EP0754779B1 - Process for treating steel sheet surfaces which are partially coated by zinc or a zinc alloy - Google Patents

Process for treating steel sheet surfaces which are partially coated by zinc or a zinc alloy Download PDF

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Publication number
EP0754779B1
EP0754779B1 EP96401530A EP96401530A EP0754779B1 EP 0754779 B1 EP0754779 B1 EP 0754779B1 EP 96401530 A EP96401530 A EP 96401530A EP 96401530 A EP96401530 A EP 96401530A EP 0754779 B1 EP0754779 B1 EP 0754779B1
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EP
European Patent Office
Prior art keywords
solution
zinc
corrosion
triazole
process according
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EP96401530A
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German (de)
French (fr)
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EP0754779A1 (en
Inventor
Hervé Derule
Jean Steinmetz
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Sollac SA
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Sollac SA
Lorraine de Laminage Continu SA SOLLAC
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors

Definitions

  • the invention relates to temporary protection against corrosion of sheets. steel partially coated with zinc or zinc alloy, in particular only on one side.
  • the steel sheets After electrogalvanizing, the steel sheets generally undergo a anti-corrosion surface treatment.
  • This anti-corrosion treatment must also be effective on sheets wound, during their storage period.
  • the anti-corrosion treatment can consist of oiling the sheets at the outlet electrogalvanizing.
  • This inhibiting solution besides that it must be adapted both to the corrosion prevention of steel and that of zinc or zinc alloy, must also to prevent corrosion from bare part contacts - coated parts, which are inevitably caused by winding the sheet.
  • This solution is generally applied on both sides of the strip, by coating or spraying.
  • the application by coating ensures generally a uniform spread of the inhibitor solution which is suitable for a uniform surface treatment.
  • the method of applying the solution is therefore suitable for obtaining a homogeneous film on the surface of the sheet to be protected.
  • nitrites can also have drawbacks in subsequent stages of sheet metal transformation: for example, during a degreasing, there is a risk of polluting the degreasing baths.
  • aqueous corrosion-inhibiting solutions containing an alkaline acid salt aliphatic carboxylic having a linear chain of 6 to 12 atoms of carbon, an alkali borate and a hydrocarbyl triazole.
  • the invention aims to provide better temporary protection against corrosion to a steel sheet partially coated with zinc or an alloy zinc by avoiding the drawbacks already mentioned, in particular the risks of staining and the difficulties of spreading oil.
  • the subject of the invention is a method of surface treatment of a sheet. of steel partially coated, in particular on one side only, with a layer of zinc or zinc alloy, in which the surface of said sheet is treated with a aqueous corrosion inhibiting solution to deposit a film homogeneous on said surface then oil is applied to said surface, characterized in that said aqueous solution contains an alkaline acid salt aliphatic monocarboxylic having a linear chain of 6 to 12 atoms carbon, a hydrocarbyl triazole or diazole and a nonionic surfactant and in that the pH of said solution is maintained at a value less than 7.
  • the inhibitory solution used in the process according to the invention avoids the appearance of traces of corrosion on bare parts (pitting) or coated (stains) of the sheet thus treated then oiled, even after prolonged storage in a reel.
  • An advantage of this inhibiting solution according to the invention is that it is less sensitive to the vagaries of application, i.e. it remains effective even if the application conditions (for example: sheet spinning, conditions atmospheric) fluctuate or are poorly controlled: it is therefore particularly easy to apply on the sheet.
  • the surfactant of the inhibitory solution not only improves the spread of the inhibitor solution on the sheet, but also the compatibility of the components of this inhibiting solution with the oil applied later; improving this compatibility further strengthens the effectiveness of the corrosion protection provided by the treatment of surface according to the invention, including after winding of the sheet ("inter-turn" corrosion).
  • the ratio between the molar concentration of salt alkaline monocarboxylic acid in inhibitory solution and concentration molar of hydrocarbyl triazole or diazole in this solution is between 0.4 and 10.
  • the inhibiting solution to the surface to be treated, we adapt preferably treatment with the inhibitor solution so that the film deposited during this treatment has a surface density less than 200 mg / m2, this surface density being measured on the dried film.
  • a relatively low deposit density indeed allows, during oiling subsequent treatment according to the invention, to obtain a uniform spread and homogeneous oil favorable to the effectiveness of corrosion protection.
  • the alkaline character of the monocarboxylic acid salt of the solution inhibitory - that is, the cation of the salt is chosen from among the alkalis -
  • conventional surface analysis methods that are easy to implement can be used to quickly control the deposit density or amount of product deposited on the surface of the sheet, and restore it if necessary at the level necessary and sufficient.
  • the inhibiting solution according to the invention provides, with protection, better protection than other aqueous solutions of art anterior and the two essential components, namely the alkaline acid salt heptanoic and tolyltriazole, have a synergy in function inhibitory.
  • the treatment with said aqueous solution is carried out preferably so that the amount of sodium contained in said film deposited on the surface of the sheet is between 2 and 8.5 mg / m2.
  • the purpose of this example is to illustrate corrosion protection provided by the inhibitory solution used in the process according to the invention.
  • the electric current is measured as a function of the time between a bare steel electrode and a zinc coated steel electrode immersed in an inhibitory solution to be tested.
  • solutions to be tested are prepared by diluting inhibitors of corrosion in water called “ASTM”; neither basic nor acidic agents are added to these solutions, which all have a so-called “natural” pH.
  • ASTM water contains 165 mg / l of sodium chloride, 138 mg / l of sodium bicarbonate and 148 mg / sodium sulfate.
  • the measured electric current decreases as a function of time and then becomes approximately constant after a certain time, said time of passivation, or "Pass time.” measured in kiloseconds (k.s.).
  • the solution according to the invention therefore provides a better protection than other prior art solutions and that both essential components of the inhibitory solution used in the process according to the invention, tolyltriazole and sodium heptanoate, exhibit a synergy.
  • the purpose of this example is to illustrate that a sheet of steel, coated with a zinc-nickel layer on one side and treated with the inhibitor solution used in the process according to the invention, does not risk getting stained on the coated side, even if the coated side is brought into contact with the bare side (reproduction of "inter-turn" corrosion conditions).
  • This solution S1 is obtained from the following main compounds: Na3PO4, 12 H2O, H3PO4 and NaNO2, so that it contains 2.25 g / l Na + ions and 2.5 g / l NO2- ions and has a pH of about 6.5.
  • the solution also contains a wetting agent called commercially S4478 from the company SURFAZUR.
  • S2 several solutions according to the invention, in distilled water, containing 6 g / l of sodium heptanoate (i.e. 0.04 mole / l), 1 g / l of non-wetting agent ionic and different proportions of totyltriazole (hereinafter referred to as TTA): S2a: 0.5 g / l (i.e. 0.0044 mole / l) - S2b: 1 g / l - S2c: 3 g / l - S2d: 5 g / l, all these solutions having a so-called "natural" pH of less than 7.
  • TTA totyltriazole
  • the surface appearance is distributed on a scale of three dimensions: +++ for strong staining, ++ for medium staining, + for a surface appearance without a stain.
  • the solutions according to the invention are suitable for preventing stains on a zinc-nickel coating, as well as a solution of nitrite and sodium phosphate, according to the prior art, as soon as the concentration of tolyltriazole in the solution is at least equal to 0.5 g / l (case S2a), or that the NaC7 / TTA molar ratio is approximately less than 10.
  • the solutions according to the invention generate less costly effluents to treat only the solution S1 of the prior art.
  • the purpose of this example is to demonstrate that the processing of a steel sheet coated on one side with the solution according to the invention protects the bare face sheet steel against the risk of corrosion, especially pitting.
  • the bare faces of steels coated on the other side with a zinc-nickel coatings are particularly difficult to protect due to the simultaneous presence on this bare face of traces of chlorides and nickel, which increase the reactivity of the surface.
  • the surface appearance is distributed on a scale of eight dimensions: 0 for absence of corrosion ... up to 8 for very strong corrosion.
  • the table below illustrates the evolution of the surface appearance as a function the time (0 to 90 h) spent by the samples in the test chamber climatic conditions.
  • solutions according to the invention would therefore provide, on the bare parts of a sheet partially coated with zinc-nickel, an improvement of the order of 25% corrosion resistance compared to a conventional solution containing nitrites and phosphates.
  • Corrosion resistance is roughly the same for all solutions S3 (a to c), i.e. for heptanoate concentrations of sodium between 3 and 12 g / l or for NaC7 / TTA molar ratios between 1.5 and 6.
  • the solutions according to the invention therefore provide a degree of improvement in corrosion resistance still superior, compared to inhibitor solutions of the prior art; in this example, the degree of improvement is indeed much greater than 25%.
  • the sodium deposited on the surface of the sheet was analyzed in the two application modes - spraying and coating; the table below indicates the amount of sodium per unit area (in mg / m2), which reflects the amount of sodium heptanoate deposited for the solutions according to the invention (the concentrations are in parentheses).
  • Too high a deposit density can affect the proper spreading of the oil and therefore resistance to corrosion.
  • solutions have been formulated inhibitors with other wetting agents, which do not belong to the family polyethoxylated alcohols, in particular fluorinated nonionic wetting agents marketed by ATOCHEM.
  • wetting agents are less suitable for exercising the double function of spreading the solution and spreading the oil layer and as the sheet, treated with the solutions containing these wetting agents and then oiled, was less resistant to corrosion.
  • Steel sheet coated with a layer of "pure zinc” means a sheet classic galvanized steel.
  • Example 2 The same types of tests are carried out as in Example 2, but on samples of galvanized steel sheets on one side.
  • Example 2 the surface appearance of the coated faces is distributed on a scale of three ratings: +++ for heavy staining, ++ for a medium stain, + for a spotless surface appearance.
  • the solutions according to the invention therefore provide protection against more effective staining than the solution S1 of the prior art, since the Tolyltriazole concentration in the solution is greater than 1.5 g / l.
  • This example has the same purpose as Example 3, applied to the case of sheet metal steel coated with pure zinc on one side.
  • the surface appearance of the samples is distributed on a scale of eight ratings: 0 for absence of corrosion ... up to 8 for very corrosion strong.
  • the table below illustrates the evolution of the surface appearance as a function the time (0 to 90 h) spent by the samples in the test chamber climatic conditions.
  • Example 3 we improve by more than 25% corrosion resistance on the bare face compared to a solution classic containing nitrites and phosphates.
  • Corrosion resistance increases slightly here with the concentration sodium heptanoate.
  • oil B By applying oil B, the following rating of corrosion of bare faces is obtained after test according to the above: Time 0 h 3 p.m. 25 hrs 40 hrs 70 h 90 h ref. oil B 0 0.5 0.7 1.2 2.2 2.7 S1 0 0 0.5 0.5 1.0 1.5 S3a 0 0 0.2 0.5 1.0 1.7 S3 (b and c) 0 0 0.5 0.7 1.5 2.0
  • the corrosion resistance is approximately identical, whether using the S1 solution of the prior art or the S3 solutions according to the invention here, beyond a concentration of 3 g / l of heptanoate sodium in the solution, corrosion resistance is maintained approximately at same level.
  • the purpose of this example is to illustrate the importance of the pH value of the corrosion inhibiting solution that is used when using the method according to the invention.
  • An inhibitor solution S6 / 0 containing 3 g / l of heptanoate is prepared. sodium and 5 g / l of tolyltriazole and the same wetting agent as in solutions S2 of example 2.
  • the inhibiting solution obtained S6 / 0 has a pH "natural" of about 6.5.
  • Inhibitory solutions containing an alkaline acid salt aliphatic monocarboxylic having a linear chain of 6 to 12 atoms carbon, a hydrocarbyl triazole or diazole and a nonionic surfactant, are therefore suitable for implementing the method according to the invention at provided that the pH is strictly lower than 7.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Coating With Molten Metal (AREA)

Abstract

A process for the surface treatment of partially zinc coated (one side) steel plate, is claimed. The plate is treated with an aq. inhibiting soln. to deposit a homogeneous film on the surface before final oil protection. The soln. contains an alkali salt of a 6-12 C linear aliphatic monocarboxylic acid, a hydrocarbyl triazole or diazole and a non-ionic surfactant, the pH of the soln. being maintained < 7.

Description

L'invention concerne la protection temporaire contre la corrosion de tôles d'acier revêtues partiellement de zinc ou d'alliage de zinc, notamment seulement sur une seule face.The invention relates to temporary protection against corrosion of sheets. steel partially coated with zinc or zinc alloy, in particular only on one side.

Après électrozingage, les tôles d'acier subissent généralement un traitement de surface anti-corrosion.After electrogalvanizing, the steel sheets generally undergo a anti-corrosion surface treatment.

Dans le cas de revêtement partiel, notamment sur une seule face, le même traitement doit être efficace sur les deux faces à la fois.In the case of partial coating, especially on one side, the same treatment must be effective on both sides at the same time.

Ce traitement anti-corrosion doit être également efficace sur des tôles bobinées, pendant leur durée de stockage.This anti-corrosion treatment must also be effective on sheets wound, during their storage period.

Si elle se développe, la corrosion se manifeste généralement par des taches sur le revêtement et/ou des piqûrations sur la face nue.If it develops, corrosion usually manifests as stains on the coating and / or pitting on the bare face.

Parmi les causes possibles de corrosion, on trouve :

  • les bains d'électrozingage , notamment les bains chlorures ;
  • les traitements qui entourent l'électrozingage, notamment le dégraissage, l'avivage et le rinçage ;
  • l'atmosphère de la ligne d'électrozingage, qui peut être elle-même très corrosive.
Among the possible causes of corrosion are:
  • electro-zinc baths, in particular chlorides baths;
  • the treatments surrounding electrogalvanizing, in particular degreasing, brightening and rinsing;
  • the atmosphere of the electrogalvanizing line, which can itself be very corrosive.

Le bobinage des tôles met en contact des parties nues et des parties revêtues de la tôle, ce qui aggrave le risque de corrosion.The winding of the sheets brings bare parts and parts into contact coated with sheet metal, which increases the risk of corrosion.

Le traitement anti-corrosion peut consister à huiler les tôles en sortie d'électrozingage.The anti-corrosion treatment can consist of oiling the sheets at the outlet electrogalvanizing.

Mais la protection contre la corrosion apportée par un simple huilage est insuffisante.But the corrosion protection provided by a simple oiling is insufficient.

Pour améliorer l'efficacité de la protection, avant huilage mais toujours après électrozingage, il est connu de traiter les bandes revêtues à l'aide d'une solution inhibitrice de la corrosion.To improve the effectiveness of the protection, before oiling but always after electrogalvanizing, it is known to treat the coated strips using a corrosion inhibiting solution.

Cette solution inhibitrice, outre qu'elle doit être adaptée à la fois à la prévention de la corrosion de l'acier et de celle du zinc ou d'alliage de zinc, doit aussi permettre d'empêcher la corrosion provenant des contacts parties nues - parties revêtues, que l'on provoque inévitablement en bobinant la tôle.This inhibiting solution, besides that it must be adapted both to the corrosion prevention of steel and that of zinc or zinc alloy, must also to prevent corrosion from bare part contacts - coated parts, which are inevitably caused by winding the sheet.

On applique cette solution généralement sur les deux faces de la bande, par enduction ou pulvérisation.This solution is generally applied on both sides of the strip, by coating or spraying.

L'application par enduction, par exemple par un rouleau encreur, assure en général un étalement uniforme de la solution inhibitrice qui convient à un traitement uniforme de la surface. The application by coating, for example by an ink roller, ensures generally a uniform spread of the inhibitor solution which is suitable for a uniform surface treatment.

Le procédé d'application de la solution est donc adapté pour obtenir un film homogène à la surface de la tôle à protéger.The method of applying the solution is therefore suitable for obtaining a homogeneous film on the surface of the sheet to be protected.

Pour améliorer l'étalement de la solution sur la bande, on introduit généralement dans la solution inhibitrice un agent mouillant.To improve the spreading of the solution on the strip, we introduce generally in the inhibiting solution a wetting agent.

Les solutions aqueuses inhibitrices de la corrosion et utilisées jusqu'ici avant huilage pour le traitement de tôles présentent des inconvénients :

  • les solutions à base de nitrosamines risquent de se décomposer en produits carcinogènes si l'on réchauffe ultérieurement la tôle.
  • les solutions contenant du nitrite de sodium et des azoles peuvent être efficaces sur les parties nues de la tôle mais ont tendance à tacher les parties revêtues de la tôle, notamment si le revêtement est en alliage de zinc-nickel et, a fortiori, en zinc pur.
  • les solutions contenant du nitrite et du phosphate de sodium, à pH de environ 7, engendrent des effluents coûteux à traiter ou à rejeter.
The aqueous corrosion-inhibiting solutions used hitherto before oiling for the treatment of sheets have drawbacks:
  • solutions based on nitrosamines may decompose into carcinogenic products if the sheet is subsequently reheated.
  • solutions containing sodium nitrite and azoles can be effective on the bare parts of the sheet but tend to stain the coated parts of the sheet, especially if the coating is made of zinc-nickel alloy and, a fortiori, zinc pure.
  • solutions containing nitrite and sodium phosphate, at a pH of around 7, generate effluents which are expensive to treat or reject.

L'emploi de nitrites peut également présenter des inconvénients dans des étapes ultérieures de transformation de la tôle : par exemple, à l'occasion d'un dégraissage, on risque de polluer les bains de dégraissage.The use of nitrites can also have drawbacks in subsequent stages of sheet metal transformation: for example, during a degreasing, there is a risk of polluting the degreasing baths.

Par ailleurs, on connaít, notamment du document EP-A-0 308 037, des solutions aqueuses inhibitrices de la corrosion contenant un sel alcalin d'acide carboxylique aliphatique présentant une chaíne linéaire de 6 à 12 atomes de carbone, un borate alcalin et un hydrocarbyl triazole.Furthermore, we know, in particular from document EP-A-0 308 037, aqueous corrosion-inhibiting solutions containing an alkaline acid salt aliphatic carboxylic having a linear chain of 6 to 12 atoms of carbon, an alkali borate and a hydrocarbyl triazole.

Ces solutions sont utilisées dans des circuits fermés de refroidissement, c'est à dire dans une application tout à fait différente d'un traitement de protection de tôle partiellement revêtue, dans lequel on traite la surface de la tôle par une solution inhibitrice de la corrosion, puis on la huile.These solutions are used in closed cooling circuits, that is to say in an application entirely different from a processing of partially coated sheet protection, in which the surface of the sheet with a corrosion inhibiting solution and then oiled.

En effet, dans le domaine des circuits de refroidissement :

  • la question du tachage n'est pas critique,
  • la question de la compatibilité, voire même de la synergie, des composants de la solution inhibitrice avec une huile ne se pose pas,
  • les risques de corrosion concernent essentiellement la corrosion en milieu liquide, et non pas essentiellement la corrosion aérienne comme dans l'invention.
Indeed, in the field of cooling circuits:
  • the stain issue is not critical,
  • the question of the compatibility, or even of the synergy, of the components of the inhibiting solution with an oil does not arise,
  • the risks of corrosion relate essentially to corrosion in a liquid medium, and not essentially to aerial corrosion as in the invention.

L'invention a pour but d'apporter une meilleure protection temporaire contre la corrosion à une tôle d'acier revêtue partiellement de zinc ou d'alliage de zinc en évitant les inconvénients déjà cités, notamment les risques de tachage et les difficultés d'étalement d'huile.The invention aims to provide better temporary protection against corrosion to a steel sheet partially coated with zinc or an alloy zinc by avoiding the drawbacks already mentioned, in particular the risks of staining and the difficulties of spreading oil.

L'invention a pour objet un procédé de traitement de surface d'une tôle d'acier revêtue partiellement, notamment sur une seule face, d'une couche de zinc ou d'alliage de zinc, dans lequel on traite la surface de ladite tôle par une solution aqueuse inhibitrice de la corrosion de manière à déposer un film homogène sur ladite surface puis on applique de l'huile sur ladite surface, caractérisé en ce que ladite solution aqueuse contient un sel alcalin d'acide monocarboxylique aliphatique présentant une chaíne linéaire de 6 à 12 atomes de carbone, un hydrocarbyl triazole ou diazole et un agent tensio-actif non-ionique et en ce que le pH de ladite solution est maintenu à une valeur inférieure à 7.The subject of the invention is a method of surface treatment of a sheet. of steel partially coated, in particular on one side only, with a layer of zinc or zinc alloy, in which the surface of said sheet is treated with a aqueous corrosion inhibiting solution to deposit a film homogeneous on said surface then oil is applied to said surface, characterized in that said aqueous solution contains an alkaline acid salt aliphatic monocarboxylic having a linear chain of 6 to 12 atoms carbon, a hydrocarbyl triazole or diazole and a nonionic surfactant and in that the pH of said solution is maintained at a value less than 7.

La solution inhibitrice utilisée dans le procédé selon l'invention, à condition de présenter un pH strictement inférieur à 7, par exemple de 6,5, permet d'éviter l'apparition de traces de corrosion sur les parties nues (piqûrations) ou revêtues (taches) de la tôle ainsi traitée puis huilée, même après stockage prolongé en bobine.The inhibitory solution used in the process according to the invention, to provided that the pH is strictly lower than 7, for example 6.5, avoids the appearance of traces of corrosion on bare parts (pitting) or coated (stains) of the sheet thus treated then oiled, even after prolonged storage in a reel.

Un avantage de cette solution inhibitrice selon l'invention est qu'elle est moins sensible aux aléas d'application, c'est à dire qu'elle reste efficace même si les conditions d'applications (par exemple : essorage de la tôle, conditions atmosphériques) fluctuent ou sont mal maítrisées : elle est donc particulièrement facile à appliquer sur la tôle.An advantage of this inhibiting solution according to the invention is that it is less sensitive to the vagaries of application, i.e. it remains effective even if the application conditions (for example: sheet spinning, conditions atmospheric) fluctuate or are poorly controlled: it is therefore particularly easy to apply on the sheet.

L'agent tensio-actif de la solution inhibitrice, de type non-ionique, améliore non seulement l'étalement de la solution inhibitrice sur la tôle, mais aussi la compatibilité des composants de cette solution inhibitrice avec l'huile appliquée ultérieurement ; l'amélioration de cette compatibilité renforce encore l'efficacité de la protection contre la corrosion apportée par le traitement de surface selon l'invention, y compris après bobinage de la tôle (corrosion "inter-spires").The surfactant of the inhibitory solution, of nonionic type, not only improves the spread of the inhibitor solution on the sheet, but also the compatibility of the components of this inhibiting solution with the oil applied later; improving this compatibility further strengthens the effectiveness of the corrosion protection provided by the treatment of surface according to the invention, including after winding of the sheet ("inter-turn" corrosion).

De préférence, pour obtenir une bonne résistance à la corrosion tout en évitant le risque de tachage, le rapport, entre la concentration molaire du sel alcalin d'acide monocarboxylique dans la solution inhibitrice et la concentration molaire d'hydrocarbyl triazole ou diazole dans cette solution, est compris entre 0,4 et 10.Preferably, to obtain good corrosion resistance while avoiding the risk of staining, the ratio between the molar concentration of salt alkaline monocarboxylic acid in inhibitory solution and concentration molar of hydrocarbyl triazole or diazole in this solution, is between 0.4 and 10.

Pour appliquer la solution inhibitrice sur la surface à traiter, on adapte de préférence le traitement par la solution inhibitrice de façon à ce que le film déposé lors de ce traitement présente une densité surfacique inférieure à 200 mg/m2 , cette densité surfacique étant mesurée sur le film séché.To apply the inhibiting solution to the surface to be treated, we adapt preferably treatment with the inhibitor solution so that the film deposited during this treatment has a surface density less than 200 mg / m2, this surface density being measured on the dried film.

Une densité de dépôt relativement faible permet en effet, lors du huilage ultérieur du traitement selon l'invention, d'obtenir un étalement uniforme et homogène de l'huile favorable à l'efficacité de la protection contre la corrosion. A relatively low deposit density indeed allows, during oiling subsequent treatment according to the invention, to obtain a uniform spread and homogeneous oil favorable to the effectiveness of corrosion protection.

On a en effet constaté que les sels alcalins d'acide monocarboxylique aliphatique de la solution inhibitrice pouvaient provoquer des problèmes de mouillabilité et donc d'étalement de l'huile lorsque la densité de dépôt de solution inhibitrice est trop élevée.It has in fact been found that the alkaline salts of monocarboxylic acid aliphatic inhibitor solution could cause problems with wettability and therefore spreading of the oil when the deposit density of inhibitory solution is too high.

Grâce au caractère alcalin du sel d'acide monocarboxylique de la solution inhibitrice - à savoir que le cation du sel est choisi parmi les alcalins -, des procédés classiques d'analyse de surface faciles à mettre en oeuvre peuvent être utilisés pour contrôler rapidement la densité de dépôt ou la quantité de produit déposée à la surface de la tôle, et la rétablir si besoin au niveau nécessaire et suffisant.Thanks to the alkaline character of the monocarboxylic acid salt of the solution inhibitory - that is, the cation of the salt is chosen from among the alkalis -, conventional surface analysis methods that are easy to implement can be used to quickly control the deposit density or amount of product deposited on the surface of the sheet, and restore it if necessary at the level necessary and sufficient.

L'invention peut encore présenter une ou plusieurs des caractéristiques suivantes :

  • ledit hydrocarbyl triazole ou diazole est choisi parmi le 1-2-3 triazole, le 1-2-4 triazole, le 1-H benzotriazole (1,2, 3), le 5-alkyl 1-H benzotriazole (1, 2, 3), le benzimidazole (ou 1-3 benzodiazole).
  • ledit acide monocarboxylique est l'acide heptanoïque,
  • ledit agent tensio-actif non-ionique est de la famille des alcools polyéthoxylés.
The invention may also have one or more of the following characteristics:
  • said hydrocarbyl triazole or diazole is chosen from 1-2-3 triazole, 1-2-4 triazole, 1-H benzotriazole (1,2, 3), 5-alkyl 1-H benzotriazole (1, 2, 3), benzimidazole (or 1-3 benzodiazole).
  • said monocarboxylic acid is heptanoic acid,
  • said nonionic surfactant is from the family of polyethoxylated alcohols.

Notamment dans le cas de sel alcalin d'acide heptanoïque et de tolyltriazole, la solution inhibitrice selon l'invention apporte, avec l'huile de protection, une meilleure protection que d'autres solutions aqueuses de l'art antérieur et les deux composants essentiels, à savoir le sel alcalin d'acide heptanoïque et le tolyltriazole, présentent une synergie dans la fonction inhibitrice.Particularly in the case of alkaline salt of heptanoic acid and tolyltriazole, the inhibiting solution according to the invention provides, with protection, better protection than other aqueous solutions of art anterior and the two essential components, namely the alkaline acid salt heptanoic and tolyltriazole, have a synergy in function inhibitory.

La proportion de sel alcalin d'acide heptanoïque et de tolyltriazole dans la solution inhibitrice peut être avantageusement adaptée à la nature du revêtement partiel de la tôle à protéger:

  • lorsque le revêtement de la tôle est en alliage de zinc-nickel, la concentration en tolyltriazole dans ladite solution inhibitrice est comprise entre 0,5 et 5 g/l.
  • lorsque le revêtement de la tôle est en zinc pur, la concentration en tolyltriazole dans ladite solution inhibitrice est supérieure à 1,5 g/l et inférieure ou égale à 5 g/l.
The proportion of alkaline salt of heptanoic acid and of tolyltriazole in the inhibiting solution can be advantageously adapted to the nature of the partial coating of the sheet to be protected:
  • when the coating of the sheet is made of zinc-nickel alloy, the concentration of tolyltriazole in said inhibiting solution is between 0.5 and 5 g / l.
  • when the coating of the sheet is made of pure zinc, the concentration of tolyltriazole in said inhibiting solution is greater than 1.5 g / l and less than or equal to 5 g / l.

Enfin, lorsque le sel alcalin d'acide monocarboxylique aliphatique est un heptanoate de sodium, le traitement par ladite solution aqueuse est réalisé de préférence de façon à ce que la quantité de sodium contenu dans ledit film déposé à la surface de la tôle soit comprise entre 2 et 8,5 mg/m2 .Finally, when the alkaline salt of aliphatic monocarboxylic acid is a sodium heptanoate, the treatment with said aqueous solution is carried out preferably so that the amount of sodium contained in said film deposited on the surface of the sheet is between 2 and 8.5 mg / m2.

Les exemples suivants illustrent l'invention : The following examples illustrate the invention:

Exemple 1: Example 1 :

Cet exemple a pour but d'illustrer la protection contre la corrosion apportée par la solution inhibitrice utilisée dans le procédé selon l'invention.The purpose of this example is to illustrate corrosion protection provided by the inhibitory solution used in the process according to the invention.

A cet effet, on mesure le courant électrique en fonction du temps entre une électrode d'acier nu et une électrode d'acier revêtue de zinc immergées dans une solution inhibitrice à tester.For this purpose, the electric current is measured as a function of the time between a bare steel electrode and a zinc coated steel electrode immersed in an inhibitory solution to be tested.

On prépare les solutions à tester en diluant des produits inhibiteurs de corrosion dans de l'eau dite "ASTM" ; aucun agent ni basique ni acide n'est rajouté à ces solutions, qui présentent toutes un pH dit "naturel".The solutions to be tested are prepared by diluting inhibitors of corrosion in water called "ASTM"; neither basic nor acidic agents are added to these solutions, which all have a so-called "natural" pH.

L'eau dite "ASTM" contient 165 mg/l de chlorure de sodium, 138 mg/l de bicarbonate de sodium et 148 mg/ de sulfate de sodium."ASTM" water contains 165 mg / l of sodium chloride, 138 mg / l of sodium bicarbonate and 148 mg / sodium sulfate.

Le courant électrique mesuré décroít en fonction du temps puis devient approximativement constant au bout d'une certain temps, dit temps de passivation, ou "Temps pass." mesuré en kilosecondes (k.s.).The measured electric current decreases as a function of time and then becomes approximately constant after a certain time, said time of passivation, or "Pass time." measured in kiloseconds (k.s.).

On appelle "palier" ce niveau approximativement constant du courant électrique.This approximately constant level of current is called "plateau" electric.

Le tableau ci-dessous présente les résultats apportés par différentes solutions : Solution Temps pass.- k.s. Palier - µA/cm2 Eau "ASTM" (référence corrosion) 6,00 40,00 Totyltriazole (TTA) -1 g/l 0,03 20,00 Heptanoate de sodium (NaC7)- 6 g/l 0,07 7,00 TTA à 0,5 g/l et NaC7 à 6 g/l - pH # 6,5 <0,01 0,03 The table below presents the results provided by different solutions: Solution Pass time - ks Level - µA / cm2 "ASTM" water (corrosion reference) 6.00 40.00 Totyltriazole (TTA) -1 g / l 0.03 20.00 Sodium heptanoate (NaC7) - 6 g / l 0.07 7.00 TTA at 0.5 g / l and NaC7 at 6 g / l - pH # 6.5 <0.01 0.03

On constate donc que la solution selon l'invention apporte donc une meilleure protection que d'autres solutions de l'art antérieur et que les deux composants essentiels de la solution inhibitrice utilisée dans le procédé selon l'invention, le tolyltriazole et l'heptanoate de sodium, présentent une synergie.It can therefore be seen that the solution according to the invention therefore provides a better protection than other prior art solutions and that both essential components of the inhibitory solution used in the process according to the invention, tolyltriazole and sodium heptanoate, exhibit a synergy.

Exemple 2 : Example 2 :

Cet exemple a pour but d'illustrer qu'une tôle d'acier, revêtue d'une couche de zinc-nickel sur une face et traitée à l'aide de la solution inhibitrice utilisée dans le procédé selon l'invention, ne risque pas de se tacher sur la face revêtue, même si la face revêtue est mise en contact avec la face nue (reproduction des conditions de corrosion "inter-spires").The purpose of this example is to illustrate that a sheet of steel, coated with a zinc-nickel layer on one side and treated with the inhibitor solution used in the process according to the invention, does not risk getting stained on the coated side, even if the coated side is brought into contact with the bare side (reproduction of "inter-turn" corrosion conditions).

Le test suivant permet d'évaluer le risque de tachage suite au traitement par une solution inhibitrice à tester :

  • on prépare les solutions suivantes :
  • S0 : eau distillée (pour essai de référence)
  • S1 : solution dans l'eau distillée de nitrite et de phosphate de sodium, selon l'art antérieur.
The following test makes it possible to assess the risk of staining following treatment with an inhibiting solution to be tested:
  • the following solutions are prepared:
  • S0: distilled water (for reference test)
  • S1: solution in distilled water of nitrite and sodium phosphate, according to the prior art.

Cette solution S1 est obtenue à partir des composés principaux suivants : Na3PO4, 12 H2O, H3PO4 et NaNO2, de telle sorte qu'elle contienne 2,25 g/l d'ions Na+ et 2,5 g/l d'ions NO2- et présente un pH de environ 6,5.This solution S1 is obtained from the following main compounds: Na3PO4, 12 H2O, H3PO4 and NaNO2, so that it contains 2.25 g / l Na + ions and 2.5 g / l NO2- ions and has a pH of about 6.5.

La solution contient également un agent mouillant dénommé commercialement S4478 de la Société SURFAZUR.The solution also contains a wetting agent called commercially S4478 from the company SURFAZUR.

S2 : plusieurs solutions selon l'invention, dans l'eau distillée, contenant 6 g/l d'heptanoate de sodium (soit 0,04 mole/l), 1 g/l d'agent mouillant non ionique et différentes proportions de totyltriazole (ci après désigné par TTA) : S2a : 0,5 g/l (soit 0,0044 mole/l) - S2b : 1 g/l - S2c : 3 g/l - S2d : 5 g/l, toutes ces solutions présentant un pH dit "naturel" inférieur à 7.S2: several solutions according to the invention, in distilled water, containing 6 g / l of sodium heptanoate (i.e. 0.04 mole / l), 1 g / l of non-wetting agent ionic and different proportions of totyltriazole (hereinafter referred to as TTA): S2a: 0.5 g / l (i.e. 0.0044 mole / l) - S2b: 1 g / l - S2c: 3 g / l - S2d: 5 g / l, all these solutions having a so-called "natural" pH of less than 7.

Comme agent mouillant non ionique, on retient le produit dénommé commercialement MAGNUSPRAY AD de la Société HENKEL ; ce produit appartient à la famille des alcools polyéthoxylés.

  • on asperge de solution à tester la face revêtue de plusieurs échantillons de tôle d'acier, préalablement dégraissés.
  • on réalise ensuite des paquets par empilement d'échantillons face revêtue contre face nue, appelés FR/FN.
As non-ionic wetting agent, the product commercially known as MAGNUSPRAY AD from the company HENKEL is used; this product belongs to the family of polyethoxylated alcohols.
  • the surface coated with several samples of steel sheet, previously degreased, is sprayed with the solution to be tested.
  • packets are then produced by stacking samples face coated against bare face, called FR / FN.

Chaque paquet est serré suivant la même force de serrage ; ces conditions reproduisent les conditions de recouvrement des tôles revêtues sur une seule face dans une bobine, ou les conditions de corrosion inter-spires.

  • on stocke les paquets pendant trois jours à l'air libre.
  • enfin, on défait les paquets pour évaluer l'aspect de surface des faces revêtues.
Each package is tightened to the same tightening force; these conditions reproduce the conditions for covering coated sheets on one side in a coil, or the conditions for inter-turn corrosion.
  • the packages are stored for three days in the open air.
  • finally, the packages are undone to assess the surface appearance of the coated faces.

L'aspect de surface est réparti sur une échelle de trois cotations : +++ pour fort tachage, ++ pour un tachage moyen, + pour un aspect de surface sans tache.The surface appearance is distributed on a scale of three dimensions: +++ for strong staining, ++ for medium staining, + for a surface appearance without a stain.

Selon la solution de traitement utilisée, l'observation de la surface des échantillons donne les résultats suivants : Solution S0 S1 S2a S2b S2c S2d Faces FR/FN +++ + + + + + Depending on the treatment solution used, observation of the surface of the samples gives the following results: Solution S0 S1 S2a S2b S2c S2d FR / FN sides +++ + + + + +

Les solutions selon l'invention conviennent à la prévention des taches sur un revêtement de zinc-nickel, aussi bien qu'une solution de nitrite et de phosphate de sodium, selon l'art antérieur, dès lors que la concentration de tolyltriazole dans la solution est au moins égale à 0,5 g/l (cas S2a), ou que le rapport molaire NaC7/TTA est environ inférieur à 10. The solutions according to the invention are suitable for preventing stains on a zinc-nickel coating, as well as a solution of nitrite and sodium phosphate, according to the prior art, as soon as the concentration of tolyltriazole in the solution is at least equal to 0.5 g / l (case S2a), or that the NaC7 / TTA molar ratio is approximately less than 10.

Les solutions selon l'invention engendrent des effluents moins coûteux à traiter que la solution S1 de l'art antérieur.The solutions according to the invention generate less costly effluents to treat only the solution S1 of the prior art.

Exemple 3 : Example 3 :

Cet exemple a pour but de démontrer que le traitement d'une tôle d'acier revêtue sur une face à l'aide de la solution selon l'invention protège la face nue de la tôle d'acier contre les risques de corrosion, notamment de piqûrations.The purpose of this example is to demonstrate that the processing of a steel sheet coated on one side with the solution according to the invention protects the bare face sheet steel against the risk of corrosion, especially pitting.

En effet, les faces nues des aciers revêtus sur l'autre face d'un revêtement de zinc-nickel sont particulièrement difficiles à protéger du fait de la présence simultanée sur cette face nue de traces de chlorures et de sels de nickel, qui augmentent la réactivité de la surface.Indeed, the bare faces of steels coated on the other side with a zinc-nickel coatings are particularly difficult to protect due to the simultaneous presence on this bare face of traces of chlorides and nickel, which increase the reactivity of the surface.

Le test suivant permet d'évaluer le risque de corrosion après application d'une solution inhibitrice à tester:

  • 1 - on asperge d'une solution corrosive de chlorure des échantillons de tôle d'acier revêtus sur une seule face d'une couche d'alliage zinc-nickel, directement issus d'une ligne industrielle. On choisit une solution corrosive de chlorure connue en elle-même représentative de l'électrolyte utilisé couramment pour réaliser des dépôts électrolytiques industriels, contenant notamment des composés ZnCl2 et KCI.
  • 2 - on prépare des solutions inhibitrices comme dans l'exemple 2:
  • S1 : solution selon l'art antérieur identique à la solution de l'exemple 2 (nitrite + phosphate).
  • S3 : solution selon l'invention : 1 g/l d'agent mouillant, 1,5 g/l de tolyltriazole (soit 0,013 mole/l) et des proportions différentes d'heptanoate de sodium (NaC7) : S3a : NaC7 à 3 g/l - S3b : NaC7 à 6 g/l - S3c : NaC7 à 12 g/l (0,08 mole/l).
  • L'agent mouillant est le même que dans l'exemple 2.
  • 3- on applique ensuite la solution à tester sur les échantillons. Pour appliquer la solution sur les échantillons, on peut procéder par aspersion ou par enduction ; grâce en général à l'utilisation d'un rouleau encreur au contact de la tôle, l'application par enduction assure une répartition plus homogène de la solution sur la surface à traiter que l'application par aspersion.
  • 4 - on huile enfin les échantillons, pour déposer une pellicule uniforme de environ 1 g/m2.
The following test makes it possible to evaluate the risk of corrosion after application of an inhibiting solution to be tested:
  • 1 - samples of steel sheet coated on one side with a layer of zinc-nickel alloy, directly from an industrial line, are sprayed with a corrosive chloride solution. We choose a corrosive chloride solution known in itself representative of the electrolyte commonly used to make industrial electrolytic deposits, containing in particular ZnCl2 and KCI compounds.
  • 2 - inhibiting solutions are prepared as in Example 2:
  • S1: solution according to the prior art identical to the solution of Example 2 (nitrite + phosphate).
  • S3: solution according to the invention: 1 g / l of wetting agent, 1.5 g / l of tolyltriazole (i.e. 0.013 mole / l) and different proportions of sodium heptanoate (NaC7): S3a: NaC7 to 3 g / l - S3b: NaC7 at 6 g / l - S3c: NaC7 at 12 g / l (0.08 mole / l).
  • The wetting agent is the same as in Example 2.
  • 3- the solution to be tested is then applied to the samples. To apply the solution to the samples, one can proceed by spraying or coating; thanks in general to the use of an ink roller in contact with the sheet, the application by coating ensures a more homogeneous distribution of the solution on the surface to be treated than the application by spraying.
  • 4 - finally oil the samples, to deposit a uniform film of about 1 g / m2.

On utilise une huile classique de protection temporaire contre la corrosion, ici par exemple l'huile dénommée commercialement 4107S de la Société FUCHS.

  • 5 - on place ensuite les échantillons dans une chambre d'essais climatiques pour leur faire subir plusieurs fois le cycle suivant :
    • 8 h à 20°C en phase humide (humidité relative : 95%).
    • 16 h à 20°C en phase sèche (humidité relative : 30%).
  • 6 - enfin, pendant le déroulement de ces cycles, on évalue l'aspect de surface des faces nues des échantillons, et son évolution en fonction du temps.
A conventional oil for temporary protection against corrosion is used, here for example the oil commercially known as 4107S from the company FUCHS.
  • 5 - the samples are then placed in a climatic test chamber to make them undergo the following cycle several times:
    • 8 h at 20 ° C in the wet phase (relative humidity: 95%).
    • 4 p.m. at 20 ° C in the dry phase (relative humidity: 30%).
  • 6 - finally, during the course of these cycles, the surface appearance of the bare faces of the samples is evaluated, and its evolution as a function of time.

L'aspect de surface est réparti sur une échelle de huit cotations : 0 pour absence de corrosion ... jusqu'à 8 pour une corrosion très forte.The surface appearance is distributed on a scale of eight dimensions: 0 for absence of corrosion ... up to 8 for very strong corrosion.

On prévoit un test de référence sans réaliser l'étape n°3, c'est à dire en huilant la surface directement sans traitement préalable ; l'abréviation "réf.: huile" désigne ce test.We plan a reference test without performing step 3, that is to say in oiling the surface directly without prior treatment; the abbreviation "ref .: oil "means this test.

Le tableau ci-après illustre l'évolution de l'aspect de surface en fonction du temps (0 à 90 h) passé par les échantillons dans la chambre d'essais climatiques.The table below illustrates the evolution of the surface appearance as a function the time (0 to 90 h) spent by the samples in the test chamber climatic conditions.

En appliquant les solutions inhibitrices à tester par aspersion, on obtient la cotation suivante de corrosion des faces nues après test selon la procédure ci-dessus : Temps 0 h 15 h 25 h 45 h 65 h 90 h réf. huile 0 1,0 3,5 4,5 5,0 5,0 S1 0 0,5 3,5 4,0 4,5 4,5 S3(a à c) 0 0 2,5 3,0 3,5 4,0 By applying the inhibiting solutions to be tested by spraying, the following rating of corrosion of the bare faces is obtained after the test according to the above procedure: Time 0 h 3 p.m. 25 hrs 45 hrs 65 h 90 h ref. oil 0 1.0 3.5 4.5 5.0 5.0 S1 0 0.5 3.5 4.0 4.5 4.5 S3 (a to c) 0 0 2.5 3.0 3.5 4.0

Les solutions selon l'invention apporteraient donc, sur les parties nues d'une tôle partiellement revêtue de zinc-nickel, une amélioration de l'ordre de 25% de la résistance à la corrosion par rapport à une solution classique contenant des nitrites et des phosphates.The solutions according to the invention would therefore provide, on the bare parts of a sheet partially coated with zinc-nickel, an improvement of the order of 25% corrosion resistance compared to a conventional solution containing nitrites and phosphates.

La résistance à la corrosion est à peu près la même pour toutes les solutions S3(a à c), c'est à dire pour des concentrations d'heptanoate de sodium comprises entre 3 et 12 g/l ou pour des rapports molaires NaC7/TTA compris entre 1,5 et 6.Corrosion resistance is roughly the same for all solutions S3 (a to c), i.e. for heptanoate concentrations of sodium between 3 and 12 g / l or for NaC7 / TTA molar ratios between 1.5 and 6.

En appliquant les mêmes solutions inhibitrices par enduction, on obtient la cotation suivante de corrosion des faces nues après test selon la procédure ci-dessus : Temps 0 h 15 h 25 h 45 h 65 h 90 h réf. huile 0 2,2 3,2 3,8 4,4 S1 0 0,4 0,8 1,2 1,5 S3(a à c) 0 0 0 0 0 0 By applying the same inhibiting solutions by coating, the following rating of corrosion of the bare faces is obtained after the test according to the above procedure: Time 0 h 3 p.m. 25 hrs 45 hrs 65 h 90 h ref. oil 0 2.2 3.2 3.8 4.4 S1 0 0.4 0.8 1.2 1.5 S3 (a to c) 0 0 0 0 0 0

Lorsqu'elles sont appliquées par enduction, les solutions selon l'invention, apportent donc une amélioration de la résistance à la corrosion à un degré encore supérieur, par rapport à des solutions inhibitrices de l'art antérieur ; dans cet exemple, le degré d'amélioration est en effet largement supérieur à 25%.When applied by coating, the solutions according to the invention, therefore provide a degree of improvement in corrosion resistance still superior, compared to inhibitor solutions of the prior art; in this example, the degree of improvement is indeed much greater than 25%.

On a analysé le sodium déposé en surface de la tôle dans les deux modes d'application - aspersion et enduction ; le tableau ci-dessous indique la quantité de sodium par unité de surface ( en mg/m2 ), qui reflète la quantité d'heptanoate de sodium déposée pour les solutions selon l'invention (les concentrations sont entre parenthèses). application par S3a (3 g/l) S3b (6 g/l) S3c (12 g/l) aspersion 2,0 mg/m2 4,5 mg/m2 8,5 mg/m2 enduction 2,0 mg/m2 3,5 mg/m2 5,0 mg/m2 The sodium deposited on the surface of the sheet was analyzed in the two application modes - spraying and coating; the table below indicates the amount of sodium per unit area (in mg / m2), which reflects the amount of sodium heptanoate deposited for the solutions according to the invention (the concentrations are in parentheses). application by S3a (3 g / l) S3b (6 g / l) S3c (12 g / l) aspersion 2.0 mg / m2 4.5 mg / m2 8.5 mg / m2 coating 2.0 mg / m2 3.5 mg / m2 5.0 mg / m2

Ainsi, pour un dépôt de sodium compris entre 2 et 8,5 mg/m2 correspondant à un dépôt d'heptanoate de sodium compris entre 13 et 56 mg/m2, on obtient une amélioration de la résistance à la corrosion.Thus, for a sodium deposit of between 2 and 8.5 mg / m2 corresponding to a deposit of sodium heptanoate between 13 and 56 mg / m2, an improvement in corrosion resistance is obtained.

Dans le cas d'une solution inhibitrice dans laquelle le rapport molaire NaC7/TTA vaudrait 0,4, la quantité totale de produits inhibiteurs déposée à la surface de la tôle pourrait donc atteindre 200 mg/m2 au maximum.In the case of an inhibitory solution in which the molar ratio NaC7 / TTA would be worth 0.4, the total amount of inhibitor products deposited at the the sheet surface could therefore reach a maximum of 200 mg / m2.

On constate que le mode d'application par enduction conduit à une moindre densité de dépôt mais pourtant à une meilleure résistance à la corrosion que le mode d'application par aspersion.It can be seen that the method of application by coating leads to a lower deposit density but still better resistance to corrosion than the spray application method.

Une densité de dépôt trop élevée peut nuire au bon étalement de l'huile et donc à la résistance à la corrosion.Too high a deposit density can affect the proper spreading of the oil and therefore resistance to corrosion.

On a également constaté que l'agent mouillant contenu dans les solutions inhibitrices - cf. étape n°2 - contribuait non seulement à un étalement uniforme de la solution de traitement contre la corrosion (étape n°3) mais aussi à un étalement uniforme de la couche d'huile (étape n°4).It has also been found that the wetting agent contained in the solutions inhibitory - cf. step 2 - not only contributed to uniform spreading of the corrosion treatment solution (step 3) but also at a uniform spreading of the oil layer (step 4).

Dans d'autres essais non décrits ici, on a formulé des solutions inhibitrices avec d'autres agents mouillants, qui n'appartiennent pas à la famille des alcools polyéthoxylés, notamment des mouillants non-ioniques fluorés commercialisés par la Société ATOCHEM.In other tests not described here, solutions have been formulated inhibitors with other wetting agents, which do not belong to the family polyethoxylated alcohols, in particular fluorinated nonionic wetting agents marketed by ATOCHEM.

On a constaté que ces mouillants convenaient moins bien pour exercer la double fonction d'étalement de la solution et d'étalement de la couche d'huile et que la tôle, traitée par les solutions contenant ces mouillants puis huilée, résistait moins bien à la corrosion. It has been found that these wetting agents are less suitable for exercising the double function of spreading the solution and spreading the oil layer and as the sheet, treated with the solutions containing these wetting agents and then oiled, was less resistant to corrosion.

Exemple 4 : Example 4 :

Cet exemple a pour but de démontrer qu'une tôle d'acier revêtue d'une couche de zinc pur sur une face et traitée à l'aide de la solution selon l'invention ne risque pas de se tacher sur la face revêtue, contrairement à d'autres solutions de l'art antérieur.The purpose of this example is to demonstrate that a steel sheet coated with a layer of pure zinc on one side and treated with the solution according to the invention is not likely to stain on the coated face, unlike other solutions of the prior art.

On entend par tôle d'acier revêtue d'une couche de "zinc pur", une tôle classique d'acier zingué.Steel sheet coated with a layer of "pure zinc" means a sheet classic galvanized steel.

On procède aux mêmes types de tests que dans l'exemple 2, mais sur des échantillons de tôles d'acier zinguées sur une face.The same types of tests are carried out as in Example 2, but on samples of galvanized steel sheets on one side.

Comme dans l'exemple 2, l'aspect de surface des faces revêtues est réparti sur une échelle de trois cotations : +++ pour fort tachage, ++ pour un tachage moyen, + pour un aspect de surface sans tache.As in Example 2, the surface appearance of the coated faces is distributed on a scale of three ratings: +++ for heavy staining, ++ for a medium stain, + for a spotless surface appearance.

On reprend les mêmes solutions que pour l'exemple 2, à la différence près que la solution S2b est remplacée par la solution S'2b qui contient 1,5 g/l au lieu de 1 g/l de tolyltriazole.We use the same solutions as for Example 2, with the difference close that the S2b solution is replaced by the S'2b solution which contains 1.5 g / l instead of 1 g / l of tolyltriazole.

L'observation de la surface des échantillons donne les résultats suivants : Solution S0 S1 S2a S'2b S2c S2d Faces FR/FN +++ ++ +++ ++ + + Observation of the surface of the samples gives the following results: Solution S0 S1 S2a S'2b S2c S2d FR / FN sides +++ ++ +++ ++ + +

Les solutions selon l'invention apportent donc une protection contre le tachage plus efficace que la solution S1 de l'art antérieur, dès lors que la concentration de tolyltriazole dans la solution est supérieure à 1,5 g/l.The solutions according to the invention therefore provide protection against more effective staining than the solution S1 of the prior art, since the Tolyltriazole concentration in the solution is greater than 1.5 g / l.

Exemple 5 : Example 5 :

Cet exemple a le même but que l'exemple 3, appliqué au cas de tôle d'acier revêtue de zinc pur sur une face.This example has the same purpose as Example 3, applied to the case of sheet metal steel coated with pure zinc on one side.

On effectue les mêmes test que dans l'exemple 3, en appliquant ici les mêmes solutions inhibitrices uniquement par aspersion, mais en utilisant deux types d'huile différentes de protection temporaire :

  • huile A : dénommée commercialement 6130 de la Société QUAKER.
  • huile B : mélange d'une huile minérale dénommé "Sn" de la Société SHELL et d'un additif anti-corrosion dénommé "Q" de la Société QUAKER.
The same tests are carried out as in Example 3, here applying the same inhibiting solutions only by spraying, but using two different types of temporary protection oil:
  • oil A: commercially known as 6130 from the company QUAKER.
  • oil B: mixture of a mineral oil called "Sn" from the company SHELL and an anti-corrosion additive called "Q" from the company QUAKER.

L'aspect de surface des échantillons est réparti sur une échelle de huit cotations : 0 pour absence de corrosion ... jusqu'à 8 pour une corrosion très forte.The surface appearance of the samples is distributed on a scale of eight ratings: 0 for absence of corrosion ... up to 8 for very corrosion strong.

On prévoit deux tests de référence en huilant la surface directement sans traitement préalable, désignés par "réf.huile A" et "réf.huile B". Two reference tests are planned by oiling the surface directly without pre-treatment, designated by "oil ref. A" and "oil ref. B".

Le tableau ci-après illustre l'évolution de l'aspect de surface en fonction du temps (0 à 90 h) passé par les échantillons dans la chambre d'essais climatiques.The table below illustrates the evolution of the surface appearance as a function the time (0 to 90 h) spent by the samples in the test chamber climatic conditions.

En appliquant l'huile A, on obtient la cotation suivante de corrosion des faces nues après test selon la procédure ci-dessus : Temps 0 h 15 h 25 h 40 h 70 h réf.huile A 0 3,2 4,5 5,0 6,5 S1 0 2,7 3,2 3,5 4,5 S3a 0 1,7 2,0 2,5 3,5 S3(b et c) 0 1,2 1,7 2,2 3,0 By applying oil A, the following corrosion rating of the bare faces is obtained after testing according to the above procedure: Time 0 h 3 p.m. 25 hrs 40 hrs 70 h oil ref A 0 3.2 4.5 5.0 6.5 S1 0 2.7 3.2 3.5 4.5 S3a 0 1.7 2.0 2.5 3.5 S3 (b and c) 0 1.2 1.7 2.2 3.0

Ainsi comme dans l'exemple 3 (cas aspersion), on améliore de plus de 25% la résistance à la corrosion sur la face nue par rapport à une solution classique contenant des nitrites et des phosphates.Thus as in Example 3 (spraying case), we improve by more than 25% corrosion resistance on the bare face compared to a solution classic containing nitrites and phosphates.

La résistance à la corrosion croit ici légèrement avec la concentration d'heptanoate de sodium.Corrosion resistance increases slightly here with the concentration sodium heptanoate.

En appliquant l'huile B, on obtient la cotation suivante de corrosion des faces nues après test selon la ci-dessus : Temps 0 h 15 h 25 h 40 h 70 h 90 h réf. huile B 0 0,5 0,7 1,2 2,2 2,7 S1 0 0 0,5 0,5 1,0 1,5 S3a 0 0 0,2 0,5 1,0 1,7 S3(b et c) 0 0 0,5 0,7 1,5 2,0 By applying oil B, the following rating of corrosion of bare faces is obtained after test according to the above: Time 0 h 3 p.m. 25 hrs 40 hrs 70 h 90 h ref. oil B 0 0.5 0.7 1.2 2.2 2.7 S1 0 0 0.5 0.5 1.0 1.5 S3a 0 0 0.2 0.5 1.0 1.7 S3 (b and c) 0 0 0.5 0.7 1.5 2.0

Dans le cas de l'huile B, la résistance à la corrosion est à peu près identique, que l'on utilise la solution S1 de l'art antérieur ou les solutions S3 selon l'invention ici, au delà d'un concentration de 3 g/l d'heptanoate de sodium dans la solution, la résistance à la corrosion se maintient à peu près au même niveau.In the case of oil B, the corrosion resistance is approximately identical, whether using the S1 solution of the prior art or the S3 solutions according to the invention here, beyond a concentration of 3 g / l of heptanoate sodium in the solution, corrosion resistance is maintained approximately at same level.

Exemple 6 : Example 6 :

Cet exemple a pour but d'illustrer l'importance de la valeur du pH de la solution inhibitrice de la corrosion qu'on utilise lorsqu'on met en oeuvre le procédé selon l'invention.The purpose of this example is to illustrate the importance of the pH value of the corrosion inhibiting solution that is used when using the method according to the invention.

En effet, toutes les solutions selon l'invention des exemples précédents sont utilisées à leur pH "naturel", c'est à dire un pH inférieur à 7.Indeed, all the solutions according to the invention of the previous examples are used at their "natural" pH, ie a pH below 7.

On prépare une solution inhibitrice S6/0 contenant 3 g/l d'heptanoate de sodium et 5 g/l de tolyltriazole et le même agent mouillant que dans les solutions S2 de l'exemple 2. An inhibitor solution S6 / 0 containing 3 g / l of heptanoate is prepared. sodium and 5 g / l of tolyltriazole and the same wetting agent as in solutions S2 of example 2.

Sans autres additifs, la solution inhibitrice obtenue S6/0 présente un pH "naturel" de environ 6,5.Without other additives, the inhibiting solution obtained S6 / 0 has a pH "natural" of about 6.5.

Par addition d'ammoniaque à cette solution S6/0, on prépare ensuite une solution S6/1 à pH = 7, puis une solution S6/2 à pH = 10.By addition of ammonia to this solution S6 / 0, one then prepares a S6 / 1 solution at pH = 7, then an S6 / 2 solution at pH = 10.

On teste ensuite les solutions S6/0, S6/1 et S6/2 selon la même procédure que dans l'exemple 2.The solutions S6 / 0, S6 / 1 and S6 / 2 are then tested according to the same procedure as in example 2.

Selon la solution de traitement utilisée, l'observation de la surface des échantillons donne les résultats suivants : Solution S6/0 S6/1 S6/2 Faces FR/FN + ++ ++ Depending on the treatment solution used, observation of the surface of the samples gives the following results: Solution S6 / 0 S6 / 1 S6 / 2 FR / FN sides + ++ ++

Les solutions inhibitrices contenant un sel alcalin d'acide monocarboxylique aliphatique présentant une chaíne linéaire de 6 à 12 atomes de carbone, un hydrocarbyl triazole ou diazole et un agent tensio-actif non-ionique, conviennent donc à la mise en oeuvre du procédé selon l'invention à condition de présenter un pH strictement inférieur à 7.Inhibitory solutions containing an alkaline acid salt aliphatic monocarboxylic having a linear chain of 6 to 12 atoms carbon, a hydrocarbyl triazole or diazole and a nonionic surfactant, are therefore suitable for implementing the method according to the invention at provided that the pH is strictly lower than 7.

Claims (8)

  1. Process for the surface treatment of a steel sheet partially coated, especially on only one side, with a layer of zinc or of zinc alloy, in which the surface of the said sheet is treated using a corrosion-inhibiting aqueous solution so as to deposit a homogeneous film on the said surface and then oil is applied to the said surface, characterized in that the said aqueous solution contains an alkaline salt of an aliphatic monocarboxylic acid having a linear chain of 6 to 12 carbon atoms, a triazole or diazole hydrocarbon and a non-ionic surfactant and in that the pH of the said solution is maintained at a value of less than 7.
  2. Process according to Claim 1, characterized in that the ratio between the molar concentration of the said alkaline salt of a monocarboxylic acid in the said solution and the molar concentration of triazole or diazole hydrocarbon in the said solution is between 0.4 and 10.
  3. Process according to any one of the preceding claims, characterized in that the treatment using the said aqueous solution is carried out so that the said deposited film has a surface density of less than 200 mg/m2, the said surface density being measured on the said film when it is dried.
  4. Process according to any one of the preceding claims, characterized in that the said triazole or diazole hydrocarbon is chosen from 1,2,3-triazole, 1,2,4-triazole, 1H-benzotriazole (1,2,3), 5-alkyl-1H-benzotriazole (1,2,3) and benzimidazole (or 1,3-benzodiazole).
  5. Process according to any one of the preceding claims, characterized in that:
    the said monocarboxylic acid is heptanoic acid;
    the said triazole or diazole hydrocarbon is tolyltriazole (5-methyl-1H-benzotriazole);
    the said non-ionic surfactant is of the family of polyethoxylated alcohols.
  6. Process according to Claim 5, characterized in that, when the said coating is made of a zinc/nickel alloy, the concentration of tolyltriazole in the said inhibiting solution is between 0.5 and 5 g/l.
  7. Process according to Claim 5, characterized in that, when the said coating is made of pure zinc, the concentration of tolyltriazole in the said inhibiting solution is greater than 1.5 g/l and less than or equal to 5 g/l.
  8. Process according to any one of the preceding claims, characterized in that, when the said alkaline salt of an aliphatic monocarboxylic acid is a sodium heptanoate, the treatment using the said aqueous solution is carried out so that the amount of sodium contained in the said film deposited on the surface of the sheet is between 2 and 8.5 mg/m2.
EP96401530A 1995-07-21 1996-07-11 Process for treating steel sheet surfaces which are partially coated by zinc or a zinc alloy Expired - Lifetime EP0754779B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9508822A FR2736935B1 (en) 1995-07-21 1995-07-21 AQUEOUS TREATMENT AGAINST CORROSION OF STEEL SHEETS COATED ON A ZINC OR ZINC ALLOY SIDE
FR9508822 1995-07-21

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EP0754779A1 EP0754779A1 (en) 1997-01-22
EP0754779B1 true EP0754779B1 (en) 1998-09-09

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EP (1) EP0754779B1 (en)
AT (1) ATE170933T1 (en)
DE (1) DE69600613T2 (en)
ES (1) ES2124071T3 (en)
FR (1) FR2736935B1 (en)

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US6592738B2 (en) 1997-01-31 2003-07-15 Elisha Holding Llc Electrolytic process for treating a conductive surface and products formed thereby
US6322687B1 (en) 1997-01-31 2001-11-27 Elisha Technologies Co Llc Electrolytic process for forming a mineral
ATE326561T1 (en) 1997-01-31 2006-06-15 Elisha Holding Llc AN ELECTROLYTIC PROCESS FOR PRODUCING A COATING CONTAINING A MINERAL
US6599643B2 (en) 1997-01-31 2003-07-29 Elisha Holding Llc Energy enhanced process for treating a conductive surface and products formed thereby
WO2000028109A1 (en) * 1998-11-08 2000-05-18 Nkk Corporation Surface treated steel sheet having excellent corrosion resistance and method for producing the same
CZ286216B6 (en) * 1998-11-13 2000-02-16 Vojenský Technický Ústav Ochrany Anticorrosive plastic packaging materials
TW487741B (en) * 1999-06-03 2002-05-21 Kansai Paint Co Ltd Surface treatment compositions for galvanized sheet steel
FR2822852B1 (en) * 2001-03-27 2003-12-12 Usinor CARBOXYLATION PROCESS FOR METAL SURFACES
AU2003209010A1 (en) 2002-02-05 2003-09-02 Elisha Holding Llc Method for treating metallic surfaces and products formed thereby
CN101087738B (en) * 2004-12-23 2010-11-10 贝卡尔特股份有限公司 Reinforced structure comprising a cementitious matrix and zinc coated metal elements
EP2367990A1 (en) * 2008-12-18 2011-09-28 NV Bekaert SA A cord for reinforcement of a cementitious matrix

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ES2124071T3 (en) 1999-01-16
FR2736935A1 (en) 1997-01-24
US5683751A (en) 1997-11-04
DE69600613D1 (en) 1998-10-15
ATE170933T1 (en) 1998-09-15
EP0754779A1 (en) 1997-01-22
FR2736935B1 (en) 1997-08-14
DE69600613T2 (en) 1999-05-12

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