EP0629175A1 - Traitement des vapeurs d'essence dans les stations-service. - Google Patents

Traitement des vapeurs d'essence dans les stations-service.

Info

Publication number
EP0629175A1
EP0629175A1 EP93903833A EP93903833A EP0629175A1 EP 0629175 A1 EP0629175 A1 EP 0629175A1 EP 93903833 A EP93903833 A EP 93903833A EP 93903833 A EP93903833 A EP 93903833A EP 0629175 A1 EP0629175 A1 EP 0629175A1
Authority
EP
European Patent Office
Prior art keywords
pressure
tank
volume
gas
vapors
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP93903833A
Other languages
German (de)
English (en)
Other versions
EP0629175B1 (fr
Inventor
Fritz Curtius
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19924218029 external-priority patent/DE4218029A1/de
Priority claimed from DE4224950A external-priority patent/DE4224950C2/de
Application filed by Individual filed Critical Individual
Priority claimed from PCT/DE1993/000171 external-priority patent/WO1993017955A1/fr
Publication of EP0629175A1 publication Critical patent/EP0629175A1/fr
Application granted granted Critical
Publication of EP0629175B1 publication Critical patent/EP0629175B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Definitions

  • the invention relates to a method for precautionary measures against harmful environmental effects on petrol stations which are operated with devices for gas recirculation.
  • the invention relates in particular to a method and the device for measuring and monitoring the excess gas quantities. Furthermore, the metrological acquisition of the data is supplemented by the associated physical calculation method.
  • the invention enables continuous monitoring of the operation of a petrol station and the possible excess amounts of gas that can escape from the underground tank as a harmful environmental impact.
  • the pressure curve in the underground tank is used as a measurable variable for this. With the device according to the invention, the pressure in the underground tank is measured.
  • the measuring method has meanwhile been used in various ways.
  • Fig. L is the result as a pressure curve in the underground tank above
  • the 3 upper pressure curves come from a gas station with a central vacuum pump for gas recirculation.
  • Curve A shows the influence of a refueling process from minute 6
  • Curve B shows the pressure increase in the underground tank during the break between
  • Curve C shows the influence of refueling 2 cars at the same time, also from minute 6 for a period of 30 seconds.
  • the lower curve D belongs to another petrol station with a decentralized pump which, in contrast to the central pump, does not work continuously, but only during the refueling process.
  • Curve B is the characteristic pressure increase in the underground tank, which among other things through the continuous operation of the central
  • Vacuum pump in the underground tank is created.
  • Free space volume in the underground tank of 13.5 m3 is calculated according to equation (6) below, an increase in volume of approx. 430
  • the petrol station attendant Before delivering petrol, the petrol station attendant must check the level in the underground tank and open the connection for the petrol line. Both times, the pressure in the floor tank is reduced through the opening and the operator is in a gas flow that is harmful to health and blows in his face at over 20 m / s.
  • TÜV Rheinland provides a measuring method based on the gas recirculation system examined above
  • the emission at the tank neck is measured with and without gas recirculation.
  • Gas recirculation is a measure of the recycle rate.
  • volume rate which describes the ideal refueling process, is given, the measuring point, by measuring at the open tank neck, is outside the filling station, and only a fraction of the operating time of a filling station is measured, the volume rate cannot be measured in real tank operation as a function check and
  • the volume rate is understood as the ratio: returned gas volume / volume of fuel tanked x 100.
  • the pressure in the underground tank system is measured temporarily or permanently to avoid uncontrolled release of vapors
  • the operating conditions in the underground tank are approximated in the course of or when changing between one of the stages 0, 1 and 2 in relation to the physical state of the tank atmosphere.
  • Fig. 1 is an example of the actual pressure curve in a system that was tested according to the ideas of the German authorities using the test procedure of TÜV Rheinland.
  • the upper curve with the highest vapor pressure belongs to one
  • the mean vapor pressure curve corresponds to summer gasoline.
  • the lower vapor pressure curve belongs to a gasoline, from which the low boilers are partially evaporated. It is that
  • Fig. 3 is a schematic representation of the function of a gas station, including refueling with gas recirculation (stage 2) and gasoline delivery with gas oscillation (stage 1). 3 the device for carrying out the measurements is entered schematically.
  • the tank system consists of the underground tank 11 with the ventilation line 14, which is optionally closed with a so-called pressure vacuum valve 15 as a safety valve.
  • the tank 11 is partially filled with gasoline.
  • the free space with the gasoline vapor / air mixture is located above the liquid level 13.
  • the connecting lines for the petrol delivery and the petrol withdrawal are supplied via the dome shaft, not shown.
  • the gasoline is withdrawn via the gasoline pump 5 in the liquid line 4, which ends with the fuel nozzle, not shown.
  • the amount of gasoline is measured in the petrol pump and written down on the gasoline meter 6 as a (FIR) flow indicator.
  • the line 3 for gas recirculation begins at the fuel nozzle and ends in the collecting line 7, which is usually laid underground.
  • a gas pump 8 In active systems, a gas pump 8 generates a negative pressure in the gas return line 3 when refueling, so that the gas mixture can be sucked out of the car tank.
  • the pressure drop in line 3 and thus the delivery capacity of pump 8 can be set via a throttle valve 9.
  • Several fueling points can be connected to the gasoline line 3 and the collecting line 7.
  • the nozzle 16 shows the possibility of connecting several underground tanks.
  • the underground tank 11 has 3 further closable connections, the connection 17 for the gas-tight holding of the measuring rod and the 2 pipe connections with the removable covers for the temporary connection of the pipes for gasoline unloading with gas oscillation.
  • a control valve 18 is installed in the collecting line 7, by means of which the returned gas quantity (volume rate) can be regulated.
  • the pressure in the free space of the underground tank 11 is measured as a pressure display control (PIC) 19, e.g. in the vent line 14. The pressure measurement and control will be described later in connection with the individual operating states.
  • PIC pressure display control
  • the vehicle tank 10 When petrol is withdrawn, refueling, the vehicle tank 10 is connected to the petrol station via the fuel nozzle.
  • a pump 8 When installing active systems, characterized by the index (a), a pump 8 is installed in line 3 to generate a negative pressure. In this case, not enough extracted gas can escape via line 20, and fresh air can also be drawn in additionally.
  • a seal is to be created between the line 3 and the tank neck 21 by means of a sealing collar (not shown) in order to displace the gas portion from the tank 10 into the underground tank 11 when filling with gasoline .
  • a sealing collar (not shown)
  • the tank 12 of the tank truck Tkw
  • the tank 12 is normally designed as a case tank and is only suitable for operation at atmospheric pressure.
  • the pressure safety device 24 ensures that any overpressures or underpressures that occur are compensated for with the surroundings without damage to the tank. At the end of refueling and at the end of gasoline deliveries, the connections to the surroundings, in the fuel nozzle and the nozzles in the cathedral shaft are closed.
  • the method according to the prior art only allows an assessment over the short period of time of a refueling operation, that is to say a total of approximately 5% of the total time.
  • this operating state is called refueling with gas recirculation as stage 2.
  • the delivery of gasoline with gas recirculation to the tanker truck is referred to as level 1 and takes about 1/10 of level 2, i.e. 0.5%.
  • the operating conditions at a petrol station in the remaining part of a 24-hour day are referred to below as level 0.
  • level 0. As was determined in the measurements in FIG a tank system during this period considerable pressure fluctuations, which can lead to harmful environmental effects.
  • the gasoline vapors from the vehicle contain namely at 80% saturation and 40 ° C and 5 vol. % Benzene in the remaining gasoline approx. 30 g benzene / m3.
  • the permissible TRK value (technical standard concentration) for the carcinogenic benzene is only 15 mg / m3.
  • the vapors In typical summer conditions, with the same saturation and 20 ° C, the vapors contain 700 g / m3 of petrol.
  • the permissible MAK value maximum. Workplace conc.
  • For the vapors of the petrol components is 0.3 - 2 g / m3 for n-paraffins. In addition to this direct danger to humans, these vapors contribute greatly to the formation of smog and ozone.
  • Modern vehicles today have much better engine compartment insulation in order to function as an exhaust gas catalytic converter e.g. improve on cold start.
  • the increasing introduction of the catalyst has the consequence that the gasoline in the cycle of a tank filling is increasingly depleted of low boilers by pumping over the injection pump. So today there are significantly more air components and less gasoline vapors in the empty tank than in the past with the now outdated technology.
  • the basis for the theoretical basis has already been withdrawn from the assessment of emissions when refueling carried out by the TÜV.
  • stage 2 will mean that the spread of catalytic converters in the affected regions will have progressed. It is a further object of the invention to avoid this disadvantage for the future operation of stage 2, especially for the TÜV-tested systems.
  • the tank 10 to be filled is designated with the index 1 and the tank 11 with the fuel extraction or the gas supply with the index 2.
  • V (2) V (l) * p (il) / p (i2) * T (i2) / T (il), * (1)
  • Ti is the temperature in tank 1 in Kelvin
  • T2 is the temperature in tank 2.
  • the temperatures are only slightly different.
  • the partial pressures p (i ⁇ ) and p (i2) are the pressures of the inerts in
  • the volume Vi corresponds to the tanked liquid volume when filling the tank 1.
  • the partial pressures p (i) of the inerts can be calculated according to equation (2).
  • Equation (2) further shows that if the partial pressures of the gasoline change, the partial pressures of the inert p (i) will change accordingly.
  • the total pressure p (g) remains constant under the usual operating conditions, namely approx. 1 bar to 1 atm depending on the location of the tank system and the current weather conditions.
  • the operational evaporation of the low boilers in the tank 10 results in an increased partial pressure p (i) of the inerts.
  • p (i) partial pressure of the inerts.
  • the calculation method according to the invention thus has the advantage over the empirical method that the possible environmental impact during the refueling of modern vehicles according to stage 2 can be determined mathematically as a result of the increase in volume.
  • the returned small gas volume enters the large free space of the tank 11 of a few cbm (m3).
  • the saturation takes place very slowly.
  • the saturation is determined in the course of the pressure measurement in the closed system of stage 0 as an increase in pressure.
  • the excess volume that forms in the course of stage 2 arises from the change in the composition of the fuel and the increase in the vapor pressure when fresh fuel is fed into the tank 10. This vaporizes spontaneously low boilers and cause the volume to increase, whereas due to the TÜV publications it is not possible to check the excess volume by calculation, the volume development can be calculated according to equation (1).
  • the partial pressures in the tank 11 can be determined with knowledge of the gasoline composition, but in the tank 10 they depend on the past driving operation.
  • a simple way of determining the state in tank 10 is a gas analysis, above all by determining oxygen (02).
  • the oxygen content can be determined within seconds using the Dräger analysis tubes. Because of the oxygen content, the corresponding air content is also known. This proportion of air can be converted into volume% or weight% and in m (i) as kg / m3.
  • the partial pressure of the inerts in the tank chambers 10 and 11 can be calculated via an oxygen measurement.
  • R (i), the gas constant of air, and T (i) are both known.
  • the volume in the tank 10 is displaced and reclaimed in the tank 11.
  • the composition of the gasoline in the tank 10 changes, associated with a considerable increase in the partial pressure due to the low boilers supplied in the fuel.
  • the calculated volume increase due to the increase in partial pressure relates to the total gas volume that was present in tank 10 before the tank started. The development of the excess volume is equivalent to that when filling the tank, but the tank was only filled up to half the volume.
  • level 1 refilling process is subject to the same physical laws and process data as level 2, with the difference that the delivery tank is largely emptied and the large volume of the returned gas decisively determines the conditions in the delivery tank.
  • stage 1 it is the object of the invention to avoid these disadvantages for the operation of stage 1, to restore the operating state in the filled tank for the usual storage conditions of stage 0 and to take into account the volume changes resulting during a transfer operation.
  • the temperature in the underground tank is relatively uniform and only slowly follows the fluctuations over the course of a day.
  • the temperature of the fresh fuel is determined by the external conditions.
  • the temperature can reach 20 ° C. over which lie in the underground tank. This also applies to the unloading of residual amounts after intense sun exposure on warm days. It can be seen from the vapor pressure curves in FIG. 2 that the vapor pressure doubles at a temperature gradient of 20.degree. A -
  • the method prescribed in accordance with the above regulation therefore has the disadvantage that it does not take into account the actual operating conditions and thus does not take into account the harmful additional environmental effects.
  • the worst case is the first delivery of winter fuel on a warm autumn afternoon.
  • stage 1 Since the possible excess vapors can be particularly harmful to the operating personnel in the event of contact, the possible volume and pressure development in the course of stage 1 is also explained in more detail.
  • the partial pressures of the gasoline mixtures are assumed to be known for the fresh fuel and the refilling process of stage 1.
  • V2 VI (1 - pdl) / (l - pd2) (T2 / TD; (4)
  • pg2 pgi + (pd2 - pdi);
  • stage 1 The pressure development in the course of stage 1 can thus be tracked via the pressure measurement in the underground tank. From a certain
  • Time or a change in pressure can be made by opening one
  • Valves that equalize pressure with the environment are established.
  • Stage 1 is therefore only completed in terms of time when, according to the feature of the main claim, the operating pressure matches the pressure of stage 0 and stage 2 again.
  • This pressure compensation in the underground tank must be set before creating and before disconnecting the line connection for stage 1.
  • Vent line 14 allows overpressure in the underground tank
  • Dilution with air can produce 25 m3 of ignitable gases.
  • Flammable mixtures can accumulate for days and weeks, leading to the disasters mentioned above.
  • the pressure measurement enables a quick analysis via the
  • the volume and pressure can be equalized with the surroundings.
  • the renewed risk to individual groups of people in the gas stations with gas exchange is thereby reduced.
  • the ideal fueling process and the determination of the ideal volume rate (level 2) must, however, be determined by measuring the pressure with a closed underground tank.
  • the vent line 14 of the floor tank 11 can be operated according to the invention for the operation of stage 1 with a free opening to the atmosphere.
  • the pressure measurement 19 (PIC) is used for this purpose, implemented as a pressure display (PI) or as a pressure display / control (PIC).
  • PI pressure display
  • PIC pressure display / control
  • the line 25 with the valve 26 enables the pressure equalization of the tank 11 with the environment.
  • a pressure display can be implemented, for example as a U-tube manometer and the valve 26 as a manual valve, which is opened in the event of pressure differences from the environment before the flange connections on the tank 11 are opened.
  • the continuous measurement can be carried out by means of a pressure transmitter e.g. from Rosemount.
  • a current of 4 to 20 mA (milliampere) is the measure for the pressure difference to the environment.
  • the measurement signal can be processed via the controller 27 and the valve 26 can be controlled in one embodiment as a control valve.
  • the pressure compensation can be established via the line 25 with the atmosphere.
  • the need to monitor the mechanical function is via the pressure display (PI) e.g. On a screen as a digital value, the operating personnel are able to continuously monitor the function of the gas recirculation (level 2).
  • the scale value remains constant over the duration of the refueling process, i.e. it does not change.
  • V * (delta) p (mi * Ri + mb * Rb) T;
  • the volume V is the freeboard in the closed tank 11.
  • the pressure difference (delta) p is measured over a certain period of time in which a known amount of petrol has been filled.
  • the pressure p is the total barometric pressure of the gas.
  • the dependency shown applies in the same way to negative pressure changes, i.e. for insufficient gas recirculation.
  • the calculated difference (deita) V can be related to the amount of fuel indicated at 6.
  • the quotient (delta) V / FIR * 100 is the deviation of the volume rate from the ideal volume rate of 100%.
  • the measuring procedure which is simple due to the pressure measurement, is especially suitable for the first-time and recurring control of the installation at the petrol stations. These controls are necessary in accordance with the 21st BImschV (Federal Immission Control Ordinance).
  • the accuracy of the pressure measurement depends on the selected one
  • Measuring range from and according to equation (6) from the free space volume V in the tank 11.
  • the deviation of the operating pressure in the tank 11 from the ambient pressure can e.g. the desired little one
  • Vent line 14 located on the flange 28.
  • one of the flanges in the dome shaft can also be used for the gas oscillation of the stage
  • the flange 17 can be used for the dipstick.
  • the measuring setup consists of a measuring container 29, which is between 2
  • Valves 31 and 32 is installed in line 30.
  • Initial state can be measured and e.g. can be printed out as a document. .
  • the decrease in pressure is the measure for the leakage quantities.
  • the pressure measurement Pi or pressure control PIC described above can also be used for the treatment of the excess gas quantities during stage 0.
  • stage 2 causes a dilution of the gasoline vapors in the tank 11 due to the inert content.
  • the pressure control can open the valve 26 or in one
  • This measuring method has the disadvantage that neither the volume nor the total pressure remains constant during the measurement, and that the pressure change is not measured over the duration of the measurement. Filling the foil pouch causes an increase in pressure in the underground tank for several reasons:
  • volume measurement in the film bag according to the prior art must therefore be supplemented by a pressure measurement according to the invention.
  • the actual volume increase in the underground tank can then be calculated using equation (6) according to claim 16 plus the volume in the foil bag.
  • the state-of-the-art test method therefore does not take the conditions in the floor tank into account to the extent that the precautionary measures against harmful environmental effects are taken into account in the measurements on the fuel nozzle and in the measurements on the ventilation mast.
  • the pump is stopped by the pump
  • the examined central gas pump therefore has an unsteady delivery characteristic, which at the beginning of the refueling process has too little delivery capacity.
  • FIG. 3 For this reason, one possibility is shown in FIG. 3 for using the pressure measurement as the actual value for regulating the gas quantity.
  • a control valve 18 is installed in the manifold 7. This valve is fed by the controller 27. If the pressure rises, the pressure loss in the control valve 18 is increased to reduce the volume flow. If the pressure drops, the pressure loss in line 7 is reduced by opening the valve accordingly.
  • this cleaning is carried out by washing the gasoline-containing gases with diesel fuel.
  • Diesel fuel has a vapor pressure of 5.5 mm WS at -20 ° C. This requires a hydrocarbon content of 4 g / m3.
  • the diesel fuel is the solvent for the gasoline vapors, so that the gasoline can be washed out to a residual content of 10 to 20 g / m3.
  • the vapors are fed into the scrubber from below via line 25.
  • the cleaned gases can be fed to the tank for diesel fuel.
  • the washing liquid is fed to the washer from above. To achieve the required number of separation stages of 5, an orderly packing is installed in the scrubber.
  • the overall height of the pack is in the range of 1 m.
  • the washing liquid is removed from the tank for diesel fuel and also fed back into it. A possible place for an installation site is at the vent line 14. The execution of such a washer is described in the applicant's German application DE 39 16 073.
  • the gas station customers can get the desired information, such as other emissions "can be avoided by regularly filling up.
  • the analysis for oxygen enables a statistical recording of the initial conditions in the empty car tank. This could result in further improvements when refueling cars.

Landscapes

  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

L'invention concerne un procédé de prévention des effets préjudiciables à l'environnement dans les stations-service et de traitement contrôlé des mélanges air/vapeurs d'essence excédentaires nocifs pour l'environnement. Le procédé consiste à mesurer la pression dans le système de distribution, à faire entrer les éventuelles vapeurs excédentaires en échange avec le milieu ambiant par l'intermédiaire d'un orifice défini et à ajuster les conditions physiques dans l'atmosphère du système de distribution en fonction des différents modes de fonctionnement du dispositif de distribution. L'invention concerne en outre le calcul physique des volumes de gaz ainsi que le dispositif permettant la mise en oeuvre dudit procédé.
EP93903833A 1992-03-08 1993-02-28 Traitement des vapeurs d'essence dans les stations-service Expired - Lifetime EP0629175B1 (fr)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
DE4207203 1992-03-08
DE4207203 1992-03-08
DE4218029 1992-06-02
DE19924218029 DE4218029A1 (de) 1991-02-03 1992-06-02 Verfahren zur Kontrolle der Emissionen, die bei einem Umfüllen von Flüssigkeiten mit Gasrückführung entstehen
DE4224950 1992-07-29
DE4224950A DE4224950C2 (de) 1991-02-03 1992-07-29 Rückführung von Gasen in Betankungsanlagen
PCT/DE1993/000171 WO1993017955A1 (fr) 1992-03-08 1993-02-28 Traitement des vapeurs d'essence dans les stations-service

Publications (2)

Publication Number Publication Date
EP0629175A1 true EP0629175A1 (fr) 1994-12-21
EP0629175B1 EP0629175B1 (fr) 1996-05-22

Family

ID=27203488

Family Applications (1)

Application Number Title Priority Date Filing Date
EP93903833A Expired - Lifetime EP0629175B1 (fr) 1992-03-08 1993-02-28 Traitement des vapeurs d'essence dans les stations-service

Country Status (2)

Country Link
EP (1) EP0629175B1 (fr)
AT (1) ATE138352T1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006133465A1 (fr) * 2005-06-17 2006-12-21 Exess Engineering Ges.M.B.H. Dispositif servant a separer des vapeurs d'essence
CN117657460A (zh) * 2023-11-03 2024-03-08 通用机械关键核心基础件创新中心(安徽)有限公司 一种柴油机驱动的移动式变工况自适应输油泵站控制方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO9317955A1 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006133465A1 (fr) * 2005-06-17 2006-12-21 Exess Engineering Ges.M.B.H. Dispositif servant a separer des vapeurs d'essence
CN117657460A (zh) * 2023-11-03 2024-03-08 通用机械关键核心基础件创新中心(安徽)有限公司 一种柴油机驱动的移动式变工况自适应输油泵站控制方法
CN117657460B (zh) * 2023-11-03 2024-05-31 通用机械关键核心基础件创新中心(安徽)有限公司 一种柴油机驱动的移动式变工况自适应输油泵站控制方法

Also Published As

Publication number Publication date
EP0629175B1 (fr) 1996-05-22
ATE138352T1 (de) 1996-06-15

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