate
Percarbonate (fast release Anhydrous sodium percarbonate bleach of empirical particle) formula 2Na2Cθ3-3H2θ2 coated with a mixed salt of formula Na2Sθ4.n.Na2Cθ3 where n is 0.29 and where the weight ratio of percarbonate to mixed salt is 39:1
Percarbonate (slow release Anhydrous sodium percarbonate bleach coated with a particle) coating of sodium siUcate (S_2θ:Na2θ ratio = 2: 1) at a weight ratio of percarbonate to sodium silicate of 39: 1
TAED Tetraacetylethylenediamine
TAED (slow release Particle formed by agglomerating TAED with citric particle) acid and polyethylene glycol (PEG) of Mw =4,000 with a weight ratio of components of TAED: citric acid:PEG of 75:10:15, coated with an external coating of citric acid at a weight ratio of agglomerate: citric acid coating of 95:5.
Benzoyl Caprolactam (slow PaiT'cle formed by agglomerating benzoyl caprolactam release particle) (BzCi) with citric acid and polyethylene glycol (PEG) of Mw =4,000, with a weight ratio of components of BzCkcitric acid:PEG of 63:21:16, coated with an external coating of citric acid at a weight ratio of agglomerate: citric acid coating of 95:5
TAED (fast release Particle formed by agglomerating TAED with partially particle) neutraUsed polycarboxylate at a ratio of TAED:polycarboxylate of 93:7, coated with an external coating of polycarboxylate at a weight ratio of agglomerate: coating of 96:4 EDDS (fast release Particle formed by spray-drying EDDS with MgSθ4 at particle) a weight ratio of 26:74
Protease Proteolytic enzyme sold under the tradename Savinase by Novo Industries A/S with an activity of 13
KNPU/g.
Amylase Amylolytic enzyme sold under the tradename Termamyl 60T by Novo Industries A/S with an activity of 300 KNU/g
CeUulase CeUulosic enzyme sold by Novo Industries A/S with an activity of 1000 CEVU/g
Lipase Lipolytic enzyme sold under the tradename Lipolase by Novo Industries A S with an activity of 165 KLU/g
CMC Sodium carboxymethyl ceUulose
HEDP 1,1-hydroxyethane diphosphonic acid
EDDS Ethylenediamine -N, N'- disuccinic acid, [S,S] isomer in the form of the sodium salt.
PVNO Poly (4-vinylpyridine)-N-oxide copolymer of vinylimidaxole and vinylpyrroUdone having an average molecular weight of 10,000.
Granular Suds Suppressor 12% SUicone/sUica, 18% stearyl alcohol,70% starch in granular form
Nonionic C1 -C15 mixed ethoxylated/propoxylated fatty alcohol with an average degree of ethoxylation of 3.8 and an average degree of propoxylation of 4.5 sold under the tradename Plurafac LF404 by BASF Gmbh (low foaming) MetasUicate Sodium metasilicate (Siθ2:Na2θ ratio = 1.0)
Phosphate Sodium tripolyphosphate
480N Random copolymer of 3:7 acryUc/methacryUc acid, average molecular weight about 3,500
PB1 Anydrous sodium perborate monohydrate - in compacted particulate form to retard release of hydrogen peroxide
Cationic lactam Cation ,c peroxyacid bleach precursor salt of trialkyl ammonium methylene C5-alkyl caprolactam with tosyJate
DETPMP Diethylene triamine penta (methylene phosphonic acid), marketed by Monsanto under the tradename Dequest 2060
Bismuth nitrate Bismuth nitrate salt
Paraffin Paraffin oU sold under the tradename Winog 70 by Winte shaU.
BSA Amylolytic enzyme sold under the tradename LEI 7 by Novo Industries A/S (approx 1 % enzyme activity)
Sulphate Anhydrous sodium sulphate.
pH Measured as a 1 % solution in distilled water at 20°C. Example 1
The following laundry detergent compositions were prepared values being expressed as percentages by weight of the compositions: Composition A is a comparative composition, compositions B to E are in accord with the invention:
A B C D E
45 AS/25 AS (3: 1) 9.1 9.1 9.1 9.1 7.0
35AE3S 2.3 2.3 2.3 2.3 2.0
24E5 4.5 4.5 4.5 4.5 6.0
TFAA 2.0 2.0 2.0 2.0 -
ZeoUte A 13.2 13.2 13.2 13.2 15.0
Na SKS-6/citric acid (79:21) 15.6 15.6 15.6 15.6 13.0
Carbonate 7.6 7.6 7.6 7.6 8.0
TAED (fast release particle) 6.3 - - - -
TAED (slow release particle) - 5.0 - 2.3 3.5
Benzoyl Caprolactam (slow ~ 5.0 2.7 release particle) "
Percarbonate (fast release 22.5 22.5 particle)
Percarbonate (slow release 22.5 22.5 particle) PB1 - - - - 16.0
DETPMP 0.5 - - - 0.3
EDDS (fast release particle) - 0.8 0.3 0.75 -
Protease 0.55 1.27 0.55 1.27 1.5
Lipase 0.15 0.15 0.15 0.15 0.2
CeUulase 0.28 0.28 0.28 0.28 0.4
Amylase 0.27 0.27 0.27 0.27 0.4
Polycarboxylate 5.1 5.1 5.1 5.1 4.0
CMC 0.4 0.4 0.4 0.4 0.4
PVNO 0.03 0.03 0.03 0.03 -
Granular suds suppressor 1.5 1.5 1.5 1.5 1.5
Minors/misc to 100%
The foUowing T50 values (in seconds) were obtained for each of products A to D:
T50 A B C D
Peroxyacid 130 190 205 240
AVO 95 225 230 115
BuUder (citric) 90 60 60 60 Heavy metal 150 30 30 60 ion sequestrant
(DETPMP or
EDDS)
Comparative testing
Test method - stain removal
Swatch preparation
Three white cotton sheets were prewashed in a non-biological bleach-free heavy duty detergent. Sets of six test swatches of size 6cm x 6cm were cut from each sheet. Stains were evenly appUed onto each swatch set (e.g. by painting on).
AdditionaUy, pre-prepared swatches obtained from the EMPA institute were also employed.
In summary, the foUowing sets of swatches were employed:
Enzymatic stains Grass;
Bleachable stains
EMPA Blood;
EMPA Blood Milk and Ink;
Greasy stains Dirty Motor OU; Shoe PoUsh;
The sets of fabric swatches were subjected to one wash cycle in an automatic washing machine. The swatches were then assessed for removal of the stains by an expert panel using a four point Scheffe scale. The combined averaged paired results of each of the sets of comparisons are as set out below, with prior art composition A being used as the common reference. In more detaU, a Miele 698 WM automatic washing machine was employed, and the 40°C short cycle programme selected. Water of 12° German hardness ( Ca : Mg = 3 : 1) was used. 75g of detergent, dispensed from a granulette dispensing device placed in the middle of the load was employed. One swatch of each type was washed along with a baUast load of 2.7 Kg of Ughtly soUed sheets (1 weeks domestic usage).
Comparative testing - stain removal
The above stain removal test method was foUowed in comparing the efficiency of Composition B with the reference prior art Composition A in removing different type of stains.
The results obtained were as foUows:
Stain type Stain removal benefit (PSU)
EMPA blood + 1.8*
EMPA BMI +0.6
Grass +0.7
Dirty Motor OU +0.6
Shoe poUsh +0.7
"significant at 95 % confidence limit
Example 2
The following bleach-containing machine dishwashing compositions were prepared (parts by weight) in accord with the invention.
BSA - - - - - - 1.5
DETPMP 0.13 0.13 0.13 0.13 0.13 0.13 -
HEDP 1.0 1.0 1.0 1.0 1.0 1.0 -
Nonionic 2.0 2.0 2.0 2.0 2.0 2.0 1.5
Sulphate 23.0 22.8 22.4 22.7 22.2 21.5 0.3 misc inc moisture to balance pH (1 % 10.7 10.7 10.7 10.7 10.7 10.7 11.0 solution)
Example 3
The following representative beaker test method was carried out to determine whether the sequential order of exposure of a stained fabric to heavy metal ion sequestrant and hydrogen peroxide bleach solution would give rise to differences in the stain removal profile.
Pre-stained cotton swatches were prepared by immersing the swatches in a concentrated tea solution. Tea stains contain high levels of manganese, and are recognised to be difficult to remove from soUed/stained substrates.
Individual 1000 ml beakers were charged with solutions containing individuaUy 0.5 % by weight concentration of EDDS, and a hydrogen peroxide solution equivalent to 2% AvO. Each of the heavy metal ion sequestrant and bleach solutions was buffered to a pH of 10.5, which is a typical "in wash" pH encountered in a laundry washing method.
Sets of the pre-stained swatches were subjected to soaking in either, or sequentiaUy both, of the solutions. The soak time in each solution was 20 minutes. Each soak was foUowed by a rinse in dUute NaOH solution.
In detaU, the foUowing wash/soak protocols were employed:
Set Protocol
A Soaking in bleach solution only
B Soaking in EDDS solution only
C Soaking in bleach solution foUowed by soaking in EDDS solution
D Soaking in EDDS solution foUowed by soaking in bleach solution The stain removal results achieved for each wash/ soak protocol were assessed using a Macbeth Spectrometer, measuring the yellowness, whiteness and a, b and 1 values, by comparison with a clear white cotton swatch.
The foUowing results were obtained:
Stained A B C D swatch
YeUowness 55.1 35.7 36.7 29.4 19.3
Whiteness -141.2 -92.1 -94.1 -75.0 -50.1
1 -9.7 -5.8 -8.6 -4.5 -3.4
a 3.5 -.3 2.3 0.0 -0.7
b 23.8 16.1 15.5 13.4 8.9
Less positive yeUowness, a and b values are desirable. More positive whiteness and 1 values are desirable.
The stain removal results for the set of swatches D are hence seen to be better than those obtained for swatches A - C. The enhanced stain removal performance obtained for the sequential exposure of a stained fabric to a heavy metal ion sequestrant containing solution prior to a bleach-containing solution is thus demonstrated. Example 4
The following representative test method demonstrates that significant bleachable stain removal performance is obtained when stained swatches are treated with a solution containing heavy metal ion sequestrant prior to being washed in a bleach- containing detergent product having fast (i.e. uncontroUed rate of release of bleach).
Pre-stained cotton swatches were prepared by immersing the swatches in a concentrated tea solution. Tea stains contain high levels of manganese, and are recognised to be difficult to remove frυin soUed/stained substrates.
Individual 1000 ml beakers were charged with solutions containing 0.005% by weight concentration of EDDS buffered to a pH of 10.5, which is a typical "in wash" pH encountered in a laundry washing method.
Sets of the pre-stained swatches were subjected to rinsing in the EDDS solutions foUowed by washing in a fuU scale laundry wash method using a bleach-containing detergent product. The rinse time in the EDDS solution was set to be either 2 or 5 minutes. The laundry washing method comprised a main wash in a Miele washing machine at 40 °C using soft water. The detergent product employed in this washing method had fast release of bleach, and had the composition of formulation A of Example 1.
The effect of the pre-rinsing in the heavy metal ion sequestrant solution prior to washing was assessed by reference to sets of the pre-stained swatches subjected only to the fuU scale laundry wash method.
Bleachable stain removal was assessed both visuaUy using the weU known 4 - point Scheffe scale utilising panel score units (PSU), and using the Macbeth spectometer to calculate a % stain removal value. The foUowing results were obtained:
significant at the 95 % confidence level
Marked bleachable stain removal benefits are observed for the swatches exposed to the heavy metal ion sequestrant solution prior to washing in the bleach-containing detergent product.
Example 5
The wash/rinse protocol of Example 3 was repeated with the following variations:
1. The 0.005 % of EDDS solution was replaced by a solution containing 0.005% EDDS and 0.05% sodium citrate, which was also buffered to pH 10.5.
2. The rinse time was set at 3 minutes.
3. Swatches (cotton) stained individuaUy with the foUowing stains were employed:
(a) Blood (EMPA)
(b) Coffee
(c) Red wine
(d) Cocoa
(e) Blood, milk and ink (EMPA)
The swatches (a) and (e) were obtained from the EMPA organization. Swatches (b) to (d) were obtained by painting the stains onto prewashed 15 cm x 15 cm samples of white cotton sheet.
Using this modified test protocol the effect of pre-rinsing the stained swatches in a heavy metal ion sequestrant/ buUder containing solution prior to washing was assessed, by comparison with the results obtained for the same stained swatches exposed solely to the laundry washing method, without any pre-rinsing step.
The stain removal results were assessed using the Macbeth spectometer to calculate a % stain removal value. The following results were obtained:
Rinse/Wash % Stain removal protocol
Blood Coffee Red Cocoa BMI Wine
Wash only 78 76 100 36 70
Rinsing in 100 78 100 34 78 EDDS/buUder solution for 3 minutes prior to wash
Enhanced stain removal performance is hence seen to be obtained when the rinsing in the buUder/heavy metal ion sequestrant solution step was employed prior to the wash step.

Claims

1. A detergent composition containing
(a) a heavy metal ion sequestrant; and
(b) an organic peroxyacid bleaching system
wherein a means is provided for delaying the release to a wash solution of said organic peroxyacid relative to the release of said heavy metal ion sequestrant such that in the T50 test method herein described the difference between the time to achieve a concentration that is 50% of the ultimate concentration of the heavy metal ion sequestrant is less than 120 seconds and the time to achieve a concentration that is 50% of the ultimate concentration of the organic peroxyacid is more than 180 seconds.
2. A detergent composition according to Claim 1 wherein the time to achieve a concentration that is 50% of the ultimate concentration of the organic peroxyacid is from 180 to 480 seconds.
3. A detergent composition containing
(a) a heavy metal ion sequestrant; and
(b) an organic peroxyacid bleaching system
wherein a means is provided for d laying the release to a wash solution of said organic peroxyacid relative tc the release of said heavy metal ion sequestrant such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said heavy metal ion sequestrant is at least 100 seconds less than the time to achieve a concentration that is 50% of the ultimate concentration of said organic peroxyacid.
A detergent composition according to any of Claims 1 to 3 additionaUy containing:
(c) a water soluble buUder wherein a means is provided for delaying the release to a wash solution of said organic peroxyacid relative to the release of said water soluble builder such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said water soluble builder is less than 120 seconds.
5. A detergent composition according to any of Claims 1 - 4 wherein said organic peroxyacid bleaching system comprises in combination
(i) a hydrogen peroxide source; and
(u) an organic peroxyacid bleach precursor compound
6. A detergent composition according to Claim 5 wherein said peroxyacid bleach precursor compound is selected from a peroxyacid bleach precursor compound which on perhydrolysis provides a peroxyacid which is
(i) a perzbenzoic acid, or non-cationic substituted derivative thereof; or
(U) a cationic peroxyacid
7. A detergent composition according to Claim 6 wherein said peroxyacid bleach precursor compound is selected from the group consisting of
a) an amide substituted bleach precursor of the general formula:
0 0 0 0
II II II II
R1-C— N— R2-C— L, R1— N— C— R2-C— L
I I
R5 R5 wherein R is an aryl, or alkaryl group containing from 1 to 14 carbon atoms,
R 2 is an arylene or alkarylene group containing from 1 to 14 carbon atoms, R 5 is H or an alkyl, aryl, or alkaryl group containing from 1 to 10 carbon atoms, and
L is a leaving group; b) an N-acylated lactam bleach precursor of the formula:
wherein n is from 0 to 8, preferably from 0 to 2, and R is an aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbons, or a substituted phenyl group containing from 6 to 18 carbon atoms;
and mixtures of a) and b).
8. A detergent composition according to Claim 5 wherein said peroxyacid bleach precursor compound is
wherein R, is H, alkyl, alkaryl, aryl, arylalkyl, and wherein -E^, R-., R4, and Rg may be the same or different substituents selected from H, halogen, alkyl, alkenyl, aryl, hydroxyl, alkoxyl, amino, alkylamino, -COOR6, wherem Rg is H or an alkyl group and carbonyl functions;
9. A detergent composition according to Claim 5 wherein said peroxyacid bleach precursor compound is tetraacetylethylenediamine.
10. A detergent composition according to any of Claims 5 to 9 wherein said hydrogen peroxide source is an inorganic perhydrate salt.
11. A detergent composition according to Claim 10 wherein said inorganic perhydrate salt is an alkaU metal percarbonate.
12. A detergent composition according to any of Claims 1-11 additionaUy containing a bleach catalyst.
13. A detergent composition according to Claim 12 wherein said bleach catalyst is selected from the group consisting of MnIV2(u~°)3(l '4 >7-trimethyl-l ,4,7- triazacyclononane)2-(PF6)2, Mnr^2(u-0)ι(u-OAc)2(l ,4,7-tri-methyl-l ,4,7- triazacyclononane)2-(Clθ4)2; MnIV4(u-0)6(l ,4,7-triazacy-clononane)4- (C10 )2; MnmMnIV 4(u-0)ι(u-OAc)2 (l,4,7-tri-methyl-l,4,7- triazacyclononane)2-(Clθ4)3; Mn(l ,4,7-trimethyl-l ,4,7-triaza- cyclononane(OCH3)3_(PF6); Co(2,2'-bispyridyl-amine)Cl2; Di-(isothio- cyanato)bispyridylamine-cobalt (II); trisdipyridylamine-cobalt (II) per¬ chlorate; Co(2,2-bispyridylamine)2- O2CIO4; Bis-(2,2'-bispyridylamine) copper(II) per-chlorate; tris(di-2-pyridylamine) iron (II) perchlorate; Mn gluconate; Mn(CF3Sθ3)25 Co(NH3)5Cl; binuclear Mn complexed with tetra- N-dentate and bi-N-dentate Ugands, including N4Mnm(u-0)2Mn-NN4)+and [ ipy2MnIH(u-0)2Mnrvbipy2]-(Clθ4)3 and mixtures thereof.
14. A detergent composition accordmg to any of Claims 1 to 13 which is free of chlorine bleach.
15. The use of a detergent composition according to any of Claims 1 to 14 in a laundry washing method wherein the detergent composition is deUvered to the wash solution by means of a dispensing device introduced into the drum of a washing machine before the commencement of the wash.
16. A washing method comprising the steps of:
(1) applying a bleach-free solution of a composition containing a heavy metal ion sequestrant to a soUed substrate:
(2) aUowing said solution to remain in contact with said soUed substrate for an effective time interval;
(3) washing said soUed substrate using a washing method involving use of a bleach-containing detergent composition.
EP95915004A 1994-04-13 1995-04-03 Detergents containing a heavy metal sequestrant and a delayed release peroxyacid bleach system Expired - Lifetime EP0755429B1 (en)

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PCT/US1995/004085 WO1995028464A1 (en) 1994-04-13 1995-04-03 Detergents containing a heavy metal sequestrant and a delayed release peroxyacid bleach system

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BR9507379A (en) 1997-09-16
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