EP0686592B1 - Device for manufacturing printed products - Google Patents

Device for manufacturing printed products Download PDF

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Publication number
EP0686592B1
EP0686592B1 EP95106880A EP95106880A EP0686592B1 EP 0686592 B1 EP0686592 B1 EP 0686592B1 EP 95106880 A EP95106880 A EP 95106880A EP 95106880 A EP95106880 A EP 95106880A EP 0686592 B1 EP0686592 B1 EP 0686592B1
Authority
EP
European Patent Office
Prior art keywords
folding
product
products
folded
conveying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP95106880A
Other languages
German (de)
French (fr)
Other versions
EP0686592A1 (en
Inventor
Jacques Meier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ferag AG
Original Assignee
Ferag AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ferag AG filed Critical Ferag AG
Publication of EP0686592A1 publication Critical patent/EP0686592A1/en
Application granted granted Critical
Publication of EP0686592B1 publication Critical patent/EP0686592B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/18Oscillating or reciprocating blade folders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/38Delivering or advancing articles from machines; Advancing articles to or into piles by movable piling or advancing arms, frames, plates, or like members with which the articles are maintained in face contact
    • B65H29/40Members rotated about an axis perpendicular to direction of article movement, e.g. star-wheels formed by S-shaped members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/16Rotary folders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/43Gathering; Associating; Assembling
    • B65H2301/434In channels, e.g. in which the articles are substantially vertical or inclined
    • B65H2301/4341In channels, e.g. in which the articles are substantially vertical or inclined with several channels on a rotary carrier rotating around an axis parallel to the channels

Definitions

  • the invention relates to a device for producing consisting of one or more individual products Printed matter such as Newspapers, magazines and the like, according to the preamble of claim 1.
  • EP-A-0 583 602 discloses a folder for the individual folding sheets or sheets packages can be fed serially are then in several folding units at the same time are foldable.
  • the folding units point transversely movable folding rollers between which the ones to be folded Products can be moved using a folding knife.
  • An object of the present invention is one Form the device of the type mentioned in such a way that they can be produced economically and in a simple manner Devices for compiling or editing Printed products can be coupled, and finally should also be suitable for a continuous Process product stream.
  • each with at least one folding device Since according to the invention individual or all receiving elements each with at least one folding device is provided possible the time of triggering the folding processes individually according to the given requirements to choose. In the case of a continuously occurring to be folded Product or product stream become the folding processes then preferred for the individual receiving elements triggered when the respective receiving element a certain point of the processing line happens. In this case, the folding operations are carried out on successive Recording elements triggered one after the other.
  • the receiving elements can also according to the invention provided with two or more folding devices each be, whereby the located in the receiving elements Products can be folded several times accordingly.
  • the folding devices in this way train that successively perpendicular to each other running folds can be generated.
  • the individual folding devices can preferably continue be formed so that the fold generated in each case essentially rectangular printed matter each according to the required further processing of the folded printed products left, right, top or comes to lie down.
  • the folding devices in the receiving elements Processing route can be provided, which between at least a product feed station and at least one Product removal station along the processing line are arranged, with the receiving elements cooperating collection, Binsteck-, collation, booklet and / or Gluing stations are provided.
  • the It is compiled from along the Processing line arranged processing stations by means of which the individual products are brought together, collected and / or plugged in. You can also go along the processing line further, for example as adhesive, Stapling and / or card gluing stations trained Processing stations may be provided.
  • such Device are designed so that individual products or products consisting of several individual products folded while passing through the processing line can be.
  • folding devices By integrating the folding devices into the Processing line are the possible uses of a Device of the type mentioned significantly increased because without the use of a separate, outside of Processing line to be provided folding device next to the Compiling, stitching and / or gluing also folding the Printed products is possible, the in the Processing line integrated folding devices both unfolded as well as pre-folded, from one or printed products consisting of several individual products can fold. The printed products can be used if necessary already be stapled.
  • FIG. 1 shows a substantially horizontal axis 1 rotationally driven cylindrical processing drum 2, which is mounted in a frame 4 via a shaft 3.
  • a drive motor 5 is connected to the frame 4, which is coupled to the shaft 3 via a drive belt 6.
  • the one rotating in the direction of the arrow Processing drum 2 is radial with its axis 1 provided extending wall elements 7, which in Circumferential direction of the processing drum 2 regularly are arranged distributed on this. Between every two adjacent wall elements 7 are each pocket-shaped Compartment 8 designed to accommodate Printed products 9 is used.
  • the processing drum 2 is not shown Product feed station coupled, by means of which individual, printed products each held by a gripper Processing drum 2 along a designated A. Route are fed.
  • the fold section designated B are the wall elements 7 each provided with a folding device.
  • Each of these folding devices consists of a pair of folding rollers 10, which extend radially with their longitudinal axis the rotary axis 1 of the processing drum 2 in the plane of Extend each wall element 7 away.
  • the wall elements 7 are in the area provided for the folding rollers 10 interrupted by the same.
  • By between two cooperating folding rollers 10 formed gap two adjacent pocket-shaped compartments 8 each in connection with each other.
  • Each compartment 8 is furthermore only one in FIG Folded sword shown schematically in some sections 8 11, which serves to fold a product 9 interacting with the area to be folded between two Folding rollers 10 to move.
  • the folding swords 11 are each from a not shown in Fig. 1 Actuating mechanism applied, by means of which the Front edge of the folding sword in the direction of between two cooperating folding rollers formed gap movable is.
  • the folding rollers 10 are each of a likewise in Fig. 1st Actuated rotary actuator, not shown, which for an opposing rotary drive of two interacting Folding rollers around their respective longitudinal axes.
  • Each pair of folding rollers 10 points to that assigned folding sword 11 facing away from the side Guide element 12 for the folded products 13.
  • the Guide element 12 extends from each Exit side of the formed between two folding rollers 10 Gaps up to one in the direction of axis 1 of the Processing drum 2 offset area of the folding rollers 10 on the outlet side of adjacent wall element 7.
  • Fig. 1 Product removal station by means of which the folded Products 13 conveyed away from the processing drum 2 can be, each of which in Fig. 1st also not shown grippers are held.
  • the folded products 13 are transported away along a route marked with C.
  • the device shown in Figure 1 operates as follows: While the processing drum 2 is set in rotation via the drive belt 6 and drive motor 5, the individual compartments 8 are fed printed products 9 to be folded.
  • the product can be fed in via a clamp conveyor, a conveyor belt or another conveyor device that removes the products 9, for example from a stack.
  • the product feed path A is like this arranged that the printed products to be folded 9 in Processing direction before the folding section B in the Compartments 8 are filed.
  • the printed products to be folded 9 are so far in the folding section B transported in that for the Folded edge provided area of the printed products in each case in the area of the formed between two folding rollers 10 Comes to lie.
  • the set in rotation folding rollers 10 clamp this folding printed product 9 between itself and promote this while folding on the each assigned folding sword 11 facing away from the side with the respective folding rollers 10 provided wall element 7.
  • Folding rollers 10 On this side facing away from the folding sword 11 Folding rollers 10 is the folded printed product 13 through the guide element 12 is deflected and guided in the manner, that there is a movement in the direction of the axis of rotation 1 of the Processing drum 2 executes so that the folded Printed product 13 continues essentially on a continued, essentially spiral path around the Rotation axis 1 of the processing drum 2 moves.
  • the folded product 13 is then again from a conveyor mechanism, not shown in Fig. 1 grabbed, which continues for a funding operation in Direction of the axis of rotation 1 of the processing drum 2, so that the product 13 even after the folding section B an essentially spiral path around the Axis of rotation 1 of the processing drum 2 describes.
  • Product removal station which is for conveying away the folded printed products 13 from the Processing drum 2 along the product removal line C.
  • the product removal station can as well the product feed station as a clamp conveyor, as Conveyor belt or the like may be formed.
  • the means of transport not shown in Fig. 1, which the products in the direction of axis 1 of the Promote processing drum 2 can also do this serve, a falling out of the products from the compartments 8 in to prevent the lower portion of the processing drum 2.
  • both unfolded as well as pre-folded products processed be, the products of one or more Individual products can exist.
  • Fig. 2 shows one spaced apart by two Horizontal axes 14, of which only one in FIG. 2 is shown, revolving in the direction of arrows D.
  • driven traction element 15 which e.g. in form of Endless belt is formed.
  • Wall elements 16 are regularly distributed on the tension member 15 in the circumferential direction Wall elements 16 arranged, which are essentially extend perpendicular to the tension member 15.
  • the Wall elements 16 a slight inclination against Direction of rotation D of the pulling element.
  • the wall elements 16 are each by an arrangement of two perpendicular to the horizontal axis 14 Folding rollers 18 interrupted, the axes of rotation each run parallel to the wall elements, one one Pair of folding rollers essentially 18 common tangent in the plane of the by the respective folding rollers 18th interrupted wall elements 16 runs.
  • each cooperating folding sword 19 is in each case in Direction of transport in front of the pair of folding rollers 18 arranged wall element 16 attached, the Pivot axis 20 of the folding sword 19 parallel to the Axes of rotation of the folding rollers 18 extends.
  • the folding swords 19 are about their pivot axis 20th pivotable that the respective folded edge 21 of the Folded swords 19 on the respective feed side of the respective pair of folding rollers 18 in the direction of between the folding rollers 18 formed gap is movable.
  • each pair of folding rollers 18 On the exit side of each pair of folding rollers 18 is one in the direction of the respective exit gap curved partition 22 is provided which each compartment 17 in a feed sector for a first pair of folding rollers 18 and a conveying sector for a in the conveying direction of the Tension member 15 adjacent second pair of folding rollers 18th divided.
  • the partitions 22 extend in an arc from Exit gap of the folding rollers 18 to approximately in the Center between two adjacent wall elements 16 Area where they are then parallel to the wall elements 16 run.
  • a in 2 product feed station On one side of the upper run of the train member 15 is a in 2 product feed station, not shown, is provided, which the products to be folded 23 along the E marked product feed line in the respective Conveyor sector of a pocket-shaped compartment 17 moves.
  • the Product feed section E runs essentially in a plane parallel to the upper run of the tension member 15.
  • FIG. 2 On the other side of the upper run 15 is one in FIG. 2 also not shown product removal station provided by means of which the folded products 24 from the respective away sectors of the pocket-shaped compartments 17 are removed. The removal takes place along a product removal line F.
  • the device shown in FIG. 2 functions as follows:
  • the traction element 15 is driven in a rotating manner around the axis 14 and also about a further axis, which is not shown in FIG.
  • the speed of the product feed station is synchronized with the rotational speed of the pulling element 15, so that a product 23 to be folded is placed in each of the successive compartments 17.
  • the trained as a clamp conveyor The product feed station is relative to that in FIG. 2 shown device arranged so that the supplied Products 23 held by the feeder for so long and transported until the products 23 within the Compartments 17 come to rest so that the one to be folded Area of the products 23 immediately before the feed gap of the respective folding rollers 18 is located. That way you can a separate one, provided in the respective compartments 17 Transport device that the products 23 promotes along the compartments 17 to the position in which the Folding process can be triggered.
  • the respective folding blade 19 is then around its axis 20 pivoted, causing the area of the to be folded folding product 23 by means of the folding edge 21 in the The nip of the folding rollers 18 is pressed, whereupon the rotating folding rollers 18 the product to be folded 23 in the reach the area to be folded.
  • the product to be folded 23 is then by the gap formed between the folding rollers 18 the leading fold edge is drawn, the folded Product 24 on the exit side of the folding rollers 18 through the curved area of the respective partition 22 in the the respective transport sector, which runs between one Wall element 16 and a partition 22 is formed.
  • the folded ones are in the conveyed away position Products 24 from the one not shown in FIG. 2 Product removal station along the Product removal line F transported away.
  • compartments 17 can each have two or more folding devices are provided so that the individual products with two or more, in particular to be able to provide differently oriented folds.
  • FIG. 3 shows a device according to FIG. 1 corresponding processing drum 25, which in The direction of the arrow is driven to rotate.
  • FIG 3 is a section through the processing drum 25 in two different, along the axis of rotation 26 of the drum 25 staggered levels shown.
  • the first section plane shown on the right in FIG. 3 is located in the area of a as a clamp conveyor trained product feed station 27, which to be folded Products 28 each by means of a bracket 29 and in Compartments 30 moves between saddle-shaped ones wall elements 31 extending radially from the drum 25 are trained.
  • Each compartment 30 is in its axis of rotation 26 Processing drum 25 facing area with a pivotable bracket member 32, by means of which the Products 28 located in compartments 30 along the individual compartments 30 transverse to the direction of rotation of the Processing drum 25 can be promoted.
  • the clamp elements 32 are suitable for the products 28 against falling out of the compartments 30 in the lower region of the Secure processing drum 25.
  • bracket elements 32 only meet that holding function described.
  • the section plane shown in the left area of FIG. 3 runs along the longitudinal axis 26 of the processing drum 25 offset to the area of the product feed station 27.
  • the partitions 31 with folding devices provided which is analogous to the representations in FIGS. 1 and 2 essentially from a pair of folding rollers 33, one around an axis 34 pivotable folding sword 35 and one Guide element 36 for the folded product 37 exist.
  • the folding rollers 33 run essentially in the plane of Wall elements 31 parallel to the axis of rotation 26 of the Processing drum 25.
  • a fold can be generated, which perpendicular to one with one shown in Fig. 1 Device generated fold runs.
  • One is essentially in the area of the folding devices tangentially and vertically on the processing drum 25 passing product removal station 38 provided the as well as the product feed station 27 as Clamp conveyor is formed.
  • the device shown in FIG. 3 functions as follows: The products 28 to be folded are introduced into the successive compartments 30 via the product feed station, the transport speed of which is synchronized with the rotational speed of the processing drum 25.
  • the products 28 to be folded are gripped, held and the clamp elements 32 if necessary transversely to the direction of rotation of the Processing drum 25 promoted.
  • the fold is always in one Distance from that of the axis of rotation 26 of the processing drum 25 facing end of the product 28 generated the distance between the end of the compartments facing the axis of rotation 26 30 and that formed between the folding rollers 33 in parallel corresponds to the gap extending axis of rotation 26.
  • the Guide element 36 preferably does not run exactly radially to the axis of rotation 26 of the processing drum 25 instead slightly in the circumferential direction of the processing drum 25 inclined.
  • Fig. 4 shows an alternative embodiment of a left region of FIG. 3 folding sector one in Processing drum 40 rotating in the direction of the arrow.
  • Each compartment 44 is provided with a pair of folding rollers 46 provided, which in Fig. 3 in the wall elements 43rd are arranged.
  • the bracket element 53 can serve to fold the folded product 52 against one Sliding out of the compartment 44, especially in the lower one Secure area of processing drum 40. Likewise can the clip element 53 with the appropriate training for Conveying the folded products 52 transversely to the direction of rotation the processing drum 40 worry.
  • Fig. 5 shows individual, along a processing line successive, moved in the direction of arrow G and provided according to the invention with folding devices Receiving elements, which correspond to their respective Position in the processing line in different Operating states.
  • Positions a to g show seven successive, trained according to FIG. 1 Wall elements 54, which are perpendicular to the conveying direction G extend.
  • the representation of FIG. 5 thus corresponds to essentially the developed coat one Processing drum according to FIG. 1.
  • each of the wall members 54 is a pair of folding rollers 55 integrated, whose diameter is approximately the thickness of the Wall elements 54 corresponds.
  • a slide 56 is provided on each wall element 54, which, for example, corresponds to the EP-A-550 828 can be formed and for this purpose is suitable, a product to be folded 57 in the direction of To promote arrow H in the area of the folding rollers 55.
  • Slider 56 is both in the direction of arrow H as can also be moved in the opposite direction.
  • Another deflection roller 63 is in the direction of arrow G spaced from the deflection roller 62, the distance of the two pulleys 62 and 63 substantially the width corresponds to a compartment 59.
  • the conveyor belt 64 is either over one of the pulleys 62, 63 or driven by the folding roller 55. Prefers it is driven by the folding roller 55.
  • Substantially parallel to that between the folding roller 55 and the deflection roller 63 extending region of the Conveyor belt 64 extends a support rail 66 running obliquely from a wall element 54 to one of these adjacent wall element 54. In the area of the folding rollers 55 the support rail 66 is angled to an exact Guide of a folded product 68 on the exit side to ensure the folding rollers 55.
  • the device shown in FIG. 5 functions as follows: A product 57 (position a) to be folded with its rear end against the slide 56 is conveyed in the direction of arrow H into the area of the folding rollers 55 until its front end strikes the stop 58 (position b). By adjusting the stop 58 in the direction of the double arrow J, the distance between the front edge of the product 57 to be folded and the folding edge to be produced can be set. In this way, the device according to FIG. 5 can be adjusted to different product formats, in particular eccentric folds can also be produced, as are required, for example, for pre-folding products.
  • the folding sword 60 in Direction of the formed between the folding rollers 55 Gap moved (position c). This will make the one to be folded Area of the product to be folded 57 by means of the folded edge 61 of the folding blade 60 in the between the folding rollers 55 trained gap pressed.
  • the slide 56 can be in its Starting position will be moved back (position e). Consequently describes the slide 56 when the wall elements 54 move in the direction of arrow G a movement corresponding to that in 5 drawn arrow M.
  • the folded product released by the folding rollers 55 68 is between the support rail 66 and the rotating Conveyor belt 64 clamped and thus in the direction of the Folding rollers 55 adjacent on their exit side Wall element 54 promoted (positions f and g).
  • a device shown in Fig. 5 can also as with devices according to FIGS. 1 to 4 continuously resulting products to be folded are processed.
  • Fig. 6 shows the flow diagram of one with a device 3 achievable folding process.
  • Processing drum 25 are the products to be folded 69 fed in the direction of the arrow, whereupon they within the Compartments perpendicular to the feed direction in the area of Folders are encouraged.
  • the folded product 70 is in a parallel to the Feed direction offset from the direction Processing drum 25 conveyed away.
  • Fig. 7 shows a flowchart of a folding process, which with a combination of the devices according to FIGS. 1 and 3 is feasible.
  • each compartment is the Processing drum 71, each with two folding devices provided that are suitable for perpendicular to each other to produce running folds.
  • Processing drum 71 becomes the products 73 to be folded fed in the direction of the arrow.
  • the product 75 thus folded once passes through then another when the processing drum 71 rotates Folding device, which is designed according to FIG. 3. This creates a further fold 76, which runs perpendicular to the fold 74.
  • the double-folded product 77 is used in a Feed direction offset from the parallel direction Processing drum 71 conveyed away.
  • the product 42 to be folded becomes the one about the axis 45 rotating processing drum 40 already in the area of Folders fed.
  • the two folding rollers 46 each Folders create a fold 78 which is parallel runs to the axis of rotation 45 of the processing drum 40.
  • the fold-in products 79 thus produced come with the axis of rotation 45 facing fold 78 to lie in the compartments 44 and are perpendicular to the feed direction and parallel to the Axis of rotation 45 within the compartments 44 from the area of Folders conveyed away in the direction of the arrow.
  • the area of the compartments 44 in which the fold-in products 79 come to rest after the folding process is radially less far from the axis of rotation 45 of the processing drum 40 removed as the folding devices.
  • Processing drum 40 can additionally perform a collection process by means of a collecting station, not shown in FIG. 8 occur.
  • the products 80 to be folded become those about the axis 81 rotating processing drum 82 in the direction of the arrow fed, the feed already in the with Folders provided sector of the processing drum 82 is made.
  • the folded product 83 conveyed away from the processing drum 82, with feed and Transport direction in Fig. 9 substantially the same and not staggered.
  • FIG. 10 shows the flow diagram according to FIG. 9 inclusive performing another fold.
  • FIG. 11 shows the flow diagram of an inventive method performed folding process with a combined Insertion process.
  • the product 87 to be folded which is by means of staples 87 'is already tacked into a compartment of one Processing drum or a circulation system introduced, until with its lower edge at the lower area 88 of the Compartment strikes.
  • the product 87 is then folded, in the longitudinal direction of the Compartment transported and opened, the flower of the folded product 89 on the processing drum or the side facing away from the circulation system.
  • a printed product 90 is then folded into the Product 89 inserted in the direction of the arrow.
  • the folded product 89 with inserted product 90 After further funding along the compartment, the folded product 89 with inserted product 90 from conveyed away from the device in the direction of the arrow.
  • FIG. 11 shows that according to the invention both folding and inserting with a single one Device is feasible.
  • FIG. 12 shows a drive diagram for a folding roller Folding device according to the invention, which in particular 8 is formed.
  • This drive scheme can be modified accordingly also in parallel to Folding roller oriented axis of rotation of the processing drum apply.
  • Two cooperating folding rollers 91 are in one Wall element 92 held a processing drum, wherein the axes of rotation 93 of the folding rollers 91 parallel to the axis of rotation the processing drum.
  • the folding rollers 91 are each fixed with a concentric coupled to their axes of rotation 93 arranged gear 94, the two gears 94 meshing with one another.
  • the gear 94 of one of the two folding rollers 91 is with one axially offset gear 95 coupled, which in turn meshes with a gear 96 which is concentric with the The axis of rotation of the processing drum is arranged.
  • This Gear 96 is stationary and consequently rotates not together with the processing drum.
  • a plurality of pairs of folding rollers 91, the each in a wall element 92 of a processing drum are integrated, driven.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Printing Methods (AREA)
  • Making Paper Articles (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)
  • Coloring (AREA)
  • Threshing Machine Elements (AREA)
  • Photosensitive Polymer And Photoresist Processing (AREA)
  • Glass Compositions (AREA)

Abstract

The device manufactures single or multiple print works one after each other between at least one product supply station and at least one product reception station in several reception positions (8,17,30,44,59). Each individual or all of the reception positions have at least one folding device having a pair of folding rollers (10,18,33,46,55,91). The folding device also has a fold centre-board (11,19,35,47,60) between the folding rollers. The reception positions are in the form of pocket parts whereby each adjacent part is divided by a wall element (7,16,31,43,54,92). <IMAGE>

Description

Die Erfindung betrifft eine Vorrichtung zur Herstellung von aus einem oder mehreren Einzelprodukten bestehenden Druckereierzeugnissen, wie z.B. Zeitungen, Zeitschriften und dergleichen, gemäss Oberbegriff des Anspruches 1.The invention relates to a device for producing consisting of one or more individual products Printed matter such as Newspapers, magazines and the like, according to the preamble of claim 1.

Aus dem Stand der Technik sind Vorrichtungen bekannt, die Vorrichtungen zum Zusammenstellen oder Bearbeiten von Druckereierzeugnissen vor- oder nachgeschaltet werden können und die ausschließlich zum Falzen von Druckereierzeugnissen geeignet sind.Devices are known from the prior art which Devices for compiling or editing Printed products can be connected upstream or downstream and only for folding printed products are suitable.

So ist beispielsweise in der EP-A-0 583 602 ein Falzapparat offenbart, dem einzelne, zu falzende Falzbögen oder Falzbogenpakete seriell zuführbar sind, die dann in mehreren Falzeinheiten gleichzeitig falzbar sind. Die Falzeinheiten weisen dabei transversal bewegliche Falzwalzen auf, zwischen die die zu falzenden Produkte mittels eines Falzmessers bewegbar sind.For example, in the EP-A-0 583 602 discloses a folder for the individual folding sheets or sheets packages can be fed serially are then in several folding units at the same time are foldable. The folding units point transversely movable folding rollers between which the ones to be folded Products can be moved using a folding knife.

Auch in der US-A-3,966,185 ist eine Falzeinrichtung mit zwei zusammenwirkenden Falzwalzen offenbart, zwischen die das zu falzende Produkt mittels eines Falzmessers bewegbar ist.There is also one in US-A-3,966,185 Folding device with two interacting folding rollers discloses between which the product to be folded by means a folding knife is movable.

Schließlich ist in der DE-A-26 09 059 eine Einrichtung zum Falten von Druckprodukten mit den Merkmalen des Oberbegriffes des Anspruches 1 beschrieben, in welcher zu faltende Druckprodukte jeweils innerhalb eines Abteils eines umlaufend angetriebenen Zellenrades faltbar sind. Finally, in the DE-A-26 09 059 a device for folding Printed products with the features of the preamble of claim 1 described in which to fold Print products each within a compartment of a revolving driven cellular wheel are foldable.

Diese bekannten Vorrichtungen sind nur auf aufwendige Weise mit Vorrichtungen zum Zusammenstellen oder Bearbeiten von Druckereierzeugnissen koppelbar, teilweise mechanisch kompliziert aufgebaut und zum Teil nicht dazu geeignet, einen kontinuierlichen Produktestrom zu verarbeiten.These known devices are only expensive with devices for compiling or editing Printed products can be coupled, partly mechanically complicated structure and partly not suitable to process a continuous flow of products.

Eine Aufgabe der vorliegenden Erfindung besteht darin, eins Vorrichtung der eingangs angegebenen Art so auszubilden, daß sie wirtschaftlich herstellbar und auf einfache Weise mit Vorrichtungen zum Zusammenstellen oder Bearbeiten von Druckereierzeugnissen koppelbar ist, wobei sie schließlich auch dazu geeignet sein soll, einen kontinuierlichen Produktestrom zu verarbeiten.An object of the present invention is one Form the device of the type mentioned in such a way that they can be produced economically and in a simple manner Devices for compiling or editing Printed products can be coupled, and finally should also be suitable for a continuous Process product stream.

Diese Aufgabe wird erfindungsgemäß durch eine Vorrichtung mit den Merkmalen des Anspruches 1 gelöst.This object is achieved by a device with solved the features of claim 1.

Da erfindungsgemäß einzelne oder alle Aufnahmeelemente jeweils mit zumindest einer Falzeinrichtung versehen sind, ist es möglich, den Zeitpunkt des Auslösens der Falzvorgänge individuell entsprechend den jeweils gegebenen Anforderungen zu wählen. Bei einem kontinuierlich anfallenden zu falzenden Produkte- bzw. Erzeugnisstrom werden die Falzvorgänge bevorzugt bei den einzelnen Aufnahmeelementen dann ausgelöst, wenn das jeweilige Aufnahmeelement eine bestimmte Stelle der Verarbeitungsstrecke passiert. In diesem Fall werden die Falzvorgänge bei aufeinanderfolgenden Aufnahmeelementen jeweils nacheinander ausgelöst.Since according to the invention individual or all receiving elements each with at least one folding device is provided possible the time of triggering the folding processes individually according to the given requirements to choose. In the case of a continuously occurring to be folded Product or product stream become the folding processes then preferred for the individual receiving elements triggered when the respective receiving element a certain point of the processing line happens. In In this case, the folding operations are carried out on successive Recording elements triggered one after the other.

Es ist jedoch auch denkbar, die Falzvorgänge bei allen oder zumindest einigen Aufnahmeelementen gleichzeitig auszulösen.However, it is also conceivable that the folding operations at all or at least some recording elements at the same time trigger.

Weiterhin können erfindungsgemäß die Aufnahmeelemente auch mit jeweils zwei oder mehr Falzeinrichtungen versehen werden, wodurch die in den Aufnahmeelementen befindlichen Produkte entsprechend mehrfach gefalzt werden können. Insbesondere ist es dabei möglich, die Falzeinrichtungen so auszubilden, daß nacheinander senkrecht zueinander verlaufende Falze erzeugbar sind.Furthermore, the receiving elements can also according to the invention provided with two or more folding devices each be, whereby the located in the receiving elements Products can be folded several times accordingly. In particular, it is possible to use the folding devices in this way train that successively perpendicular to each other running folds can be generated.

Die einzelnen Falzeinrichtungen können bevorzugt weiterhin so ausgebildet werden, daß der jeweils erzeugte Falz eines im wesentlichen rechteckigen Druckereierzeugnisses jeweils entsprechend der erforderlichen Weiterverarbeitung der gefalzten Druckereierzeugnisse links, rechts, oben oder unten zu liegen kommt.The individual folding devices can preferably continue be formed so that the fold generated in each case essentially rectangular printed matter each according to the required further processing of the folded printed products left, right, top or comes to lie down.

Schließlich ist es möglich, Falzeinrichtungen einzusetzen, die durch den Falzvorgang für einen kontinuierlichen Weitertransport der Druckereierzeugnisse in den Aufnahmeelementen senkrecht zu deren Bewegungsrichtung sorgen. Auf diese Weise kann insbesondere dafür Sorge getragen werden, daß die Druckereierzeugnisse beispielsweise eine im wesentlichen spiralförmig Verlaufende Verarbeitungsstrecke kontinuierlich durchlaufen, da auch während des Falzvorgangs für einen Transport in Richtung der Längsachse der im wesentlichen spiralförmigen Verarbeitungsstrecke gesorgt ist.Finally, it is possible to use folding devices through the folding process for a continuous Further transport of the printed products in the Recording elements perpendicular to their direction of movement to care. In this way, you can take particular care that the printed products are worn, for example an essentially spiral end Go through the processing section continuously, as well during the folding process for a transport in the direction of the Longitudinal axis of the substantially spiral Processing line is taken care of.

In einer bevorzugten Ausführungsform der Erfindung können die Falzeinrichtungen in den Aufnahmeelementen einer Verarbeitungsstrecke vorgesehen sein, die zwischen zumindest einer Produktzuführstation und zumindest einer Erzeugnisentnahmestation entlang der Verarbeitungsstrecke angeordnet sind, wobei mit den Aufnahmeelementen zusammanwirkende Sammel-, Binsteck-, Zusammentrag-, Heft- und/oder Klebestationen vorgesehen sind.In a preferred embodiment of the invention the folding devices in the receiving elements Processing route can be provided, which between at least a product feed station and at least one Product removal station along the processing line are arranged, with the receiving elements cooperating collection, Binsteck-, collation, booklet and / or Gluing stations are provided.

Die Aufnahmeelemente einer derartigen Vorrichtung werden entlang der Verarbeitungsstrecke mit einer Anzahl von Einzelprodukten beschickt, wodurch in den einzelnen Aufnahmeelementen jeweils ein aus mehreren Einzelprodukten bestehendes Druckereierzeugnis zusammengestellt wird. Das Zusammenstellen wird dabei von entlang der Verarbeitungsstrecke angeordneten Bearbeitungsstationen bewirkt, mittels derer die Einzelprodukte zusammengetragen, gesammelt und/oder eingesteckt werden. Zudem können entlang der Verarbeitungsstrecke weitere, beispielsweise als Klebe-, Heft- und/oder Kartenklebestationen ausgebildete Bearbeitungsstationen vorgesehen sein.The receiving elements of such a device along the processing line with a number of Individual products loaded, which in the individual Receiving elements one each from several individual products existing print product is put together. The It is compiled from along the Processing line arranged processing stations by means of which the individual products are brought together, collected and / or plugged in. You can also go along the processing line further, for example as adhesive, Stapling and / or card gluing stations trained Processing stations may be provided.

Mit der vorliegenden Erfindung kann eine derartige Vorrichtung so ausgebildet werden, daß einzelne Produkte oder aus mehreren Einzelprodukten bestehende Erzeugnisse während des Durchlaufens der Verarbeitungsstrecke gefalzt werden können.With the present invention, such Device are designed so that individual products or products consisting of several individual products folded while passing through the processing line can be.

Durch die Integration der Falzeinrichtungen in die Verarbeitungsstrecke werden die Einsatzmöglichkeiten einer Vorrichtung der eingangs genannten Art deutlich erhöht, da ohne die Verwendung einer separaten, außerhalb der Verarbeitungsstrecke vorzusehenden Falzeinrichtung neben dem Zusammenstellen, Heften und/oder Kleben auch ein Falzen der Druckereiprodukte möglich wird, wobei die in die Verarbeitungsstrecke integrierten Falzeinrichtungen sowohl ungefalzte als auch bereits vorgefalzte, aus einem oder mehreren Einzelprodukten bestehende Druckereierzeugnisse falzen können. Die Druckereierzeugnisse können bei Bedarf bereits vorgeheftet sein. By integrating the folding devices into the Processing line are the possible uses of a Device of the type mentioned significantly increased because without the use of a separate, outside of Processing line to be provided folding device next to the Compiling, stitching and / or gluing also folding the Printed products is possible, the in the Processing line integrated folding devices both unfolded as well as pre-folded, from one or printed products consisting of several individual products can fold. The printed products can be used if necessary already be stapled.

Auf diese Weise lassen sich gefalzte Druckereierzeugnisse mit geringem wirtschaftlichen Aufwand schnell und einfach herstellen, da weder separate, von der Verarbeitungsstrecke entkoppelte Falzeinrichtungen vorgesehen werden müssen, noch für eine Übergabe der Druckereierzeugnisse von einer separaten Falzeinrichtung an die Verarbeitungsstrecke oder umgekehrt gesorgt werden muß.In this way, folded printed products can be made quickly and easily with little economic effort manufacture, since neither separate from the processing line decoupled folding devices must still be provided for a delivery of the printed matter from a separate folding device on the processing line or vice versa must be taken care of.

Bei Bedarf ist es jedoch auch möglich, diese Vorrichtung ausschließlich zum Falzen von Druckereiprodukten zu verwenden. Dies bedingt eine zusätzliche Erhöhung der Variabilität der Einsatzmöglichkeiten dieser bevorzugten Ausführungsform einer erfindungsgemäßen Vorrichtung.However, if necessary, it is also possible to use this device exclusively for folding printed products use. This requires an additional increase in Variability of possible uses of these preferred Embodiment of a device according to the invention.

Weitere bevorzugte Ausführungsformen der Erfindung sind in den abhängigen Ansprüchen angegeben.Further preferred embodiments of the invention are in the dependent claims.

Die Erfindung wird im folgenden beispielhaft anhand der in den Zeichnungen dargestellten möglichen Ausführungsformen beschrieben; es zeigt:

Fig. 1
eine erfindungsgemäß ausgebildete Verarbeitungstrommel gemäß einer ersten Variante,
Fig. 2
ein erfindungsgemäß ausgebildetes Umlaufsystem,
Fig. 3
einen Schnitt durch eine erfindungsgemäß ausgebildete Verarbeitungstrommel gemäß einer zweiten Variante,
Fig. 4
einen schnitt durch eine erfindungsgemäß ausgebildete Verarbeitungstrommel gemäß einer dritten Variante,
Fig. 5
einzelne, entlang einer Verarbeitungsstrecke aufeinanderfolgende, erfindungsgemäß mit Falzeinrichtungen versehene Aufnahmeelemente in Verschiedenen Betriebszuständen,
Fig. 6
das Ablaufschema eines mit einer Vorrichtung gemäß Fig. 3 bewerkstelligbaren Falzvorgangs,
Fig. 7
das Ablaufschema eines Falzvorgangs, welcher mit einer Kombination der Vorrichtungen gemäß den Fig. 1 und 3 durchführbar ist,
Fig. 8
das Ablaufschema eines mit einer Vorrichtung gemäß Fig. 4 bewerkstelligbaren Falzvorgangs,
Fig. 9
das Ablaufschema eines mit einer Vorrichtung gemaß der Fig. 3 oder 4 bewerkstelligbaren Falzvorgangs,
Fig. 10
das Ablaufschema gemäß Fig. 9 einschließlich der Durchführung einer weiteren Falzung,
Fig. 11
das Ablaufschema eines erfindungsgemäß durchgeführten Falzvorgangs mit einem kombinierten Einsteckvorgang, und
Fig. 12
ein Antriebsschema für Falzwalzen einer erfindungsgemäßen Falzeinrichtung.
The invention is described below by way of example with reference to the possible embodiments shown in the drawings; it shows:
Fig. 1
a processing drum designed according to the invention according to a first variant,
Fig. 2
a circulation system designed according to the invention,
Fig. 3
3 shows a section through a processing drum designed according to the invention in accordance with a second variant,
Fig. 4
1 shows a section through a processing drum designed according to the invention in accordance with a third variant,
Fig. 5
individual receiving elements in succession along a processing line and provided with folding devices according to the invention in different operating states,
Fig. 6
3 shows the flow diagram of a folding process that can be carried out with a device according to FIG. 3,
Fig. 7
the flow diagram of a folding process, which can be carried out with a combination of the devices according to FIGS. 1 and 3,
Fig. 8
4 shows the flow diagram of a folding process that can be carried out with a device according to FIG. 4,
Fig. 9
3 shows the sequence of a folding process which can be carried out with a device according to FIG. 3 or 4,
Fig. 10
9 including the implementation of a further folding,
Fig. 11
the flow diagram of a folding process carried out according to the invention with a combined insertion process, and
Fig. 12
a drive diagram for folding rollers of a folding device according to the invention.

Fig. 1 zeigt eine um eine im wesentlichen horizontale Achse 1 drehend angetriebene zylindrische Verarbeitungstrommel 2, welche über eine Welle 3 in einem Gestell 4 gelagert ist.1 shows a substantially horizontal axis 1 rotationally driven cylindrical processing drum 2, which is mounted in a frame 4 via a shaft 3.

Mit dem Gestell 4 ist ein Antriebsmotor 5 verbunden, welcher über einen Antriebsriemen 6 mit der Welle 3 gekoppelt ist.A drive motor 5 is connected to the frame 4, which is coupled to the shaft 3 via a drive belt 6.

Die in Pfeilrichtung drehend angetriebene Verarbeitungstrommel 2 ist mit sich radial von deren Achse 1 wegerstreckenden Wandelementen 7 versehen, die in Umfangsrichtung der Verarbeitungstrommel 2 regelmäßig verteilt an dieser angeordnet sind. Zwischen jeweils zwei benachbarten Wandelementen 7 ist jeweils ein taschenförmiges Abteil 8 ausgebildet, das zur Aufnahme von Druckereiprodukten 9 dient.The one rotating in the direction of the arrow Processing drum 2 is radial with its axis 1 provided extending wall elements 7, which in Circumferential direction of the processing drum 2 regularly are arranged distributed on this. Between every two adjacent wall elements 7 are each pocket-shaped Compartment 8 designed to accommodate Printed products 9 is used.

Die Verarbeitungstrommel 2 ist mit einer nicht dargestellten Produktzuführstation gekoppelt, mittels welcher einzelne, jeweils von einem Greifer gehaltene Druckereiprodukte der Verarbeitungstrommel 2 entlang einer mit A bezeichneten Strecke zugeführt werden.The processing drum 2 is not shown Product feed station coupled, by means of which individual, printed products each held by a gripper Processing drum 2 along a designated A. Route are fed.

In dem bezogen auf die Längsachse 1 der Verarbeitungstrommel 2 mit B bezeichneten Falzabschnitt sind die Wandelemente 7 jeweils mit einer Falzeinrichtung versehen.In relation to the longitudinal axis 1 of the processing drum 2, the fold section designated B are the wall elements 7 each provided with a folding device.

Jede dieser Falzeinrichtungen besteht dabei aus einem Paar von Falzwalzen 10, die sich mit ihrer Längsachse radial von der Drehachee 1 der Verarbeitungstrommel 2 in der Ebene der jeweiligen Wandelemente 7 wegerstrecken. Die Wandelemente 7 sind dabei in dem für die Falzwalzen 10 vorgesehenen Bereich durch dieselben unterbrochen. Durch den zwischen zwei zusammenwirkenden Falzwalzen 10 ausgebildeten Spalt stehen jeweils zwei einander benachbarte taschenförmige Abteile 8 miteinander in Verbindung. Each of these folding devices consists of a pair of folding rollers 10, which extend radially with their longitudinal axis the rotary axis 1 of the processing drum 2 in the plane of Extend each wall element 7 away. The wall elements 7 are in the area provided for the folding rollers 10 interrupted by the same. By between two cooperating folding rollers 10 formed gap two adjacent pocket-shaped compartments 8 each in connection with each other.

Jedes Abteil 8 ist weiterhin mit einem in Fig. 1 lediglich in einigen Abteilen 8 schematisch dargestellten Falzschwert 11 versehen, welches dazu dient, ein zu falzendes Produkt 9 mit dem zu falzenden Bereich zwischen zwei zusammenwirkende Falzwalzen 10 zu bewegen. Die Falzschwerter 11 sind jeweils von einem in Fig. 1 nicht dargestellten Betätigungsmechanismus beaufschlagt, mittels welchem die Vorderkante des Falzschwerts in Richtung des zwischen zwei zusammenwirkenden Falzwalzen ausgebildeten Spalts bewegbar ist.Each compartment 8 is furthermore only one in FIG Folded sword shown schematically in some sections 8 11, which serves to fold a product 9 interacting with the area to be folded between two Folding rollers 10 to move. The folding swords 11 are each from a not shown in Fig. 1 Actuating mechanism applied, by means of which the Front edge of the folding sword in the direction of between two cooperating folding rollers formed gap movable is.

Die Falzwalzen 10 sind jeweils von einem ebenfalls in Fig. 1 nicht dargestellten Drehantrieb beaufschlagt, welcher für einen gegensinnigen Drehantrieb zweier zusammenwirkender Falzwalzen um ihre jeweiligen Längsachsen sorgt.The folding rollers 10 are each of a likewise in Fig. 1st Actuated rotary actuator, not shown, which for an opposing rotary drive of two interacting Folding rollers around their respective longitudinal axes.

Jedes Paar von Falzwalzen 10 weist auf der dem jeweils zugeordneten Falzschwert 11 abgewandten Seite ein Führungselement 12 für die gefalzten Erzeugnisse 13 auf. Das Führungselement 12 erstreckt sich dabei jeweils von der Austrittsseite des zwischen zwei Falzwalzen 10 ausgebildeten Spalts bis zu einem in Richtung der Achse 1 der Verarbeitungstrommel 2 versetzten Bereich des den Falzwalzen 10 auf deren Austrittsseite benachbarten Wandelements 7.Each pair of folding rollers 10 points to that assigned folding sword 11 facing away from the side Guide element 12 for the folded products 13. The Guide element 12 extends from each Exit side of the formed between two folding rollers 10 Gaps up to one in the direction of axis 1 of the Processing drum 2 offset area of the folding rollers 10 on the outlet side of adjacent wall element 7.

An den Falzabschnitt B der Verarbeitungstrommel 2 schließt sich eine in Fig. 1 nicht dargestellte Erzeugnisentnahmestation an, mittels der die gefalzten Erzeugnisse 13 von der Verarbeitungstrommel 2 weggefördert werden können, wobei sie jeweils von einen in Fig. 1 ebenfalls nicht dargestellten Greifer gehalten werden. Die Wegförderung der gefalzten Erzeugnisse 13 erfolgt dabei entlang einer mit C gekennzeichneten Wegführstrecke.At the folding section B of the processing drum 2 closes a not shown in Fig. 1 Product removal station, by means of which the folded Products 13 conveyed away from the processing drum 2 can be, each of which in Fig. 1st also not shown grippers are held. The The folded products 13 are transported away along a route marked with C.

Die in Fig. 1 dargestellte Vorrichtung arbeitet wie folgt:
Während die Verarbeitungstrommel 2 über Antriebsriemen 6 und Antriebsmotor 5 in Drehung versetzt wird, werden den einzelnen Abteilen 8 zu falzende Druckereiprodukte 9 zugeführt. Die Produktzuführung kann dabei über einen Klammertransporteur, ein Förderband oder eine andere, die Produkte 9 beispielsweise von einem Stapel abtragende Fördervorrichtung erfolgen.
The device shown in Figure 1 operates as follows:
While the processing drum 2 is set in rotation via the drive belt 6 and drive motor 5, the individual compartments 8 are fed printed products 9 to be folded. The product can be fed in via a clamp conveyor, a conveyor belt or another conveyor device that removes the products 9, for example from a stack.

Durch das Beschicken der Verarbeitungstrommel 2 mit zu falzenden Druckereiprodukten 9 wird in jedes der in Umfangsrichtung der Verarbeitungstrommel 2 aufeinanderfolgenden Abteile 8 ein Druckereiprodukt 9 eingeführt. Die Produktzuführstrecke A ist dabei so angeordnet, daß die zu falzenden Druckereiprodukte 9 in Verarbeitungsrichtung vor dem Falzabschnitt B in den Abteilen 8 abgelegt werden.By loading the processing drum 2 with folding printed products 9 is in each of the in Circumferential direction of the processing drum 2 successive compartments 8 a printed product 9 introduced. The product feed path A is like this arranged that the printed products to be folded 9 in Processing direction before the folding section B in the Compartments 8 are filed.

Die auf diese Weise in den Abteilen 8 abgelegten, zu falzenden Druckereiprodukte 9 beschreiben daraufhin eine Umlaufbahn um die Verarbeitungstrommel 2, wobei sie gleichzeitig mittels in Fig. 1 nicht dargestellter Fördermittel in Richtung der Drehachse 1 der Verarbeitungstrommel 2 in den Bereich des Falzabschnitts B transportiert werden, so daß die zu falzenden Druckereiprodukte 9 letztendlich eine im wesentlichen spiralförmige Umlaufbahn entlang der Verarbeitungsstrecke beschreiben.Those stored in compartments 8 in this way, too folding printed products 9 then describe one Orbit around the processing drum 2, being at the same time by means of not shown in Fig. 1 Funding in the direction of the axis of rotation 1 of the Processing drum 2 in the area of the folding section B be transported so that the to be folded Print products 9 ultimately one essentially spiral orbit along the processing line describe.

Die zu falzenden Druckereiprodukte 9 werden dabei soweit in den Falzabschnitt B hineintransportiert, daß der für die Falzkante vorgesehene Bereich der Druckereiprodukte jeweils im Bereich des zwischen zwei Falzwalzen 10 ausgebildeten Spalts zu liegen kommt. The printed products to be folded 9 are so far in the folding section B transported in that for the Folded edge provided area of the printed products in each case in the area of the formed between two folding rollers 10 Comes to lie.

Anschließend wird das dem jeweiligen Spalt zugeordnete Falzschwert 11 in der Weise betätigt, daß der für die Falzkante vorgesehene Bereich des zu falzenden Druckereiproduktes 9 in den zwischen den jeweiligen Falzwalzen 10 ausgebildeten Spalt bewegt wird.Then the one assigned to the respective gap Falzschwert 11 operated in such a way that for the Folded edge area of the area to be folded Printed product 9 in between the respective Folding rollers 10 trained gap is moved.

Die in Drehung versetzten Falzwalzen 10 klemmen das zu falzende Druckereiprodukt 9 dabei zwischen sich ein und fördern dieses unter gleichzeitiger Falzung auf die dem jeweils zugeordneten Falzschwert 11 abgewandte Seite des mit den jeweiligen Falzwalzen 10 versehenen Wandelements 7.The set in rotation folding rollers 10 clamp this folding printed product 9 between itself and promote this while folding on the each assigned folding sword 11 facing away from the side with the respective folding rollers 10 provided wall element 7.

Auf dieser dem Falzschwert 11 abgewandten Seite der Falzwalzen 10 wird das gefalzte Druckereierzeugnis 13 durch das Führungselement 12 in der Weise abgelenkt und geführt, daß es eine Bewegung in Richtung der Drehachse 1 der Verarbeitungstrommel 2 ausführt, so daß sich das gefalzte Druckereierzeugnis 13 weiterhin im wesentlichen auf einer fortgesetzten, im wesentlichen spiralförmigen Bahn um die Drehachse 1 der Verarbeitungstrommel 2 bewegt.On this side facing away from the folding sword 11 Folding rollers 10 is the folded printed product 13 through the guide element 12 is deflected and guided in the manner, that there is a movement in the direction of the axis of rotation 1 of the Processing drum 2 executes so that the folded Printed product 13 continues essentially on a continued, essentially spiral path around the Rotation axis 1 of the processing drum 2 moves.

Durch die in Fig. 1 dargestellten Falzeinrichtungen wird die Falzung derart bewirkt, daß die Falzkante innerhalb der Abteile 8 in Transportrichtung vorne zu liegen kommt.By the folding devices shown in Fig. 1 Folding such that the fold edge within the Compartments 8 comes to lie at the front in the transport direction.

Das gefalzte Erzeugnis 13 wird anschließend wiederum von einem in Fig. 1 nicht dargestellten Fördermechanismus gegriffen, welcher weiterhin für einen Fördervorgang in Richtung der Drehachse 1 der Verarbeitungstrommel 2 sorgt, so daß das Erzeugnis 13 auch nach dem Falzabschnitt B weiterhin eine im wesentlichen spiralförmigen Bahn um die Drehachse 1 der Verarbeitungstrommel 2 beschreibt.The folded product 13 is then again from a conveyor mechanism, not shown in Fig. 1 grabbed, which continues for a funding operation in Direction of the axis of rotation 1 of the processing drum 2, so that the product 13 even after the folding section B an essentially spiral path around the Axis of rotation 1 of the processing drum 2 describes.

Da die im wesentlichen aus Falzwalzen 10, Falzschwert 11 und Führungselement 12 bestehende Falzeinrichtung jeweils innerhalb eines zwei benachbarte Abteile 8 voneinander abgrenzenden Wandelements 7 angeordnet ist, wird erreicht, daß das Produkt bzw. Erzeugnis 9, 13 während der Falzung durch den durch die Falzwalzen 10 unterbrochenen Abschnitt des jeweiligen Wandelements 7 bewegt wird, wodurch das gefalzte Erzeugnis 13 schließlich in einem Abteil 8 zu liegen kommt, das demjenigen Abteil 8 in Umfangsrichtung der Verarbeitungstrommel 2 benachbart ist, in welches das Produkt 9 vor der Durchführung des Falzvorgangs entlang der Produktzuführstrecke A eingeführt wurde.Since the essentially from folding rollers 10, folding blade 11 and Guide element 12 existing folding device each within a two adjacent compartments 8 from each other delimiting wall element 7 is achieved, that the product or product 9, 13 during the folding through the section interrupted by the folding rollers 10 of the respective wall element 7 is moved, whereby the finally folded product 13 in a compartment 8 lie, that compartment 8 in the circumferential direction of Processing drum 2 is adjacent, in which the Product 9 before performing the folding process along the Product feed path A was introduced.

Durch die im wesentlichen spiralförmige Weiterförderung des gefalzten Druckereierzeugnisses 13 gelangt dieses schließlich in den Bereich der in Fig. 1 nicht dargestellten Erzeugnisentnahmestation, welche für ein Wegfördern der gefalzten Druckereierzeugnisse 13 von der Verarbeitungstrommel 2 entlang der Erzeugnisentnahmestrecke C sorgt. Die Erzeugnisentnahmestation kann dabei ebenso wie die Produktzuführstation als Klammertransporteur, als Förderband oder dergleichen ausgebildet sein.Due to the essentially spiral further promotion of folded printed product 13 finally arrives in the range of those not shown in FIG. 1 Product removal station, which is for conveying away the folded printed products 13 from the Processing drum 2 along the product removal line C. The product removal station can as well the product feed station as a clamp conveyor, as Conveyor belt or the like may be formed.

Die in Fig. 1 nicht dargestellten Transportmittel, welche die Produkte in Richtung der Achse 1 der Verarbeitungstrommel 2 fördern, können zugleich auch dazu dienen, ein Herausfallen der Produkte aus den Abteilen 8 im unteren Abschnitt der Verarbeitungstrommel 2 zu verhindern.The means of transport, not shown in Fig. 1, which the products in the direction of axis 1 of the Promote processing drum 2 can also do this serve, a falling out of the products from the compartments 8 in to prevent the lower portion of the processing drum 2.

Mit der in Fig. 1 dargestellten Vorrichtung können sowohl ungefalzte als auch bereits vorgefalzte Produkte verarbeitet werden, wobei die Produkte aus einem oder mehreren Einzelprodukten bestehen können.With the device shown in Fig. 1, both unfolded as well as pre-folded products processed be, the products of one or more Individual products can exist.

Fig. 2 zeigt ein um zwei voneinander beabstandete Horizontalachsen 14, von denen in Fig. 2 nur eine dargestellt ist, in Richtung der Pfeile D umlaufend angetriebenes Zugorgan 15, welches z.B. in Form eines Endlosbandes ausgebildet ist.Fig. 2 shows one spaced apart by two Horizontal axes 14, of which only one in FIG. 2 is shown, revolving in the direction of arrows D. driven traction element 15, which e.g. in form of Endless belt is formed.

Am Zugorgan 15 in Umlaufrichtung regelmäßig verteilt sind Wandelemente 16 angeordnet, die sich im wesentlichen senkrecht zum Zugorgan 15 erstrecken. Dabei weisen die Wandelemente 16 eine leichte Neigung entgegen der Umlaufrichtung D des Zugorgans auf.Are regularly distributed on the tension member 15 in the circumferential direction Wall elements 16 arranged, which are essentially extend perpendicular to the tension member 15. The Wall elements 16 a slight inclination against Direction of rotation D of the pulling element.

Zwischen den Wandelementen 16 sind einen im wesentlichen U-förmigen Querschnitt aufweisende taschenförmige Abteile 17 ausgebildet.There are essentially one between the wall elements 16 Pocket-shaped compartments 17 having a U-shaped cross section educated.

Die Wandelemente 16 sind jeweils durch eine Anordnung von zwei senkrecht zur Horizontalachse 14 verlaufenden Falzwalzen 18 unterbrochen, deren Drehachsen jeweils parallel zu den Wandelementen verlaufen, wobei eine einem Paar von Falzwalzen 18 gemeinsame Tangente im wesentlichen in der Ebene der durch die jeweiligen Falzwalzen 18 unterbrochenen Wandelemente 16 verläuft.The wall elements 16 are each by an arrangement of two perpendicular to the horizontal axis 14 Folding rollers 18 interrupted, the axes of rotation each run parallel to the wall elements, one one Pair of folding rollers essentially 18 common tangent in the plane of the by the respective folding rollers 18th interrupted wall elements 16 runs.

Auf der Einzugsseite der Falzwalzen 18 ist jeweils ein Falzschwert 19 um eine Schwenkachse 20 schwenkbar angeordnet, das aus Gründen der Übersichtlichkeit in Fig. 2 lediglich in einem Abteil vollständig und in zwei weiteren Abteilen schematisch angedeutet gezeichnet ist.On the feed side of the folding rollers 18 there is one Folding sword 19 pivotable about a pivot axis 20 arranged, for the sake of clarity in Fig. 2nd only complete in one compartment and in two others Compartments is indicated schematically.

Das mit einem Paar von Falzwalzen 18 jeweils zusammenwirkende Falzschwert 19 ist jeweils an dem in Transportrichtung vor dem Paar von Falzwalzen 18 angeordneten Wandelement 16 angebracht, wobei sich die Schwenkachse 20 des Falzschwerts 19 parallel zu den Drehachsen der Falzwalzen 18 erstreckt. Die Falzschwerter 19 sind dabei in der Weise um ihre Schwenkachse 20 verschwenkbar, daß die jeweilige Falzkante 21 der Falzschwerter 19 auf der jeweiligen Einzugsseite des jeweiligen Paares von Falzwalzen 18 in Richtung des zwischen den Falzwalzen 18 ausgebildeten Spaltes bewegbar ist.That with a pair of folding rollers 18 each cooperating folding sword 19 is in each case in Direction of transport in front of the pair of folding rollers 18 arranged wall element 16 attached, the Pivot axis 20 of the folding sword 19 parallel to the Axes of rotation of the folding rollers 18 extends. The folding swords 19 are about their pivot axis 20th pivotable that the respective folded edge 21 of the Folded swords 19 on the respective feed side of the respective pair of folding rollers 18 in the direction of between the folding rollers 18 formed gap is movable.

Auf der Austrittsseite eines jeden Paares von Falzwalzen 18 ist eine in Richtung des jeweiligen Austrittsspalts gekrümmte Trennwand 22 vorgesehen, die jedes Abteil 17 in einen Zufördersektor für ein erstes Paar von Falzwalzen 18 und einen Wegfördersektor für ein in Förderrichtung des Zugorgans 15 benachbartes zweites Paar von Falzwalzen 18 unterteilt.On the exit side of each pair of folding rollers 18 is one in the direction of the respective exit gap curved partition 22 is provided which each compartment 17 in a feed sector for a first pair of folding rollers 18 and a conveying sector for a in the conveying direction of the Tension member 15 adjacent second pair of folding rollers 18th divided.

Die Trennwände 22 erstrecken sich dabei bogenförmig vom Austrittsspalt der Falzwalzen 18 bis in den ungefähr in der Mitte zwischen zwei benachbarten Wandelementen 16 gelegenen Bereich, wo sie dann parallel zu den Wandelementen 16 verlaufen.The partitions 22 extend in an arc from Exit gap of the folding rollers 18 to approximately in the Center between two adjacent wall elements 16 Area where they are then parallel to the wall elements 16 run.

Auf einer Seite des Obertrums des Zugorgans 15 ist eine in Fig. 2 nicht dargestellte Produktzuführstation vorgesehen, welche die zu falzenden Produkte 23 entlang der mit E gekennzeichneten Produktzuführstrecke in den jeweiligen Zufördersektor eines taschenförmigen Abteils 17 bewegt. Die Produktzuführstrecke E verläuft dabei im wesentlichen in einer zum Obertrum des Zugorgans 15 parallelen Ebene.On one side of the upper run of the train member 15 is a in 2 product feed station, not shown, is provided, which the products to be folded 23 along the E marked product feed line in the respective Conveyor sector of a pocket-shaped compartment 17 moves. The Product feed section E runs essentially in a plane parallel to the upper run of the tension member 15.

Auf der anderen Seite des Obertrums 15 ist eine in Fig. 2 ebenfalls nicht dargestellte Erzeugnisentnahmestation vorgesehen, mittels welcher die gefalzten Erzeugnisse 24 aus den jeweiligen Wegfördersektoren der taschenförmigen Abteile 17 entnommen werden. Das Wegfördern erfolgt dabei entlang einer Erzeugnisentnahmestrecke F.On the other side of the upper run 15 is one in FIG. 2 also not shown product removal station provided by means of which the folded products 24 from the respective away sectors of the pocket-shaped compartments 17 are removed. The removal takes place along a product removal line F.

Die in Fig. 2 dargestellte Vorrichtung funktioniert wie folgt:
Das Zugorgan 15 wird um die Achse 14 sowie um eine weitere, in Fig. 2 nicht dargestellte, zur Achse 14 parallele Achse umlaufend angetrieben, wobei gleichzeitig eine Zuführung von zu falzenden Produkten 23 entlang der Produktzuführstrecke E erfolgt. Die Geschwindigkeit der Produktzuführstation ist dabei mit der Umlaufgeschwindigkeit des Zugorgans 15 synchronisiert, so daß in allen aufeinanderfolgenden Abteilen 17 jeweils ein zu falzendes Produkt 23 abgelegt wird.
The device shown in FIG. 2 functions as follows:
The traction element 15 is driven in a rotating manner around the axis 14 and also about a further axis, which is not shown in FIG. The speed of the product feed station is synchronized with the rotational speed of the pulling element 15, so that a product 23 to be folded is placed in each of the successive compartments 17.

Die beispielsweise als Klammertransporteur ausgebildete Produktzuführstation ist dabei relativ zu der in Fig. 2 dargestellten Vorrichtung so angeordnet, daß die zugeführten Produkte 23 so lange von der Zufördereinrichtung gehalten und transportiert werden, bis die Produkte 23 innerhalb der Abteile 17 so zu liegen kommen, daß sich der zu falzende Bereich der Produkte 23 unmittelbar vor dem Einzugsspalt der jeweiligen Falzwalzen 18 befindet. Auf diese Weise kann auf eine separate, in den jeweiligen Abteilen 17 vorgesehene Transporteinrichtung verzichtet werden, die die Produkte 23 längs der Abteile 17 bis in die Position fördert, in der der Falzvorgang ausgelöst werden kann.For example, the trained as a clamp conveyor The product feed station is relative to that in FIG. 2 shown device arranged so that the supplied Products 23 held by the feeder for so long and transported until the products 23 within the Compartments 17 come to rest so that the one to be folded Area of the products 23 immediately before the feed gap of the respective folding rollers 18 is located. That way you can a separate one, provided in the respective compartments 17 Transport device that the products 23 promotes along the compartments 17 to the position in which the Folding process can be triggered.

Sobald die Produktzuführstation das jeweils zu falzende Produkt 23 in die Falzposition gefördert hat, wird das zu falzende Produkt von der Produktzuführstation freigegeben. In dieser Position befindet sich das zu falzende Produkt 23 zwischen den den auszuführenden Falzvorgang bewirkenden Falzwalzen 18 und der Falzkante 21 eines diesen Falzwalzen 18 zugeordneten Falzschwerts 19.As soon as the product feed station has to be folded Product 23 has conveyed into the folding position, that becomes folding product released from the product feed station. The product 23 to be folded is in this position between those causing the folding process to be carried out Folding rollers 18 and the folding edge 21 of one of these folding rollers 18 associated folding sword 19.

Das jeweilige Falzschwert 19 wird dann um seine Achse 20 verschwenkt, wodurch der zu falzende Bereich des zu falzenden Produktes 23 mittels der Falzkante 21 in den Einzugsspalt der Falzwalzen 18 gedrückt wird, woraufhin die rotierenden Falzwalzen 18 das zu falzende Produkt 23 in dem zu falzenden Bereich greifen.The respective folding blade 19 is then around its axis 20 pivoted, causing the area of the to be folded folding product 23 by means of the folding edge 21 in the The nip of the folding rollers 18 is pressed, whereupon the rotating folding rollers 18 the product to be folded 23 in the reach the area to be folded.

Das zu falzende Produkt 23 wird anschließend durch den zwischen den Falzwalzen 18 ausgebildeten Spalt mit vorauslaufender Falzkante gezogen, wobei das gefalzte Erzeugnis 24 auf der Austrittsseite der Falzwalzen 18 durch den gebogenen Bereich der jeweiligen Trennwand 22 in den jeweiligen Wegfördersektor geführt wird, der zwischen einem Wandelement 16 und einer Trennwand 22 ausgebildet ist.The product to be folded 23 is then by the gap formed between the folding rollers 18 the leading fold edge is drawn, the folded Product 24 on the exit side of the folding rollers 18 through the curved area of the respective partition 22 in the the respective transport sector, which runs between one Wall element 16 and a partition 22 is formed.

Durch die Führung des gefalzten Erzeugnisses 24 und die Rotation der Falzwalzen 18 wird das gefalzte Erzeugnis 24 längs des Wegfördersektors von den Falzwalzen 18 weggefördert. Auch für das Wegfördern des gefalzten Erzeugnisses 24 von den Falzwalzen 18 ist somit keine separate, im jeweiligen Wegfördersektor vorzusehende Transporteinrichtung vorzusehen.By guiding the folded product 24 and the Rotation of the folding rollers 18 becomes the folded product 24 along the conveying sector from the folding rollers 18 promoted away. Also for conveying away the folded one Product 24 of the folding rollers 18 is therefore not separate, to be provided in the respective transport sector To provide transport equipment.

In der weggeförderten Position werden die gefalzten Erzeugnisse 24 von der in Fig. 2 nicht dargestellten Erzeugnisentnahmestation entlang der Erzeugnisentnahmestrecke F abtransportiert.The folded ones are in the conveyed away position Products 24 from the one not shown in FIG. 2 Product removal station along the Product removal line F transported away.

Bei der in Fig. 2 dargestellten Vorrichtung werden sämtliche Fördervorgänge entweder von der Produktzuführeinheit, den Falzwalzen 18 oder der Erzeugnisentnahmestation ausgeführt. Separate Transporteinrichtungen innerhalb der einzelnen Abteile 17 bzw. innerhalb der jeweiligen Zu- bzw. Wegfördersektoren werden nicht benötigt. Es ist jedoch auch denkbar, die einzelnen Abteile 17 für andere Anwendungsfälle mit solchen separaten Transporteinrichtungen zu versehen.In the device shown in Fig. 2, all Conveying processes either from the product feed unit, the Folding rollers 18 or the product removal station executed. Separate transportation facilities within each Compartments 17 or within the respective additions or Removal sectors are not required. However, it is also conceivable, the individual compartments 17 for other applications to be provided with such separate transport devices.

Mit der in Fig. 2 dargestellten Vorrichtung können sowohl bereits vorgefalzte als auch ungefalzte Produkte verarbeitet werden. Weiterhin können die Abteile 17 jeweils mit zwei oder mehr Falzeinrichtungen versehen werden, um so die einzelnen Produkte mit zwei oder mehr, insbesondere unterschiedlich orientierten Falzen versehen zu können.With the device shown in Fig. 2, both pre-folded as well as unfolded products processed become. Furthermore, the compartments 17 can each have two or more folding devices are provided so that the individual products with two or more, in particular to be able to provide differently oriented folds.

Fig. 3 zeigt eine einer Vorrichtung gemäß Fig. 1 entsprechende Verarbeitungstrommel 25, welche in Pfeilrichtung drehend angetrieben ist.FIG. 3 shows a device according to FIG. 1 corresponding processing drum 25, which in The direction of the arrow is driven to rotate.

In Fig. 3 ist ein Schnitt durch die Verarbeitungstrommel 25 in zwei verschiedenen, entlang der Drehachse 26 der Trommel 25 versetzten Ebenen gezeigt.3 is a section through the processing drum 25 in two different, along the axis of rotation 26 of the drum 25 staggered levels shown.

Die erste, in Fig. 3 rechts dargestellte Schnittebene befindet sich im Bereich einer als Klammertransporteur ausgebildeten Produktzuführstation 27, welche zu falzende Produkte 28 jeweils mittels einer Klammer 29 hält und in Abteile 30 bewegt, welche zwischen sattelförmigen, sich radial von der Trommel 25 wegerstreckenden Wandelementen 31 ausgebildet sind.The first section plane shown on the right in FIG. 3 is located in the area of a as a clamp conveyor trained product feed station 27, which to be folded Products 28 each by means of a bracket 29 and in Compartments 30 moves between saddle-shaped ones wall elements 31 extending radially from the drum 25 are trained.

Jedes Abteil 30 ist dabei in seinem der Drehachse 26 der Verarbeitungstrommel 25 zugewandten Bereich mit einem schwenkbaren Klammerelement 32 versehen, mittels welchem die in den Abteilen 30 befindlichen Produkte 28 entlang der einzelnen Abteile 30 quer zur Umlaufrichtung der Verarbeitungstrommel 25 gefördert werden können. Ebenso sind die Klammerelemente 32 dazu geeignet, die Produkte 28 gegen ein Herausfallen aus den Abteilen 30 im unteren Bereich der Verarbeitungstrommel 25 zu sichern.Each compartment 30 is in its axis of rotation 26 Processing drum 25 facing area with a pivotable bracket member 32, by means of which the Products 28 located in compartments 30 along the individual compartments 30 transverse to the direction of rotation of the Processing drum 25 can be promoted. Likewise are the clamp elements 32 are suitable for the products 28 against falling out of the compartments 30 in the lower region of the Secure processing drum 25.

Falls die Produktzuführstation so ausgebildet ist, daß die Produkte 28 bereits in einer Weise in den Abteilen 30 abgelegt werden, daß sich ein quer zur Umlaufrichtung der Verarbeitungstrommel 25 verlaufender Transportvorgang erübrigt, erfüllen die Klammerelemente 32 lediglich die beschriebene Haltefunktion.If the product feed station is designed so that the Products 28 already in a way in compartments 30 be filed that a transverse to the direction of rotation Processing drum 25 ongoing transport process superfluous, the bracket elements 32 only meet that holding function described.

Die im linken Bereich der Fig. 3 dargestellte Schnittebene verläuft entlang der Längsachse 26 der Verarbeitungstrommel 25 zum Bereich der Produktzuführstation 27 versetzt. In dieser Ebene sind die Trennwände 31 mit Falzeinrichtungen versehen, die analog zu den Darstellungen in den Fig. 1 und 2 im wesentlichen aus einem Paar von Falzwalzen 33, einem um eine Achse 34 schwenkbaren Falzschwert 35 und einem Führungselement 36 für das gefalzte Erzeugnis 37 bestehen.The section plane shown in the left area of FIG. 3 runs along the longitudinal axis 26 of the processing drum 25 offset to the area of the product feed station 27. In this level are the partitions 31 with folding devices provided, which is analogous to the representations in FIGS. 1 and 2 essentially from a pair of folding rollers 33, one around an axis 34 pivotable folding sword 35 and one Guide element 36 for the folded product 37 exist.

Im Unterschied zu der in Fig. 1 dargestellten Vorrichtung verlaufen die Falzwalzen 33 im wesentlichen in der Ebene der Wandelemente 31 parallel zur Drehachse 26 der Verarbeitungstrommel 25. Insofern ist mit einer in Fig. 3 dargestellten Vorrichtung ein Falz erzeugbar, welcher senkrecht zu einen mit einer in Fig. 1 dargestellten Vorrichtung erzeugbaren Falz verläuft.In contrast to the device shown in Fig. 1 the folding rollers 33 run essentially in the plane of Wall elements 31 parallel to the axis of rotation 26 of the Processing drum 25. In this respect, one in FIG. 3 shown device a fold can be generated, which perpendicular to one with one shown in Fig. 1 Device generated fold runs.

Im Bereich der Falzeinrichtungen ist eine im wesentlichen tangential und vertikal an der Verarbeitungstrommel 25 vorbeilaufende Erzeugnisentnahmestation 38 vorgesehen, die ebenso wie die Produktzuführstation 27 als Klammertransporteur ausgebildet ist.One is essentially in the area of the folding devices tangentially and vertically on the processing drum 25 passing product removal station 38 provided the as well as the product feed station 27 as Clamp conveyor is formed.

Die in Fig. 3 dargestellte Vorrichtung funktioniert wie folgt:
Die zu falzenden Produkte 28 werden über die Produktzuführstation, deren Transportgeschwindigkeit mit der Drehgeschwindigkeit der Verarbeitungstrommel 25 synchronisiert ist, in die aufeinanderfolgenden Abteile 30 eingebracht.
The device shown in FIG. 3 functions as follows:
The products 28 to be folded are introduced into the successive compartments 30 via the product feed station, the transport speed of which is synchronized with the rotational speed of the processing drum 25.

In den Abteilen 30 werden die zu falzenden Produkte 28 von den Klammerelementen 32 gegriffen, gehalten und gegebenenfalls quer zur Umlaufrichtung der Verarbeitungstrommel 25 gefördert.In the compartments 30, the products 28 to be folded are gripped, held and the clamp elements 32 if necessary transversely to the direction of rotation of the Processing drum 25 promoted.

Nachdem die zu falzenden Produkte 28 gegenüber den Falzeinrichtungen so positioniert sind, daß der zu falzende Bereich gegenüber dem Einzugsbereich der Falzwalzen 33 zu liegen kommt, werden die zu falzenden Produkte von den Klammerelementen 32 freigegeben. Anschließend wird eine Schwenkbewegung des Falzschwerts 35 ausgelöst, welche den zu falzenden Bereich der Produkte 28 in den zwischen die Falzwalzen 33 ausgebildeten Spalt drückt. Bei der in Fig. 3 dargestellten Vorrichtung wird der Falz immer in einem Abstand von dem der Drehachse 26 der Verarbeitungstrommel 25 zugewandten Ende des Produktes 28 erzeugt, der dem Abstand zwischen dem der Drehachse 26 zugewandten Ende der Abteile 30 und dem zwischen den Falzwalzen 33 ausgebildeten parallel zur Drehachse 26 verlaufenden Spalt entspricht.After the products to be folded 28 against the Folding devices are positioned so that the one to be folded Area opposite to the feed area of the folding rollers 33 the products to be folded are removed by the Clamp elements 32 released. Then one Pivotal movement of the folding sword 35 triggered which the folding area of products 28 in between the Folding rollers 33 presses formed gap. In the case of FIG. 3 shown device, the fold is always in one Distance from that of the axis of rotation 26 of the processing drum 25 facing end of the product 28 generated the distance between the end of the compartments facing the axis of rotation 26 30 and that formed between the folding rollers 33 in parallel corresponds to the gap extending axis of rotation 26.

Durch die Rotation der Falzwalzen 33 wird das zu falzende Produkt durch den zwischen den Falzwalzen 33 ausgebildeten Spalt gezogen und anschließend durch das Führungselement 36 so abgelenkt, daß das gefalzte Erzeugnis 37 mit seiner Falzkante voraus etwa radial von der Drehachse 26 der Verarbeitungstromnel 25 weggefördert wird. Das Führungselement 36 verläuft dabei bevorzugt nicht exakt radial zur Drehachse 26 der Verarbeitungstrommel 25 sondern in Umlaufrichtung der Verarbeitungstrommel 25 geringfügig geneigt.Due to the rotation of the folding rollers 33, what is to be folded becomes Product formed by the between the folding rollers 33 Gap pulled and then through the guide member 36th so distracted that the folded product 37 with his Folding edge ahead approximately radially from the axis of rotation 26 of the Processing stream 25 is conveyed away. The Guide element 36 preferably does not run exactly radially to the axis of rotation 26 of the processing drum 25 instead slightly in the circumferential direction of the processing drum 25 inclined.

Durch die nach dem Falzvorgang fortgesetzte Rotation der Verarbeitungstrommel 25 gelangt das gefalzte Erzeugnis 37 auf dem Führungselement 36 schließlich in eine solche Schräglage, daß es aufgrund der Schwerkraft auf dem Führungselement 36 im wesentlichen radial von der Drehachse 26 der Verarbeitungstrommel 25 weggleitet, wobei dieser Gleitvorgang schließlich von jeweils einer Klammer 39 der Erzeugnisentnahmestation 38 gebremst wird, da das radial weggleitende gefalzte Erzeugnis 37 gegen eine geöffnete Klammer 39 anschlägt, die jeweils synchron zur Drehbewegung der Verarbeitungstrommel 25 bewegt wird.Due to the continued rotation of the Processing drum 25 receives the folded product 37 on the guide element 36 finally in one Oblique position that it is due to gravity on the Guide element 36 substantially radially from the axis of rotation 26 of the processing drum 25 slides away, this Finally, sliding of one bracket 39 each Product removal station 38 is braked because the radial gliding folded product 37 against an open one Bracket 39 strikes, each synchronous to the rotational movement the processing drum 25 is moved.

Anschließend wird das gegen die Klammer 39 anschlagende gefalzte Erzeugnis 37 von der sich schließenden Klammer 39 auf der gefalzten Seite gegriffen und von der Verarbeitungstrommel 25 weggefördert.Then the one that strikes against the bracket 39 folded product 37 from the closing bracket 39 gripped on the folded side and from the Processing drum 25 conveyed away.

Fig. 4 zeigt eine alternative Ausführungsform eines im linken Bereich der Fig. 3 dargestellten Falzsektors einer in Pfeilrichtung rotierenden Verarbeitungstrommel 40.Fig. 4 shows an alternative embodiment of a left region of FIG. 3 folding sector one in Processing drum 40 rotating in the direction of the arrow.

Im folgenden werden die Unterschiede zu der in Fig. 3 dargestellten Vorrichtung erläutert:
Mittels der Produktzuführstation 41 werden die zu falzenden Produkte 42 zwischen Wandelementen 43 ausgebildeten Abteilen 44 der um die Achse 45 rotierenden Verarbeitungstrommel 40 zugeführt.
The differences from the device shown in FIG. 3 are explained below:
By means of the product feed station 41, the products 42 to be folded between wall elements 43 are fed to the processing drum 40 rotating about the axis 45.

Jedes Abteil 44 ist mit einem Paar von Falzwalzen 46 versehen, welche entsprechend Fig. 3 in den Wandelementen 43 angeordnet sind.Each compartment 44 is provided with a pair of folding rollers 46 provided, which in Fig. 3 in the wall elements 43rd are arranged.

Mit einem Paar von Falzwalzen 46 wirkt jeweils ein Falzschwert 47 zusammen, welches jeweils um die Schwenkachse 48 schwenkbar gelagert und mit einem Hebelelement 49 verbunden ist. Das Hebelelement 49 läuft bei Rotation der Verarbeitungstrommel 40 über eine stationäre Kulisse 50, welche das Hebelelement 49 in der Weise ablenkt, daß das mit ihm verbundene Falzschwert 47 in Richtung des zwischen zwei Falzwalzen 46 ausgebildeten Spalts bewegt wird.With a pair of folding rollers 46 acts in each case Folding sword 47 together, each around the pivot axis 48 pivotally mounted and with a lever element 49 connected is. The lever element 49 runs when the Processing drum 40 over a stationary backdrop 50, which deflects the lever member 49 in such a way that with folding sword 47 connected to it in the direction of between two Folding rollers 46 trained gap is moved.

Das unter gleichzeitiger Falzung zwischen zwei Falzwalzen 46 hindurchgezogene Produkt 42 wird auf der Austrittsseite der Falzwalzen 46 von einem Führungselement 51 in der Weise abgelenkt, daß es mit seiner Falzkante voraus radial in Richtung der Drehachse 45 der Verarbeitungstrommel 40 bewegt wird. Nachdem das gefalzte Erzeugnis 52 von den Falzwalzen 46 freigegeben wurde, gleitet es aufgrund seiner Schwerkraftwirkung weiter radial in Richtung der Drehachse 45 der Verarbeitungstrommel 40, bis es schließlich an dem der Drehachse 45 zugewandten Endbereich des Abteils 44 anschlägt. In diesem Bereich wird das gefalzte Erzeugnis 52 von einem schwenkbaren Klammerelement 53 gegriffen, wobei das gefalzte Erzeugnis 52 vom Klammerelement 53 an der mit dem Falz versehenen Seite gehalten wird. Das Klammerelement 53 kann dazu dienen, das gefalzte Erzeugnis 52 gegen ein Herausgleiten aus dem Abteil 44 insbesondere im unteren Bereich der Verarbeitungstrommel 40 zu sichern. Ebenso kann das Klammerelement 53 bei entsprechender Ausbildung für ein Fördern der gefalzten Erzeugnisse 52 quer zur Umlaufrichtung der Verarbeitungstrommel 40 sorgen.This with simultaneous folding between two folding rollers 46 product 42 drawn through is on the outlet side of the Folding rollers 46 from a guide member 51 in the manner distracted that it was radially in front with its folded edge Direction of the axis of rotation 45 of the processing drum 40 moves becomes. After the folded product 52 from the folding rollers 46 was released, it slides due to its Gravity continues radially in the direction of the axis of rotation 45 of the processing drum 40 until it is finally on the End region of the compartment 44 facing the axis of rotation 45 strikes. In this area, the folded product 52 gripped by a pivotable bracket member 53, wherein the folded product 52 from the clamp member 53 on the the folded side is held. The bracket element 53 can serve to fold the folded product 52 against one Sliding out of the compartment 44, especially in the lower one Secure area of processing drum 40. Likewise can the clip element 53 with the appropriate training for Conveying the folded products 52 transversely to the direction of rotation the processing drum 40 worry.

Für die Ausführung komplexer Falzvorgänge kann es sinnvoll sein, die Falzeinrichtungen gemäß der Fig. 1, 3 und 4 axial zueinander versetzt an einer einzigen Verarbeitungstrommel vorzusehen. In diesem Fall können sowohl horizontal als auch vertikal verlaufende Falze erzeugt werden, wobei das gefalzte Erzeugnis bei seiner Entnahme aus der Verarbeitungstrommel so orientiert sein kann, daß der zuletzt erzeugte Falz oben, unten, links oder rechts zu liegen kommt. It can make sense for the execution of complex folding processes be, the folding devices according to FIGS. 1, 3 and 4 axially offset from each other on a single processing drum to provide. In this case, both horizontal and vertically running folds are generated, the folded product when it is removed from the Processing drum can be oriented so that the last fold created on top, bottom, left or right comes to lie.

Fig. 5 zeigt einzelne, entlang einer Verarbeitungsstrecke aufeininderfolgende, in Richtung des Pfeiles G bewegte und erfindungsgemäß mit Falzeinrichtungen versehene Aufnahmeelemente, die sich entsprechend ihrer jeweiligen Position in der Verarbeitungsstrecke in verschiedenen Betriebszuständen befinden.Fig. 5 shows individual, along a processing line successive, moved in the direction of arrow G and provided according to the invention with folding devices Receiving elements, which correspond to their respective Position in the processing line in different Operating states.

Dargestellt sind in den Positionen a bis g sieben aufeinanderfolgende, entsprechend Fig. 1 ausgebildete Wandelemente 54, die sich senkrecht zur Förderrichtung G erstrecken. Die Darstellung der Fig. 5 entpricht somit im wesentlichen dem abgewickelten Mantel einer Verarbeitungstrommel gemäß Fig. 1.Positions a to g show seven successive, trained according to FIG. 1 Wall elements 54, which are perpendicular to the conveying direction G extend. The representation of FIG. 5 thus corresponds to essentially the developed coat one Processing drum according to FIG. 1.

In jedes der Wandelemente 54 ist ein Paar von Falzwalzen 55 integriert, deren Durchmesser ungefähr der Dicke der Wandelemente 54 entspricht.In each of the wall members 54 is a pair of folding rollers 55 integrated, whose diameter is approximately the thickness of the Wall elements 54 corresponds.

An jedem Wandelement 54 ist ein Schieber 56 vorgesehen, welcher beispielsweise entsprechend der EP-A-550 828 ausgebildet sein kann und dazu geeignet ist, ein zu falzendes Produkt 57 in Richtung des Pfeiles H in den Bereich der Falzwalzen 55 zu fördern. Der Schieber 56 ist dabei sowohl in Richtung des Pfeiles H als auch in entgegengesetzter Richtung bewegbar.A slide 56 is provided on each wall element 54, which, for example, corresponds to the EP-A-550 828 can be formed and for this purpose is suitable, a product to be folded 57 in the direction of To promote arrow H in the area of the folding rollers 55. Of the Slider 56 is both in the direction of arrow H as can also be moved in the opposite direction.

Auf derselben Seite des Wandelements 54 an der der Schieber 56 angebracht ist, befindet sich ein in Richtung des Doppelpfeiles J verstellbarer Anschlag 58, wobei dieser Anschlag 50 auf der dem Schieber 56 abgewandten Seite der Falzwalzen 55 angeordnet ist.On the same side of the wall element 54 on which the slide 56 is attached, is located in the direction of Double arrow J adjustable stop 58, this one Stop 50 on the side facing away from the slide 56 Folding rollers 55 is arranged.

In jedem, zwischen zwei benachbarten Wandelementen 54 ausgebildeten Abteil 59 ist ein entlang der Pfeile K bewegbares Falzschwert 60 angeordnet, welches in seinem vorderen Bereich eine Falzkante 61 aufweist.In each, between two adjacent wall elements 54 trained compartment 59 is a along the arrows K. movable folding sword 60 arranged in his front area has a folded edge 61.

In Förderrichtung H zu den Falzwalzen 55 versetzt ist in jedes Wandelement 54 eine Umlenkrolle 62 integriert, deren Drehachse parallel zur Drehachse der Falzwalzen 55 verläuft.Is offset in the conveying direction H to the folding rollers 55 in each wall element 54 integrates a guide roller 62, the The axis of rotation runs parallel to the axis of rotation of the folding rollers 55.

Eine weitere Umlenkrolle 63 ist in Richtung des Pfeiles G von der Umlenkrolle 62 beabstandet, wobei der Abstand der beiden Umlenkrollen 62 und 63 im wesentlichen der Breite eines Abteils 59 entspricht.Another deflection roller 63 is in the direction of arrow G spaced from the deflection roller 62, the distance of the two pulleys 62 and 63 substantially the width corresponds to a compartment 59.

Über die Umlenkrollen 62, 63 sowie über die der Umlenkrolle 62 zugewandte Falzwalze 55 läuft ein Förderriemen 64, welcher in dem zwischen der Falzwalze 55 und der Umlenkrolle 63 befindlichen Bereich an einer zusätzlichen Führungsrolle 65 abgestützt ist.About the pulleys 62, 63 and the pulley 62 facing folding roller 55 runs a conveyor belt 64, which in the between the folding roller 55 and the guide roller 63 area on an additional guide roller 65 is supported.

Der Förderriemen 64 wird entweder über eine der Umlenkrollen 62, 63 oder über die Falzwalze 55 angetrieben. Bevorzugt erfolgt der Antrieb über die Falzwalze 55.The conveyor belt 64 is either over one of the pulleys 62, 63 or driven by the folding roller 55. Prefers it is driven by the folding roller 55.

Im wesentlichen parallel zu dem zwischen der Falzwalze 55 und der Umlenkrolle 63 verlaufenden Bereich des Förderriemens 64 erstreckt sich eine Auflageschiene 66 schräg verlaufend von einem Wandelement 54 zu einem diesem benachbarten Wandelement 54. Im Bereich der Falzwalzen 55 ist die Auflageschiene 66 abgewinkelt, um eine exakte Führung eines gefalzten Produktes 68 auf der Austrittsseite der Falzwalzen 55 zu gewährleisten.Substantially parallel to that between the folding roller 55 and the deflection roller 63 extending region of the Conveyor belt 64 extends a support rail 66 running obliquely from a wall element 54 to one of these adjacent wall element 54. In the area of the folding rollers 55 the support rail 66 is angled to an exact Guide of a folded product 68 on the exit side to ensure the folding rollers 55.

Die in Fig. 5 dargestellte Vorrichtung funktioniert wie folgt:
Ein mit seinem hinteren Ende am Schieber 56 anliegendes zu falzendes Produkt 57 (Position a) wird in Richtung des Pfeiles H so lange in den Bereich der Falzwalzen 55 gefördert, bis sein vorderes Ende am Anschlag 58 anschlägt (Position b). Durch eine Verstellung des Anschlages 58 in Richtung des Doppelpfeiles J kann der Abstand der Vorderkante des zu falzenden Erzeugnisses 57 von der zu erzeugenden Falzkante eingestellt werden. Auf diese Weise ist die Vorrichtung gemäß Fig. 5 auf verschiedene Produktformate einstellbar, wobei insbesondere auch außermittige Falzungen erzeugbar sind, wie sie beispielsweise für Vorfalzprodukte benötigt werden.
The device shown in FIG. 5 functions as follows:
A product 57 (position a) to be folded with its rear end against the slide 56 is conveyed in the direction of arrow H into the area of the folding rollers 55 until its front end strikes the stop 58 (position b). By adjusting the stop 58 in the direction of the double arrow J, the distance between the front edge of the product 57 to be folded and the folding edge to be produced can be set. In this way, the device according to FIG. 5 can be adjusted to different product formats, in particular eccentric folds can also be produced, as are required, for example, for pre-folding products.

Nachdem das zu falzende Erzeugnis 57 mit seiner Vorderkante am Anschlag 58 angestoßen ist, wird das Falzschwert 60 in Richtung des zwischen den Falzwalzen 55 ausgebildeten Spaltes bewegt (Position c). Dadurch wird der zu falzende Bereich des zu falzenden Produktes 57 mittels der Falzkante 61 des Falzschwerts 60 in den zwischen den Falzwalzen 55 ausgebildeten Spalt gedrückt.After the product 57 to be folded with its leading edge has hit the stop 58, the folding sword 60 in Direction of the formed between the folding rollers 55 Gap moved (position c). This will make the one to be folded Area of the product to be folded 57 by means of the folded edge 61 of the folding blade 60 in the between the folding rollers 55 trained gap pressed.

Durch Rotation der Falzwalzen 55 in Richtung der Pfeile L (Position a) wird das zu falzende Produkt 57 mit seinem Falz 67 voraus durch den zwischen den Falzwalzen 55 ausgebildeten Spalt gezogen (Position d). Dabei wird das im Falzprozeß befindliche Produkt 57 auf der Austrittsseite des zwischen den Falzwalzen 55 ausgebildeten Spalts durch die Auflageschiene 66 geführt.By rotating the folding rollers 55 in the direction of the arrows L. (Position a) the product to be folded 57 with its fold 67 ahead by the one formed between the folding rollers 55 Slit pulled (position d). This will be in the folding process located product 57 on the outlet side of the between the folding rollers 55 formed gap through the Support rail 66 out.

Sobald das zu falzende Produkt 57 von den Falzwalzen 55 gegriffen wurde, kann der Schieber 56 in seine Ausgangsposition zurückverfahren werden (Position e). Somit beschreibt der Schieber 56 bei Bewegung der Wandelemente 54 in Richtung des Pfeiles G eine Bewegung entsprechend des in Fig. 5 eingezeichneten Pfeiles M.As soon as the product 57 to be folded from the folding rollers 55 was gripped, the slide 56 can be in its Starting position will be moved back (position e). Consequently describes the slide 56 when the wall elements 54 move in the direction of arrow G a movement corresponding to that in 5 drawn arrow M.

Das von den Falzwalzen 55 freigegebene gefalzte Erzeugnis 68 wird zwischen der Auflageschiene 66 und dem umlaufenden Förderriemen 64 eingeklemmt und somit in Richtung des den Falzwalzen 55 auf deren Austrittsseite benachbarten Wandelements 54 weitergefördert (Positionen f und g).The folded product released by the folding rollers 55 68 is between the support rail 66 and the rotating Conveyor belt 64 clamped and thus in the direction of the Folding rollers 55 adjacent on their exit side Wall element 54 promoted (positions f and g).

Durch den beschriebenen Falzvorgang gelangt ein zu falzendes Produkt 57 von einem Abteil 59 in ein dazu benachbartes Abteil 59, wobei dieser Falzvorgang von einer Falzeinrichtung bewirkt wird, welche in einem die beiden benachbarten Abteile 59 voneinander abgrenzenden Wandelement integriert ist.Through the described folding process, one that is to be folded arrives Product 57 from one compartment 59 to an adjacent one Compartment 59, this folding process from one Folding device is effected, which in one of the two adjacent compartments 59 wall element delimiting each other is integrated.

Mit einer in Fig. 5 dargestellten Vorrichtung können ebenso wie mit Vorrichtungen gemäß den Fig. 1 bis 4 kontinuierlich anfallende zu falzende Produkte verarbeitet werden.With a device shown in Fig. 5 can also as with devices according to FIGS. 1 to 4 continuously resulting products to be folded are processed.

Fig. 6 Zeigt das Ablaufschema eines mit einer Vorrichtung gemäß Fig. 3 bewerkstelligbaren Falzvorgangs.Fig. 6 shows the flow diagram of one with a device 3 achievable folding process.

Der in Pfeilrichtung um die Drehachse 26 rotierenden Verarbeitungstrommel 25 werden die zu falzenden Erzeugnisse 69 in Pfeilrichtung zugeführt, woraufhin sie innerhalb der Abteile senkrecht zur Zuführrichtung in den Bereich der Falzeinrichtungen gefördert werden.The one rotating in the direction of the arrow about the axis of rotation 26 Processing drum 25 are the products to be folded 69 fed in the direction of the arrow, whereupon they within the Compartments perpendicular to the feed direction in the area of Folders are encouraged.

Wenn sich ein Produkt 69' in Bereich der Falzeinrichtungen befindet, wird während der Rotation der Verarbeitungstrommel 25 der Falzvorgang ausgeführt, so daß schließlich ein gefalztes Erzeugnis 70 entsteht, dessen Falzkante parallel zur Drehachse 26 der Verarbeitungstrommel 25 verläuft.If there is a product 69 'in the area of the folding devices is located during the rotation of the processing drum 25 the folding process, so that finally a folded product 70 is formed, the folded edge of which is parallel runs to the axis of rotation 26 of the processing drum 25.

Das gefalzte Erzeugnis 70 wird in einer parallel zur Zuführrichtung versetzten Richtung von der Verarbeitungstrommel 25 weggefördert. The folded product 70 is in a parallel to the Feed direction offset from the direction Processing drum 25 conveyed away.

Fig. 7 zeigt ein Ablaufschema eines Falzvorgangs, welcher mit einer Kombination der Vorrichtungen gemäß den Fig. 1 und 3 durchführbar ist.Fig. 7 shows a flowchart of a folding process, which with a combination of the devices according to FIGS. 1 and 3 is feasible.

Bei einer solchen Kombination ist jedes Abteil der Verarbeitungstrommel 71 mit jeweils zwei Falzeinrichtungen versehen, die dazu geeignet sind, senkrecht zueinander verlaufende Falze zu erzeugen.With such a combination, each compartment is the Processing drum 71, each with two folding devices provided that are suitable for perpendicular to each other to produce running folds.

Der in Pfeilrichtung um die Achse 72 rotierenden Verarbeitungstrommel 71 werden die zu falzenden Produkte 73 in Pfeilrichtung zugeführt.The one rotating in the direction of the arrow about axis 72 Processing drum 71 becomes the products 73 to be folded fed in the direction of the arrow.

Während einer senkrecht zur Zuführrichtung und parallel zur Rotationsachse 72 gerichteten Transportbewegung durchläuft das zu falzende Erzeugnis 73 eine Falzeinrichtung gemäß Fig. 1, wodurch ein senkrecht zur Rotationsachse 72 verlaufender Falz 74 erzeugt wird.During one perpendicular to the feed direction and parallel to the Rotation axis 72 passes through the directional transport movement the product 73 to be folded is a folding device according to FIG. 1, whereby a perpendicular to the axis of rotation 72 Fold 74 is generated.

Das auf diese Weise einmal gefalzte Erzeugnis 75 durchläuft dann bei Rotation der Verarbeitungstrommel 71 eine weitere Falzeinrichtung, welche entsprechend Fig. 3 ausgebildet ist. Hierdurch wird ein weiterer Falz 76 erzeugt, welcher senkrecht zum Falz 74 verläuft.The product 75 thus folded once passes through then another when the processing drum 71 rotates Folding device, which is designed according to FIG. 3. This creates a further fold 76, which runs perpendicular to the fold 74.

Das zweifach gefalzte Erzeugnis 77 wird in einer zur Zuführrichtung parallel versetzten Richtung von der Verarbeitungstrommel 71 weggefördert.The double-folded product 77 is used in a Feed direction offset from the parallel direction Processing drum 71 conveyed away.

Fig. 8 zeigt das Ablaufschema eines mit einer Vorrichtung gemäß Fig. 4 bewerkstelligbaren Falzvorgangs.8 shows the flow diagram of a device 4 achievable folding process.

Das zu falzende Produkt 42 wird der um die Achse 45 rotierenden Verarbeitungstrommel 40 bereits im Bereich der Falzeinrichtungen zugeführt. The product 42 to be folded becomes the one about the axis 45 rotating processing drum 40 already in the area of Folders fed.

Die jeweils zwei Falzwalzen 46 aufweisenden Falzeinrichtungen erzeugen einen Falz 78, welcher parallel zur Drehachse 45 der Verarbeitungstrommel 40 verläuft.The two folding rollers 46 each Folders create a fold 78 which is parallel runs to the axis of rotation 45 of the processing drum 40.

Die so erzeugten Einfalzprodukte 79 kommen mit der Drehachse 45 zugewandtem Falz 78 in den Abteilen 44 zu liegen und werden senkrecht zur Zuführrichtung und parallel zur Drehachse 45 innerhalb der Abteile 44 aus dem Bereich der Falzeinrichtungen in Pfeilrichtung weggefördert.The fold-in products 79 thus produced come with the axis of rotation 45 facing fold 78 to lie in the compartments 44 and are perpendicular to the feed direction and parallel to the Axis of rotation 45 within the compartments 44 from the area of Folders conveyed away in the direction of the arrow.

Der Bereich der Abteile 44, in dem die Einfalzprodukte 79 nach dem Falzvorgang zu liegen kommen, ist radial weniger weit von der Drehachse 45 der Verarbeitungstrommel 40 entfernt als die Falzeinrichtungen. In diesem Bereich der Verarbeitungstrommel 40 kann zusätzlich ein Sammelvorgang mittels einer in Fig. 8 nicht dargestellten Sammelstation stattfinden.The area of the compartments 44 in which the fold-in products 79 come to rest after the folding process is radially less far from the axis of rotation 45 of the processing drum 40 removed as the folding devices. In this area of Processing drum 40 can additionally perform a collection process by means of a collecting station, not shown in FIG. 8 occur.

Schließlich werden die gefalzten Erzeugnisse 79 aus einem in Richtung der Drehachse 45 versetzt zu den Falzeinrichtungen angeordneten Bereich der Verarbeitungstrommel 40 entnommen und entgegen der Zuführrichtung von der Verarbeitungstrommel 40 weggefördert.Finally, the folded products 79 from one in Direction of the axis of rotation 45 offset to the folding devices arranged area of the processing drum 40 removed and against the feed direction from the processing drum 40 promoted away.

Fig. 9 zeigt ein Ablaufschema eines mit einer Vorrichtung gemäß den Fig. 3 oder 4 bewerkstelligbaren Falzvorgangs.9 shows a flow diagram of a device 3 or 4 achievable folding process.

Die zu falzenden Produkte 80 werden der um die Achse 81 rotierenden Verarbeitungstrommel 82 in Pfeilrichtung zugeführt, wobei die Zuführung bereits in dem mit den Falzeinrichtungen versehenen Sektor der Verarbeitungstrommel 82 vorgenommen wird.The products 80 to be folded become those about the axis 81 rotating processing drum 82 in the direction of the arrow fed, the feed already in the with Folders provided sector of the processing drum 82 is made.

Nachdem bei fortgesetzter Rotation der Verarbeitungstrommel 82 der Falzvorgang mit einer der Vorrichtungen gemäß den Fig. 3 oder 4 vorgenommen wurde, wird das gefalzte Erzeugnis 83 von der Verarbeitungstrommel 82 weggefördert, wobei Zu- und Wegförderrichtung in Fig. 9 im wesentlichen gleich und nicht zueinander versetzt verlaufen.After continued rotation of the processing drum 82 the folding process with one of the devices according to the Fig. 3 or 4 has been made, the folded product 83 conveyed away from the processing drum 82, with feed and Transport direction in Fig. 9 substantially the same and not staggered.

Wenn beim Ablaufschema gemäß Fig. 9 eine Falzeinrichtung gemäß Fig. 3 verwendet wird, erfolgt ein Wegfördervorgang mit vorauslaufendem Falz.If a folding device in the flow chart of FIG. 9 3 is used, a removal process takes place with leading fold.

Wenn jedoch beim Ablaufschema gemäß Fig. 9 eine Falzeinrichtung gemäß Fig. 4 verwendet wird, erfolgt ein Wegfördervorgang mit nachlaufendem Falz.However, if in the flow chart of FIG. 9 Folding device according to FIG. 4 is used Removal process with trailing fold.

Fig. 10 zeigt das Ablaufschema gemäß Fig. 9 einschließlich der Durchführung einer weiteren Falzung.FIG. 10 shows the flow diagram according to FIG. 9 inclusive performing another fold.

Anstelle der in Fig. 10 gestrichelt dargestellten Wegförderung der gefalzten Produkte gemaß Fig. 9 wird das einmal gefalzte Produkt 83 in einem Abteil parallel zur Drehachse 84 der Verarbeitungstrommel 85 gefördert, wobei während dieses Fördervorgangs ein weiterer Falz erzeugt wird, welcher senkrecht zu dem zuvor erzeugten Falz verläuft. Dieser weitere Falz ist beispielsweise mit einer Vorrichtung gemäß Fig. 1 erzeugbar. Auf diese Weise ist also - wie auch mit einer Vorrichtung gemäß Fig. 7 - ein Erzeugnis 86 mit zwei senkrecht zueinander verlaufenden Falzen herstellbar.Instead of the one shown in dashed lines in FIG. 10 The folded products are conveyed away according to FIG. 9 once folded product 83 in a compartment parallel to Axis of rotation 84 of the processing drum 85 is conveyed, wherein creates another fold during this conveying process which is perpendicular to the previously created fold runs. This further fold is, for example, with a 1 can be generated. So this is how - As with a device according to FIG. 7 - a Product 86 with two mutually perpendicular Foldable.

Fig. 11 zeigt das Ablaufschema eines erfindungsgemäß durchgeführten Falzvorgangs mit einem kombinierten Einsteckvorgang.11 shows the flow diagram of an inventive method performed folding process with a combined Insertion process.

Das zu falzende Erzeugnis 87, welches mittels Heftklammern 87' bereits vorgeheftet ist, wird in ein Abteil einer Verarbeitungstrommel oder eines Umlaufsystems eingeführt, bis es mit seiner unteren Kante am unteren Bereich 88 des Abteils anschlägt.The product 87 to be folded, which is by means of staples 87 'is already tacked into a compartment of one Processing drum or a circulation system introduced, until with its lower edge at the lower area 88 of the Compartment strikes.

Das Erzeugnis 87 wird dann gefalzt, in Längsrichtung des Abteils transportiert und geöffnet, wobei die Blume des gefalzten Erzeugnisses 89 auf der der Verarbeitungstrommel bzw. dem Umlaufsystem abgewandten Seite zu liegen kommt.The product 87 is then folded, in the longitudinal direction of the Compartment transported and opened, the flower of the folded product 89 on the processing drum or the side facing away from the circulation system.

Anschließend wird ein Druckereiprodukt 90 in das gefalzte Erzeugnis 89 in Pfeilrichtung eingesteckt.A printed product 90 is then folded into the Product 89 inserted in the direction of the arrow.

Nach einer weiteren Förderung entlang des Abteils wird das gefalzte Erzeugnis 89 mit dem eingesteckten Produkt 90 von der Vorrichtung in Pfeilrichtung weggefördert.After further funding along the compartment, the folded product 89 with inserted product 90 from conveyed away from the device in the direction of the arrow.

Das Ablaufschema gemäß Fig. 11 zeigt, daß erfindungsgemäß sowohl ein Falzen als auch ein Einstecken mit einer einzigen Vorrichtung bewerkstelligbar ist. Ebenso läßt sich eine erfindungsgemäße Vorrichtung auch mit einer Heft- und/oder Klebestation koppeln.11 shows that according to the invention both folding and inserting with a single one Device is feasible. One can also device according to the invention also with a stitching and / or Couple the gluing station.

Das Ablaufschema gemäß Fig. 11 ist auch auf nicht vorgeheftete, aus einem oder mehreren Einzelprodukten bestehende Erzeugnisse anwendbar.11 is also not on stapled out of one or more individual products existing products applicable.

Schließlich lassen sich an vorgehefteten Erzeugnissen gemäß Fig. 11 alternativ oder zusätzlich zum Einstecken auch andere Bearbeitungsvorgänge durchführen.Finally, according to pre-stitched products Fig. 11 alternatively or in addition to insertion perform other machining operations.

Fig. 12 zeigt ein Antriebsschema für Falzwalzen einer erfindungsgemäßen Falzeinrichtung, welche insbesondere entsprechend Fig. 8 ausgebildet ist. Dieses Antriebsschema läßt sich entsprechend modifiziert auch bei parallel zur Drehachse der Verarbeitungstrommel orientierten Falzwalzen anwenden.12 shows a drive diagram for a folding roller Folding device according to the invention, which in particular 8 is formed. This drive scheme can be modified accordingly also in parallel to Folding roller oriented axis of rotation of the processing drum apply.

Zwei zusammenwirkende Falzwalzen 91 sind in einem Wandelement 92 einer Verarbeitungstrommel gehalten, wobei die Drehachsen 93 der Falzwalzen 91 parallel zum Drehachse der Verarbeitungstrommel verlaufen.Two cooperating folding rollers 91 are in one Wall element 92 held a processing drum, wherein the axes of rotation 93 of the folding rollers 91 parallel to the axis of rotation the processing drum.

Die Falzwalzen 91 sind jeweils fest mit einem konzentrisch zu ihren Drehachsen 93 angeordneten Zahnrad 94 gekoppelt, wobei die beiden Zahnräder 94 miteinander kämmen.The folding rollers 91 are each fixed with a concentric coupled to their axes of rotation 93 arranged gear 94, the two gears 94 meshing with one another.

Das Zahnrad 94 einer der beiden Falzwalzen 91 ist mit einem axial dazu versetzten Zahnrad 95 gekoppelt, welches wiederum mit einem Zahnrad 96 in Eingriff steht, das konzentrisch zur Drehachse der Verarbeitungstrommel angeordnet ist. Dieses Zahnrad 96 ist stationär ausgebildet und rotiert demzufolge nicht gemeinsam mit der Verarbeitungstrommel.The gear 94 of one of the two folding rollers 91 is with one axially offset gear 95 coupled, which in turn meshes with a gear 96 which is concentric with the The axis of rotation of the processing drum is arranged. This Gear 96 is stationary and consequently rotates not together with the processing drum.

Bei Rotation der Verarbeitungstrommel wälzt sich das Zahnrad 95 am stationären Zahnrad 96 ab und bewirkt somit eine Drehung des mit dem Zahnrad 95 gekoppelten Zahnrades 94. Da die beiden Zahnräder 94 miteinander kämmen, wird auf diese Weise eine gegensinnige Drehung der beiden Falzwalzen 91 bewirkt.When the processing drum rotates, the gear wheel rolls 95 on the stationary gear 96 and thus causes a Rotation of the gear 94 coupled to the gear 95. Da the two gears 94 mesh with each other, is on this Way an opposite rotation of the two folding rollers 91st causes.

Mit dem in Fig. 12 dargestellten Prinzip können auf einfache Weise eine Vielzahl von Paaren von Falzwalzen 91, die jeweils in einem Wandelement 92 einer Verarbeitungstrommel integriert sind, angetrieben werden.With the principle shown in Fig. 12 can easily Way, a plurality of pairs of folding rollers 91, the each in a wall element 92 of a processing drum are integrated, driven.

Claims (15)

  1. Apparatus for producing printed products comprising one or more individual sub-products, e.g. newspapers, periodicals and the like, having a plurality of successive, circulating receiving elements (8, 17, 30, 44, 59) which move between at least one sub-product-feeding station and at least one product-removal station and are intended for receiving sub-products (9, 23, 28, 42, 57, 69, 73, 80, 87), characterized in that individual receiving elements or all the receiving elements (8, 17, 30, 44, 59) are each provided with at least one folding device, each folding device exhibiting a pair of folding rollers (10, 18, 33, 46, 55, 91) and a folding tongue (11, 19, 35, 47, 60) which moves, between the folding rollers (10, 18, 33, 46, 55, 91), the sub-product which is to be folded.
  2. Apparatus according to Claim 1, characterized in that the receiving elements are designed as pocket-like compartments (8, 17, 30, 44, 59), respectively adjacent compartments (8, 17, 30, 44, 59) being delimited from one another by a wall element (7, 16, 31, 43, 54, 92).
  3. Apparatus according to Claim 2, characterized in that the wall elements (7, 31, 43, 54, 92) extend away essentially radially from the approximately horizontally extending axis of rotation (1, 26, 45, 72, 81, 84) of a rotationally driven processing drum (2, 25, 40, 71, 82, 85) and are arranged on the processing drum (2, 25, 40, 71, 82, 85) such that they are distributed at regular intervals in the circumferential direction of the same.
  4. Apparatus according to Claim 2, characterized in that the wall elements (16) run essentially perpendicularly with respect to a drawing member (15) driven in circulation about two spaced-apart horizontal axes (14) and are arranged on the drawing member (15) such that they are distributed at regular intervals in the direction of circulation of the same.
  5. Apparatus according to one of Claims 2 to 4, characterized in that each wall element (7, 16, 31, 43, 54, 92) exhibits at least one folding device by means of which the sub-products can be conveyed, with simultaneous folding, from one compartment (8, 17, 30, 44, 59) into an adjacent compartment (8, 17, 30, 44, 59).
  6. Apparatus according to one of Claims 2 to 5, characterized in that, with respect to the folding devices, each compartment (17) exhibits in each case one conveying-in sector and one conveying-away sector, conveying-in and conveying-away sectors being delimited from one another, in particular, by a partition wall (22) extending essentially parallel to the wall elements (16).
  7. Apparatus according to one of the preceding claims, characterized in that the longitudinal axes of at least one pair of folding rollers (18, 55) of each receiving element (17, 59) run essentially vertically in the upper region of the processing section and/or in that the longitudinal axes of at least one pair of folding rollers (10, 33, 46) of each receiving element (8, 30, 44) run essentially horizontally in the upper region of the processing section, each receiving element being provided, in the upper region of the processing section, in particular with a folding-roller pair with approximately vertical longitudinal axes and with a folding-roller pair which is arranged offset with respect to the first folding-roller pair and has approximately horizontal longitudinal axes.
  8. Apparatus according to one of the preceding claims, characterized in that each folding roller (91) of each folding-roller pair is coupled to in each case one gear wheel (94), the two gear wheels (94) assigned to a folding-roller pair meshing with one another, and one of these two gear wheels (94) being in engagement, at least indirectly, with a stationary gear wheel (96) arranged concentrically with respect to the axis of rotation of the processing drum.
  9. Apparatus according to one of the preceding claims, characterized in that the folding tongues (47) are mounted pivotably in each case and are connected to a lever element (49) which can be actuated via a stationary guide (50).
  10. Apparatus according to one of the preceding claims, characterized in that in each case one conveying device which exhibits, in particular, conveying belts (64) and is intended for conveying away the folded products (68) is provided on that side of the pair of folding rollers (55) which is directed away from the folding tongue (60).
  11. Apparatus according to one of the preceding claims, characterized in that the receiving elements (59), in particular the wall elements (54), each exhibit an in particular, adjustable stop (58) for positioning the sub-products (57) which are to be folded.
  12. Apparatus according to one of the preceding claims, characterized in that the receiving elements (30, 44, 59) are each provided with conveying means (32, 53, 56) which transport the sub-products in the receiving elements (30, 44, 59) perpendicularly with respect to the movement direction of the receiving elements (30, 44, 59).
  13. Apparatus according to one of the preceding claims, characterized in that provision is made for a conveying-in station which conveys the sub-products, in particular by means of grippers (29), into the region of the folding devices; and/or in that provision is made for a conveying-away station which conveys away the products, in particular by means of grippers (39), out of the region of the folding devices.
  14. Apparatus according to one of the preceding claims, characterized in that the receiving elements are arranged between at least one sub-product-feeding station and at least one product-removal station along a processing section, provision being made for insertion and/or collating stations which interact with the receiving elements.
  15. Apparatus according to one of the preceding claims, characterized in that the receiving elements are arranged between at least one sub-product-feeding station and at least one product-removal station along a processing section, provision being made for collecting, stapling and/or adhesive-bonding stations which interact with the receiving positions.
EP95106880A 1994-06-07 1995-05-06 Device for manufacturing printed products Expired - Lifetime EP0686592B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH178394 1994-06-07
CH1783/94 1994-06-07

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EP0686592A1 EP0686592A1 (en) 1995-12-13
EP0686592B1 true EP0686592B1 (en) 1999-03-24

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JP (1) JPH0859073A (en)
AT (1) ATE178022T1 (en)
CA (1) CA2150886A1 (en)
DE (1) DE59505411D1 (en)
DK (1) DK0686592T3 (en)
ES (1) ES2129151T3 (en)
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NL1008726C2 (en) * 1998-03-27 1999-09-28 Oce Tech Bv Folding device for double folding a sheet.
US7780156B2 (en) * 2005-03-29 2010-08-24 Christoph Schmitz Web handling process and equipment
EP2155593B1 (en) 2007-05-29 2015-01-28 Ferag AG Method for monitoring and/or controlling a transport device, and transport device for carrying out said method
US9259891B2 (en) 2013-06-14 2016-02-16 Electronic Imaging Services, Inc. Pad of labels and labels for use on store shelves in a retail environment
US9376286B1 (en) 2014-09-02 2016-06-28 Electronic Imaging Services, Inc. Label stacking machine and method

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CH580023A5 (en) * 1975-04-01 1976-09-30 Ferag Ag
US4022456A (en) * 1975-07-11 1977-05-10 The Procter & Gamble Company Method and apparatus for folding and cutting an interconnected web of disposable diapers or the like having stretched elastic leg bands secured thereto
ES2075581T3 (en) * 1992-01-10 1995-10-01 Ferag Ag PROCEDURE AND DEVICE TO PREPARE PRINTING ITEMS.
DE4223524A1 (en) * 1992-07-17 1994-01-20 Roland Man Druckmasch Folder

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ATE178022T1 (en) 1999-04-15
EP0686592A1 (en) 1995-12-13
CA2150886A1 (en) 1995-12-08
FI952773A0 (en) 1995-06-06
AU680734B2 (en) 1997-08-07
AU1791795A (en) 1995-12-14
DK0686592T3 (en) 1999-05-25
ES2129151T3 (en) 1999-06-01
US5628501A (en) 1997-05-13
JPH0859073A (en) 1996-03-05
DE59505411D1 (en) 1999-04-29
FI952773A (en) 1995-12-08

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