GB2329188A - Detergent composition containing a stabilised percarboxylic bleaching system - Google Patents

Detergent composition containing a stabilised percarboxylic bleaching system Download PDF

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GB2329188A
GB2329188A GB9719235A GB9719235A GB2329188A GB 2329188 A GB2329188 A GB 2329188A GB 9719235 A GB9719235 A GB 9719235A GB 9719235 A GB9719235 A GB 9719235A GB 2329188 A GB2329188 A GB 2329188A
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acid
detergent composition
weight
heavy metal
metal ion
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GB9719235D0 (en
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Nour-Eddine Guedira
Dawn Constance Ward
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Procter and Gamble Co
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Procter and Gamble Co
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Priority to GB9719235A priority Critical patent/GB2329188A/en
Publication of GB9719235D0 publication Critical patent/GB9719235D0/en
Priority to JP2000510830A priority patent/JP2001515952A/en
Priority to AU80711/98A priority patent/AU8071198A/en
Priority to BR9812446-3A priority patent/BR9812446A/en
Priority to CA002303769A priority patent/CA2303769A1/en
Priority to PCT/US1998/012325 priority patent/WO1999013037A1/en
Priority to EP98929053A priority patent/EP1015539A4/en
Priority to US09/508,442 priority patent/US6444634B1/en
Priority to CNB988108321A priority patent/CN1155687C/en
Priority to PCT/IB1998/001383 priority patent/WO1999013040A1/en
Publication of GB2329188A publication Critical patent/GB2329188A/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3902Organic or inorganic per-compounds combined with specific additives
    • C11D3/3937Stabilising agents
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/06Powder; Flakes; Free-flowing mixtures; Sheets
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/06Powder; Flakes; Free-flowing mixtures; Sheets
    • C11D17/065High-density particulate detergent compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/33Amino carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/36Organic compounds containing phosphorus
    • C11D3/361Phosphonates, phosphinates or phosphonites
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/36Organic compounds containing phosphorus
    • C11D3/364Organic compounds containing phosphorus containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3945Organic per-compounds

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Detergent Compositions (AREA)

Abstract

The present invention relates to detergent compositions and in particular phosphate-containing detergent compositions and /or spray-dried particle-containing detergent compositions, which comprise a specific hydrophobic peroxyacid bleaching system, a heavy metal ion sequestrant system and an alkali earth metal salt. The compositions are particularly suitable for use in laundry washing methods.

Description

Detergent Comyositions Technical Field The present invention relates to detergent compositions and in particular phosphatecontaining detergent compositions and /or spray-dried particle-containing detergent compositions. which comprise a specific hydrophobic peroxyacid bleaching system. a heavy metal ion sequestrant system and an alkali earth metal salt. The compositions are particularly suitable for use in laundry washing methods.
Backo,round to the Invention In the past decades research efforts have been directed towards the development of bleaching systems based on organic peroxyacids which can provide effective stain and/or soil removal from fabrics at lower wash temperatures. The organic peroxyacids are often obtained by the in situ perhydrolysis of organic peroxyacid bleach precursor compounds (bleach activators).
A commonly employed precursor compound is tetraacetyl ethylene diamine (TAED) which provides effective hydrophilic cleaning especially on beverage stains.
Hydrophobic organic peroxyacid precursors have thus been developed to deal with hydrophobic stains and soils. Such hydrophobic organic peroxyacid precursors generally comprise long chain alkyl moieties carbon atoms. To achieve effective bleaching on hydrophobic and hydrophilic stains a bleach system comprising both hydrophobic and hydrophilic bleach precursors is preferably used. However, this increases the formulation costs and the formulation complexity.
A problem related to these bleach activators is that they have a tendency to catalytic decomposition in the wash and in particular at the fabric surface due to heavy metal ions and high levels of metal ions present in the washing water and encrustation on the surface of the fabrics which will have accumulated during previous washes.
The problem is exacerbated by the tendency of these hydrophobic bleaches which generally comprise long chain alkyl moieties to migrate rapidly to the surface of fabrics under wash conditions.
Heavy metal ion sequestrants are commonly included in detergent compositions which comprise bleaching systems. The sequestrants act to sequester any heavy metal ions (e.g. Cu, Fe, Mn) in the laundry wash solution, or at the surface of the fabrics which might otherwise give rise to wasteful catalytic decomposition of the peroxyacid species.
It is known that certain heavy metal ion sequestrants contain an amino linkage which is potentially oxidizable in a bleaching environment.
Thus to ameliorate this problem of bleach-instability a second sequestrant which does not contain an oxidizable amino linkage can be employed in these bleachcontaining detergent compositions.
However, it has now been found that in detergent compositions, even when comprising such a mixed sequestrant system, bleach systems still decompose due to the presence of heavy metal ions andl or high levels of encrustation.
The inventors have found that this is a particular problem in detergent compositions containing high levels of phosphate-builder and! or in detergent compositions containing spray-dried particles due to the higher levels of heavy metal ions present in these detergents. In particular, the process of formation of the spray-dried particle is performed by high temperatures and it has been found that thereby heavy metal ions, comprised in the reaction vessels spray-drying tower used in this process, can be introduced into the detergent composition.
The inventors now have found that the inclusion of a specific salt, in particular alkali earth metal salt, especially magnesium salt, can ameliorate the problem of bleachinstability of the sequestrants. It is believed that the salt forms a complex with the sequestrants, and in particular the amino-linkage of the sequestrant, whereby the sequestrant becomes more stable and whereby even the chance of oxidisation of the sequestrant is reduced. This amounts to improved heavy metal ion and encrustation sequestering and thus and improved bleach performance.
The inventors have also found that these problems can be further ameliorated when a bleaching system is used which comprises a percarboxylic acid precursor or a percarboxylic acid, in particular those which have a shorter chain length than the hydrophobic bleach commonly employed. It is believed that this is due to this specific bleaching system having a reduced or delayed tendency to migrate to the fabric surface. It is believed that this allows sequestrants in the detergent composition to remove more heavy metal ions and metal ion encrustation from the fabric surface, before the hydrophobic bleach comes in contact with the metal ions. Furthermore, the delayed or reduced tendency of the hydrophobic bleach to migrate to the fabric surface is believed to reduce the chance of oxidation of the amino-linkage-containing sequestrants. In addition it has been found that this specific hydrophobic bleach has a good performance on both hydrophilic and hydrophobic stains, which thus reduces the need to formulate detergent compositions comprising a mixed bleach system.
The inventors have also found that when two types of sequestrants, a phosphonatecontaining sequestrant and a carboxylate-containing sequestrant, are employed in these detergent compositions, the sequestering performance of the compositions in the wash is improved. It is believed that the phosphonate-containing sequestrant have their main sequestering performance on the fabric surface, while the carboxylatecontaining sequestrant have their main sequestering performance in the wash solution. It is believed that this is the reason that an overall improved sequestering is achieved. This amounts to a reduced bleaching system decomposition and thus to an improved bleaching performance, and also to a reduced deposition of encrustation on the fabric and thus an improved softness of the fabrics.
Thus, the use in detergent compositions, in particular phosphate-builder comprising or spray-dried particle comprising compositions, of the specific salt has found to result in an improved stability of the sequestrants, leading to improved sequestering heavy metal ions. In addition, the use of the specific bleaching system amounts to an improved bleach stability of the sequestrants and improved bleach performance.
Furthermore, the use of phosphonate-containing and carboxylate-containing sequestrants results in an improved sequestering. This results in an overall improved bleaching performance, whiteness maintenance. and fabric softness. which can be even further improved by the use of the specific hydrophobic bleach.
All documents cited in the present description are, in relevant part, incorporated herein by reference.
Summarv of the Invention The present invention relates to a detergent composition comprising: (a) from 0.1% to 80% by weight of the composition of a bleaching system comprising a percarboxylic acid precursor of formula: R1 -CO-L wherein R1 has at least 6 carbon atoms and L is a leaving group which is linked to the R1 - CO- group with an oxygen atom.
(b) from 0.01% to 20% by weight of heavy metal ion sequestrants comprising at least one (i) phosphonate-containing heavy metal ion sequestrants; and at least one (ii) carboxylate-containing heavy metal ion sequestrants; (c) from 0. 1% to 10% by weight of an alkali earth metal salt.
The present invention also relates to a detergent composition comprising: (a) from 0. 1% to 80% by weight of the composition of a bleaching system comprising a percarboxylic acid of formula: R1-CO3M wherein R1 has at least 6 carbon atoms, and M is a counterion; (b) from 0.01% to 20% by weight of heavy metal ion sequestrants comprising at least one (i) phosphonate-containing heavy metal ion sequestrants; and at least one (ii) carboxylate-containing heavy metal ion sequestrants; (c) from 0.1% to 10% by weight of an alkali earth metal salt.
Preferably, the detergent composition comprises phosphate-containing builder material and / or spray-dried particles.
Preferably, the detergent composition is a solid, preferably granular, detergent composition, preferably of bulk density of 330gr/litre to 600 gr/litre.
Detailed Description of the Invention Bleaching Svstem An essential feature of detergent compositions of the invention is a bleaching system. present at a level of from 0.1% to 80% by, more preferably from 2% to 60% by weight, even more preferably from 5% to 40% by weight, most preferably from 7% to 30% by weight of the composition.
The bleaching system comprising a percarboxylic acid precursor of formula: R1 - CO - L wherein n R1 is essentially any functionality having at least 6 carbon atoms and L is a leaving group which is linked to the R1 - CO- group with an oxygen atom.
Percarboxylic acid bleach precursor are compounds which react with hydrogen peroxide in a perhydrolysis reaction to produce a percarboxylic acid.
On perhydrolysis the structure of the percarboxylic acid produced is: R1-C03M wherein R1 has at least 6 carbon atoms, and M is a counterion.
The counterion M preferably is sodium potassium or hydrogen.
Alternatively, the detergent compositions of the invention comprises a bleaching system, comprising a peroxy acid of formula: R1-CO3M wherein R1 has at least 6 carbon atoms, and M is a counterion.
The counterion M preferably is sodium, potassium or hydrogen.
Preferably the bleaching system comprises a source of hydrogen peroxide as described below. The provision of the percarboxylic acid occurs then by an in situ reaction of a (the) precursor with a source of hydrogen peroxide. However, in an alternative execution the bleaching system comprises a preformed peroxy acid, which is incorporated directly into the composition.
Compositions containing mixtures of a hydrogen peroxide source and a percarboxylic acid precursor in combination with a preformed peroxy acid are also envisaged.
The peroxy acid and the percarboxylic acid precursor of the invention preferably are 'hydrophobic' organic compounds whose parent carboxylic acid has a critical micelle concentration less than 0.5 moles/litre and wherein said critical micelle concentration is measured in aqueous solution at 200-500C.
The percarboxylic acid formed from the precursor or the peroxy acid contains at least 7 carbon atoms, more preferably from 7 to 12 carbon atoms, more preferably from 8 to 11 carbon atoms, most preferably 9 carbon atoms (R, has thus from 6 to 12, preferably 7 to 10 and most preferably 8 carbon atoms). In a preferred aspect the percarboxylic acid formed from the precursor or the peroxy acid has an alkyl chain comprising at least 7 carbon atoms, more preferably at least 8 carbon atoms, most preferably 9 carbon atoms.
Percarboxylic Acid Precursor The percarboxylic acid precursor can be any ester which had been described as a bleach activator for use in laundry detergents, for instance alkyl percarboxylic acid precursors described herein, sugar esters, such as pentaacetylglucose, esters of imidic acids such as ethyl benzimidate triacylcyanurates, such as triacetylcyanurate and tribenzoylcyanurate an esters giving relatively surface active oxidising products for instance of C8.18 -alkanoic or-aralkanoic acids such as described in GB-A-864798, GB-A-1147871 and the esters described in EP-A-98129 and EP-A-106634.
Alkvl Percarboxvlic Acid Bleach Precursors Alkyl percarboxylic acid bleach precursors are highly preferred precursors for the present invention.
Preferred can be phenyl esters of Cm422 - alkanoic or alkenoic acids, esters of hydroxylamine, geminal diesters of lower alkanoic acids and gem-idols, such as those described in EP-A-0125781 especiallyl,l ,5-triacetoxypent-4-ene and 1,1,5.5- tetraacetoxypentane and the corresponding butene and butane compounds, ethylidene benzoate acetate and bis(ethylidene acetate) adipate and enol esters, for instance as described inEP-A-0140648 and EP-A-0092932.
Other highly preferred alkyl percarboxylic acid precursors include decanoyloxy benzenesulphonate sodium salt (DOBS) benzoyloxy - benzenesulphonate sodium salt (BOBS), more preferred sodium 3,5,5-tri-methyl hexanoyloxybenzene sulfonate (iso-NOBS) and even more preferred sodium nonanoyloxybenzene sulfonate (NOBS).
The percarboxylic acid precursor compounds present in the bleaching system are preferably incorporated at a level of from 0.0r% to 20% by weight, more preferably from 0.1% to 15% by weight. most preferably from 0.2% to 10% by weight of the detergent compositions.
Leaving Groups The percarboxylic acid precursor of the invention comprises a leaving group L.
The leaving group L group must be sufficiently reactive for the perhydrolysis reaction to occur within the optimum time frame (e.g., a wash cycle). However, if L is too reactive, this activator will be difficult to stabilize for use in a bleaching composition.
Preferred L groups are selected from the group consisting of:
Y R3 -O -CH =C -CH =CH2 or -O-CH=C-CH=CH2 O R3 R3 O-C-R1 or -O-C =CHR4 or -O-C-CHR4 and mixtures thereof, R3 is an alkyl chain containing from 1 to 8 carbon atoms, R4 is H or R3, and Y is H or a solubilizing group. Any of R3 and R4 may be substituted by essentially any functional group including, for example alkyl, hydroxy. alkoxy, halogen. amine, nitrosyl, amide and ammonium or alkyl ammonium groups.
The preferred solubilizing groups are -SO3-M+,-CO2-M+,-SO4-M+,-N+(R3)4Xand O < --N(R3)3 and most preferably -SO3-M and -CO2-M+ wherein R3 is an alkyl chain containing from 1 to 4 carbon atoms, M is a cation which provides solubility to the bleach activator and X is an anion which provides solubility to the bleach activator. Preferably, M is an alkali metal, ammonium or substituted ammonium cation, with sodium and potassium being most preferred, and X is a halide, hydroxide, methylsulfate or acetate anion.
Preformed Organic Peroxy Acid The bleaching system may contain as an alternative to the precursors mentioned above, or in addition to, a preformed peroxy acid, typically at a level of from 0.05% to 20% by weight, more preferably from 1% to 10% by weight of the detergent composition.
When the preformed peroxy acid is an alternative to the precursors mentioned above. and preferably when the preformed peroxy acid is present in addition to the precursors mentioned above, the peroxy acid has the general formula: R1-CO3M wherein R1 has at least 6 carbon atoms, and NI is a counterion.
A preferred class of peroxy acid compounds are the amide substituted compounds of the following general formulae: R1 C -N R2 - C --OOH O R5 0 or R11 N C-R2-C-OOH R5 0 0 wherein R1 is an aryl or alkaryl group with from about 1 to about 14 carbon atoms, R2 is an alkylene, arylene, and alkarylene group containing from about 1 to 14 carbon atoms, and R5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms. R1 preferably contains from about 6 to 12 carbon atoms. R2 preferably contains from about 4 to 8 carbon atoms. R1 may be straight chain or branched alkyl, substituted aryl or alkylaryl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, tallow fat. Analogous structural variations are permissible for R2. R2 can include alkyl, aryl, wherein said R2 may also contain halogen, nitrogen, sulphur and other typical substituent groups or organic compounds. R5 is preferably H or methyl. R1 and R5 should not contain more than 18 carbon atoms total. Amide substituted bleach activator compounds of this type are described in EP-A-01 70386.
Suitable examples of this class of agents include (6-octylamino)-6-oxo-caproic acid, (6-nonylamino)-6-oxo-caproic acid, (6-decylamino)-6-oxo-caproic acid, magnesium monoperoxyphthalate hexahydrate, the salt of metachloro perbenzoic acid, 4 nonylamino-4-oxoperoxybutyric acid and diperoxydodecanedioic acid. Such bleaching agents are disclosed in U.S. 4,483,781, U.S. 4.634.551. EP 0.133.354, U.S.
4,412,934 and EP 0,170,386.
A preferred preformed peroxyacid bleach compound for the purpose of the invention is monononylamido peroxycarboxylic acid.
Other suitable organic peroxyacids include diperoxyalkanedioc acids having more than 7 carbon atoms, such as diperoxydodecanedioc acid (DPDA), diperoxytetradecanedioc acid and diperoxyhexadecanedioc acid. Mono- and diperazelaic acid, mono- and diperbrassylic acid and N-phthaloylaminoperoxicaproic acid (PAP), nonanoylamido peroxo-adipic acid (NAPAA) and hexane sulphenoyl peroxypropionic acid and are also suitable herein.
Other suitable organic peroxyacids include diamino peroxyacids, which are disclosed in WO 95/ 03275, with the following general formula: 0 0 O 0 MOCR-(R1N)n-C(NR2)n'-R3-(R3N)m'-C(NR1)m-RCOOM wherein: R is selected from the group consisting ofC1 -C12 alkylene, C5-C12 cycloalkylene, C6-C12 arylene and radical combinations thereof; R1 and R2 are independently selected from the group consisting of H, C1 -C16 alkyl and C6-C12 aryl radicals and a radical that can form a C3-C 12 ring together with R3 and both nitrogens; R3 is selected from the group consisting of C1-C12 alkylene, C5- C12 cycloalkylene and C6-C12 arylene radicals: n and n' each are an integer chosen such that the sum thereof is 1; m and m' each are an integer chosen such that the sum thereof is 1; and M is selected from the group consisting of H, alkali metal, alkaline earth metal, ammonium, alkanolammonium cations and radicals and combinations thereof.
Other suitable organic peroxyacids are include the amido peroxyacids which are disclosed in WO 95/ 16673. with the following general structure: X-Ar-CO-NY-R(Z)-CO-OOH in which X represents hydrogen or a compatible substituent, Ar is an aryl group, R represents (CH2)n in which n = 2 or 3, and Y and Z each represent independently a substituent selected from hydrogen or an alkyl | or aryl or alkaryl group or an aryl group substituted by a compatible substituent provided that at least one of Y and Z is not hydrogen if n = 3. The substituent X on the benzene nucieus is preferably a hydrogen or a meta or para substituent, selected from the group comprising halogen. typically chlorine atom, or some other non-released non-interfering species such as an alkyl group, conveniently up to C6 for example a methyl, ethyl or propyl group.
Alternatively, X can represent a second amido-percarboxylic acid substituent of formula: -CO-NY-R(Z)-CO-OOH in which R, Y, Z and n are as defined above.
Inorganic Perhvdrate Bleaches Inorganic perhydrate salts are a preferred source of hydrogen peroxide. These salts are normally incorporated in the form of the alkali metal, preferably sodium salt at a level of from 1% to 40% by weight, more preferably from 2% to 30% by weight and most preferably from 5% to 25% by weight of the compositions.
Examples of inorganic perhydrate salts include perborate, percarbonate, perphosphate, persulfate and persilicate salts. The inorganic perhydrate salts are normally the alkali metal salts. The inorganic perhydrate salt may be included as the crystalline solid without additional protection. For certain perhydrate salts however, the preferred executions of such granular compositions utilize a coated form of the material which provides better storage stability for the perhydrate salt in the granular product. Suitable coatings comprise inorganic salts such as alkali metal silicate, carbonate or borate salts or mixtures thereof, or organic materials such as waxes, oils, or fatty soaps.
Sodium perborate is a preferred perhydrate salt and can be in the form of the monohydrate of nominal formula NaBO2H202 or the tetrahydrate NaBO2H2O2.3H2O Alkali metal percarbonates, particularly sodium percarbonate are preferred perhydrates herein. Sodium percarbonate is an addition compound having a formula corresponding to 2Na2C03.3H202, and is available commercially as a crystalline solid.
Potassium peroxymonopersulfate is another inorganic perhydrate salt of use in the detergent compositions herein.
Heaw Metal ion Sesuestrant Svstem The detergent compositions of the invention contain as an essential component at least two heavy metal ion sequestrants. By heavy metal ion sequestrant it is meant herein components which act to sequester (chelate) heavy metal ions. These components may also have calcium and magnesium chelation capacity, but preferentially they show selectivity to binding heavy metal ions such as iron, manganese and copper.
The total amount of heavy metal ion sequestrants present is of from 0.01% to 20%. preferably from 0.05% to 10%, more preferably from 0.2% to 7.5% and most preferably from 0.25% to 5% by weight of the detergent compositions.
The two heavy metal ion sequestrants of the invention are selected from phosphonate-containing heavy metal ion sequestrants and carboxylate- containing sequestrants. Preferably. these two types of sequestrants are present at a weight ratio of the former to the latter sequestrant of from 20:1 to 1:20. more preferably from 10:1 to 1:10 most preferably from 5:1 to 1:5.
Preferably, at least one of the sequestrants has no oxidisable amino linkage and! or one of the sequestrants (preferably only one) has an oxidisable amino linkage and a carboxylate group. By oxidizable amino linkage it is particularly meant that the amino linkage can be oxidised under the oxidising/peroxidising conditions to be found in a laundry wash solution.
Heavy metal ion sequestrants, which are acidic in nature, having for example phosphonic acid or carboxylic acid functionalities, may be present either in their acid form or as a complex salt with a suitable counter cation such as an alkali or alkaline metal ion, ammonium, or substituted ammonium ion, or any mixtures thereof.
Preferably any salts/complexes are water soluble. The molar ratio of said counter cation to the heavy metal ion sequestrant is preferably at least 1:1.
Phosphonate-Containing Heavv Metal Ion sequestrants The phosphonate-containing heavy metal ion sequestrants, preferably those not having an oxidizable amino linkage, include any type of organo diphosphonates known in the art.
Suitable organo diphosphonates, which in addition provide crystal growth inhibition capacity, include the C1-C4 diphosphonates, more preferably the C2 diphosphonates, such as ethylene diphosphonate, or most preferably ethane 1 -hydroxy- 1,1 - diphosphonate (HEDP). The binding constant for HEDP at pH 10.4 is about 3.9 for Ca2+ ions, 4.3 for Mg2+ ions and 8.2 for copper ions.
Other suitable phosphonate-containing sequestrants include ethyclroric acidsderivatives.
Suitable phosphonate-containing heavy metal ion sequestrants having an oxidizable amino linkage include organic amino phosphonates, such as the amino alkylene poly (alkylene phosphonates). Preferred sequestrants of this type include ethylene diamine tetra methylene phosphonates and preferably diethylene triamine penta (methylene phosphonate) ethylene diamine tri (methylene phosphonate) and hexamethylene diamine tetra (methylene phosphonate). Such phosphonates sequestrants are commercially available from Mansonto under the tradename Dequest.
A preferred sequestrant can be amino tri (methylene phosphonic acid), in particularly in compositions for use as pre-treatment or soaking compositions.
CarboxelateXontaining Heavv Metal Ion Sepuestrants Suitable carboxylate-containing heavy metal ion sequestrants (having an amino linkage) include polyaminocarboxylic acids such as ethylenediaminotetracetic acid, ethylenetriamine pentacetic acid, ethylenediamine d isuccinic acid, ethylenediamine diglutaric acid, 2-hydroxypropylenediamine disuccinic acid or any salts thereof.
Other suitable heavy metal ion sequestrant for use herein include nitrilotriacetic acid and polyaminocarboxylic acids such as ethylenediaminotetracetic acid (EDTA), ethylenetriamine pentacetic acid, ethylenediamine disuccinic acid, ethylenediamine diglutaric acid. 2-hydroxypropylenediamine disuccinic acid. diethylene triamine pentaacetate (DTPA)N- hydroxyethylethylenediamine triacetates, ethylenediamine tetrapropionates, triethylenetetraaminehexa-acetates, ethanol-diglycines, propylene diamine tetracetic acid (PDTA) and methyl glycine diacetic acid (MGDA), both in their acid form, or in their alkali metal, ammonium and substituted ammonium salt forms. Particularly suitable amino carboxylates to be used herein are diethylene triamine penta acetic acid, propylene diamine tetracetic acid (PDTA) which is, for instance, commercially available from BASF under the tradename Trilon FS8 and methyl glycine di-acetic acid (MGDA) or any salts thereof. Especially preferred is ethvlenediamineo s'-disuccinic acid (EDDS) or the alkali metal, alkaline earth metal, ammonium, or substituted ammonium salts thereof. or mixtures thereof.
Other suitable heavy metal ion sequestrants for use herein are iminodiacetic acid derivatives such as 2-hydroxyethyl diacetic acid or glyceryl imino diacetic acid, described in EP-A-3 17,542 and EP-A-399,133. The iminodiacetic acid-N-2hydroxypropyl sulfonic acid and aspartic acid N-carboxymethyl N-2-hydroxypropyl3-sulfonic acid sequestrants described in EP-A-5 16,102 are also suitable herein. The -alanine-N,NI-diacetic acid, aspartic acid-N,N'-diacetic acid, aspartic acid-Nmonoacetic acid and iminodisuccinic acid sequestrants described in EP-A-509,382 are also suitable.
EP-A-476,257 describes suitable amino based sequestrants. EP-A-510,331 describes suitable sequestrants derived from collagen, keratin or casein. EP-A-528,859 describes a suitable alkyl iminodiacetic acid sequestrant. Glycinamide-N,N'disuccinic acid (GADS), ethylenediamine-N-N'-diglutaric acid (EDDG) and 2 hydroxypropylenediamine-N-N"-disucc inic acid (HPDDS) are also suitable.
Alkali Earth Salts The detergent compositions of the invention comprise specific levels of alkali earth metal salts.
The salts are present at a level of from 0.1% to 10%, more preferably from 0.2% to 5%, most preferably from 0.2 to 3% by weight of the composition.
Preferably, the alkali earth salt is a calcium or magnesium salt.
The counterion is preferably carbonate, bicarbonate, chloride, bromide or fluoride, but most preferably sulphate.
The salts can be hydrated, but it can be preferred that anhydrous salts are used.
Additional Detergent Components The detergent compositions or components thereof in accord with the invention may also contain additional detergent components. The precise nature of these additional components, and levels of incorporation thereof will depend on the physical form of the composition or component, and the precise nature of the washing operation for which it is to be used.
The compositions or components thereof, of the invention preferably contain one or more additional detergent components selected from surfactants, additional bleaches, bleach catalysts, alkalinity systems, builders, phosphate-containing builders, organic polymeric compounds, enzymes, suds suppressors, lime soap, dispersants, soil suspension and anti-redeposition agents soil releasing agents, perfumes, brightners, photobleaching agents and additional corrosion inhibitors.
Additional Bleach Svstem Components Preferred alkyl percarboxylic precursor compounds of the imide type include the N ,N,N1N1 tetra acetylated alkylene diamines wherein the alkylene group contains at least 7 carbon atoms.
Preferred additional components of the bleaching system comprised in the detergent compositions of the inv organic compounds. R5 is preferably H or methyl. R1 and R5 should not contain more than 18 carbon atoms total. Arnide substituted bleach activator compounds of this type are described in EP-A-0170386.
Preferred examples of bleach precursors of this type include amide substituted peroxyacid precursor compounds selected from (6-octanamidocaproyl)oxybenzenesulfonate, (6-decanamido-caproyl) oxybenzene- sulfonate, and the highly preferred (6-nonanamidocaproyl)oxy benzene sulfonate, and mixtures thereof as described in EP-A-0170386.
Also suitable additional precursor compounds are of the benzoxazin-type, as disclosed for example in EP-A-332,294 and EP-A-482,807, particularly those having the formula:
wherein Rl is an alkyl, alkaryl, aryl, or arylalkyl containing at least 5 carbon atoms.
Bleach Catalvst The bleach system can contain a transition metal containing bleach catalyst.
One suitable type of bleach catalyst is a catalyst system comprising a transition metal cation of defined bleach catalytic activity, such as copper, iron or manganese cations an auxiliary metal cation having little or no bleach catalytic activity. such as zinc or aluminum cations, and a sequestrant having defined stability constants for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid. ethylenediaminetetra(methylenephosphonic acid) and water-soluble salts thereof.
Such catalysts are disclosed in U.S. Pat. 4,430,243.
Other types of bleach catalysts include the manganese-based complexes disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of these catalysts include MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclononane)2-(PF)2, MnII2(u O)1(u-OAc)2(1,4,7-trimethyl-1,4,7-triazacyclononane)2-(ClO4)2, MnIV4(u O)6(1,4,7-triazacyclononane)4-(ClO4)2, MnIIIMnIV4(u-O)1(u-OAC)2-(1,4,7 trimethyl-1,4,7-trin7scyclononane)2-(CI04)3, and mixtures thereof. Others are described in European patent application publication no. 549,272. Other ligands suitable for use herein include 1 ,5,9-trimethyl-1,5,9-triazacyclododecane, 2-methyl1,4,7-triazacyclononane, 2-methyl-1,4,7-triazacyclononane, 1,2,4,7-tetramethyl1,4,7-triazacyclononane, and mixtures thereof.
The bleach catalysts useful herein may also be selected as appropriate for the present invention. For examples of suitable bleach catalysts see U.S. Pat. 4,246,612 and US Pat. 5,227,084. See also U.S. Pat. 5,194,416 which teaches mononuclear manganese (IV) complexes such as Mn(1,4,7-trimethyl-1,4,7-triazacyclononane)(OCH3)3-(PF6).
Still another type of bleach catalyst, as disclosed in U.S. Pat. 5.114.606, is a watersoluble complex of manganese (III), and/or (IV) with a ligand which is a noncarboxylate polyhydroxy compound having at least three consecutive C-OH groups.
Preferred ligands include sorbitol, iditol, dulsitol, mannitol. xylithol. arabitol, adonitol, meso-erythritol, meso-inositol, lactose, and mixtures thereof.
U.S. Pat. 5,114,611 teaches a bleach catalyst comprising a complex of transition metals, including Mn, Co, Fe, or Cu, with an non-(macro)-cyclic ligand. Said ligands are of the formula: R2 R3 R1 -N=C-B-C=N-R4 wherein R1, R2, R3, and R4 can each be selected from H, substituted alkyl and aryl groups such that each R1-N=C-R2 and R3-C=N-R4 form a five or six-membered ring. Said ring can further be substituted. B is a bridging group selected from 0, S.
CR5R6, NR7 and C=O, wherein R5, R6, and R7 can each be H, alkyl, or aryl groups, including substituted or unsubstituted groups. Preferred ligands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole, and triazole rings. Optionally, said rings may be substituted with substituents such as alkyl, aryl, alkoxy, halide, and nitro. Particularly preferred is the ligand 2,2'-bispyridylamine. Preferred bleach catalysts include Co, Cu, Mn, Fe,-bispyridylmethane and -bispyridylamine complexes. Highly preferred catalysts include Co(2,2'-bispyridylamine)C12, Di(isothiocyanato)bispyridylamine-cobalt (II), trisdipyridylamine-cobalt(II) perchlorate, Co(2,2-bispyridylamine)202C104, Bis-(2,2'-bispyridylamine) copper(II) perchlorate. tris(di-2-pyridylamine) iron(II) perchlorate, and mixtures thereof.
Other examples include binuclear Mn complexed with tetra-N-dentate and bi-Ndentate ligands. including N4\InlII(u0)2NInIVN4)and [BipynMnIIl(u- O)2MnIVbipy2]-(ClO4)3.
Other bleach catalysts are described, for example, in European patent application. publication no. 408,131 (cobalt complex catalysts), European patent applications, publication nos. 384,503, and 306*089 (metallo-porphyrin catalysts), U.S. 4.728,455 (manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application, publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845 (aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373 (manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat. specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition metal-containing salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations), and U.S. 4,728,455 (manganese gluconate catalysts).
The bleach catalyst is typically used in a catalytically effective amount in the compositions and processes herein. By "catalytically effective amount" is meant an amount which is sufficient, under whatever comparative test conditions are employed, to enhance bleaching and removal of the stain or stains of interest from the target substrate. The test conditions will vary, depending on the type of washing appliance used and the habits of the user. Some users elect to use very hot water; others use warm or even cold water in laundering operations. Of course, the catalytic performance of the bleach catalyst will be affected by such considerations, and the levels of bleach catalyst used in fully-formulated detergent and bleach compositions can be appropriately adjusted. As a practical matter. and not by way of limitation, the compositions and processes herein can be adjusted to provide on the order of at least one part per ten million of the active bleach catalyst species in the aqueous washing liquor, and will preferably provide from about 1 ppm to about 200 ppm of the catalyst species in the wash liquor. To illustrate this point further, on the order of 3 micromolar manganese catalyst is effective at 40"C, pH 10 under European conditions using perborate and a bleach precursor. An increase in concentration of 3 5 fold may be required under I U.S. conditions to achieve the same results.
Surfactant The detergent compositions or components thereof in accord with the invention preferably contain one or more surfactants selected from anionic, nonionic, cationic ampholtic, amphoteric and zwifferionic surfactants and mixtures thereof.
A typical listing of anionic, nonionic, ampholytic, and zwitterionic classes, and species of these surfactants, is given in U.S.P. 3,929,678 issued to Laughlin and Heuring on December 30, 1975. Further examples are given in "Surface Active Agents and Detergents" (viol. I and II by Schwartz, Perry and Berch). A list of suitable cationic surfactants is given in U.S.P. 4,259,217 issued to Murphy on March 31, 1981.
Where present, ampholytic, amphoteric and zwitteronic surfactants are generally used in combination with one or more anionic and/or nonionic surfactants.
Anionic Surfactant The detergent compositions or compositions thereof in accord with the present invention preferably comprise an additional anionic surfactant. Essentially any anionic surfactants useful for detersive purposes can be comprised in the detergent composition. These can include salts (including, for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-. di- and triethanolamine salts) of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants.
Anionic sulfate surfactants are preferred.
Other anionic surfactants include the isethionates such as the acyl isethionates, Nacyl taurates. fatty acid amides of methyl tauride, alkyl succinates and sulfosuccinates, monoesters of sulfosuccinate (especially saturated and unsaturated C1 2-C18 monoesters) diesters of sulfosuccinate (especially saturated and unsaturated C6-C14 diesters), N-acyl sarcosinates. Resin acids and hydrogenated resin acids are also suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin acids present in or derived from tallow oil.
Anionic Sulfate Surfactant Anionic sulfate surfactants suitable for use herein include the linear and branched primary and secondary alkyl sulfates, alkyl ethoxysulfates, fatty oleoyl glycerol sulfates, alkyl phenol ethylene oxide ether sulfates, the C5-C17 acyl-N-(C 1-C4 alkyl) and -N-(C l-C2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described herein).
Alkyl sulfate surfactants are preferably selected from the linear and branched primary C 1 o-C 18 alkyl sulfates, more preferably the C1 1-C15 branched chain alkyl sulfates and the C 12-c 14 linear chain alkyl sulfates.
Alkyl ethoxysulfate surfactants are preferably selected from the group consisting of the C l o-C 18 alkyl sulfates which have been ethoxylated with from 0.5 to 20 moles of ethylene oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a CI 1-C18, most preferably C1 1-C15 alkyl sulfate which has been ethoxylated with from 0.5 to 7, preferably from 1 to 5, moles of ethylene oxide per molecule.
A particularly preferred aspect of the invention employs mixtures of the preferred alkyl sulfate and alkyl ethoxysulfate surfactants. Such mixtures have been disclosed in PCT Patent Application No. WO 93/18124.
Anionic Sulfonate Surfactant Anionic sulfonate surfactants suitable for use herein include the salts of C5-C20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C6-C22 primary or secondary alkane sulfonates, C6-C24 olefin sulfonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof.
Anionic Carboxylate Surfactant Suitable anionic carboxylate surfactants include the alkyl ethoxy carboxylates, the alkyl polyethoxy polycarboxylate surfactants and the soaps ('alkyl carboxyls'), especially certain secondary soaps as described herein.
Suitable alkyl ethoxy carboxylates include those with the formula RO(CH2CH20)x CH2CO0-M+ wherein R is a C6 to C18 alkyl group, x ranges from 0 to 10, and the ethoxylate distribution is such that, on a weight basis, the amount of material where x is 0 is less than 20 % and M is a cation. Suitable alkyl polyethoxy polycarboxylate surfactants include those having the formula RO-(CHRI-CHR2-O)-R3 wherein R is a C6 to C18 alkyl group, x is from 1 to 25, R1 and R2 are selected from the group consisting of hydrogen, methyl acid radical, succinic acid radical, hydroxysuccinic acid radical. and mixtures thereof and R3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon having between 1 and 8 carbon atoms, and mixtures thereof.
Suitable soap surfactants include the secondary soap surfactants which contain a carboxyl unit connected to a secondary carbon. Preferred secondary soap surfactants for use herein are water-soluble members selected from the group consisting of the water-soluble salts of 2-methyl-l-undecanoic acid, 2-ethyl-l-decanoic acid. 2-propyl I-nonanoic acid, 2-butyl-l-octanoic acid and 2-pentyl-l-heptanoic acid.
Certain soaps may also be included as suds suppressors.
Alkali Metal Sarcosinate Surfactant Other suitable anionic surfactants are the alkali metal sarcosinates of formula R-CON (R1) CH2 COOM, wherein R is a Cg-C17 linear or branched alkyl or alkenyl group.
R1 is a Cl-C4 alkyl group and M is an alkali metal ion. Preferred examples are the myristyl and oleoyl methyl sarcosinates in the form of their sodium salts.
Aikoxvlated Nonionic Surfactant Essentially any alkoxylated nonionic surfactants are suitable herein. The ethoxylated and propoxylated nonionic surfactants are preferred.
Preferred alkoxylated surfactants can be selected from the classes of the nonionic condensates of alkyl phenols, nonionic ethoxylated alcohols, nonionic ethoxylated/propoxylated fatty alcohols, nonionic ethoxylate/propoxylate condensates with propylene glycol, and the nonionic ethoxylate condensation products with propylene oxide/ethylene diamine adducts.
Nonionic Allcoxvlated Alcohol Surfactant The condensation products of aliphatic alcohols with from 1 to 25 moles of alkylene oxide, particularly ethylene oxide and/or propylene oxide, are suitable for use herein.
The alkyl chain of the aliphatic alcohol can either be straight or branched, primary or secondary, and generally contains from 6 to 22 carbon atoms. Particularly preferred are the condensation products of alcohols having an alkyl group containing from 8 to 20 carbon atoms with from 2 to 10 moles of ethylene oxide per mole of alcohol.
Nonionic Polvhvdroxv Fattv Acid Arnide Surfactant Polyhydroxy fatty acid amides suitable for use herein are those having the structural formula R2CONR1Z wherein: Rl is H, C1-C4 hydrocarbvl. 2-hydroxy ethyl, 2hydroxy propyl, ethoxy, propoxy, or a mixture thereof preferable C l-C4 alkyl, more preferably C1 or C2 alkyl. most preferably C1 alkyl (i.e., methyl); and R2 is a C5- C31 hydrocarbyl, preferably straight-chain C5-C19 alkyl or alkenyl, more preferably straight-chain C9-C17 alkyl or alkenyl, most preferably straight-chain C1 1-C17 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl having a linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof. Z preferably will be derived from a reducing sugar in a reductive amination reaction; more preferably Z is a glycityl.
Nonionic Fattv Acid Amide Surfactant Suitable fatty acid amide surfactants include those having the formula: R6CON(R7)2 wherein R6 is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon atoms and each R7 is selected from the group consisting of hydrogen, C1-C4 alkyl C 1 -C4 hydroxyalkyl, and -(C2H4O)XH, wherexis in the range of from 1 to 3.
Nonionic Alkylpolvsaccharide Surfactant Suitable alkylpolysaccharides for use herein are disclosed in U.S. Patent 4,565.647, Llenado, issued January 21, 1986, having a hydrophobic group containing from 6 to 30 carbon atoms and a polysaccharide, e.g., a polyglycoside, hydrophilic group containing from 1.3 to 10 saccharide units.
Preferred alkylpolyglycosides have the formula: R20(C,H2nO)t(glycosy1), wherein R2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl. hydroxyalkylphenyl, and mixtures thereof in which the alkyl groups contain from 10 to 18 carbon atoms; n is 2 or 3; t is from 0 to 10, and x is from 1.3 to 8. The glycosyl is preferably derived from glucose.
Amohoteric Surfactant Suitable amphoteric surfactants for use herein include the amine oxide surfactants and the alkyl amphocarboxylic acids.
Suitable amine oxides include those compounds having the formula R3(0R4)XN0(R5)2 wherein R3 is selected from an alkyl, hydroxyalkyl, acylamidopropoyl and alkyl phenyl group, or mixtures thereof. containing from 8 to 26 carbon atoms; R4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms, or mixtures thereof; x is from 0 to 5, preferably from 0 to 3; and each R5 is an alkyl or hydroxyalkyl group containing from 1 to 3. or a polyethylene oxide group containing from 1 to 3 ethylene oxide groups. Preferred are C 1 o-C 18 alkyl dimethylamine oxide, and C 10-18 acylamido alkyl dimethylamine oxide.
A suitable example of an alkyl aphodicarboxylic acid is Miranol(TM) C2M Conc. manufactured by Miranol, Inc., Dayton. NJ.
Zwitterionic Surfactant Zwitterionic surfactants can also be incorporated into the detergent compositions or components thereof in accord with the invention. These surfactants can be broadly described as derivatives of secondary and tertiary amines, derivatives of heterocyclic secondary and tertiary amines, or derivatives of quaternary ammonium. quaternary phosphonium or tertiary sulfonium compounds. Betaine and sultaine surfactants are exemplary zwitterionic surfactants for use herein.
Suitable betaines are those compounds having the formula R(R')2N+R2COOwherein R is a C6-C 18 hydrocarbyl group, each R1 is typically C1 -C3 alkyl, and R2 is a C1 -C5 hydrocarbyl group. Preferred betaines are C 12 l 8 dimethyl-ammonio hexanoate and the C1 0-18 acylamidopropane (or ethane) dimethyl (or diethyl) betaines. Complex betaine surfactants are also suitable for use herein.
Cationic Surfactants Suitable cationic surfactants to be used in the detergent compositions or components thereof herein include the quaternary ammonium surfactants. Preferably the quaternary ammonium surfactant is a mono C6-C16, preferably C6-C10 N-alkyl or alkenyl ammonium surfactants wherein the remaining N positions are substituted by methyl, hydroxyethyl or hydroxypropyl groups. Preferred are also the monoalkoxylated and bis-alkoxylated amine surfactants.
Another suitable group of cationic surfactants which can be used in the detergent compositions or components thereof herein are cationic ester surfactants.
The cationic ester surfactant is a, preferably water dispersible, compound having surfactant properties comprising at least one ester (i.e. -COO-) linkage and at least one cationically charged group.
Suitable cationic ester surfactants. including choline ester surfactants, have for example been disclosed in US Patents No.s 4228042, 4239660 and 4260529.
In one preferred aspect the ester linkage and cationically charged group are separated from each other in the surfactant molecule by a spacer group consisting of a chain comprising at least three atoms (i.e. of three atoins chain length), preferably from three to eight atoms, more preferably from three to five atoms, most preferably three atoms. The atoms forming the spacer group chain are selected from the group consisting of carbon, nitrogen and oxygen atoms and any mixtures thereof, with the proviso that any nitrogen or oxygen atom in said chain connects only with carbon atoms in the chain. Thus spacer groups having, for example, -0-0- (i.e. peroxide), N-N-. and -N-O- linkages are excluded, whilst spacer groups having, for example CH2-O- CH2- and -CH2-NH-CH2- linkages are included. In a preferred aspect the spacer group chain comprises only carbon atoms, most preferably the chain is a hydrocarbyl chain.
Cationic mono-alkoxylated amine surfactants The cationic mono-alkoxylated amine surfactant are preferably of the general formula I:
wherein R1 is an alkyl or alkenyl moiety containing from about 6 to about 18 carbon atoms, preferably 6 to about 16 carbon atoms, most preferably frorn about 6 to about 14 carbon atoms; R2 and R3 are each independently alkyl groups containing from one to about three carbon atoms, preferably methyl, most preferably both R2 and R3 are methyl groups; R4 is selected from hydrogen (preferred). methyl and ethyl; X- is an anion such as chloride, bromide, methylsulfate, sulfate, or the like, to provide electrical neutrality; A is a alkoxy group, especially a ethoxy, propoxy or butoxy group: and p is from 0 to about 30. preferably 2 to about 15. most preferably 2 to about 8, with the proviso that if A is ethoxy and R4 is hydrogen and p is 1, R1 is not a C 12-C 14 alkyl group.
Preferably the ApR4 group in formula I has p=l and is a hydroxyalkyl group, having no greater than 6 carbon atoms whereby the QH group is separated from the quaternary ammonium nitrogen atom by no more than 3 carbon atoms. Particularly preferred ApR4 groups are -CH2CH20H. --CH2CH2CH20H, - CH2CH(CH3)OH and QH(CH3)CH2OH, with QH2CH2OH being particularly preferred. Preferred R1 groups have have no greater than 10 carbon atoms, or even no greater than 8 or 9 carbon atoms. Preferred R1 groups are linear alkyl groups.
Linear Rl groups having from 8 to 11 carbon atoms, or from 8 to 10 carbon atoms are preferred. Such a cationic surfactant which is highly preferred has a formula wherein R1 is a C8-Clo alkyl group, p is 1, A is ethoxy and R2 and R3 are methyl groups.
Another highly preferred cationic mono-alkoxylated amine surfactants for use herein are of the formula
wherein R1 is C10-C18 hydrocarbyl and mixtures thereof, especially C10-C14 alkyl, preferably C10 and C12 alkyl, and X is any convenient anion to provide charge balance, preferably chloride or bromide.
As noted, compounds of the foregoing type include those wherein the ethoxy (CH2CH2O) units (EO) are replaced by butoxy, isopropoxy [CH(CH3)CH2O] and [CH2CH(CH3O] units (i-Pr) or n-propoxy units (Pr), or mixtures of EO and/or Pr and/or i-Pr units.
The levels of the cationic mono-alkoxylated amine surfactants used in detergent compositions of the invention is preferably from 0. 1% to 20%, more preferably from 0.4% to 7%, most preferably from 0.5% to 3.0% by weight of the composition.
Cationic bis-alkoxvlated amine surfactant The cationic bis-alkoxylated amine surfactant preferably has the general formula II:
wherein R1 is an alkyl or alkenyl moiety containing from about 8 to about 18 carbon atoms, preferably 10 to about 16 carbon atoms, most preferably from about 10 to about 14 carbon atoms; R2 is an alkyl group containing from one to three carbon atoms, preferably methyl; R3 and R4 can vary independently and are selected from hydrogen (preferred), methyl and ethyl, X- is an anion such as chloride, bromide, methylsulfate, sulfate, or the like, sufficient to provide electrical neutrality. A and A' can vary independently and are each selected from C1 -C4 alkoxy, especially ethoxy, (i.e., -CH2CH2O-), propoxy, butoxy and mixtures thereof; p is from 1 to about 30, preferably 1 to about 4 and q is from I to about 30, preferably 1 to about 4, and most preferably both p and q are 1.
Highly preferred cationic bis-alkoxylated amine surfactants for use herein are of the formula
wherein R1 is CIO-C18 hydrocarbyl and mixtures thereof, preferably C10, C12. C14 alkyl and mixtures thereof. X is any convenient anion to provide charge balance, preferably chloride. With reference to the general cationic bis-alkoxylated amine structure noted above, since in a preferred compound R1 is derived from (coconut) C1 2-C14 alkyl fraction fatty acids, R2 is methyl and ApR3 and A'qR4 are each monoethoxy.
Other cationic bis-alkoxylated amine surfactants useful herein include compounds of the formula:
wherein R1 is C10-C18 hydrocarbyl, preferably C1 0-C14 alkyl, independently p is 1 to about 3 and q is 1 to about 3, R2 is C1-C3 alkyl, preferably methyl, and X is an anion, especially chloride or bromide.
Other compounds of the foregoing type include those wherein the ethoxy (CH2CH20) units (EO) are replaced by butoxy (Bu) isopropoxy [CH(CH3)CH20] and [CH2CH(CH3O] units (i-Pr) or n-propoxy units (Pr), or mixtures of EO and/or Pr and/or i-Pr units.
The levels of the cationic bis-alkoxylated amine surfactants used in detergent compositions of the invention is preferably from 0.1% to 20%, more preferably from 0.4% to 7%, most preferably from 0.5% to 3.0% by weight of the composition.
Water-Soluble Builder Compound The detergent compositions or components thereof in accord with the present invention preferably contain a water-soluble builder compound, typically present in detergent compositions at a level of from 1% to 80% by weight, preferably from 10% to 70% by weight, most preferably from 20% to 60% by weight of the composition.
The detergent compositions of the invention preferably comprise phosphatecontaining builder material. Preferably present at a level of from 0.015 to 50%, more preferably from 5% to 30%, more preferably from 8% to 25%, most preferably from 12% to 205 by weight of the composition.
The phosphate-containing builder material preferably comprises tetrasodium pyrophosphate or even more preferably anhydrous sodium tripolyphosphate.
Suitable water-soluble builder compounds include the water soluble monomeric polycarboxylates, or their acid forms, homo or copolymeric polycarboxylic acids or their salts in which the polycarboxylic acid comprises at least two carboxylic radicals separated from each other by not more that two carbon atoms, borates, and mixtures of any of the foregoing.
The carboxylate or polycarboxylate builder can be momomeric or oligomeric in type although monomeric polycarboxylates are generally preferred for reasons of cost and performance.
Suitable carboxylates containing one carboxy group include the water soluble salts of lactic acid, glycolic acid and ether derivatives thereof. Polycarboxylates containing two carboxy groups include the water-soluble salts of succinic acid, malonic acid, (ethylenedioxy) diacetic acid, maleic acid, diglycolic acid, tartaric acid, tartronic acid and ftmiaric acid, as well as the ether carboxylates and the sulfinyl carboxylates.
Polycarboxylates or their acids containing three carboxy groups include, in particular, water-soluble citrates, aconitrates and citraconates as well as succinate derivatives such as the carboxymethyloxysuccinates described in British Patent No.
1,379,241, lactoxysuccinates described in British Patent No. 1,389,732, and aminosuccinates described in Netherlands Application 7205873, and the oxypolycarboxylate materials such as 2-oxa-1,1,3-propane tricarboxylates described in British Patent No. 1,387,447. The most preferred polycarboxylic acid containing three carboxy groups is citric acid, preferably present a t a level of from 0.1% to 1 5%, more preferably from 0.5% to 8% by weight of the composition.
Polycarboxylates containing four carboxy groups include oxydisuccinates disclosed in British Pate potassium and ammonium pyrophosphate, sodium and potassium orthophosphate, sodium polymeta/phosphate in which the degree of polymerization ranges from about 6 to 21, and salts of phytic acid.
Partially Soluble or Insoluble Builder Compound The detergent compositions or compositions thereof in accord with the present invention may contain a partially soluble or insoluble builder compound, typically present in detergent compositions at a level of from 1% to 80% by weight, preferably from 10% to 70% by weight, most preferably from 20% to 60% weight of the composition.
Examples of largely water insoluble builders include the sodium aluminosilicates.
Suitable aluminosilicate zeolites have the unit cell formula Naz[(AIO2)z(SiO2)y]. xH2O wherein z andy are at least 6; the molar ratio of z toy is from 1.0 to 0.5 and x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264. The aluminosilicate material are in hydrated form and are preferably crystalline, containing from 10% to 28%, more preferably from 18% to 22% water in bound form.
The aluminosilicate zeolites can be naturally occurring materials, but are preferably synthetically derived. Synthetic crystalline aluminosilicate ion exchange materials are available under the designations Zeolite A, Zeolite B, Zeolite P, Zeolite X, Zeolite HS and mixtures thereof. Zeolite A has the formula: Na 12 [AlO2) 12 (SiO2)12]. xH2O wherein x is from 20 to 30, especially 27. Zeolite X has the formula Na86 [(AlO2)86(SiO2)l06]. 276 H2O.
Another preferred aluminosilicate zeolite is zeolite MAP builder.
The zeolite MAP can be present at a level of from 1% to 80%, more preferably from 15% to 40% by weight of the compositions.
Zeolite MAP is described in EP 384070A (Unilever). It is defined as an alkali metal alumino-silicate of the zeolite P type having a silicon to aluminium ratio not greater than 1.33, preferably within the range from 0.9 to 1.33 and more preferably within the range of from 0.9 to 1.2.
Of particular interest is zeolite MAP having a silicon to aluminium ratio not greater than 1.15 and, more particularly, not greater than 1.07.
In a preferred aspect the zeolite MAP detergent builder has a particle size. expressed as a d50 value of from 1.0 to 10.0 micrometres, more preferably from 2.0 to 7.0 micrometres, most preferably from 2.5 to 5.0 micrometres.
The d50 value indicates that 50% by weight of the particles have a diameter smaller than that figure. The particle size may. in particular be determined by conventional analytical techniques such as microscopic determination using a scanning electron microscope or by means of a laser granulometer. Other methods of establishing d50 values are disclosed in EP 384070A.
Enzvme Another preferred ingredient useful in the detergent compositions or components thereof is one or more additional enzymes.
Preferred additional enzymatic materials include the commercially available lipases, cutinases, arnylases, neutral and alkaline proteases, cellulases, endolases, esterases, pectinases, lactases and peroxidases conventionally incorporated into detergent compositions. Suitable enzymes are discussed in US Patents 3,519,570 and 3,533,139.
Preferred commercially available protease enzymes include those sold under the tradenames Alcalase, Savinase, Primase, Durazym, and Esperase by Novo Industries A/S (Denmark), those sold under the tradename Maxatase, Maxacal and Maxapem by Gist-Brocades, those sold by Genencor International, and those sold under the tradename Opticlean and Optimase by Solvay Enzymes. Protease enzyme may be incorporated into the compositions in accordance with the invention at a level of from 0.0001% to 4% active enzyme by weight of the composition.
Preferred amylases include, for example, amylases obtained from a special strain of B licheniformis, described in more detail in GB-1,269,839 (Novo). Preferred commercially available amylases include for example, those sold under the tradename Rapidase by Gist-Brocades, and those sold under the tradename Termamyl and BAN by Novo Industries A/S. Amylase enzyme may be incorporated into the composition in accordance with the invention at a level of from 0.0001% to 2% active enzyme by weight of the composition.
Lipolytic enzyme may be present at levels of active lipolytic enzyme of from 0.0001% to 2% by weight, preferably 0.001% to 1% by weight, most preferably from 0.001% to 0.5% by weight of the compositions.
The lipase may be fungal or bacterial in origin being obtained, for example, from a lipase producing strain of Humicola sp., Thermomvces sp. or Pseudomonas sp. including Pseudomonas pseudoalcaligenes or Pseudomas fluorescens. Lipase from chemically or genetically modified mutants of these strains are also useful herein. A preferred lipase is derived from Pseudomonas pseudoalcaligenes, which is described in Granted European Patent, EP-B-0218272.
Another preferred lipase herein is obtained by cloning the gene from Humicola lanugi sa and expressing the gene in Aspernillus oryza, as host, as described in European Patent Application, EP-A-0258 068, which is commercially available from Novo Industri A/S, Bagsvaerd, Denmark, under the trade name Lipolase. This lipase is also described in U.S. Patent 4,810,414, Huge-Jensen et al, issued March 7, 1989.
Organic Polvmeric Compound Organic polymeric compounds are preferred additional components of the detergent compositions or components thereofin accord with the invention, and are preferably present as components of any particulate components where they may act such as to bind the particulate component together. By organic polymeric compound it is meant herein essentially any polymeric organic compound commonly used as dispersants, and anti-redeposition and soil suspension agents in detergent compositions, including any of the high molecular weight organic polymeric compounds described as clay flocculating agents herein, not being an quaternised ethoxylated (poly) amine claysoil removal anti-redeposition agent in accord with the invention.
Organic polymeric compound is typically incorporated in the detergent compositions of the invention at a level of from 0.1% to 30%, preferably from 0.5% to 15%, most preferably from 1% to 10% by weight of the compositions.
Examples of organic polymeric compounds include the water soluble organic homoor co-polymeric polycarboxylic acids or their salts in which the polycarboxylic acid comprises at least two carboxyl radicals separated from each other by not more than two carbon atoms. Polymers of the latter type are disclosed in GB-A-1,596,756.
Examples of such salts are polyacrylates of MWt 1000-5000 and their copolymers with maleic anhydride, such copolymers having a molecular weight of from 2000 to 100,000, especially 40,000 to 80,000.
The polyamino compounds are useful herein including those derived from aspartic acid such as those disclosed in EP-A-305282, EP-A-305283 and EP-A-351629.
Terpolymers containing monomer units selected from maleic acid, acrylic acid, polyaspartic acid and vinyl alcohol, particularly those having an average molecular weight of from 5,000 to 10,000, are also suitable herein.
Other organic polymeric compounds suitable for incorporation in the detergent compositions herein include cellulose derivatives such as methylcellulose, carboxymethylcellulose, hydroxypropylmethylcellulose and hydroxyethylcellulose.
Further useful organic polymeric compounds are the polyethylene glycols. particularly those of molecular weight 1000-10000, more particularly 2000 to 8000 and most preferably about 4000.
Suds Suppressinz System The detergent compositions of the invention, when formulated for use in machine washing compositions, preferably comprise a suds suppressing system present at a level of from 0.01% to 15%, preferably from 0.05% to 10%, most preferably from 0. 1% to 5% by weight of the composition.
Suitable suds suppressing systems for use herein may comprise essentially any known antifoam compound, including, for example silicone antifoam compounds and 2-alkyl alcanol antifoam compounds.
By anti foam compound it is meant herein any compound or mixtures of compounds which act such as to depress the foaming or sudsing produced by a solution of a detergent composition, particularly in the presence of agitation of that solution.
Particularly preferred antifoam compounds for use herein are silicone antifoam compounds defined herein as any antifoam compound including a silicone component. Such silicone antifoam compounds also typically contain a silica component. The term "silicone" as used herein, and in general throughout the industry, encompasses a variety of relatively high molecular weight polymers containing siloxane units and hydrocarbyl group of various types. Preferred silicone antifoam compounds are the siloxanes, particularly the polydimethylsiloxanes having trimethylsilyl end blocking units.
Other suitable antifoam compounds include the monocarboxylic fatty acids and soluble salts thereof. These materials are described in US Patent 2.954,347. issued September 27, 1960 to Wayne St. John. The monocarboxylic fatty acids. and salts thereof, for use as suds suppressor typically have hydrocarbyl chains of 10 to 24 carbon atoms. preferably 12 to 18 carbon atoms. Suitable salts include the alkali metal salts such as sodium, potassium, and lithium salts, and ammonium and alkanolammonium salts.
Other suitable antifoam compounds include, for example. high molecular weight fay esters (e.g. fatty acid triglycerides). fatty acid esters of monovalent alcohols, aliphatic C I g-C40 ketones (e.g. stearone) N-alkylated amino triazines such as tri- to hexa-alkylmelamines or di- to tetra alkyldiamine chlortriazines formed as products of cyanuric chloride with two or three moles of a primary or secondary amine containing 1 to 24 carbon atoms, propylene oxide, bis stearic acid amide and monostearyl di-alkali metal (e.g. sodium, potassium. lithium) phosphates and phosphate esters.
A preferred suds suppressing system comprises: (a) antifoam compound, preferably silicone antifoam compound, most preferably a silicone antifoam compound comprising in combination (i) polydimethyl siloxane, at a level of from 50% to 99%, preferably 75% to 95% by weight of the silicone antifoam compound; and (ii) silica, at a level of from 1% to 50%, preferably 5% to 25% by weight of the silicone/silica antifoam compound; wherein said silica/silicone antifoam compound is incorporated at a level of from 5% to 50%, preferably 10% to 40% by weight; (b) a dispersant compound, most preferably comprising a silicone glycol rake copolymer with a polyoxyalkylene content of 72-78% and an ethylene oxide to propylene oxide ratio of from 1:0.9 to 1:1.1, at a level of from 0.5% to 10%, preferably 1% to 10% by weight; a particularly preferred silicone glycol rake copolymer of this type is DCOS44, commercially available from DOW Coming under the tradename DCO544; (c) an inert carrier fluid compound, most preferably comprising a C1 6-C18 ethoxylated alcohol with a degree of ethoxylation of from 5 to 50, preferably 8 to 15. at a level of from 5% to 80%, preferably 10% to 70%. by weight; A highly preferred particulate suds suppressing system is described in EP-A-0210731 and comprises a silicone antifoam compound and an organic carrier material having a melting point in the range 50"C to 85"C, wherein the organic carrier material comprises a monoester of glycerol and a fatty acid having a carbon chain containing from 12 to 20 carbon atoms. EP-A-0210721 discloses other preferred particulate suds suppressing systems wherein the organic carrier material is a fatty acid or alcohol having a carbon chain containing from 12 to 20 carbon atoms, or a mixture thereof, with a melting point of from 45"C to 80"C.
Polymeric Dve Transfer Inhibiting Agents The detergent compositions herein may also comprise from 0.01% to 10 %, preferably from 0.05% to 0.5% by weight of polymeric dye transfer inhibiting agents.
The polymeric dye transfer inhibiting agents are preferably selected from polyamine N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, polyvinylpyrrolidonepolymers or combinations thereof whereby these polymers can be cross-linked polymers. a) Polvamine N-Oxide Polvmers Polyamine N-oxide polymers suitable for use herein contain units having the following structure formula: P (I) Ax R wherein P is a polymerisable unit, and 00 0 A is NC, CO, C, -O-, -S-, -N-; xis O or1; R are aliphatic, ethoxylated aliphatics, aromatic, heterocyclic or alicyclic groups or any combination thereof whereto the nitrogen of the N-O group can be attached or wherein the nitrogen of the N-O group is part of these groups.
The N-O group can be represented by the following general structures
wherein R1, R2, and R3 are aliphatic groups, aromatic, heterocyclic or alicyclic groups or combinations thereof, x or/and y or/and z is 0 or 1 and wherein the nitrogen of the N-O group can be attached or wherein the nitrogen of the N-O group forms part of these groups. The N-O group can be part of the polymerisable unit (P) or can be attached to the polymeric backbone or a combination of both.
Suitable polyamine N-oxides wherein the N-O group forms part of the polymerisable unit comprise polyamine N-oxides wherein R is selected from aliphatic, aromatic, alicyclic or heterocyclic groups. One class of said polyamine N-oxides comprises the group of polyamine N-oxides wherein the nitrogen of the N-O group forms part of the R-group. Preferred polyamine N-oxides are those wherein R is a heterocyclic group such as pyrridine, pyrrole, imidazole, pyrrolidine. piperidine, quinoline, acridine and derivatives thereof.
Other suitable polyamine N-oxides are the polyamine oxides whereto the N-O group is attached to the polymerisable unit. A preferred class of these polyamine N-oxides comprises the polyamine N-oxides having the general formula (I) wherein R is an aromatic,heterocyclic or alicyclic groups wherein the nitrogen of the N-O functional group is part of said R group. Examples of these classes are polyamine oxides wherein R is a heterocyclic compound such as pyrridine. pyrrole. imidazole and derivatives thereof.
The polyamine N-oxides can be obtained in almost any degree of polymerisation.
The degree of polymerisation is not critical provided the material has the desired water-solubility and dye-suspending power. Typically, the average molecular weight is within the range of 500 to 1000,000. b) Copolymers of N-Vinvlpvrrolidone and N-Vinvlimidazole Suitable herein are coploymers of N-vinylimidazole and N-vinylpyrrolidone having an average molecular weight range of from 5,000 to 50.000. The preferred copolymers have a molar ratio of N-vinylimidazole to N-vinylpyrrolidone from 1 to 0.2. c) Pokvinv lrrolidone The detergent compositions herein may also utilize polyvinylpyrrolidone ("PVP") having an average molecular weight of from 2,500 to 400,000. Suitable polyvinylpyrrolidones are commercially vailable from ISP Corporation, New York, NY and Montreal, Canada under the product names PVP K-15 (viscosity molecular weight of 10.000), PVP K-30 (average molecular weight of 40.000), PVP K-60 (average molecular weight of 160,000), and PVP K-90 (average molecular weight of 360,000). PVP K-15 is also available from ISP Corporation. Other suitable polyvinylpyrrolidones which are commercially available from BASF Cooperation include Sokalan HP 165 and Sokalan HP 12. d) Polvvinvloxazolidone The detergent compositions herein may also utilize polwinyloxazolidones as polymeric dye transfer inhibiting agents. Said polyvinyloxazolidones have an average molecular weight of from 2,500 to 400,000. e) Polyvinylimidazole The detergent compositions herein may also utilize polvvinylimidazole as polymeric dye transfer inhibiting agent. Said polyvinylimidazoles preferably have an average molecular weight of from 2,500 to 400,000.
Optical Brightener The detergent compositions herein also optionally contain from about 0.005% to 5% by weight of certain types of hydrophilic optical brighteners.
Hydrophilic optical brighteners useful herein include those having the structural formula:
wherein R1 is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl; R2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphilino, chloro and amino; and M is a salt-forming cation such as sodium or potassium.
When in the above formula, R1 is anilino, R2 is N-2-bis-hydroxyethyl and M is a cation such as sodium, the brightener is 4,4',-bis[(4-anilino-6-(N-2-bis- hydroxyethyl)-s-triazine-2-yl)aminoj-2,2'-stilbenedisulfonic acid and disodium salt.
This particular brightener species is commercially marketed under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-UNPA-GX is the preferred hydrophilic optical brightener useful in the detergent compositions herein.
When in the above formula, R1 is anilino, R2 is N-2-hydroxyethyl-N-2-methylamino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-(N-2- hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic acid disodium salt. This particular brightener species is commercially marketed under the tradename Tinopal SBM-GX by Ciba-Geigy Corporation.
When in the above formula, R1 is anilino, R2 is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-triazine-2-yl)amino]2,2'- stilbenedisulfonic acid, sodium salt. This particular brightener species is commercially marketed under the tradename Tinopal AMS-GX by Ciba Geigy Corporation.
Polvmeric Soil Release Agent Known polymeric soil release agents, hereinafter "SRA". can optionally be employed in the present detergent compositions. If utilized, SRA's will generally comprise from 0.01% to 10.0%, typically from 0. 1% to 5%, preferably from 0.2% to 3.0% by weight, of the compositions.
Preferred SRA's typically have hydrophilic segments to hydrophilize the surface of hydrophobic fibers such as polyester and nylon, and hydrophobic segments to deposit upon hydrophobic fibers and remain adhered thereto through completion of washing and rinsing cycles, thereby serving as an anchor for the hydrophilic segments. This can enable stains occurring subsequent to treatment with the SRA to be more easily cleaned in later washing procedures.
Preferred SRA's include oligomeric terephthalate esters, typically prepared by processes involving at least one transesterification/oligomerization, often with a metal catalyst such as a titanium(IV) alkoxide. Such esters may be made using additional monomers capable of being incorporated into the ester structure through one, two, three, four or more positions, without, of course, forming a densely crosslinked overall structure.
Suitable SRA's include a sulfonated product of a substantially linear ester oligomer comprised of an oligomeric ester backbone of terephthaloyl and oxyalkyleneoxy repeat units and allyl-derived sulfonated terminal moieties covalently attached to the backbone, for example as described in U.S. 4,968,451, November 6, 1990 to J.J.
Scheibel and E.P. Gosselink. Such ester oligomers can be prepared by: (a) ethoxylating allyl alcohol; (b) reacting the product of (a) with dimethyl terephthalate ("DMT") and 1,2-propylene glycol ("PG") in a two-stage transesterification/oligomerization procedure; and (c) reacting the product of (b) with sodium metabisulfite in water. Other SRA's include the nonionic end-capped 1,2propylene/polyoxyethylene terephthalate polyesters of U.S. 4.711,730, December 8.
1987 to Gosselink et al., for example those produced by transesterification/oligomerization of poly(ethyleneglycol) methyl ether, DMT, PG and poly(ethyleneglycol) ("PEG"). Other examples of SRA's include: the partly- and fully- anionic-end-capped oligomeric esters of U.S. 4,721.580, January 26, 1988 to Gosselink. such as oligomers from ethylene glycol ("EG"), PG, DMT and Na-3,6 dioxa-8-hydroxyoctanesulfonate; the nonionic-capped block polyester oligomeric compounds of U.S. 4,702,857, October 27, 1987 to Gosselink, for example produced from DMT, methyl (Me)-capped PEG and EG and/or PG, or a combination of DMT.
EG and/or PG, Me-capped PEG and Na-dimethyl-5-sulfoisophthalate; and the anionic especially sulfoaroyl, end-capped terephthalate esters of U.S. 4,877,896, October 31, 1989 to Maldonado, Gosselink et al., the latter being typical of SRA's useful in both laundry and fabric conditioning products, an example being an ester composition made from m-sulfobenzoic acid monosodium salt, PG and DMT, optionally but preferably further comprising added PEG, e.g.. PEG 3400.
SRA's also include: simple copolymeric blocks of ethylene terephthalate or propylene terephthalate with polyethylene oxide or polypropylene oxide terephthalate, see U.S. 3,959,230 to Hays, May 25, 1976 and U.S. 3,893.929 to Basadur, July 8, 1975; cellulosic derivatives such as the hydroxyether cellulosic polymers available as METHOCEL from Dow: the Cl-C4 alkyl celluloses and C4 hydroxyalkyl celluloses, see U.S. 4,000,093, December 28, 1976 to Nicol, et al.; and the methyl cellulose ethers having an average degree of substitution (methyl) per anhydroglucose unit from about 1.6 to about 2.3 and a solution viscosity of from about 80 to about 120 centipoise measured at 200C as a 2% aqueous solution. Such materials are available as METOLOSE SM100 and METOLOSE SM200, which are the trade names of methyl cellulose ethers manufactured by Shin-etsu Kagaku Kogyo KK.
Additional classes of SRA's include: (I) nonionic terephthalates using diisocyanate coupling agents to link polymeric ester structures, see U.S. 4,201,824, Violland et al. and U.S. 4.240,918 Lagasse et al.; and (II) SRA's with carboxylate terminal groups made by adding trimellitic anhydride to known SRA's to convert terminal hydroxyl groups to trimellitate esters. With the proper selection of catalyst, the trimellitic anhydride forms linkages to the terminals of the polymer through an ester of the isolated carboxylic acid of trimellitic anhydride rather than by opening of the anhydride linkage. Either nonionic or anionic SRA's may be used as starting materials as long as they have hydroxyl terminal groups which may be esterified.
See U.S. 4,525,524 Tung et al.. Other classes include: (III) anionic terephthalatebased SRA's of the urethane-linked variety, see U.S. 4.201,824. Violland et al.; Other Optional Ingredients Other optional ingredients suitable for inclusion in the compositions of the invention include perfumes, colours and filler salts, with sodium sulfate being a preferred filler salt.
Highly preferred compositions contain from about 2% to about 10% by weight of an organic acid, preferably citric acid. Also, preferably combined with a carbonate salt, minor amounts (e.g., less than about 20% by weight) of neutralizing agents, buffering agents, phase regulants, hydrotropes, enzyme stabilizing agents. polyacids, suds regulants, opacifiers, anti-oxidants, bactericides and dyes, such as those described in US Patent 4,285,841 to Barrat et al., issued August 25, 1981 (herein incorporated by reference), can be present.
*Form of the Compositions The detergent component of the invention can be made via a variety of methods, including dry-mixing and agglomerating of the various compounds comprised in the detergent component.
The detergent component preferably forms part of a detergent composition.
The compositions in accordance with the invention can take a variety of physical forms including liquid and solid forms such as tablet, flake, pastille and bar, and preferably granular forms.
The compositions in accord with the present invention can also be used in or in combination with bleach additive compositions, for example comprising chlorine bleach.
Chlorine-Based Bleach The detergent compositions can include as an additional component a chlorine-based bleach. However. since preferred detergent compositions of the invention are solid, most liquid chlorine-based bleaching will not be suitable for these detergent compositions and only granular or powder chlorine-based bleaches will be suitable.
Alternatively, the detergent compositions can be formulated such that they are chlorine-based bleach-compatible, thus ensuring that a chlorine based bleach can be added to the detergent composition by the user at the beginning or during the washing process.
The chlorine-based bleachis such that a hypochiorite species is formed in aqueous solution. The hypochlorite ion is chemically represented bp the formula OCI.
Those bleaching agents which yield a hypochlorite species in aqueous solution include alkali metal and alkaline earth metal hypochlorites. hyposchlorite addition products, chloramines, chlorimines, chloramides, and chlorimides. Specific examples of compounds of this type include sodium hypochlorite. potassium hypochlorite. monobasic calcium hypochlorite, dibasic magnesium hypochlorite, chlorinated trisodium phosphate dodecahydrate, potassium d ichloroisocyanurate, sodium dichloroisocyanurate sodium dichloroisocyanurate dihydrate, trichlorocyanuric acid, 1 ,3-dichloro-S 'S -dimethylhydantoin N-chlorosulfamide, Chloramine T, Dichloramine T, chloramine B and Dichloramine B. A preferred bleaching agent for use in the compositions of the instant invention is sodium hypochlorite, potassium hypochlorite, or a mixture thereof.. A preferred chlorinebased bleach can be Triclosan (trade name).
Most of the above-described hypochlorite-yielding bleaching agents are available in solid or concentrated form and are dissolved in water during preparation of the compositions of the instant invention. Some of the above materials are available as aqueous solutions.
In general, granular detergent compositions in accordance with the present invention can be made via a variety of methods including dry mixing, spray drying, agglomeration and granulation. The quaternised clay-soil removal/ anti-redeposition agent in accord with the present invention can be added to the other detergent components by dry-mixing, agglomeration (preferably combined with a carrier material) or as a spray-dried component.
The mean particle size of the components of granular compositions in accordance with the invention, should preferably be such that no more that 25% of the particles are greater than 1.8mm in diameter and not more than 25% of the particles are less than 0.25mm in diameter. Preferably the mean particle size is such that from 10% to 50% of the particles has a particle size of from 0.2mm to 0.7mm in diameter.
The term mean particle size as defined herein is calculated by sieving a sample of the composition into a number of fractions (typically 5 fractions) on a series of sieves, preferably Tyler sieves. The weight fractions thereby obtained are plotted against the aperture size of the sieves. The mean particle size is taken to be the aperture size through which 50% by weight of the sample would pass.
The bulk density of granular detergent compositions in accordance with the present invention typically have a bulk density of at least 200 litre, more preferably from 300 g/litre to 1200 g/litre, more preferably from 300g/litre to 800 gr/litre, most preferably from 330 g/litre to 600 gr/ lite. Bulk density is measured by means of a simple funnel and cup device consisting of a conical funnel moulded rigidly on a base and provided with a flap valve at its lower extremity to allow the contents of the funnel to be emptied into an axially aligned cylindrical cup disposed below the funnel. The funnel is 130 mm high and has internal diameters of 130 mm and 40 mm at its respective upper and lower extremities. It is mounted so that the lower extremity is 140 mm above the upper surface of the base. The cup has an overall height of 90 mm, an internal height of 87 mm and an internal diameter of 84 mm. Its nominal volume is 500 ml.
To carry out a measurement, the funnel is filled with powder by hand pouring, the flap valve is opened and powder allowed to overfill the cup. The filled cup is removed from the frame and excess powder removed from the cup by passing a straight edged implement eg; a knife, across its upper edge. The filled cup is then weighed and the value obtained for the weight of powder doubled to provide a bulk density in g/litre. Replicate measurements are made as required.
Laundrv Washing Method Machine laundry methods herein t pically comprise treating soiled laundry with an aqueous wash solution in a washing machine having dissolved or dispensed therein an effective amount of a machine laundry detergent composition in accord with the invention. By an effective amount of the detergent composition it is meant from 10g to 300g of product dissolved or dispersed in a wash solution of volume from 5 to 65 litres. as are typical product dosages and wash solution volumes commonly employed in conventional machine laundry methods.
In a preferred use aspect the detergent composition is formulated such that it is suitable for hand washing.
In another preferred aspect the detergent composition is a pre-treatment or soaking composition, to be used to pre-treat or soak soiled and stained fabrics.
Abbreviations used in Examples In the detergent compositions, the abbreviated component identifications have the following meanings: LAS Sodium linear C1 1 - 13 alkyl benzene sulfonate TAS Sodium tallow alkyl sulfate CxyAS Sodium Clx - Cly alkyl sulfate C46SAS Sodium C14 - C16 secondary (2,3) alkyl sulfate CxyEzS Sodium C1 x-C 1 y alkyl sulfate condensed with z moles of ethylene oxide CxyEz C1x-C1y predominantly linear primary alcoholcondensed with an average of z moles of ethylene oxide QAS R2.N+(CH3)2(C2H4OH) with R2 = C12- C14 QAS 1 R2.N+(CH3)2(C2H4OH) with R2 = C8 - C11 APA C8 - C10 amido propyl dimethyl amine Soap Sodium linear alkyl carboxylate derived from an 80/20 mixture of tallow and coconut fatty acids STS Sodium toluene sulphonate CFAA C1 2-C14 (coco) alkyl N-methyl glucamide TFAA C1 6-C18 alkyl N-methyl glucamide TPKFA C12-C14 topped whole cut fatty acids STPP Anhydrous sodium tripolyphosphate TSPP Tetrasodium pyrophosphate Zeolite A Hydrated sodium aluminosilicate of formula Nal2(AlO2SiO2)l2.27H2O having a primary particle size in the range from 0.1 to 10 micrometers (weight expressed on an anhydrous basis) NaSKS-6 Crystalline layered silicate of formula #- Na2Si2O5 Citric acid Anhydrous citric acid Borate Sodium borate Carbonate Anydrous sodium carbonate with a particle size between 200m and 900pm Bicarbonate Anhydrous sodium bicarbonate with a particle size distribution between 400pm and 12001lm Silicate Amorphous sodium silicate (SiO2:Na20 = 2.0:1) Sulfate Anhydrous sodium sulfate Mg sulfate Anhydrous magnesium sulfate Citrate Tri-sodium citrate dihydrate of activity 86.4% with a particle size distribution between 425pm and 850pm ATC Acetyl triethyl citrate MA/AA Copolymer of 1:4 maleic/acrylic acid, average molecular weight about 70.000 MA/AA (1) Copolymer of 4:6 maleic/acrylic acid. average molecular weight about 10.000 AA Sodium polyacrylate polymer of average molecular weight 4,500 CMC Sodium carboxymethyl cellulose Cellulose ether Methyl cellulose ether with a degree of polymerization of 650 available from Shin Etsu Chemicals Protease Proteolytic enzyme, having 3.3% by weight of active enzyme, sold by NOVO Industries A/S under the tradename Savinase Protease I Proteolytic enzyme, having 4% by weight of active enzyme, as described in WO 95/10591, sold by Genencor Int. Inc.
Alcalase Proteolytic enzyme, having 5.3% by weight of ctive enzyme, sold by NOVO Industries A/S Cellulase Cellulytic enzyme, having 0.23% by weight of active enzyme, sold by NOVO Industries A/S under the tradename Carezyme Amylase Amylolytic enzyme, having 1.6% by weight of active enzyme, sold by NOVO Industries A/S under the tradename Termamyl 1 20T Lipase Lipolytic enzyme, having 2.0% by weight of active enzyme, sold by NOVO Industries A/S under the tradename Lipolase Lipase (1) Lipolytic enzyme, having 2.0% by weight of active enzyme, sold by NOVO Industries A/S under the tradename Lipolase Ultra Endolase Endoglucanase enzyme, having 1.5% by weight of active enzyme, sold by NOVO Industries A/S PB4 Sodium perborate tetrahydrate of nominal formula NaBO2.3H2O.H2O2 PB 1 Anhydrous sodium perborate bleach of nominal formula NaBO2.H2O2 Percarbonate Sodium percarbonate of nominal formula 2Na2CO3.3H2O2 NOBS Nonanoyloxybenzene sulfonate in the form of the sodium salt DOBS Decanoyl oxybenzene sulphonate in the form of the sodium salt DPDA Diperoxy dodecanedioc acid TAED Tetraacetylethylenediamine DTPA Diethylene triamine pentaacetic acid DTPMP Diethylene triamine penta (methylene phosphonate). marketed by Monsanto under the Tradename Dequest 2060 HEDP 1,1 -hydroxyethane diphosphonic acid EDDS Ethylenediamine-N,N'-disuccinic acid, (S,S) isomer in the form of its sodium salt.
ATMP amino tri (methylene phosphonic acid) EDDG Ethylenediamine-N,N' diglutaric acid Photoactivated Sulfonated zinc phthloc yani ne encapsulated in bleach (I) dextrin soluble polymer Photoactivated Sulfonated alumino phthlocyanine encapsulated in bleach (2) dextrin soluble polymer Brightener 1 Di sodium 4,4'-bis(2-sulphostyryl)biphenyl Brightener 2 Disodium 4,4'-bis(4-anilino-6-morpholino-1.3.5- triazin-2-yl)amino) stilbene- stilbene-2:2'-disulfonate PEGx Polyethylene glycol, with a molecular weight of x (typically 4,000) PEO Polyethylene oxide, with an average molecular weight of 50,000 TEPAE Tetraethylenepentaamine ethoxylate PVI Polyvinyl imidosole. with an average molecular weight of 20,000 PVP Polvinylpyrolidone polymer, with an average molecular weight of 60.000 PVNO Polyvinylpyridine N-oxide polymer, with an average molecular weight of 50,000 PVPVI Copolymer of polyvinylpyrolidone and vinylimidazole, with an average molecular weight of 20,000 QEA bis((C2H5 O)(C2H4O)n)(CH3) -N±C6H 2-N+.
(CH3) bis((C2HSO)-(C2H4O))n, wherein n = from 20 to 30 SRP 1 Anionically end capped poly esters SRP 2 Diethoxylated poly (1, 2 propylene terephtalate) short block polymer PEI Polyethyleneimine with an average molecular weight of 1800 and an average ethoxylation degree of 7 ethyleneoxy residues per nitrogel Silicone antifoam Polydimethylsiloxane foam controller with siloxane oxyalkylene copolymer as dispersing agent with a ratio of said foam controller to said dispersing agent of 10:1 to 100:1 Opacifier Water based monostyrene latex mixture, sold by BASF Aktiengesellschaft under the tradename Lytron 621 Wax Paraffin wax In the following examples all levels are quoted as % by weight of the composition: Example 1 The following detergent formulations were prepared in accord with the invention.
A B C D Blown powder LAS 6.0 5.0 11.0 6.0 TAS 2.0 - - 2.0 Zeolite A 24.0 - - 20.0 STPP - 27.0 24.0 Sulfate 4.0 6.0 13.0 MA/AA 1.0 @ 4.0 6.0 2.0 Silicate 1.0 7.0 3.0 3.0 CMC 1.0 1.0 0.5 0.6 Brightener 1 0.2 0.2 0.2 0.2 Silicone antifoam 1.0 1.0 1.0 0.3 DTPMP - 0.4 0.2 0.4 HEDP 0.7 - 0.2 Spray on Brightener 0.02 - - 0.02 C45E7 - - - 5.0 C45E2 2.5 2.5 2.0 C45E3 2.6 2.5 2.0 Perfume 0.5 0.3 0.5 0.2 Silicone antifoam 0.3 0.3 0.3 Dry additives QEA - - - 1.0 ATMP - - - 0.5 HEDP - 1.0 0.2 0.2
EDDS 0.3 0.9 0.5 Sulfate 2.0 3.0 5.0 10.0 Carbonate 6.0 13.0 15.0 14.0 Citric acid 25. - - 2.0 QAS II 0.5 - - 0.5 SKS-6 10.0 - Percarbonate 18.5 - PB4 - 18.0 - 21.5 PB1 - - 15.0 NOBS 3.0 2.0 4.0 6.0 Protease 1.0 1.0 1.0 1.0 Lipase - 0.4 - 0.2 Lipase (1) 0.4 @ 0.4 Amylase 0.2 0.2 0.2 0.4 Brightenet 1 0.05 - - 0.05 MgSO4 0.7 1.1 2.0 1.7 Misc/minor to 100% Example 2 The following granular detergent formulations were prepared in accord with the invention,
E F G H I J Blown powder LAS 23.0 8.0 7.0 9.0 7.0 7.0 TAS - - - - 1.0 C45AS 6.0 6.0 5.0 8.0 - C45AES - 1.0 1.0 1.0 - C45E35 - - - - 2.0 4.0 Zeolite A 10.0 18.0 14.0 12.0 10.0 10.0 MA/AA - 0.5 - - - 2.0 MA/AA (1) 7.0 - - - - AA - 3.0 3.0 2.0 3.0 3.0 Sulfate 5.0 6.3 14.3 11.0 15.0 19.3 Silicate 10.0 1.0 1.0 1.0 1.0 1 1.0 Carbonate 15.0 20.0 10.0 20.7 8.0 6.0 PEG 4000 0.4 1.5 1.5 1.0 1.0 1.0 DTPA - 0.9 0.5 - - 0.5 EDDS 1.0 0.3 @ 0.2 0.4 0.5 HEDP 0.5 - - 0.5 - Brightener 2 0.3 0.2 0.3 @ 0.1 0.3 Spray on C45E7 - 2.0 - - 2.0 2.0 C25E9 3.0 - - - - C23E9 - - 1.5 2.0 - 2.0 Perfume 0.3 0.3 0.3 2.0 0.3 0.3
Agglomerates C45AS - 5.0 5.0 2.0 - 5.0 LAS - 2.0 2.0 - - 2.0 Zeolite A 7.5 7.5 8.0 - 7.5 Carbonate - 4.0 4.0 5.0 - 4.0 PEG 4000 - 0.5 0.5 - - 0.5 Misc (water etc) - 2.0 2.0 2.0 - 2.0 Dry additives QAS (I) 1.0 Citric acid - - - - 2.0 PB4 - - - - 12.0 1.0 PB1 4.0 1.0 3.0 2.0 - Percarbonate - - - - 2.0 10.0 Carbonate - 5.3 1.8 - 4.0 4.0 NOBS 4.0 - 6.0 - - 2.0 DPDA - - - - 3.0 DOBS - 2.0 - 5.0 - Methyl cellulose 0.2 - - - - - SKS-6 8.0 - - STS - - 2.0 - 1.0 Cumene sulfonic acid - 1.0 - - - 2.0 Lipase 0.2 - 0.2 - 0.2 0.4 Cellulase 0.2 0.2 0.2 0.3 0.2 0.2 Amylase 0.2 - 0.1 - 0.2 Protease 0.5 0.5 0.5 0.3 0.5 0.5 PVPVI - - - - 0.5 0.1 PVP - - - - 0.5 PVNO - - 0.5 0.3 - QEA - - - - 1.0
SRP1 0.2 0.5 0.3 - 0.2 Silicone antifoam 0.2 0.4 0.2 0.4 0.1 Mg sulfate 1.0 1.0 0.2 0.4 0.2 0.5 ATMP 0.5 - - - HEDP - 0.4 0.2 - 0.6 0.2 EDDG - - 0.2 0.2 Misc/minors to 100% Example 3 The following granular detergent formulations were prepared in accord with the invention.
K L M N Base granule STPP - 3.0 - 1.8 Zeolite A 30.0 - 24.0 Sulfate 10.0 5.0 10.0 7.0 MA/AA 3.0 - - AA - 1.6 2.0 MA/AA (1) - 12.0 - 6.0 LAS 14.0 10.0 9.0 20.0 C45AS 8.0 7.0 9.0 7.0 C45AES - 1 1.0 1.0 Silicate - 1.0 0.5 10.0 Soap - 2.0 Brightener 1 0.2 0.2 0.2 0.2 Carbonate 6.0 9.0 10.0 10.0 PEG 4000 - 1.0 1.5 DTPA 0.2 0.4 0.7 EDDS 0.4 - - Spray on C25E9 - - - 5.0 C45E7 1.0 1.0 - C23E9 - 1.0 2.5 Perfume 0.2 0.3 0.3
Dry additives Carbonate 5.0 10.0 18.0 8.0 PVPVI/PVNO 0.5 - 0.3 Protease 1.0 1.0 1.0 0.5 Lipase 0.4 - - 0.4 Amylase 0.1 - - 0.1 Cellulase 0.1 0.2 0.2 0.1 NOBS - 4.0 - 4.5 PB1 - 5.0 1.5 6.0 DOBS 4.0 - 8.0 0.5 PB4 7.0 - 5.0 MgSO4 0.5 0.9 0.2 2.0 EDDS - 0.2 - 0.7 HEDP 0.2 - 0.4 0.4 Sulfate 4.0 5.0 - 5.0 SRPI - 0.4 - Sud supressor - 0.5 0.5 Misc/minor to 100% Example 4 The following granular detergent compositions were prepared in accord with the invention.
O P Q Blown powder Zeolite A 20.0 - STPP - 20.0 15.0 Sulphate - - 5.0 Carbonate - - 5.0 TAS - - 1.0 LAS 6.0 6.0 6.0 C68AS 2.0 2.0 Silicate 3.0 8.0 MA/AA 4.0 2.0 2.0 CMC 0.6 0.6 0.2 Brightener 1 0.2 0.2 0.1 DTPMP 0.4 0.4 DTPA - - 0.4 STS - - 1.0 Spray on C45E7 5.0 5.0 4.0 Silicone antifoam 0.3 0.3 0.1 Perfume 0.2 0.2 0.3 Dry additives QEA - - 1.0 Carbonate 14.0 9.0 10.0 MgSO4 3.0 1.0 0.8
PB 1.5 2.0 PB4 18.5 13.0 NOBS 2.0 7.0 DOBS - - 3.0 Percarbonate - - 15.0 QAS(I) - - 1.0 Photoactivated bleach 15 ppm 15 ppm 1 Sppm HEDP 2.0 - 0.1 EDDS 0.3 0.9 0.3 SKS-6 - - 3.0 Protease 1.0 1.0 0.2 Lipase 0.2 0.2 0.2 Amylase 0.4 0.4 0.2 Cellulase 0.1 0.1 0.2 Sulfate 10.0 20.0 5.0 Misc/minors to 100% Example 5 The following detergent compositions, according to the present invention were prepared:
R S - T Blown Powder STPP 15.0 15.0 Zeolite A - - 15.0 Sulfate 0.0 5.0 0.0 LAS 3.0 3.0 3.0 QAS - 1.5 1.5 DTPMP 0.4 0.2 EDDS 0.3 1.0 @ 0.2 CMC 0.4 0.4 0.4 MA/AA 4.0 2.0 2.0 Agglomerates HEDP - 0.2 DTPA 0.2 - 0.4 LAS 5.0 5.0 5.0 TAS 2.0 2.0 1.0 Silicate 3.0 3.0 4.0 Zeolite A 8.0 8.0 8.0 Carbonate 8.0 8.0 4.0 Spray On Perfume 0.3 0.3 0.3 C45E7 2.0 2.0 2.0 C25E3 2.0
NOBS 6.0 2.0 Dry Additives Citrate 5.0 - 2.0 Bicarbonate - 3.0 Carbonate 8.0 15.0 10.0 DOBS : - 5.0 PB1 14.0 7.0 MgSO4 0.3 2.6 1.5 PB4 - 7.0 10.0 PEO - - 0.2 Bentonite clay - - 10.0 Protease 1.0 1.0 1.0 Lipase 0.4 0.4 0.4 Amylase 0.6 0.6 0.6 Cellulase 0.6 0.6 0.6 Silicone antifoam 5.0 5.0 5.0 Dry additives Sodium sulfate 0.0 3.0 0.0 Mise minors to 100% 100.0 100.0 100.0 Density (g/litre) 850 850 850 Example 6 The following detergent formulations, containing a spray-dried component. according to the present invention were prepared:
u v w X Y Z LAS 18.0 14.0 24.0 20.0 12.0 16.0 QAS 0.7 1.0 - 0.7 - 0.5 TFAA - 1.0 - - - 1.0 C23E56.5 1.0 C45E7 - 1.0 - - - C45E3S 1.0 2.5 1.0 - 2.0 3.0 STPP 32.0 18.0 @ 30.0 22.0 25.0 14.0 Silicate 9.0 5.0 9.0 8.0 5.0 7.0 Carbonate 11.0 7.5 10.0 5.0 12.0 7.0 Bicarbonate - 7.5 - - - 2.0 PB1 3.0 1.0 7.0 - - PB4 - 1.0 - Percarbonate - - - - 2.0 5.0 NOBS 2.0 1.0 = - @ 3.0 DOBS - 1.0 6.0 - 2.0 DTPMP - 1.0 - - - 1.0 DTPA 0.5 - 0.2 0.3 - EDDS 0.5 0.2 - 0.5 0.7 HEDP - 0.2 0.5 - 0.2 0.3 SRP 1 0.3 0.2 - 0.1 0.1 0.4 MA/AA 1.0 1.5 2.0 0.5 2.0 1.0 CMC 0.8 0.4 0.4 0.2 0.4 0.6
PEI - - 0.4 - - 0.4 Sodium sulfate 20.0 10.0 20.0 30.0 5.0 20.0 Mg sulfate 0.2 0.3 0.4 1.5 2.0 0.4 Protease 0.8 1.0 0.5 0.5 0.7 0.7 Amylase 0.5 0.4 - | 0.25 0.4 0.2 Lipase 0.2 - 0.1 - 0.1 Cellulase 0.15 - - 0.05 0.05 Photoactivated 30ppm 20ppm - 10ppm 20ppm 10ppm bleach (ppm) Perfume 0.3 0.3 0.1 0.2 Brightener 112 0.05 0.2 0.08 0.1 Misclminors to 100% Example 7 The following compositions are pre-treatment compositions in accordance with the invention.
AA BB CC DD EE FF GG HH LAS/AS 6.4 6.4 6.4 3.6 6.0 6.0 4.5 3.0 C23E3 8.6 6 1.5 5 C25E2.5S - 4.0 9.0 12.0 6.0 6.0 1.5 3.0 ATC - 3.5 3.5 3.5 3.5 3.5 - H202 4.0 4.0 4.0 6.0 6.0 6.0 7.0 7.0 DTPA 0.2 0.4 1.0 0.4 0.8 1.0 0.5 HEDP 0.2 0.4 1.0 0.1 1.2 0.3 EDDS 0.2 0.2 0.4 4 - 0.1 0.8 0.2 NOBS 0.3 0.5 1.0 0.5 0.5 1.0 0.3 0.5 MgSO4 1.3 0.1 0.2 0.2 0.3 0.8 1.5 0.5 Water and minors H2SO4 --------------------------- up to 100% ----------------------- up to pH 4

Claims (14)

  1. Claims 1. A detergent composition comprising (a) from 0. 1% to 80% by weight of the composition of a bleaching system comprising a percarboxylic acid precursor of formula R1 -CO-L wherein R1 has at least 6 carbon atoms and L is a leaving group which is linked to the R1 - CO- group with an oxygen atom.
    (b) from 0.01% to 20% by weight of heavy metal ion sequestrants comprising at lease one (i) phosphonate-containing heavy metal ion sequestrants; and at least one (ii) carboxylate-containing heavy metal ion sequestrants; (c) from 0.1% to 10% by weight of an alkali earth metal salt.
  2. 2. A detergent composition comprising (a) from 0.1% to 80% by weight of the composition of a bleaching system comprising a percarboxylic acid of formula R1 -CO3M wherein R1 has at least 6 carbon atoms, and M is a counterion.
    (b) from 0.01% to 20% by weight of heavy metal ion sequestrants comprising at least one (i) phosphonate-containing heavy metal ion sequestrants; and at least one (ii) carboxylate-containing heavy metal ion sequestrants; (c) from 0.1% to 10% by weight of an alkali earth metal salt.
  3. 3. A detergent composition according to claim 1 or 2 wherein from 0.01% to 50% by weight of a phosphate-containing builder material is present.
  4. 4. A detergent composition according to any preceding claim which is a spray dried particle -containing detergent composition.
  5. A A detergent composition according to any preceding claim wherein at least one heavy metal ion sequestrants has no oxidizable amino linkage and/ or one of the heavy metal ion sequestrants has an oxidizable amino linkage and a carboxylate group.
  6. 6 A detergent composition according to claim 1 wherein the bleaching system comprises a percarboxylic acid precursor, wherein L is an oxy benzene sulphonate and R1 comprises 7 to 10 carbon atoms.
  7. 7. A detergent composition according to any preceding claim wherein the bleaching system comprises a hydrogen peroxide source, preferably comprising a percarbonate or perborate salt.
  8. 8. A detergent composition according to any preceding claim wherein at least one heavy metal sequestrant (i) is an amino alkylene poly (alkylene phosphonate). preferably selected from the group consisting of diethylene triamine penta (methylene phosphonate), ethylene diamine tri (methylene phosphonate) and hexamethylene diamine tetra (methylene phosphonate).
  9. 9. A detergent composition according to any preceding claim wherein at least one heavy metal ion sequestrant (ii) is an ethylenediamine disuccinate, ethylene diamino acetic acid or nitriloacetic acid..
  10. 10. A detergent composition according to any preceding claim wherein at least one heavy metal ion sequestrant (i) is an organo diphosphonate preferably hydroxy-ethylene 1,1 diphosphonate.
  11. 11. A detergent composition according to any preceding claim wherein the alkali earth metal salt is a calcium or magnesium salt, preferably of sulphate, present at a level of from 0.2% to 5% by weight of the composition.
  12. 12. A detergent composition according to any preceding claim in the form of a solid composition, preferably a granular composition, preferably of bulk density of 330gr/litre to 600 gr/litre.
  13. 13. A method of washing laundry by hand whereby a solid detergent composition according to claim 12 is used.
  14. 14. A method of pre-treatment or soaking of laundry, whereby a detergent composition according to any of claims 1 to 12 is used.
GB9719235A 1997-09-11 1997-09-11 Detergent composition containing a stabilised percarboxylic bleaching system Withdrawn GB2329188A (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
GB9719235A GB2329188A (en) 1997-09-11 1997-09-11 Detergent composition containing a stabilised percarboxylic bleaching system
CNB988108321A CN1155687C (en) 1997-09-11 1998-06-12 Bleaching compositions
CA002303769A CA2303769A1 (en) 1997-09-11 1998-06-12 Bleaching compositions comprising hydrophobic peracid bleach, hydrophilic peracid bleach and a peroxide bleach
AU80711/98A AU8071198A (en) 1997-09-11 1998-06-12 Bleaching compositions
BR9812446-3A BR9812446A (en) 1997-09-11 1998-06-12 "bleach compositions"
JP2000510830A JP2001515952A (en) 1997-09-11 1998-06-12 Bleaching composition
PCT/US1998/012325 WO1999013037A1 (en) 1997-09-11 1998-06-12 Bleaching compositions
EP98929053A EP1015539A4 (en) 1997-09-11 1998-06-12 Bleaching compositions
US09/508,442 US6444634B1 (en) 1997-09-11 1998-06-12 Bleaching compositions
PCT/IB1998/001383 WO1999013040A1 (en) 1997-09-11 1998-09-07 Detergent compositions

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB9719235A GB2329188A (en) 1997-09-11 1997-09-11 Detergent composition containing a stabilised percarboxylic bleaching system

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GB9719235D0 GB9719235D0 (en) 1997-11-12
GB2329188A true GB2329188A (en) 1999-03-17

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GB (1) GB2329188A (en)
WO (1) WO1999013040A1 (en)

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WO2010049892A2 (en) 2008-10-31 2010-05-06 Ecolab Inc. Enhanced stability peracid compositions
WO2010057977A1 (en) * 2008-11-21 2010-05-27 Thermphos Trading Gmbh Wash and cleaning composition
US20110212875A1 (en) * 2010-03-01 2011-09-01 Neil Joseph Lant Solid Laundry Detergent Composition Comprising Brightener in Micronized Particulate Form
WO2011109316A1 (en) * 2010-03-01 2011-09-09 The Procter & Gamble Company Solid laundry detergent composition having an excellent anti-encrustation profile
CN102791843A (en) * 2010-03-01 2012-11-21 宝洁公司 Solid laundry detergent composition comprising secondary alcohol-based detersive surfactant
CN102884168A (en) * 2010-03-01 2013-01-16 宝洁公司 Solid laundry detergent composition comprising C.I. fluorescent brightener 260 in alpha-crystalline form

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US20030109403A1 (en) * 2001-06-05 2003-06-12 Ecolab, Inc. Solid cleaning composition including stabilized active oxygen component
EP2334776B1 (en) * 2009-09-15 2012-11-14 The Procter & Gamble Company Detergent composition comprising mixture of chelants
WO2023144110A1 (en) 2022-01-28 2023-08-03 Unilever Ip Holdings B.V. Laundry composition
CN118647704A (en) 2022-01-28 2024-09-13 联合利华知识产权控股有限公司 Laundry compositions

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WO2010049892A2 (en) 2008-10-31 2010-05-06 Ecolab Inc. Enhanced stability peracid compositions
EP2362871A2 (en) * 2008-10-31 2011-09-07 Ecolab INC. Enhanced stability peracid compositions
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WO2010057977A1 (en) * 2008-11-21 2010-05-27 Thermphos Trading Gmbh Wash and cleaning composition
US20110212875A1 (en) * 2010-03-01 2011-09-01 Neil Joseph Lant Solid Laundry Detergent Composition Comprising Brightener in Micronized Particulate Form
WO2011109316A1 (en) * 2010-03-01 2011-09-09 The Procter & Gamble Company Solid laundry detergent composition having an excellent anti-encrustation profile
EP2365058A1 (en) * 2010-03-01 2011-09-14 The Procter & Gamble Company Solid laundry detergent composition having an excellent anti-encrustation profile
CN102791843A (en) * 2010-03-01 2012-11-21 宝洁公司 Solid laundry detergent composition comprising secondary alcohol-based detersive surfactant
CN102791845A (en) * 2010-03-01 2012-11-21 宝洁公司 Solid laundry detergent composition having an excellent anti-encrustation profile
CN102884168A (en) * 2010-03-01 2013-01-16 宝洁公司 Solid laundry detergent composition comprising C.I. fluorescent brightener 260 in alpha-crystalline form

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GB9719235D0 (en) 1997-11-12

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