EP0741190A1 - Cooling plates for shaft furnaces - Google Patents

Cooling plates for shaft furnaces Download PDF

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Publication number
EP0741190A1
EP0741190A1 EP96106335A EP96106335A EP0741190A1 EP 0741190 A1 EP0741190 A1 EP 0741190A1 EP 96106335 A EP96106335 A EP 96106335A EP 96106335 A EP96106335 A EP 96106335A EP 0741190 A1 EP0741190 A1 EP 0741190A1
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EP
European Patent Office
Prior art keywords
cooling
side flanges
vertical
cooling plate
horizontal
Prior art date
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Granted
Application number
EP96106335A
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German (de)
French (fr)
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EP0741190B1 (en
Inventor
Hartmut Ing. Hille
Werner Ing. Otremba
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SMS Siemag AG
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MAN Gutehoffnungshutte GmbH
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Publication date
Priority claimed from DE19545048A external-priority patent/DE19545048C2/en
Application filed by MAN Gutehoffnungshutte GmbH filed Critical MAN Gutehoffnungshutte GmbH
Publication of EP0741190A1 publication Critical patent/EP0741190A1/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/10Cooling; Devices therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories, or equipment peculiar to furnaces of these types
    • F27B1/24Cooling arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/12Casings; Linings; Walls; Roofs incorporating cooling arrangements

Definitions

  • the invention relates to cooling plates for shaft furnaces provided with a refractory lining, in particular blast furnaces, consisting of copper or a low-alloy copper alloy with coolant ducts arranged in their interior, the cooling plate being made from a forged or rolled ingot, the cooling ducts being vertical blind holes, with at Requires additional vertical and horizontal blind holes of smaller diameter arranged at the edge in the cooling plate or with a cooling segment arranged on the cooling plate with vertically running blind holes, which are each connected at the end to horizontally running blind holes.
  • a refractory lining in particular blast furnaces, consisting of copper or a low-alloy copper alloy with coolant ducts arranged in their interior, the cooling plate being made from a forged or rolled ingot, the cooling ducts being vertical blind holes, with at Requires additional vertical and horizontal blind holes of smaller diameter arranged at the edge in the cooling plate or with a cooling segment arranged on the cooling plate with vertically running blind holes, which are each connected at the
  • Such copper cooling plates are usually arranged between the furnace shell and the furnace lining and connected to the cooling system of the shaft furnace. On the side facing the inside of the furnace, the cooling elements are largely provided with refractory material.
  • a cooling plate which is made from a forged or rolled ingot and where the cooling channels are vertical are blind holes that are drilled through mechanical deep drilling.
  • the structure of the cooling plate is much denser and more homogeneous than that of a cast copper plate; Blowholes, as they often occur with cast copper plates, are excluded.
  • the strength values are higher than that of the cast copper plates.
  • the target position of the holes according to height and side is adhered to exactly, thereby ensuring even heat dissipation.
  • the cooling plate is provided with webs and grooves on the inside facing the oven and can be lined with refractory bricks or with a refractory ramming compound. This reduces the cooling surface of the plate and in the event of wear or loss of the refractory furnace lining, the heat removal from the furnace is limited.
  • the cooling of the plate should be so intensive that the temperature of the hot plate side is kept well below the softening temperature of copper.
  • a cooling plate made from a forged or rolled copper pipe block in which cooling channels are introduced for cooling the edge zones in addition to the vertically running blind holes, which are vertical or horizontal blind holes of smaller diameter around the vertically arranged blind holes in the edges are introduced.
  • a cooling plate made from a forged or rolled copper tube block is known, in which, in addition to the vertically running blind holes in the upper or lower area, an additional cooling element, detachable or forged, is attached, into which additionally vertical and horizontal blind holes are made and are also connected to the cooling system of the blast furnace via copper pipe sockets.
  • a disadvantage of the arrangement and attachment of these rolled cooling plates on the furnace is, however, that a vertical gap is formed between the individual cooling plates, which has to be filled with refractory material or with specially cut carbon stones.
  • the assembly of this cooling system is time consuming and costly.
  • the object of the invention is therefore to provide a cooling system consisting of copper cooling plates, in which copper cooling plates arranged vertically next to one another or horizontally one above the other are mounted so closely inside a shaft furnace that the heat is dissipated evenly in the transition of the cooling plates, so that there too cooling of the refractory furnace lining and the furnace shell is guaranteed.
  • At least three cooling plates are required to form a horizontal cooling segment, a large number of cooling plates are required to form a complete horizontal cooling ring, and at least two cooling plates are required to form a limited cooling surface.
  • One of the two cooling plates according to claim 1 is therefore provided with bilateral, vertical and horizontal side flanges and with horizontally arranged webs and grooves facing the inside of the furnace on the heat sink between the side flanges, the other cooling plate is also provided with bilateral, vertical and horizontal side flanges and with horizontal arranged webs and grooves facing the interior of the furnace on the heat sink and the side flanges.
  • One of the two cooling plates according to claim 2 is only provided with double-sided, vertical side flanges and with horizontally arranged webs and grooves facing the inside of the furnace on the heat sink between the side flanges, the other cooling plate is also only with double-sided, vertical side flanges and with horizontally arranged, the Provide webs and grooves facing the inside of the furnace on the heat sink and the side flanges.
  • Horizontal cooling segments or complete cooling rings can be formed one above the other inside a blast furnace with cooling plates without horizontal side flanges. The cooling segments or complete cooling rings are then laid butt to butt.
  • Figures 1 and 2 show a longitudinal section and a cross section of the cooling plate (1).
  • the webs (9) and grooves (10) are only limited to the heat sink (3), in which the vertical blind holes (4) for the cooling water are also incorporated.
  • a recess (13) is provided on the outside of the webs (9) and grooves (10) for receiving a support pin attached to the furnace wall.
  • Figures 3 and 4 show a longitudinal section or a cross section of the cooling plate (2) with horizontal side flanges (8).
  • the webs (9) and grooves (10) are arranged both on the heat sink (3) and on the vertical flanges (6) worked out to the side, while the vertical blind holes (4) for the cooling water are limited to the heat sink (3) .
  • a recess (13) is machined according to Fig. 4 for receiving a trunnion attached to the furnace wall on the narrower outside opposite the webs (9) and grooves (10).
  • FIG. 5 shows the side view of a cooling plate (1) with horizontal side flanges (7) worked out at the top and bottom, which are arranged in the direction of the furnace shell (11).
  • a cooling plate (1) with horizontal side flanges (7) worked out at the top and bottom, which are arranged in the direction of the furnace shell (11).
  • webs (9) and grooves (10) are alternately arranged.
  • the webs (9) and grooves (10) are expediently dovetailed in order to give the refractory filling better hold.
  • the cooling plate has a recess (13) on the side facing the blast furnace shell (11), into which a Carrying pin (12) engages, which is welded to the blast furnace shell (11).
  • Fig. 6 shows the side view of a cooling plate (2) with horizontal and side flanges (8) worked out above and below, which are arranged towards the center of the furnace.
  • the webs (9) and grooves (10) are arranged analogously to FIG. 5.
  • Fig. 7 shows the cooling plate (1) with only laterally arranged vertical flanges (5).
  • the webs (9) and grooves (10) are only limited to the heat sink (3), in which vertically extending blind holes (4) for the cooling water flow are incorporated.
  • Threaded bores (16) are made in the flanges (5) in order to be able to produce a detachable connection by means of fastening elements between a cooling plate (1) and a cooling plate (2) according to FIG. 9.
  • Fig. 8 shows the cooling plate (1) with only laterally arranged vertical flanges (6).
  • the webs (9) and grooves (10) are arranged both on the heat sink (3) and on the vertical flanges (6) worked out to the side, while the vertical blind holes (4) for the cooling water are limited to the heat sink (3) .
  • Bores (17) are made in the flanges (6) in order to be able to produce a detachable connection by means of fastening elements between a cooling plate (1) and a cooling plate (2) according to FIG. 9.
  • Fig. 9 shows a longitudinal section of two interconnected cooling plates (1) and (2).
  • the webs (9) and grooves (10) of the two cooling plates (1) and (2) each run horizontally in the same plane.
  • the fastening elements (14) are arranged in the grooves (10) Drilled holes in the area of the two overlapping flanges (5) and (6).
  • FIG. 10 shows a partial plan view of the arrangement of a cooling ring consisting of the cooling plates (1) and (2) within a blast furnace.
  • the cooling plates 1 and 2 are each suspended by recesses (13) on the support pin (12) of the furnace shell (11), the webs (9) of the cooling plates (1) and (2) are each facing the interior of the furnace and are used to hold refractories. Material.
  • the cooling water which is connected to the cooling circuit of the blast furnace, is led through the blind holes (4) inside.
  • the cooling plates (1) and (2) are each detachably connected by means of fastening elements (14) in the area of the overlapping flanges (5) and (6).
  • a threaded hole (16) is made in the flange (5) of the cooling plate (1) and a hole (17) is made in the flange (6) of the cooling plate (2).
  • High-temperature sealing washers (15) are used to secure the fastening elements (14).

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Blast Furnaces (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

Cooling plates, for a refractory-lined shaft (esp. blast) furnace, are mfd. from a forged or rolled copper or lean copper alloy ingot and have internal coolant channels in the form of a vertical blind bores with opt. additional smaller dia. vertical and horizontal blind bores at the plate edge or with an attached cooling segment having vertical blind bores connected at the ends to respective horizontal blind bores. The novelty is that: (a) one cooling plate (1) has horizontal and/or vertical side flanges (5, 7) and is provided with horizontal webs (9) and grooves (10), facing the furnace interior, on the body portion (3) between the flanges (5, 7); and (b) another cooling plate has vertical and/or horizontal side flanges and is provided with horizontal webs and grooves, facing the furnace interior, on its body portion and on the side flanges.

Description

Die Erfindung betrifft Kühlplatten für mit einer feuerfesten Auskleidung versehenen Schachtöfen, insbesondere Hochöfen, bestehend aus Kupfer oder einer niedriglegierten Kupferlegierung mit in ihrem Inneren angeordneten Kühlmittelkanälen, wobei die Kühlplatte aus einem geschmiedeten oder gewalzten Rohblock gefertigt ist, die Kühlkanäle vertikal verlaufende Sackbohrungen sind, mit bei Bedarf zusätzlichen am Rand in der Kühlplatte angeordneten vertikalen und horizontalen Sackbohrungen kleineren Durchmessers oder mit einem auf der Kühlplatte angeordnetem Kühlsegment mit vertikal verlaufenden Sackbohrungen, die jeweils am Ende mit horizontal verlaufenden Sackbohrungen verbunden sind.The invention relates to cooling plates for shaft furnaces provided with a refractory lining, in particular blast furnaces, consisting of copper or a low-alloy copper alloy with coolant ducts arranged in their interior, the cooling plate being made from a forged or rolled ingot, the cooling ducts being vertical blind holes, with at Requires additional vertical and horizontal blind holes of smaller diameter arranged at the edge in the cooling plate or with a cooling segment arranged on the cooling plate with vertically running blind holes, which are each connected at the end to horizontally running blind holes.

Derartige Kupferkühlplatten sind üblicherweise zwischen dem Ofenmantel und der Ofenausmauerung angeordnet und an das Kühlsystem des Schachtofens angeschlossen. Auf der dem Ofeninneren zugewandten Seite sind die Kühlelemente weitgehend mit feuerfestem Material versehen.Such copper cooling plates are usually arranged between the furnace shell and the furnace lining and connected to the cooling system of the shaft furnace. On the side facing the inside of the furnace, the cooling elements are largely provided with refractory material.

Es sind Platten aus Kupferguß bekannt, bei denen die Kühlkanäle entweder durch eingegossene Stahlrohre gebildet sind oder direkt eingegossen sind. Das Gefüge von Kupferguß ist nicht so homogen und dicht wie das von geschmiedetem bzw. gewalztem Kupfer. Infolgedessen ist auch die Wärmeleitung von Kupferguß schlechter und die Festigkeit geringer. Bei den eingegossenen Rohren behindert eine Oxidschicht zwischen Rohr und Kupferblock die Wärmeleitung.There are known plates made of cast copper, in which the cooling channels are either formed by cast steel pipes or are cast directly. The structure of cast copper is not as homogeneous and dense as that of forged or rolled copper. As a result, the heat conduction of copper casting is poorer and the strength is lower. In the case of the cast-in pipes, an oxide layer between the pipe and the copper block prevents heat conduction.

Aus der DE 29 07 511 ist eine Kühlplatte bekannt, die aus einem geschmiedeten oder gewalzten Rohblock gefertigt ist und wo die Kühlkanäle vertikal verlaufende Sackbohrungen sind, welche durch mechanisches Tiefbohren eingebracht sind. Das Gefüge der Kühlplatte ist wesentlich dichter und homogener als das einer gegossenen Kupferplatte; Lunker, wie sie bei Kupfergußplatten häufig auftreten, sind ausgeschlossen. Die Festigkeitswerte liegen höher als die der gegossenen Kupferplatten. Die Sollage der Bohrungen nach Höhe und Seite wird genau eingehalten und dadurch eine gleichmäßige Wärmeabfuhr gewährleistet.From DE 29 07 511 a cooling plate is known, which is made from a forged or rolled ingot and where the cooling channels are vertical are blind holes that are drilled through mechanical deep drilling. The structure of the cooling plate is much denser and more homogeneous than that of a cast copper plate; Blowholes, as they often occur with cast copper plates, are excluded. The strength values are higher than that of the cast copper plates. The target position of the holes according to height and side is adhered to exactly, thereby ensuring even heat dissipation.

Die Kühlplatte ist an der dem Ofeninneren zugekehrten Seite mit Stegen und Nuten versehen und kann mit feuerfesten Steinen oder mit einer feuerfesten Stampfmasse ausgekleidet werden. Dadurch wird die Kühlfläche der Platte verkleinert und im Falle des Verschleißes bzw. des Verlustes der feuerfesten Ofenauskleidung wird der Wärmeentzug aus dem Ofen begrenzt. Die Kühlung der Platte sollte so intensiv sein, daß die Temperatur der heißen Plattenseite weit unter der Erweichungstemperatur von Kupfer gehalten wird.The cooling plate is provided with webs and grooves on the inside facing the oven and can be lined with refractory bricks or with a refractory ramming compound. This reduces the cooling surface of the plate and in the event of wear or loss of the refractory furnace lining, the heat removal from the furnace is limited. The cooling of the plate should be so intensive that the temperature of the hot plate side is kept well below the softening temperature of copper.

Aus der bisher unveröffentlichten EP 94 11 5821.4 ist eine aus einem geschmiedeten oder gewalzten Kupferrohrblock gefertigte Kühlplatte bekannt, bei der zur Kühlung der Randzonen zusätzlich zu den vertikal verlaufenden Sackbohrungen Kühlkanäle eingebracht werden, die als vertikale oder horizontale Sackbohrungen kleineren Durchmessers um die vertikal angeordneten Sackbohrungen in die Ränder eingebracht werden.From the previously unpublished EP 94 11 5821.4, a cooling plate made from a forged or rolled copper pipe block is known, in which cooling channels are introduced for cooling the edge zones in addition to the vertically running blind holes, which are vertical or horizontal blind holes of smaller diameter around the vertically arranged blind holes in the edges are introduced.

Aus der bisher unveröffentlichten DE-Patentanmeldung P 195 03 912.2 ist eine aus einem geschmiedeten oder gewalzten Kupferrohrblock gefertigte Kühlplatte bekannt, bei der zusätzlich zu den vertikal verlaufenden Sackbohrungen im oberen bzw. unteren Bereich ein zusätzliches Kühlelement, lösbar oder angeschmiedet, angebracht wird, in das zusätzlich vertikale und horizontale Sackbohrungen eingebracht werden und die über Kupferrohrstutzen ebenfalls mit dem Kühlsystem des Hochofens verbunden sind.From the previously unpublished DE patent application P 195 03 912.2, a cooling plate made from a forged or rolled copper tube block is known, in which, in addition to the vertically running blind holes in the upper or lower area, an additional cooling element, detachable or forged, is attached, into which additionally vertical and horizontal blind holes are made and are also connected to the cooling system of the blast furnace via copper pipe sockets.

Nachteilig bei der Anordnung und Befestigung dieser gewalzten Kühlplatten am Ofenpanzer ist jedoch, daß zwischen den einzelnen Kühlplatten ein vertikaler Spalt entsteht, der mit feuerfestem Material oder mit speziell zugeschnittenen Kohlenstoffsteinen ausgefüllt werden muß. Die Montage dieses Kühlsystems ist zeitaufwendig und kostenintensiv.A disadvantage of the arrangement and attachment of these rolled cooling plates on the furnace is, however, that a vertical gap is formed between the individual cooling plates, which has to be filled with refractory material or with specially cut carbon stones. The assembly of this cooling system is time consuming and costly.

Die Aufgabe der Erfindung besteht deshalb darin, ein aus Kupferkühlplatten bestehendes Kühlsystem zu schaffen, bei dem vertikal nebeneinander bzw. horizontal übereinander angeordnete Kupferkühlplatten so dicht im Inneren eines Schachtofens angebracht werden, daß die Wärmeabfuhr auch im Übergang der Kühlplatten gleichmäßig erfolgt, so daß auch dort eine Kühlung der feuerfesten Ofenauskleidung und des Ofenpanzers gewährleistet wird.The object of the invention is therefore to provide a cooling system consisting of copper cooling plates, in which copper cooling plates arranged vertically next to one another or horizontally one above the other are mounted so closely inside a shaft furnace that the heat is dissipated evenly in the transition of the cooling plates, so that there too cooling of the refractory furnace lining and the furnace shell is guaranteed.

Die Lösung der Aufgabe erfolgt in der Weise, wie es in Anspruch 1 bzw. Anspruch 2 angegeben ist. Weitere vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen aufgeführt.The problem is solved in the manner as specified in claim 1 or claim 2. Further advantageous embodiments of the invention are listed in the subclaims.

Erfindungsgemäß werden daher an dem mit inneren Sackbohrungen versehenen Kühlkörper der geschmiedeten oder gewalzten Kupferkühlplatte entweder beidseitig verlaufende vertikale und horizontale Seitenflansche oder nur vertikale Seitenflansche ausgearbeitet, die überlappend angeordnet, ein durchgehendes Kühlsystem bilden.According to the invention, either vertical and horizontal side flanges running on both sides or only vertical side flanges, which are arranged overlapping, form a continuous cooling system on the heat sink of the forged or rolled copper cooling plate provided with inner blind bores.

Für die Bildung eines horizontalen Kühlsegmentes sind mindestens drei Kühlplatten, für die Bildung eines kompletten horizontalen Kühlringes innerhalb des Ofenpanzers sind eine Vielzahl von Kühlplatten, für die Bildung einer begrenzten Kühlfläche sind mindestens zwei Kühlplatten erforderlich.At least three cooling plates are required to form a horizontal cooling segment, a large number of cooling plates are required to form a complete horizontal cooling ring, and at least two cooling plates are required to form a limited cooling surface.

Durch die überlappende Verbindung der vertikalen Seitenflansche der Kühlelemente sind zwei verschiedene Typen von Kühlplatten erforderlich, bei denen jeweils die Stege und Nuten auf dem Kühlkörper zur Aufnahme von ff-Material dem Inneren des Hochofens zugekehrt sein müssen.Due to the overlapping connection of the vertical side flanges of the cooling elements, two different types of cooling plates are required, in each of which the webs and grooves on the cooling body for receiving ff material must face the interior of the blast furnace.

Eine der beiden Kühlplatten nach Anspruch 1 wird daher mit beidseitigen, vertikalen und horizontalen Seitenflanschen und mit horizontal angeordneten, dem Ofeninneren zugekehrten Stegen und Nuten auf dem Kühlkörper zwischen den Seitenflanschen versehen, die andere Kühlplatte wird ebenfalls mit beidseitigen, vertikalen und horizontalen Seitenflanschen und mit horizontal angeordneten, dem Ofeninneren zugekehrten Stegen und Nuten auf dem Kühlkörper und der Seitenflansche versehen.One of the two cooling plates according to claim 1 is therefore provided with bilateral, vertical and horizontal side flanges and with horizontally arranged webs and grooves facing the inside of the furnace on the heat sink between the side flanges, the other cooling plate is also provided with bilateral, vertical and horizontal side flanges and with horizontal arranged webs and grooves facing the interior of the furnace on the heat sink and the side flanges.

Eine der beiden Kühlplatten nach Anspruch 2 wird nur mit beidseitigen, vertikalen Seitenflanschen und mit horizontal angeordneten, dem Ofeninneren zugekehrten Stegen und Nuten auf dem Kühlkörper zwischen den Seitenflanschen versehen, die andere Kühlplatte wird ebenfalls nur mit beidseitigen, vertikalen Seitenflanschen und mit horizontal angeordneten, dem Ofeninneren zugekehrten Stegen und Nuten auf dem Kühlkörper und der Seitenflansche versehen.One of the two cooling plates according to claim 2 is only provided with double-sided, vertical side flanges and with horizontally arranged webs and grooves facing the inside of the furnace on the heat sink between the side flanges, the other cooling plate is also only with double-sided, vertical side flanges and with horizontally arranged, the Provide webs and grooves facing the inside of the furnace on the heat sink and the side flanges.

Sollten mehrere Lagen horizontale Kühlsegmente bzw. komplette Kühlringe übereinander im Inneren eines Hochofens angeordnet werden, so werden diese durch die horizontalen Seitenflansche der Kühlplatten überlappend gestaltet.Should there be several layers of horizontal cooling segments or complete cooling rings on top of each other inside one Blast furnace are arranged, so they are designed to overlap by the horizontal side flanges of the cooling plates.

Horizontale Kühlsegmente bzw. komplette Kühlringe können übereinander im Inneren eines Hochofens auch mit Kühlplatten ohne horizontale Seitenflansche gebildet werden. Die Kühlsegmente bzw. kompletten Kühlringe werden dann jedoch Stoß an Stoß verlegt.Horizontal cooling segments or complete cooling rings can be formed one above the other inside a blast furnace with cooling plates without horizontal side flanges. The cooling segments or complete cooling rings are then laid butt to butt.

Die Erfindung wird anhand von schematischen Ausführungsbeispielen näher erläutert.The invention is explained in more detail using schematic exemplary embodiments.

Es zeigen:

Fig. 1
einen Längsschnitt durch eine Kühlplatte (1),
Fig. 2
einen Querschnitt durch eine Kühlplatte (1),
Fig. 3
einen Längsschnitt durch eine Kühlplatte (2),
Fig. 4
einen Querschnitt durch eine Kühlplatte (2),
Fig. 5
eine Seitenansicht einer Kühlplatte (1),
Fig. 6
eine Seitenansicht einer Kühlplatte (2),
Fig. 7
einen Längsschnitt durch eine Kühlplatte (1),
Fig. 8
einen Längsschnitt durch eine Kühlplatte (2),
Fig. 9
einen Längsschnitt durch zwei miteinander verbundene Kühlplatten,
Fig. 10
eine Draufsicht auf die Anordnung eines Kühlringes in einen Hochofen.
Show it:
Fig. 1
a longitudinal section through a cooling plate (1),
Fig. 2
a cross section through a cooling plate (1),
Fig. 3
a longitudinal section through a cooling plate (2),
Fig. 4
a cross section through a cooling plate (2),
Fig. 5
a side view of a cooling plate (1),
Fig. 6
a side view of a cooling plate (2),
Fig. 7
a longitudinal section through a cooling plate (1),
Fig. 8
a longitudinal section through a cooling plate (2),
Fig. 9
a longitudinal section through two interconnected cooling plates,
Fig. 10
a plan view of the arrangement of a cooling ring in a blast furnace.

Die Figuren 1 und 2 zeigen einen Längsschnitt bzw. einen Querschnitt der Kühlplatte (1). Die Stege (9) und Nuten (10) sind nur auf den Kühlkörper (3) beschränkt, in dem auch die vertikal verlaufenden Sackbohrungen (4) für das Kühlwasser eingearbeitet sind.Figures 1 and 2 show a longitudinal section and a cross section of the cooling plate (1). The webs (9) and grooves (10) are only limited to the heat sink (3), in which the vertical blind holes (4) for the cooling water are also incorporated.

Seitlich des Kühlkörpers (3) sind vertikale Seitenflansche (5) sowie oberhalb und unterhalb des Kühlkörpers sind horizontale Seitenflansche (7) angeordnet. Auf der den Stegen (9) und Nuten (10) gegenüberliegenden Außenseite ist entsprechend Fig. 2 eine Aussparung (13) zur Aufnahme eines an der Ofenwand angebrachten Tragzapfen vorgesehen.Vertical side flanges (5) are arranged to the side of the heat sink (3) and horizontal side flanges (7) are arranged above and below the heat sink. According to FIG. 2, a recess (13) is provided on the outside of the webs (9) and grooves (10) for receiving a support pin attached to the furnace wall.

Die Figuren 3 und 4 zeigen einen Längsschnitt bzw. einen Querschnitt der Kühlplatte (2) mit horizontalen Seitenflanschen (8). Die Stege (9) und Nuten (10) sind sowohl auf dem Kühlkörper (3) als auch auf den seitlich ausgearbeiteten vertikalen Flanschen (6) angeordnet, während die vertikal verlaufenden Sackbohrungen (4) für das Kühlwasser auf den Kühlkörper (3) beschränkt sind. Eine Aussparung (13) ist entsprechend Fig. 4 zur Aufnahme eines an der Ofenwand angebrachten Tragzapfens auf der den Stegen (9) und Nuten (10) gegenüberliegenden schmaleren Außenseite ausgearbeitet.Figures 3 and 4 show a longitudinal section or a cross section of the cooling plate (2) with horizontal side flanges (8). The webs (9) and grooves (10) are arranged both on the heat sink (3) and on the vertical flanges (6) worked out to the side, while the vertical blind holes (4) for the cooling water are limited to the heat sink (3) . A recess (13) is machined according to Fig. 4 for receiving a trunnion attached to the furnace wall on the narrower outside opposite the webs (9) and grooves (10).

Fig. 5 zeigt die Seitenansicht einer Kühlplatte (1) mit oben und unten ausgearbeiteten horizontalen Seitenflanschen (7), die Richtung Ofenpanzer (11) angeordnet sind. Auf der dem Ofeninneren zugewandten Seite des Kühlkörpers (3) sind abwechselnd Stege (9) und Nuten (10) angeordnet. Die Stege (9) und Nuten (10) sind zweckmäßigerweise schwalbenschwanzförmig ausgebildet, um der feuerfesten Ausfüllung besseren Halt zu geben. Die Kühlplatte weist auf der dem Hochofenpanzer (11) zugewandten Seite eine Aussparung (13) auf, in die ein Tragzapfen (12) eingreift, der am Hochofenpanzer (11) verschweißt ist.5 shows the side view of a cooling plate (1) with horizontal side flanges (7) worked out at the top and bottom, which are arranged in the direction of the furnace shell (11). On the side of the heat sink (3) facing the inside of the furnace, webs (9) and grooves (10) are alternately arranged. The webs (9) and grooves (10) are expediently dovetailed in order to give the refractory filling better hold. The cooling plate has a recess (13) on the side facing the blast furnace shell (11), into which a Carrying pin (12) engages, which is welded to the blast furnace shell (11).

Fig. 6 zeigt die Seitenansicht einer Kühlplatte (2) mit oben und unten ausgearbeiteten horizontalen Seitenflanschen (8), die Richtung Ofenmitte angeordnet sind. Die Stege (9) und Nuten (10) sind analog Fig. 5 angeordnet.Fig. 6 shows the side view of a cooling plate (2) with horizontal and side flanges (8) worked out above and below, which are arranged towards the center of the furnace. The webs (9) and grooves (10) are arranged analogously to FIG. 5.

Fig. 7 zeigt die Kühlplatte (1) mit nur seitlich angeordneten vertikalen Flanschen (5). Die Stege (9) und Nuten (10) sind nur auf den Kühlkörper (3) beschränkt, in den vertikal verlaufende Sackbohrungen (4) für den Kühlwasserdurchfluß eingearbeitet sind. In die Flansche (5) sind Gewindebohrungen (16) eingebracht, um eine lösbare Verbindung mittels Befestigungselementen zwischen einer Kühlplatte (1) und einer Kühlplatte (2) entsprechend Fig. 9 herstellen zu können.Fig. 7 shows the cooling plate (1) with only laterally arranged vertical flanges (5). The webs (9) and grooves (10) are only limited to the heat sink (3), in which vertically extending blind holes (4) for the cooling water flow are incorporated. Threaded bores (16) are made in the flanges (5) in order to be able to produce a detachable connection by means of fastening elements between a cooling plate (1) and a cooling plate (2) according to FIG. 9.

Fig. 8 zeigt die Kühlplatte (1) mit nur seitlich angeordneten vertikalen Flanschen (6). Die Stege (9) und Nuten (10) sind sowohl auf dem Kühlkörper (3) als auch auf den seitlich ausgearbeiteten vertikalen Flanschen (6) angeordnet, während die vertikal verlaufenden Sackbohrungen (4) für das Kühlwasser auf den Kühlkörper (3) beschränkt sind. In die Flansche (6) sind Bohrungen (17) eingebracht, um eine lösbare Verbindung mittels Befestigungselementen zwischen einer Kühlplatte (1) und einer Kühlplatte (2) entsprechend Fig. 9 herstellen zu können.Fig. 8 shows the cooling plate (1) with only laterally arranged vertical flanges (6). The webs (9) and grooves (10) are arranged both on the heat sink (3) and on the vertical flanges (6) worked out to the side, while the vertical blind holes (4) for the cooling water are limited to the heat sink (3) . Bores (17) are made in the flanges (6) in order to be able to produce a detachable connection by means of fastening elements between a cooling plate (1) and a cooling plate (2) according to FIG. 9.

Einen Längsschnitt zweier miteinander verbundenen Kühlplatten (1) und (2) zeigt Fig. 9. Die Stege (9) und Nuten (10) der beiden Kühlplatten (1) und (2) verlaufen jeweils horizontal in der gleichen Ebene. Die Befestigungselemente (14) werden durch in den Nuten (10) angeordneten Bohrungen im Bereich der beiden überlappenden Flansche (5) und (6) eingeführt.Fig. 9 shows a longitudinal section of two interconnected cooling plates (1) and (2). The webs (9) and grooves (10) of the two cooling plates (1) and (2) each run horizontally in the same plane. The fastening elements (14) are arranged in the grooves (10) Drilled holes in the area of the two overlapping flanges (5) and (6).

Fig. 10 zeigt eine ausschnittsweise Draufsicht auf die Anordnung eines aus den Kühlplatten (1) und (2) bestehenden Kühlringes innerhalb eines Hochofens. Die Kühlplatten 1 und 2 sind jeweils mittels Aussparungen (13) am Tragzapfen (12) des Ofenpanzers (11) aufgehängt, die Stege (9) der Kühlplatten (1) und (2) sind jeweils dem Ofeninneren zugekehrt und dienen zur Aufnahme von Feuerfest-Material. Durch die Sackbohrungen (4) im Inneren wird das Kühlwasser geleitet, das mit dem Kühlkreislauf des Hochofens in Verbindung steht. Die Kühlplatten (1) und (2) sind jeweils mittels Befestigungselementen (14) im Bereich der überlappenden Flansche (5) und (6) lösbar verbunden. In den Flansch (5) der Kühlplatte (1) ist eine Gewindebohrung (16) und in den Flansch (6) der Kühlplatte (2) ist eine Bohrung (17) eingebracht. Als Befestigungselement (14) dient in der Regel eine Sechskantschraube, die durch die Bohrung (8) geführt und in der Gewindebohrung (7) verschraubt ist. Zur Sicherung der Befestigungselemente (14) werden hochwarmfeste Dichtscheiben (15) verwendet.10 shows a partial plan view of the arrangement of a cooling ring consisting of the cooling plates (1) and (2) within a blast furnace. The cooling plates 1 and 2 are each suspended by recesses (13) on the support pin (12) of the furnace shell (11), the webs (9) of the cooling plates (1) and (2) are each facing the interior of the furnace and are used to hold refractories. Material. The cooling water, which is connected to the cooling circuit of the blast furnace, is led through the blind holes (4) inside. The cooling plates (1) and (2) are each detachably connected by means of fastening elements (14) in the area of the overlapping flanges (5) and (6). A threaded hole (16) is made in the flange (5) of the cooling plate (1) and a hole (17) is made in the flange (6) of the cooling plate (2). A hexagon screw, which is guided through the bore (8) and screwed into the threaded bore (7), is usually used as the fastening element (14). High-temperature sealing washers (15) are used to secure the fastening elements (14).

Bezugsziffernliste:List of reference numbers:

11
Kühlplatte mit Stegen zwischen den SeitenflanschenCooling plate with webs between the side flanges
22nd
Kühlplatte mit Stegen auf den Seitenflanschen und dem KühlkörperCooling plate with bars on the side flanges and the heat sink
33rd
KühlkörperHeatsink
44th
Sackbohrungen in 1 oder 2Blind holes in 1 or 2
55
vertikaler Seitenflansch von 1vertical side flange of 1
66
vertikaler Seitenflansch von 2vertical side flange of 2
77
horizontaler Seitenflansch von 1horizontal side flange of 1
88th
horizontaler Seitenflansch von 2horizontal side flange of 2
99
StegeWalkways
1010th
NutenGrooves
1111
OfenpanzerOven shell
1212th
Tragzapfen an 11Trunnion on 11
1313
Aussparung in 1 oder 2Cutout in 1 or 2
1414
BefestigungselementeFasteners
1515
DichtscheibeSealing washer
1616
Gewindebohrung in 5Tapped hole in 5
1717th
Bohrung in 6Hole in 6

Claims (7)

Kühlplatten für mit einer feuerfesten Auskleidung versehene Schachtöfen, insbesondere Hochöfen, bestehend aus Kupfer oder einer niedriglegierten Kupferlegierung mit in ihrem Inneren angeordneten Kühlmittelkanälen, wobei die Kühlplatte aus einem geschmiedeten oder gewalzten Rohblock gefertigt ist, die Kühlkanäle vertikal verlaufende Sackbohrungen sind, mit bei Bedarf zusätzlichen am Rand in der Kühlplatte angeordneten vertikalen und horizontalen Sackbohrungen kleineren Durchmessers oder mit einem auf der Kühlplatte angeordnetem Kühlsegment mit vertikal verlaufenden Sackbohrungen, die jeweils am Ende mit horizontal verlaufenden Sackbohrungen verbunden sind,
dadurch gekennzeichnet,
daß eine Kühlplatte (1) mit beidseitigen,
vertikalen Seitenflanschen (5) und mit beidseitigen, horizontalen Seitenflanschen (7), mit horizontal angeordneten, dem Ofeninneren zugekehrten Stegen (9) und Nuten (10) auf dem Kühlkörper (3) zwischen den Seitenflanschen (5, 7) versehen ist,
daß eine andere Kühlplatte (2) mit beidseitigen, vertikalen Seitenflanschen (6) und mit beidseitigen, horizontalen Seitenflanschen (8), mit horizontal angeordneten, dem Ofeninneren zugekehrten Stegen (9) und Nuten (10) auf dem Kühlkörper (3) und auf den Seitenflanschen (6, 8) versehen ist.
Cooling plates for shaft furnaces provided with a refractory lining, in particular blast furnaces, consisting of copper or a low-alloy copper alloy with coolant channels arranged in their interior, the cooling plate being made from a forged or rolled ingot, the cooling channels being vertical blind holes, with additional am if required Edge in the cooling plate arranged vertical and horizontal blind holes of smaller diameter or with a cooling segment arranged on the cooling plate with vertically running blind holes, which are each connected at the end with horizontally running blind holes,
characterized,
that a cooling plate (1) with bilateral,
vertical side flanges (5) and on both sides, horizontal side flanges (7), with horizontally arranged webs (9) facing the furnace interior and grooves (10) on the heat sink (3) between the side flanges (5, 7),
that another cooling plate (2) with double-sided, vertical side flanges (6) and with double-sided, horizontal side flanges (8), with horizontally arranged, the furnace interior facing webs (9) and grooves (10) on the heat sink (3) and on the side flanges (6, 8) is provided.
Kühlplatten für mit einer feuerfesten Auskleidung versehene Schachtöfen, insbesondere Hochöfen, bestehend aus Kupfer oder einer niedriglegierten Kupferlegierung mit in ihrem Inneren angeordneten Kühlmittelkanälen, wobei die Kühlplatte aus einem geschmiedeten oder gewalzten Rohblock gefertigt ist, die Kühlkanäle vertikal verlaufende Sackbohrungen sind, mit bei Bedarf zusätzlichen am Rand in der Kühlplatte angeordneten vertikalen und horizontalen Sackbohrungen kleineren Durchmessers oder mit einem auf der Kühlplatte angeordnetem Kühlsegment mit vertikal verlaufenden Sackbohrungen, die jeweils am Ende mit horizontal verlaufenden Sackbohrungen verbunden sind,
dadurch gekennzeichnet,
daß eine Kühlplatte (1) mit beidseitigen,
vertikalen Seitenflanschen (5) oder mit beidseitigen, horizontalen Seitenflanschen (7), mit horizontal angeordneten, dem Ofeninneren zugekehrten Stegen (9) und Nuten (10) auf dem Kühlkörper (3) zwischen den Seitenflanschen (5) oder (7) versehen ist,
daß eine andere Kühlplatte (2) mit beidseitigen, vertikalen Seitenflanschen (6) oder mit beidseitigen, horizontalen Seitenflanschen (8), mit horizontal angeordneten, dem Ofeninneren zugekehrten Stegen (9) und Nuten (10) auf dem Kühlkörper (3) und auf den Seitenflanschen (6) oder (8) versehen ist.
Cooling plates for shaft furnaces provided with a refractory lining, in particular blast furnaces, consisting of copper or a low-alloy copper alloy with coolant channels arranged in their interior, the cooling plate being made from a forged or rolled ingot, the cooling channels being vertical blind holes, with additional am if required Edge in the cooling plate arranged vertical and horizontal blind holes of smaller diameter or with a cooling segment arranged on the cooling plate with vertically running blind holes, which are each connected at the end with horizontally running blind holes,
characterized,
that a cooling plate (1) with bilateral,
vertical side flanges (5) or with double-sided, horizontal side flanges (7), with horizontally arranged webs (9) facing the furnace interior and grooves (10) on the heat sink (3) between the side flanges (5) or (7),
that another cooling plate (2) with bilateral, vertical side flanges (6) or with bilateral, horizontal side flanges (8), with horizontally arranged, the furnace interior facing webs (9) and grooves (10) on the heat sink (3) and on the Side flanges (6) or (8) is provided.
Kühlplatten nach Anspruch 1 und 2,
dadurch gekennzeichnet,
daß in den vertikalen Seitenflanschen (5) oder den horizontalen Seitenflanschen (7) Gewindebohrungen (16) und in den vertikalen Seitenflanschen (6) oder den horizontalen Seitenflanschen (8) Bohrungen (17) eingebracht sind.
Cooling plates according to claim 1 and 2,
characterized,
that in the vertical side flanges (5) or the horizontal side flanges (7) threaded holes (16) and in the vertical side flanges (6) or the horizontal side flanges (8) bores (17) are made.
Kühlplatten nach Anspruch 1 und 2,
dadurch gekennzeichnet,
daß die beiden vertikalen Seitenflansche (5, 6) durch Befestigungselemente (14), die durch die Bohrungen (17) geführt und in den Gewindebohrungen (16) mit hochwarmfesten Dichtscheiben (15) verschraubt sind, einander überlappend verbunden sind.
Cooling plates according to claim 1 and 2,
characterized,
that the two vertical side flanges (5, 6) are connected to one another in an overlapping manner by fastening elements (14) which are guided through the bores (17) and screwed into the threaded bores (16) with heat-resistant sealing washers (15).
Kühlplatten nach den Ansprüchen 1 bis 4,
dadurch gekennzeichnet,
daß jeweils eine Kühlplatte (1) mit zwei Kühlplatten (2) oder zwei Kühlplatten (1) und eine Kühlplatte (2) ein Kühlsegment bzw. eine Vielzahl von Kühlplatten (1) und Kühlplatten (2) einen umlaufenden Kühlring innerhalb des Hochofenpanzers (11) bilden.
Cooling plates according to claims 1 to 4,
characterized,
that in each case a cooling plate (1) with two cooling plates (2) or two cooling plates (1) and a cooling plate (2) a cooling segment or a plurality of cooling plates (1) and cooling plates (2) a circumferential cooling ring within the blast furnace shell (11) form.
Kühlplatten nach Anspruch 1 und 2,
dadurch gekennzeichnet,
daß die Kühlplatten (1) und (2) in bekannter Weise mit Aussparungen (13) zur Aufhängung von an dem Ofenpanzer (11) befestigten Tragzapfen (12) versehen sind.
Cooling plates according to claim 1 and 2,
characterized,
that the cooling plates (1) and (2) are provided in a known manner with recesses (13) for suspending support pins (12) fastened to the furnace shell (11).
Kühlplatten nach Anspruch 1 und 2,
dadurch gekennzeichnet,
daß die beiden horizontalen Seitenflansche (7, 8) durch Befestigungselemente (14), die durch die Bohrungen (17) geführt und in den Gewindebohrungen (16) mit hochwarmfesten Dichtscheiben (15) verschraubt sind, einander überlappend verbunden sind.
Cooling plates according to claim 1 and 2,
characterized,
that the two horizontal side flanges (7, 8) are connected by overlapping fastening elements (14) which are guided through the bores (17) and screwed into the threaded bores (16) with heat-resistant sealing washers (15).
EP96106335A 1995-05-05 1996-04-23 Cooling plates for shaft furnaces Expired - Lifetime EP0741190B1 (en)

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DE19516535 1995-05-05
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DE19545048 1995-12-02

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ATE205546T1 (en) 2001-09-15
EP0741190B1 (en) 2001-09-12

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