EP0699545A2 - Method of making a veneer with a highly glossy coating - Google Patents

Method of making a veneer with a highly glossy coating Download PDF

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Publication number
EP0699545A2
EP0699545A2 EP95890155A EP95890155A EP0699545A2 EP 0699545 A2 EP0699545 A2 EP 0699545A2 EP 95890155 A EP95890155 A EP 95890155A EP 95890155 A EP95890155 A EP 95890155A EP 0699545 A2 EP0699545 A2 EP 0699545A2
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EP
European Patent Office
Prior art keywords
veneer
lacquered
adhesive
cut
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP95890155A
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German (de)
French (fr)
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EP0699545A3 (en
Inventor
Karl Burgholzer
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Karl Burgholzer GmbH
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Karl Burgholzer GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Karl Burgholzer GmbH filed Critical Karl Burgholzer GmbH
Publication of EP0699545A2 publication Critical patent/EP0699545A2/en
Publication of EP0699545A3 publication Critical patent/EP0699545A3/en
Withdrawn legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/10—Applying flat materials, e.g. leaflets, pieces of fabrics
    • B44C1/105—Applying flat materials, e.g. leaflets, pieces of fabrics comprising an adhesive layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements

Definitions

  • the invention relates to a method for producing a high-gloss coated veneer, in particular for use as a self-adhesive decorative film, in which on one side the veneer made of thin natural wood, e.g. Root wood, an adhesive layer, for example a double-sided adhesive film or a transfer adhesive with a cover sheet, is applied, and the other side of the veneer, which is the visible surface, is thinly coated to smooth the structure of the veneer surface, in particular with a UV-curing lacquer.
  • an adhesive layer for example a double-sided adhesive film or a transfer adhesive with a cover sheet
  • the adhesive layer serving as a supporting base is present. This layer also enables easy further processing of the veneer, which is usually very brittle in its original state. Finally, the subsequent application of the finished high-gloss veneer to its destination is made very easy by the adhesive layer.
  • the thin pre-coating is required.
  • the screen printing process is particularly suitable for this. It is also possible to color the veneer surface or to emphasize natural structures with printing inks, which can be transparent. If the veneer prepared in this way is cut to size, for example the shape corresponding to the surface of the object to be veneered is cut or punched out, then the poured-on, dosed polyurethane mass flows without bubbles up to the cut edges and, due to its viscosity, forms a rounded edge, for example 1.5 mm thick crystal clear coating.
  • Polyurethane is used as a crystal-clear two-component product in the commercial form, whereby the viscosity and curing can be set.
  • the end product of the high-gloss coated veneer is highly elastic due to the embedding between the aforementioned layers, so that it is also possible to produce leather goods such as writing cases, watch straps or belts directly from this veneer.
  • the high-gloss veneer can be stored in rolls and processed subsequently.
  • a typical area of application for the veneer produced according to the invention is dashboards and side panels, e.g. of doors, in motor vehicles.
  • the drawing schematically shows a cross section through a high-gloss coated veneer produced by the method according to the invention.
  • a double-sided adhesive film 2 with a removable cover sheet 3 of the outwardly directed adhesive is applied to one side.
  • a UV-curing lacquer 4 (which dries quickly in the light) is applied to the surface using the screen printing process.
  • pores and cracks in the surface are filled, into which the viscous polyurethane coating 5 could not flow. The feared blistering can be avoided.
  • Such bubbles rise from the surface of the veneer 1, for example in the case of a thick coating, which could be considered as a high-gloss coating, and remain in the interior of such a coating.
  • the polyurethane coating is carried out in the casting process, preferably on a veneer 1 cut or punched according to its intended purpose. If the amount of polyurethane corresponding to the extent of the surface of the veneer 1 is poured on, then there is a pronounced formation of the rounding of the coating on the cut surfaces of the veneer 1 .

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Laminated Bodies (AREA)
  • Finished Plywoods (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The wooden layer consists of natural wood, e.g. root wood and the adhesive film, which is double sided, is applied to one side. The visible side of the veneer is lacquered with a UV hardenable lacquer. The latter is applied using a sieve press technique. The veneer is cut to size and transparent polyurethane is applied to the lacquered surface.

Description

Die Erfindung betrifft ein Verfahren zur Herstellung einer hochglanzbeschichteten Furnier, insbesondere zur Verwendung als selbstklebende Dekorfolie, bei welchem auf der einen Seite der Furnier aus dünnem Naturholz, z.B. Wurzelholz, eine Klebeschicht, beispielsweise eine doppelseitig klebende Folie oder ein Transferklebstoff mit Abdeckblatt, aufgebracht wird, und die andere Seite der Furnier, welche die Sichtfläche darstellt, zur Glättung der Struktur der Furnieroberfläche dünn lackiert wird, insbesondere mit einem UV-härtenden Lack.The invention relates to a method for producing a high-gloss coated veneer, in particular for use as a self-adhesive decorative film, in which on one side the veneer made of thin natural wood, e.g. Root wood, an adhesive layer, for example a double-sided adhesive film or a transfer adhesive with a cover sheet, is applied, and the other side of the veneer, which is the visible surface, is thinly coated to smooth the structure of the veneer surface, in particular with a UV-curing lacquer.

Um einer Furnier einen spiegelnden Glanz zu verleihen, hat man diese bisher zuerst farblos lackiert, wobei mehrere dünne Lackschichten übereinander angebracht wurden. Wegen der Gefahr einer Blasenbildung in der Lackierung, die den Gesamteindruck des Hochglanzeffektes natürlich zerstört, mußten dicke Lackschichten vermieden werden. Ferner war es erforderlich, die Oberfläche der Furnier glattzuschleifen, was in Anbetracht der sehr geringen Materialstärke nur sehr schwer möglich ist, solange die Furnier nicht auf dem Gegenstand, z.B. einem Möbelstück, aufgezogen ist. Dort aber war es oftmals schwierig, die furnierte Fläche in die horizontale Lage zu bringen, in der die mehrfachen Lackierungen am besten aufgetragen werden können.In order to give a veneer a reflective shine, it has previously been colorlessly lacquered, with several thin layers of lacquer being applied one above the other. Because of the risk of bubbles forming in the paint, which naturally destroys the overall impression of the high-gloss effect, thick layers of paint had to be avoided. Furthermore, it was necessary to sand the surface of the veneer smooth, which is very difficult in view of the very low material thickness, as long as the veneer is not on the object, e.g. a piece of furniture. There, however, it was often difficult to bring the veneered surface into the horizontal position in which the multiple varnishes can best be applied.

Aus der EP-A-157 422 ist es bekannt, eine Furnierfolie zuzuschneiden und nach Entfernen einer Schutzfolie auf ein Werkstück aufzukleben. Gemäß der DE-A1 41 35 659 hat man zugeschnittene Furnierteile auf ein Klebeband aufgebracht und die Oberfläche der Furnierteile bearbeitet, wobei zur Lackierung auch UV-härtender Lack verwendet wurde. Diese so bearbeitete Folie wurde dann auf ein Werkstück aufgezogen. Durch die DE-OS 26 03 114 ist die Anwendung von Siebdruckverfahren auf Furnierfolien bekannt. Zusammen mit Furnieren wurden gemäß DE-OS 36 04 824 auch Polyurethanlacke verwendet. Die Erfindung zielt darauf ab, einen extremen Hochglanzeffekt auf einer Furnier zu erreichen, die Furnier vollkommen blasenfrei und gleichzeitig dick zu beschichten und ihr hohe Elastizität und Bruchfestigkeit zu verleihen. Dies wird bei einem Verfahren der eingangs beschriebenen Art dadurch erreicht, daß der Lack im Siebdruckverfahren auf die Furnieroberfläche aufgebracht wird, daß dann die Furnier, beispielsweise entsprechend der zu furnierenden Fläche eines Gegenstandes, zugeschnitten und daß anschließend transparente aushärtende Polyurethanmasse auf die horizontal gelagerte, lackierte Oberfläche aufgebracht wird, bis die Oberfläche bis hin zu ihren Rändern aufgefüllt ist.From EP-A-157 422 it is known to cut a veneer film and to stick it to a workpiece after removing a protective film. According to DE-A1 41 35 659, cut veneer parts have been applied to an adhesive tape and the surface of the veneer parts has been processed, UV-curing lacquer also being used for the coating. The foil thus processed was then drawn onto a workpiece. DE-OS 26 03 114 discloses the use of screen printing processes on veneer films. According to DE-OS 36 04 824, polyurethane lacquers were also used together with veneers. The aim of the invention is to achieve an extreme high-gloss effect on a veneer, to coat the veneer completely free of bubbles and at the same time thickly, and to give it high elasticity and breaking strength. This is achieved in a method of the type described in the introduction in that the lacquer is screen-printed onto the veneer surface is applied that the veneer is then cut, for example according to the surface to be veneered of an object, and that then transparent curing polyurethane mass is applied to the horizontally stored, lacquered surface until the surface is filled up to its edges.

Da eine Naturholzfurnier, von welcher hier die Rede ist, im unverarbeiteten Zustand infolge ihrer geringen Stärke schon bei geringer Feuchtigkeit eine wellige Oberfläche annimmt, ist die als stützende Unterlage dienende Klebeschicht vorhanden. Diese Schicht ermöglicht auch die problemlose weitere Bearbeitung der meist im Urzustand sehr spröden Furnier. Schließlich wird das spätere Anbringen der fertigen hochglänzenden Furnier an ihren Bestimmungsort durch die Klebeschicht sehr vereinfacht.Since a natural wood veneer, of which we are talking here, assumes a wavy surface in the unprocessed state due to its low thickness even at low humidity, the adhesive layer serving as a supporting base is present. This layer also enables easy further processing of the veneer, which is usually very brittle in its original state. Finally, the subsequent application of the finished high-gloss veneer to its destination is made very easy by the adhesive layer.

Aufgrund der strukturierten, rauhen Naturoberfläche der Holzfurnier können sich Luftbläschen beim Beschichten ergeben. Um diese mikroskopischen Unebenheiten auszugleichen bzw. auszufüllen und damit solche Luftbläschen nicht entstehen zu lassen, ist die dünne Vorlackierung erforderlich. Das Siebdruckverfahren eignet sich dazu ganz besonders. Es ist dabei auch möglich, die Furnieroberfläche einzufärben oder natürliche Strukturen durch Druckfarben, die transparent sein können, hervorzuheben. Wenn die so vorbereitete Furnier zugeschnitten, beispielsweise die der Oberfläche des zu furnierenden Gegenstandes entsprechende Form ausgeschnitten oder ausgestanzt wird, dann fließt die sodann aufgegossene, dosierte Polyurethanmasse blasenfrei bis an die Schnittkanten und bildet infolge ihrer Viskosität randseitig eine Abrundung einer z.B. 1,5 mm starken glasklaren Beschichtung. Jede Fläche verlangt eine ihrem Ausmaß entsprechende Menge an Polyurethanmassen, wenn sich eine satte, volle Beschichtung mit schönen abgerundeten Kanten ergeben soll. Ein Zuviel an Masse, also ein Überfüllen der Oberfläche, führt zu einem schlagartigen Überquellen und damit zur Zerstörung der Hochglanzbeschichtung. Es wird Polyurethan als glasklares Zweikomponentenprodukt in der handelsüblichen Form eingesetzt, wobei Viskosität und Aushärtung einstellbar sind.Due to the textured, rough natural surface of the wood veneer, air bubbles can arise when coating. In order to compensate for or fill in these microscopic bumps and thus prevent such air bubbles from forming, the thin pre-coating is required. The screen printing process is particularly suitable for this. It is also possible to color the veneer surface or to emphasize natural structures with printing inks, which can be transparent. If the veneer prepared in this way is cut to size, for example the shape corresponding to the surface of the object to be veneered is cut or punched out, then the poured-on, dosed polyurethane mass flows without bubbles up to the cut edges and, due to its viscosity, forms a rounded edge, for example 1.5 mm thick crystal clear coating. Each surface requires an amount of polyurethane mass that corresponds to its size if a full, full coating with beautiful rounded edges is to result. Too much mass, i.e. overfilling the surface, leads to sudden overflowing and thus to the destruction of the high-gloss coating. Polyurethane is used as a crystal-clear two-component product in the commercial form, whereby the viscosity and curing can be set.

Das Endprodukt der hochglanzbeschichteten Furnier ist infolge der Einbettung zwischen den vorgenannten Schichten hochelastisch, sodaß es auch möglich ist, Lederwaren wie Schreibmappen Uhrbänder oder Gürtel aus dieser Furnier unmittelbar herzustellen.The end product of the high-gloss coated veneer is highly elastic due to the embedding between the aforementioned layers, so that it is also possible to produce leather goods such as writing cases, watch straps or belts directly from this veneer.

Wenn die in Streifen zugeschnittene Furnier mit Polyurethanmasse beschichtet wird, dann kann die Hochglanzfurnier in Rollen gelagert und nachträglich verarbeitet werden.If the veneer cut into strips is coated with polyurethane material, the high-gloss veneer can be stored in rolls and processed subsequently.

Ein typisches Einsatzgebiet für die erfindungsgemäß hergestellte Furnier sind Armaturenbretter und Seitenverkleidungen, z.B. von Türen, in Kraftfahrzeugen.A typical area of application for the veneer produced according to the invention is dashboards and side panels, e.g. of doors, in motor vehicles.

In der Zeichnung ist ein Querschnitt durch eine nach dem erfindungsgemäßen Verfahren hergestellte hochglanzbeschichtete Furnier schematisch dargestellt.The drawing schematically shows a cross section through a high-gloss coated veneer produced by the method according to the invention.

Auf einer Furnier 1, z.B. aus Wurzelholz, wird auf einer Seite eine doppelseitig klebende Folie 2 mit abziehbarem Abdeckblatt 3 des nach außen gerichteten Klebers aufgebracht. Dadurch ist die spröde Furnier 1 stabilisiert, bricht nicht und bleibt völlig eben. Auf die Oberfläche wird ein UV-härtender Lack 4 (der im Licht rasch trocknet) im Siebdruckverfahren aufgebracht. Dadurch werden Poren und Risse der Oberfläche ausgefüllt, in die die viskose Polyurethanbeschichtung 5 nicht einfließen könnte. Es können so die gefürchteten Blasenbildungen vermieden werden. Solche Blasen steigen etwa bei einer dicken Lackierung, die man als Hochglanzbeschichtung in Erwägung ziehen könnte, aus der Oberfläche der Furnier 1 auf und bleiben im Inneren einer solchen Beschichtung erhalten.On a veneer 1, e.g. made of burl wood, a double-sided adhesive film 2 with a removable cover sheet 3 of the outwardly directed adhesive is applied to one side. As a result, the brittle veneer 1 is stabilized, does not break and remains completely flat. A UV-curing lacquer 4 (which dries quickly in the light) is applied to the surface using the screen printing process. As a result, pores and cracks in the surface are filled, into which the viscous polyurethane coating 5 could not flow. The feared blistering can be avoided. Such bubbles rise from the surface of the veneer 1, for example in the case of a thick coating, which could be considered as a high-gloss coating, and remain in the interior of such a coating.

Die Polyurethanbeschichtung erfolgt im Gußverfahren, vorzugsweise auf eine ihrer Bestimmung entsprechend zugeschnittenen oder ausgestanzten Furnier 1. Wenn die dem Ausmaß der Oberfläche der Furnier 1 entsprechende Menge an Polyurethan aufgegossen wird dann kommt es zu einer ausgeprägten Ausbildung der Abrundungen der Beschichtung an den Schnittflächen der Furnier 1.The polyurethane coating is carried out in the casting process, preferably on a veneer 1 cut or punched according to its intended purpose. If the amount of polyurethane corresponding to the extent of the surface of the veneer 1 is poured on, then there is a pronounced formation of the rounding of the coating on the cut surfaces of the veneer 1 .

Claims (1)

Verfahren zur Herstellung einer hochglanzbeschichteten Furnier, insbesondere zur Verwendung als selbstklebende Dekorfolie, bei welchem auf der einen Seite der Furnier aus dünnem Naturholz, z.B. Wurzelholz, eine Klebeschicht, beispielsweise eine doppelseitig klebende Folie oder ein Transferklebstoff mit Abdeckblatt, aufgebracht wird, und die andere Seite der Furnier, welche die Sichtfläche darstellt, zur Glättung der Struktur der Furnieroberfläche dünn lackiert wird, insbesondere mit einem UV-härtenden Lack, dadurch gekennzeichnet, daß der Lack im Siebdruckverfahren auf die Furnieroberfläche aufgebracht wird, daß dann die Furnier, beispielsweise entsprechend der zu furnierenden Fläche eines Gegenstandes, zugeschnitten und daß anschließend transparente aushärtende Polyurethanmasse auf die horizontal gelagerte, lackierte Oberfläche aufgebracht wird, bis die Oberfläche bis hin zu ihren Rändern aufgefüllt ist.Process for the production of a high-gloss coated veneer, in particular for use as a self-adhesive decorative film, in which on one side the veneer made of thin natural wood, e.g. root wood, an adhesive layer, for example a double-sided adhesive film or a transfer adhesive with a cover sheet, is applied, and the other side the veneer, which is the visible surface, is thinly lacquered to smooth the structure of the veneer surface, in particular with a UV-curing lacquer, characterized in that the lacquer is applied to the veneer surface using the screen printing process, so that the veneer then, for example, in accordance with the veneer to be veneered Surface of an object, cut to size and that transparent curing polyurethane mass is then applied to the horizontally stored, lacquered surface until the surface is filled up to its edges.
EP95890155A 1994-09-02 1995-08-28 Method of making a veneer with a highly glossy coating Withdrawn EP0699545A3 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT168594A AT400827B (en) 1994-09-02 1994-09-02 METHOD FOR PRODUCING A HIGH-GLOSS-COATED VENEER
AT1685/94 1994-09-02

Publications (2)

Publication Number Publication Date
EP0699545A2 true EP0699545A2 (en) 1996-03-06
EP0699545A3 EP0699545A3 (en) 1998-03-18

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EP95890155A Withdrawn EP0699545A3 (en) 1994-09-02 1995-08-28 Method of making a veneer with a highly glossy coating

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002094549A2 (en) * 2001-05-18 2002-11-28 Klebchemie M.G. Becker Gmbh & Co. Kg Method and device for producing veneer and veneered parts and veneer and veneered parts
WO2002040805A3 (en) * 2000-11-15 2003-06-12 Ferenc Rozsa Method for producing inlaid wood products and product manufactured according to said method
CN1326676C (en) * 2005-08-03 2007-07-18 蔡祖生 Method for manufacturing composite plate with lateral round end arc wrap angle ranged from 90 degrees to 180 degrees and products thereof
US7939137B2 (en) 2001-05-18 2011-05-10 Klebchemie M.G. Becker Gmbh & Co. Kg Method and device for producing parts having a sealing layer on the surface, and corresponding parts
CN101695848B (en) * 2009-10-21 2011-06-08 杭州华海木业有限公司 Process for manufacturing decorative veneer plywood
EP4215688A1 (en) * 2022-01-21 2023-07-26 Maria Leitl, Furniere und Laubschnittholz OG Strip-shaped lamella

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DE3604824A1 (en) 1986-02-15 1987-08-20 Deutsche Piano Union Leipzig Soundboard for large musical instruments
DE4135659A1 (en) 1991-10-29 1993-05-06 Empe-Werke Ernst Pelz Gmbh & Co Kg, 8192 Geretsried, De Processing veneer pieces esp. of wood - using adhesive backing tape supported by transport belt

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EP0157422A2 (en) 1984-04-06 1985-10-09 RuStiMa Türen und Innenausbau GmbH Veneer sheet ready for use
DE3604824A1 (en) 1986-02-15 1987-08-20 Deutsche Piano Union Leipzig Soundboard for large musical instruments
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002040805A3 (en) * 2000-11-15 2003-06-12 Ferenc Rozsa Method for producing inlaid wood products and product manufactured according to said method
WO2002094549A2 (en) * 2001-05-18 2002-11-28 Klebchemie M.G. Becker Gmbh & Co. Kg Method and device for producing veneer and veneered parts and veneer and veneered parts
WO2002094549A3 (en) * 2001-05-18 2003-01-23 Klebchemie M G Becker Gmbh Method and device for producing veneer and veneered parts and veneer and veneered parts
US7939137B2 (en) 2001-05-18 2011-05-10 Klebchemie M.G. Becker Gmbh & Co. Kg Method and device for producing parts having a sealing layer on the surface, and corresponding parts
US7997314B2 (en) 2001-05-18 2011-08-16 Klebchemie M.G. Becker Gmbh & Co. Kg Method and device for producing veneer and veneered parts and veneer and veneered parts
CN1326676C (en) * 2005-08-03 2007-07-18 蔡祖生 Method for manufacturing composite plate with lateral round end arc wrap angle ranged from 90 degrees to 180 degrees and products thereof
CN101695848B (en) * 2009-10-21 2011-06-08 杭州华海木业有限公司 Process for manufacturing decorative veneer plywood
EP4215688A1 (en) * 2022-01-21 2023-07-26 Maria Leitl, Furniere und Laubschnittholz OG Strip-shaped lamella
WO2023139211A1 (en) * 2022-01-21 2023-07-27 Maria Leitl, Furniere Und Laubschnittholz Og Strip-shaped plate

Also Published As

Publication number Publication date
ATA168594A (en) 1995-08-15
AT400827B (en) 1996-03-25
EP0699545A3 (en) 1998-03-18

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