EP0609664A1 - Dryer cloth and process for making the same - Google Patents
Dryer cloth and process for making the same Download PDFInfo
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- EP0609664A1 EP0609664A1 EP19940100333 EP94100333A EP0609664A1 EP 0609664 A1 EP0609664 A1 EP 0609664A1 EP 19940100333 EP19940100333 EP 19940100333 EP 94100333 A EP94100333 A EP 94100333A EP 0609664 A1 EP0609664 A1 EP 0609664A1
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- threads
- group
- longitudinal threads
- longitudinal
- screen according
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0036—Multi-layer screen-cloths
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3065—Including strand which is of specific structural definition
- Y10T442/3089—Cross-sectional configuration of strand material is specified
- Y10T442/3106—Hollow strand material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
- Y10T442/322—Warp differs from weft
Definitions
- the invention relates to a dryer fabric with longitudinal threads extending in the machine direction and transverse threads made of plastic material extending transversely thereto, a first group of longitudinal threads floating on the paper side over a plurality of transverse threads and a second group of longitudinal threads being present which binds differently from the first group of longitudinal threads .
- Dryer fabrics are fabrics made of plastic threads with longitudinal threads extending in the machine direction and transverse threads extending transversely thereto. They are used in the drying area of a paper machine, where they guide the paper web over the hot drying cylinders. It is essential that the dryer fabrics ensure good heat transfer and condensation is prevented. It is therefore endeavored to make dryer fabrics as thin as possible and to provide large contact areas.
- the known dryer fabric has a good contact area due to the use of very wide flat monofilaments, especially for the longitudinal threads of the first group.
- these threads affect the flexibility of the dryer fabric.
- the very wide flat monofilaments are special threads that are not easy to process and are expensive.
- the invention has for its object to provide a dryer fabric of the type mentioned in such a way that good flexibility is achieved despite the large contact area on the paper side.
- At least two adjacent longitudinal threads of the first group form subgroups of longitudinal threads running at least on the paper side and the longitudinal threads of a subgroup abut each other side by side.
- the longitudinal threads of a subgroup should preferably also run in the same way in the rest.
- the term is to be understood to mean a course in which the respective longitudinal threads bind identically into the fabric next to one another.
- the two contact surfaces are thus produced with the aid of a plurality of longitudinal threads, which are combined to form sub-groups with the same course.
- Normal longitudinal threads which are preferably designed as flat monofilaments with a cross-sectional ratio of 1.2: 1 to 3: 1, can be used for this purpose. Since the longitudinal threads are movable despite their grouping into subgroups and their mutual contact with one another, the flexibility of the dryer fabric is not impaired by this.
- a longitudinal thread of the second group runs below two adjacent longitudinal threads of a subgroup. It is particularly preferred that no longitudinal threads of the second group run between two subgroups of longitudinal threads of the first group. If each subgroup consists of only two longitudinal threads, only two longitudinal threads of the first group have one longitudinal thread of the second group. On the one hand, this results in a concentration of the longitudinal threads on the paper side in order to achieve a large contact area; on the other hand, the dryer fabric on the machine side is comparatively open, so that good steam passage is achieved.
- the longitudinal threads of the second group bind only on the paper side with such transverse threads via which the longitudinal threads of a subgroup float which run above this longitudinal thread of the second group. In this way, a crossing of the longitudinal threads of the first and the second group is avoided.
- the corresponding is expediently also provided on the lower or machine side of the dryer fabric, in that the longitudinal threads of the second group float on the machine side via those transverse threads which tie in on the machine side with the longitudinal threads of a subgroup which run above the relevant longitudinal thread of the second group.
- the longitudinal threads of the first group should float on the paper side each over at least three transverse threads before they tie again. However, the floatation can also take up to nine transverse threads.
- the longitudinal threads of the first group should only be tied in with one cross thread. The same is also provided for the longitudinal threads of the second group, with a mirror image of the longitudinal threads of the first group then being offered.
- the transverse threads are designed as open hollow monofilaments, as are known, for example, from US Pat. No. 4,251,588. It is possible to design all or only part of the transverse threads as open hollow monofilaments. In the latter case, the other part of the transverse threads should be designed as solid monofilaments, in which case the hollow monofilaments should alternate with the solid monofilaments, preferably always a hollow monofilament with a solid monofilament. The hollow monofilaments can then be flattened using a calendering process in order to achieve the thinnest possible dryer fabric.
- cross threads of larger diameter alternate with cross threads which have a smaller diameter than that, preferably in such a way that a cross thread with a larger diameter always alternates with a cross thread of smaller diameter.
- the longitudinal threads of a subgroup are expediently offset in relation to adjacent longitudinal threads of a subgroup in the machine running direction with regard to their integration.
- the longitudinal threads of the first group should have identical cross-sectional shape and area.
- the aim is to form a single-layer dryer fabric in order to keep the thickness of the dryer fabric as small as possible.
- the dryer fabric according to the invention can be produced in a simple manner by using such shrinkable transverse threads for the weaving process and the dryer fabric after The weaving process is heat-treated in such a way that the longitudinal threads of a sub-group, which run in the same direction, lie side by side.
- plastic threads such as polyester threads or the like are subject to shrinkage when exposed to heat.
- the shrinkability is used specifically to lay the longitudinal threads of one subgroup together and also the longitudinal threads of two neighboring subgroups, which creates large-area and practically uninterrupted contact areas.
- the dryer fabric (1) shown in Figure (1) is designed as a single-layer fabric and has a machine running direction in the directions of arrow A.
- Round transverse threads run at right angles to this machine running direction A, for example designated (2). They are designed as hollow monofilaments, that is to say they have cavities in the untreated state - designated by (3) for example.
- the transverse threads (2) consist of a plastic material that is highly shrinkable when heat is applied, for example polyester.
- transverse threads (2) tie longitudinal threads in machine direction A, which are formed as flat monofilaments with a rectangular cross-section.
- a first group of longitudinal threads - for example designated (4, 5, 6, 7) - floats in each case Via three transverse threads on the paper side, before the longitudinal threads (4, 5, 6, 7) tie in with a transverse thread (2) on the underside on the machine side.
- Two longitudinal threads (4, 5) and (6, 7) lying next to each other run in the same direction, so they have an identical and always parallel path.
- Two longitudinal threads (4, 5) and (6, 7) each form subgroups in the first group of longitudinal threads (4, 5, 6, 7), the subgroups running next to each other, but in the machine direction A each by two transverse threads (2nd ) are offset.
- Another longitudinal thread (8, 9) runs, which together form a second group of longitudinal threads.
- the longitudinal threads (8, 9) of the second group bind on the paper side only with transverse threads (2) via which the longitudinal threads (4, 5) or (6, 7) of the associated subgroup float.
- Two longitudinal threads (8, 9) of the second group running alongside one another are also offset by two transverse threads (2) in machine direction A with regard to their integration.
- Figure (1) shows the dryer fabric (1) in the state after the weaving process.
- the longitudinal threads (4, 5) or (6, 7) of a subgroup are then at a distance from one another which is somewhat larger than the width of the longitudinal threads (8, 9) of the second group.
- the drying fabric (1) thus produced is then subjected to a heat treatment at temperatures at which the transverse threads (2) shrink considerably. This has the consequence that the longitudinal threads (4, 5) and (6, 7) come to rest against each other, whereby they are on the paper side over the longitudinal threads (8, 9) of the second group and on the machine side between the respective transverse threads (2) and the longitudinal thread (8, 9) push.
- the adjacent longitudinal threads (5, 6) of the two subgroups then also come into contact. This creates the fabric image according to Figure (2), which is characterized by large contact areas on the paper side.
- the dryer fabric (1) is then subjected to a calendering treatment, as a result of which the transverse threads (2) are flattened in such a way that the inside of the cavities (3) come into contact with one another, so that there are no more cavities (3).
Landscapes
- Paper (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Woven Fabrics (AREA)
- Drying Of Solid Materials (AREA)
- Glass Compositions (AREA)
- Ropes Or Cables (AREA)
Abstract
Description
Die Erfindung betrifft ein Trockensieb mit sich in Maschinenlaufrichtung erstreckenden Längsfäden und sich quer dazu erstreckenden Querfäden aus Kunststoffmaterial, wobei eine erste Gruppe von Längsfäden auf der Papierseite über mehrere Querfäden flottiert und eine zweite Gruppe von Längsfäden vorhanden ist, die unterschiedlich zur ersten Gruppe von Längsfäden einbindet.The invention relates to a dryer fabric with longitudinal threads extending in the machine direction and transverse threads made of plastic material extending transversely thereto, a first group of longitudinal threads floating on the paper side over a plurality of transverse threads and a second group of longitudinal threads being present which binds differently from the first group of longitudinal threads .
Trockensiebe sind aus Kunststoffäden bestehende Gewebe mit sich in Maschinenlaufrichtung erstreckenden Längsfäden und sich quer dazu erstreckenden Querfäden. Sie werden im Trockenbereich einer Papiermaschine eingesetzt und führen dort die Papierbahn über die heißen Trockenzylinder. Dabei ist es wesentlich, daß die Trockensiebe für einen guten Wärmeübergang sorgen und eine Kondensatbildung verhindert wird. Man ist deshalb bestrebt, Trockensiebe möglichst dünn auszubilden und große Kontaktflächen zur Verfügung zu stellen.Dryer fabrics are fabrics made of plastic threads with longitudinal threads extending in the machine direction and transverse threads extending transversely thereto. They are used in the drying area of a paper machine, where they guide the paper web over the hot drying cylinders. It is essential that the dryer fabrics ensure good heat transfer and condensation is prevented. It is therefore endeavored to make dryer fabrics as thin as possible and to provide large contact areas.
Für Trockensiebe sind eine Vielzahl von Gewebekonstruktionen bekannt. Lediglich beispielhaft wird auf die PCT-Anmeldung WO 91/190̸44 und den darin angegebenen Stand der Technik verwiesen. In dieser Druckschrift sind Papiermaschinengewebe offenbart, bei denen eine erste Gruppe von Längsfäden auf der Papierseite über mehrere Querfäden flottiert, wobei die Längsfäden als Flachmonofilamente ausgebildet sind. Diese Gruppe von Längsfäden verläuft oberhalb einer zweiten Gruppe von Längsfaden, die ebenfalls als Flachmonofilamente ausgebildet sein können.A large number of fabric constructions are known for dryer fabrics. By way of example only, reference is made to PCT application WO 91 / 190-44 and the prior art specified therein. This publication discloses paper machine fabrics in which a first group of longitudinal threads floats on the paper side over a plurality of transverse threads, the longitudinal threads being designed as flat monofilaments. This group of longitudinal threads runs above a second group of longitudinal threads, which are also called flat monofilaments can be trained.
Das bekannte Trockensieb hat zwar eine gute Kontaktfläche auf Grund der Verwendung sehr breiter Flachmonofilamente insbesondere für die Längsfäden der ersten Gruppe. Diese Fäden beeinträchtigen jedoch die Flexibilität des Trockensiebes. Außerdem handelt es sich bei den sehr breiten Flachmonofilamenten um Spezialfäden, die nicht einfach zu verarbeiten und teuer sind.The known dryer fabric has a good contact area due to the use of very wide flat monofilaments, especially for the longitudinal threads of the first group. However, these threads affect the flexibility of the dryer fabric. In addition, the very wide flat monofilaments are special threads that are not easy to process and are expensive.
Der Erfindung liegt die Aufgabe zugrunde, ein Trockensieb der eingangs genannten Art so auszubilden, daß trotz großer Kontaktfläche auf der Papierseite eine gute Flexibilität erzielt wird.The invention has for its object to provide a dryer fabric of the type mentioned in such a way that good flexibility is achieved despite the large contact area on the paper side.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß jeweils mindestens zwei benachbarte Längsfäden der ersten Gruppe Untergruppen von zumindest auf der Papierseite gleichbindend verlaufenden Längsfäden bilden und die Längsfäden einer Untergruppe Seite an Seite aneinander anliegen. Bevorzugt sollten die Längsfäden einer Untergruppe auch im übrigen gleichbindend verlaufen. Dabei ist unter dem Begriff gleichbindend ein Verlauf zu verstehen, bei dem die betreffenden Längsfäden nebeneinander identisch in das Gewebe einbinden.This object is achieved according to the invention in that at least two adjacent longitudinal threads of the first group form subgroups of longitudinal threads running at least on the paper side and the longitudinal threads of a subgroup abut each other side by side. The longitudinal threads of a subgroup should preferably also run in the same way in the rest. In this context, the term is to be understood to mean a course in which the respective longitudinal threads bind identically into the fabric next to one another.
Nach der Erfindung werden also die beiden Kontaktflächen mit Hilfe mehrerer Längsfäden, die zu Untergruppen mit gleichbindendem Verlauf zusammengefaßt sind, erzeugt. Dabei können hierfür normale Längsfäden, die vorzugsweise als Flachmonofilamente mit einem Querschnittsverhältnis von 1,2:1 bis 3:1 ausgebildet sind, verwendet werden. Da die Längsfäden trotz ihrer Zusammenfassung in Untergruppen und ihrer gegenseitigen Berührung untereinander beweglich sind, wird hierdurch die Flexibilität des Trockensiebes nicht beeinträchtigt.According to the invention, the two contact surfaces are thus produced with the aid of a plurality of longitudinal threads, which are combined to form sub-groups with the same course. Normal longitudinal threads, which are preferably designed as flat monofilaments with a cross-sectional ratio of 1.2: 1 to 3: 1, can be used for this purpose. Since the longitudinal threads are movable despite their grouping into subgroups and their mutual contact with one another, the flexibility of the dryer fabric is not impaired by this.
In Ausbildung der Erfindung ist vorgesehen, daß von der Papierseite her gesehen unterhalb von zwei benachbarten Längsfäden einer Untergruppe ein Längsfaden der zweiten Gruppe verläuft. Dabei ist besonders bevorzugt, daß zwischen zwei Untergruppen von Längsfäden der ersten Gruppe keine Längsfäden der zweiten Gruppe verlaufen. Sofern jede Untergruppe nur aus zwei Längsfäden besteht, kommen auf zwei Längsfäden der ersten Gruppe nur ein Längsfaden der zweiten Gruppe. Einerseits wird hierdurch eine Konzentrierung der Längsfäden auf der Papierseite zwecks Erzielung einer großen Kontaktfläche erreicht, andererseits ist das Trockensieb auf der Maschinenseite vergleichsweise offen, wodurch ein guter Dampfdurchgang erzielt wird.In an embodiment of the invention, as seen from the paper side, a longitudinal thread of the second group runs below two adjacent longitudinal threads of a subgroup. It is particularly preferred that no longitudinal threads of the second group run between two subgroups of longitudinal threads of the first group. If each subgroup consists of only two longitudinal threads, only two longitudinal threads of the first group have one longitudinal thread of the second group. On the one hand, this results in a concentration of the longitudinal threads on the paper side in order to achieve a large contact area; on the other hand, the dryer fabric on the machine side is comparatively open, so that good steam passage is achieved.
In weiterer Ausgestaltung der Erfindung ist vorgesehen, daß die Längsfäden der zweiten Gruppe nur mit solchen Querfäden papierseitig einbinden, über die die Längsfäden einer Untergruppe flottieren, welche oberhalb dieses Längsfadens der zweiten Gruppe verlaufen. Auf diese Weise wird eine Kreuzung der Längsfäden der ersten und der zweiten Gruppe vermieden. Entsprechendes ist zweckmäßigerweise auch an der Unter- bzw. Maschinenseite des Trockensiebes vorgesehen, indem die Längsfäden der zweiten Gruppe über diejenigen Querfäden maschinenseitig flottieren, die mit den Längsfäden einer Untergruppe maschinenseitig einbinden, welche oberhalb des betreffenden Längsfadens der zweiten Gruppe verlaufen.In a further embodiment of the invention it is provided that the longitudinal threads of the second group bind only on the paper side with such transverse threads via which the longitudinal threads of a subgroup float which run above this longitudinal thread of the second group. In this way, a crossing of the longitudinal threads of the first and the second group is avoided. The corresponding is expediently also provided on the lower or machine side of the dryer fabric, in that the longitudinal threads of the second group float on the machine side via those transverse threads which tie in on the machine side with the longitudinal threads of a subgroup which run above the relevant longitudinal thread of the second group.
Die Längsfäden der ersten Gruppe sollten papierseitig jeweils über mindestens drei Querfäden flottieren, bevor sie erneut einbinden. Die Flottierung kann jedoch auch über bis zu neun Querfäden gehen. Maschinenseitig sollten die Längsfäden der ersten Gruppe nur mit einem Querfaden einbinden. Entsprechendes ist auch für die Längsfäden der zweiten Gruppe vorgesehen, wobei sich dann ein spiegelbildlicher Verlauf zu den Längsfäden der ersten Gruppe anbietet.The longitudinal threads of the first group should float on the paper side each over at least three transverse threads before they tie again. However, the floatation can also take up to nine transverse threads. On the machine side, the longitudinal threads of the first group should only be tied in with one cross thread. The same is also provided for the longitudinal threads of the second group, with a mirror image of the longitudinal threads of the first group then being offered.
Nach einem weiteren Merkmal der Erfindung ist vorgesehen, daß die Querfäden als offene Hohlmonofilamente ausgebildet sind, wie sie beispielsweise aus der US-PS 4 251 588 bekannt sind. Dabei besteht die Möglichkeit, entweder sämtliche oder nur einen Teil der Querfäden als offene Hohlmonofilamente auszubilden. Im letzteren Fall sollte der andere Teil der Querfäden als massive Monofilamente ausgebildet sein, wobei sich dann die Hohlmonofilamente mit den massiven Monofilamenten abwechseln sollten, und zwar vorzugsweise immer ein Hohlmonofilament mit einem massiven Monofilament. Zwecks Erzielung eines möglichst dünnen Trockensiebes können dann die Hohlmonofilamente mit Hilfe eines Kalandriervorgangs abgeplattet ausgebildet sein.According to a further feature of the invention, it is provided that the transverse threads are designed as open hollow monofilaments, as are known, for example, from US Pat. No. 4,251,588. It is possible to design all or only part of the transverse threads as open hollow monofilaments. In the latter case, the other part of the transverse threads should be designed as solid monofilaments, in which case the hollow monofilaments should alternate with the solid monofilaments, preferably always a hollow monofilament with a solid monofilament. The hollow monofilaments can then be flattened using a calendering process in order to achieve the thinnest possible dryer fabric.
In weiterer Ausgestaltung der Erfindung ist vorgesehen, daß sich Querfäden größeren Durchmessers mit Querfäden abwechseln, die dem gegenüber einen kleineren Durchmesser haben, und zwar vorzugsweise in der Weise, daß immer ein Querfaden mit einem größere Durchmesser sich mit einem Querfaden kleineren Durchmessers abwechselt.In a further embodiment of the invention it is provided that cross threads of larger diameter alternate with cross threads which have a smaller diameter than that, preferably in such a way that a cross thread with a larger diameter always alternates with a cross thread of smaller diameter.
Die Längsfäden einer Untergruppe sind zweckmäßigerweise gegenüber benachbarten Längsfäden einer Untergruppe in Maschinenlaufrichtung hinsichtlich ihrer Einbindung versetzt. Außerdem sollten die Längsfäden der ersten Gruppe identische Querschnittsform und -fläche haben.The longitudinal threads of a subgroup are expediently offset in relation to adjacent longitudinal threads of a subgroup in the machine running direction with regard to their integration. In addition, the longitudinal threads of the first group should have identical cross-sectional shape and area.
Obwohl für das Trockensieb auch mehrlagige Ausführungen in Frage kommen, wird die Ausbildung als einlagiges Trockensieb angestrebt, um die Dicke des Trockensiebes möglichst gering zu halten.Although multi-layer designs are also possible for the dryer fabric, the aim is to form a single-layer dryer fabric in order to keep the thickness of the dryer fabric as small as possible.
Die Herstellung des erfindungsgemäßen Trockensiebes kann in einfacher Weise dadurch geschehen, daß für den Webprozeß derart schrumpffähige Querfäden verwendet und das Trockensieb nach dem Webprozeß derart wärmebehandelt wird, daß sich die jeweils gleichbindend verlaufenden Längsfäden einer Untergruppe Seite an Seite aneinander anlegen. Bekannt ist, daß Kunststoffäden wie beispielsweise Polyesterfäden oder dergleichen bei Beaufschlagung mit Hitze einem Schrumpf unterliegen. Die Schrumpffähigkeit wird hier zum Aneinanderanlegen der Längsfäden einer Untergruppe und auch der Längsfäden von zwei benachbarten Untergruppen gezielt genutzt, wodurch großflächige und praktisch nicht unterbrochene Kontaktflächen entstehen.The dryer fabric according to the invention can be produced in a simple manner by using such shrinkable transverse threads for the weaving process and the dryer fabric after The weaving process is heat-treated in such a way that the longitudinal threads of a sub-group, which run in the same direction, lie side by side. It is known that plastic threads such as polyester threads or the like are subject to shrinkage when exposed to heat. The shrinkability is used specifically to lay the longitudinal threads of one subgroup together and also the longitudinal threads of two neighboring subgroups, which creates large-area and practically uninterrupted contact areas.
In der Zeichnung ist die Erfindung an Hand eines Ausführungsbeispiels näher veranschaulicht. Es zeigen:
- Figur (1)
- einen Ausschnitt eines erfindungsgemäßen Trockensiebes in perspektivischer Ansicht auf dessen Papierseite nach dem Webprozeß und vor dem Schrumpfprozeß und
- Figur (2)
- der Ausschnitt gemäß Figur (1) nach dem Schrumpfprozeß in gleicher Ansicht.
- Figure (1)
- a section of a dryer fabric according to the invention in a perspective view on its paper side after the weaving process and before the shrinking process and
- Figure (2)
- the section according to Figure (1) after the shrinking process in the same view.
Das in Figur (1) dargestellte Trockensieb (1) ist als einlagiges Gewebe ausgebildet und hat eine in den Richtungen des Pfeils A gehende Maschinenlaufrichtung. Quer zu dieser Maschinenlaufrichtung A verlaufen runde Querfäden - beispielhaft mit (2) bezeichnet -. Sie sind als Hohlmonofilamente ausgebildet, weisen also im unbehandelten Zustand Hohlräume - beispielhaft mit (3) bezeichnet - auf. Die Querfäden (2) bestehen aus einem bei Anwendung von Hitze hochschrumpffähigen Kunststoffmaterial, beispielsweise Polyester.The dryer fabric (1) shown in Figure (1) is designed as a single-layer fabric and has a machine running direction in the directions of arrow A. Round transverse threads run at right angles to this machine running direction A, for example designated (2). They are designed as hollow monofilaments, that is to say they have cavities in the untreated state - designated by (3) for example. The transverse threads (2) consist of a plastic material that is highly shrinkable when heat is applied, for example polyester.
Mit den Querfäden (2) binden in Maschinenlaufrichtung A gehende Längsfäden ein, die als Flachmonofilamente mit rechteckigem Querschnitt ausgebildet sind. Eine erste Gruppe von Längsfäden - beispielhaft mit (4, 5, 6, 7) bezeichnet - flottiert jeweils über drei Querfäden auf der Papierseite, bevor die Längsfäden (4, 5, 6, 7) mit einem Querfaden (2) untenseitig auf der Maschinenseite einbinden. Dabei verlaufen jeweils zwei nebeneinanderliegende Längsfäden (4, 5) bzw. (6, 7) gleichbindig, haben also einen identischen und immer parallel zueinander gehenden Verlauf. Jeweils zwei Längsfäden (4, 5) bzw. (6, 7) bilden damit Untergruppen in der ersten Gruppe von Längsfäden (4, 5, 6, 7), wobei die Untergruppen nebeneinander verlaufen, jedoch in Maschinenlaufrichtung A jeweils um zwei Querfäden (2) versetzt sind.With the transverse threads (2) tie longitudinal threads in machine direction A, which are formed as flat monofilaments with a rectangular cross-section. A first group of longitudinal threads - for example designated (4, 5, 6, 7) - floats in each case Via three transverse threads on the paper side, before the longitudinal threads (4, 5, 6, 7) tie in with a transverse thread (2) on the underside on the machine side. Two longitudinal threads (4, 5) and (6, 7) lying next to each other run in the same direction, so they have an identical and always parallel path. Two longitudinal threads (4, 5) and (6, 7) each form subgroups in the first group of longitudinal threads (4, 5, 6, 7), the subgroups running next to each other, but in the machine direction A each by two transverse threads (2nd ) are offset.
Zwischen zwei eine Untergruppe bildenden Längsfäden (4, 5) bzw. (6, 7) verläuft jeweils ein weiterer Längsfaden (8, 9), die zusammen eine zweite Gruppe von Längsfäden bilden. Sie haben einen zu den Längsfäden (4, 5) bzw. (6, 7) der ersten Gruppe spiegelbildlichen Verlauf, d. h. sie binden jeweils nur mit einem Querfaden (2) an der Papierseite ein und flottieren dann maschinenseitig über drei Querfäden (2). Die Längsfäden (8, 9) der zweiten Gruppe binden dabei papierseitig nur mit solchen Querfäden (2) ein, über die die Längsfäden (4, 5) bzw. (6, 7) der zugehörigen Untergruppe flottieren. Zwei nebeneinander verlaufende Längsfäden (8, 9) der zweiten Gruppe sind hinsichtlich ihrer Einbindung ebenfalls um jeweils zwei Querfäden (2) in Maschinenlaufrichtung A versetzt.Between two longitudinal threads (4, 5) and (6, 7) forming a subgroup, respectively, another longitudinal thread (8, 9) runs, which together form a second group of longitudinal threads. You have a mirror image of the longitudinal threads (4, 5) or (6, 7) of the first group, d. H. they bind each with only one transverse thread (2) on the paper side and then float on the machine side via three transverse threads (2). The longitudinal threads (8, 9) of the second group bind on the paper side only with transverse threads (2) via which the longitudinal threads (4, 5) or (6, 7) of the associated subgroup float. Two longitudinal threads (8, 9) of the second group running alongside one another are also offset by two transverse threads (2) in machine direction A with regard to their integration.
Figur (1) zeigt das Trockensieb (1) im Zustand nach dem Webprozeß. Die Längsfäden (4, 5) bzw. (6, 7) einer Untergruppe haben dann einen Abstand zueinander, der etwas größer ist als die Breite der Längsfäden (8, 9) der zweiten Gruppe. Das so hergestellte Trockensieb (1) wird dann einer Wärmebehandlung bei Temperaturen unterzogen, bei denen die Querfäden (2) erheblich schrumpfen. Dies hat zur Folge, daß die Längsfäden (4, 5) bzw. (6, 7) gegenseitig zur Anlage kommen, wobei sie sich an der Papierseite über die Längsfäden (8, 9) der zweiten Gruppe und an der Maschinenseite zwischen den jeweiligen Querfaden (2) und den jeweils dort flottierenden Längsfaden (8, 9) schieben. Auch die benachbarten Längsfäden (5, 6) der beiden Untergruppen kommen dann zur Anlage. Es entsteht auf diese Weise das Gewebebild gemäß Figur (2), das durch große Kontaktflächen auf der Papierseite gekennzeichnet ist.Figure (1) shows the dryer fabric (1) in the state after the weaving process. The longitudinal threads (4, 5) or (6, 7) of a subgroup are then at a distance from one another which is somewhat larger than the width of the longitudinal threads (8, 9) of the second group. The drying fabric (1) thus produced is then subjected to a heat treatment at temperatures at which the transverse threads (2) shrink considerably. This has the consequence that the longitudinal threads (4, 5) and (6, 7) come to rest against each other, whereby they are on the paper side over the longitudinal threads (8, 9) of the second group and on the machine side between the respective transverse threads (2) and the longitudinal thread (8, 9) push. The adjacent longitudinal threads (5, 6) of the two subgroups then also come into contact. This creates the fabric image according to Figure (2), which is characterized by large contact areas on the paper side.
Das Trockensieb (1) wird anschließend einer Kalandrierbehandlung unterworfen, wodurch die Querfäden (2) derart flachgedrückt werden, daß die Innenseiten der Hohlräume (3) zur gegenseitigen Anlage kommen, also keine Hohlräume (3) mehr vorhanden sind. Dabei entsteht dann ein sehr dünnes Trockensieb (1) mit günstigen Wärmeübertragungseigenschaften.The dryer fabric (1) is then subjected to a calendering treatment, as a result of which the transverse threads (2) are flattened in such a way that the inside of the cavities (3) come into contact with one another, so that there are no more cavities (3). This creates a very thin dryer fabric (1) with favorable heat transfer properties.
Claims (21)
dadurch gekennzeichnet, daß jeweils mindestens zwei benachbarte Längsfäden (4, 5) bzw. (6, 7) der ersten Gruppe Untergruppen von zumindest auf der Papierseite gleichbindend verlaufenden Längsfäden (4, 5) bzw. (6, 7) bilden und die Längsfäden (4, 5) bzw. (6, 7) einer Untergruppe Seite an Seite aneinander anliegen.Dryer screen (1) with longitudinal threads (4, 5, 6, 7, 8, 9) extending in machine direction (A) and transverse threads (2) made of plastic material extending transversely thereto, a first group of longitudinal threads (4, 5, 6 , 7) floated on the paper side over a plurality of transverse threads (2) and a second group of longitudinal threads (8, 9) is present which integrates differently from the first group of longitudinal threads (4, 5, 6, 7),
characterized in that in each case at least two adjacent longitudinal threads (4, 5) or (6, 7) of the first group form subgroups of longitudinal threads (4, 5) or (6, 7) which run identically at least on the paper side, and the longitudinal threads ( 4, 5) or (6, 7) of a subgroup side by side.
dadurch gekennzeichnet, daß die Längsfäden (4, 5) bzw. (6, 7) einer Untergruppe auch im übrigen gleichbindend verlaufen.Dryer screen according to claim (1),
characterized in that the longitudinal threads (4, 5) or (6, 7) of a sub-group also run identically in the rest.
dadurch gekennzeichnet, daß von der Papierseite her gesehen unterhalb von zwei benachbarten Längsfäden (4, 5) bzw. (6, 7) einer Untergruppe ein Längsfaden (8, 9) der zweiten Gruppe verläuft.Dryer screen according to claim (1) or (2),
characterized in that, seen from the paper side, a longitudinal thread (8, 9) of the second group runs beneath two adjacent longitudinal threads (4, 5) or (6, 7) of a sub-group.
dadurch gekennzeichnet, daß zwischen zwei Untergruppen von Längsfäden (4, 5) bzw. (6, 7) der ersten Gruppe keine Längsfäden der zweiten Gruppe verlaufen.Dryer screen according to one of claims (1) to (3),
characterized in that between two subgroups of Longitudinal threads (4, 5) or (6, 7) of the first group run no longitudinal threads of the second group.
dadurch gekennzeichnet, daß die Längsfäden (8, 9) der zweiten Gruppe nur mit solchen Querfäden (2) papierseitig einbinden, über die die Längsfäden (4, 5) bzw. (6, 7) einer Untergruppe flottieren, welche oberhalb dieses Längsfadens (8, 9) der zweiten Gruppe verlaufen.Dryer screen according to one of claims (1) to (4),
characterized in that the longitudinal threads (8, 9) of the second group bind on the paper side only with such transverse threads (2) via which the longitudinal threads (4, 5) or (6, 7) float of a sub-group which above this longitudinal thread (8 , 9) of the second group.
dadurch gekennzeichnet, daß die Längsfäden (8, 9) der zweiten Gruppe über diejenigen Querfäden (2) maschinenseitig flottieren, die mit den Längsfäden (4, 5) bzw. (6, 7) einer Untergruppe maschinenseitig einbinden, welche oberhalb des betreffenden Längsfadens (8, 9) der zweiten Gruppe verlaufen.Dryer screen according to one of claims (1) to (5),
characterized in that the longitudinal threads (8, 9) of the second group float on the machine side via those transverse threads (2) which tie in on the machine side with the longitudinal threads (4, 5) or (6, 7) of a subgroup which are above the relevant longitudinal thread ( 8, 9) of the second group.
dadurch gekennzeichnet, daß die Längsfäden (8, 9) der ersten Gruppe papierseitig jeweils über drei bis neun Querfäden (2) flottieren.Dryer screen according to one of claims (1) to (6),
characterized in that the longitudinal threads (8, 9) of the first group float on the paper side in each case via three to nine transverse threads (2).
dadurch gekennzeichnet, daß die Längsfäden (4, 5, 6, 7) der ersten Gruppe maschinenseitig jeweils nur mit einem Querfaden (2) einbinden.Dryer screen according to one of claims (1) to (7),
characterized in that the longitudinal threads (4, 5, 6, 7) of the first group each have only one transverse thread (2) on the machine side.
dadurch gekennzeichnet, daß die Längsfäden (8, 9) der zweiten Gruppe maschinenseitig über drei bis neun Querfäden (2) flottieren.Dryer screen according to one of claims (1) to (8),
characterized in that the longitudinal threads (8, 9) of the second group float on the machine side via three to nine transverse threads (2).
dadurch gekennzeichnet, daß die Längsfäden (8, 9) der zweiten Gruppe papierseitig jeweils nur mit einem Querfaden (2) einbinden.Dryer screen according to one of claims (1) to (9),
characterized in that the longitudinal threads (8, 9) of the second group each have only one transverse thread on the paper side (2) integrate.
dadurch gekennzeichnet, daß die Längsfäden (4, 5, 6, 7) der ersten Gruppe spiegelbildlich zu den Längsfäden (8, 9) der zweiten Gruppe einbinden.Dryer screen according to one of claims (1) to (10̸),
characterized in that the longitudinal threads (4, 5, 6, 7) of the first group incorporate a mirror image of the longitudinal threads (8, 9) of the second group.
dadurch gekennzeichnet, daß die Querfäden (2) als offene Hohlmonofilamente ausgebildet sind.Dryer screen according to one of claims (1) to (11),
characterized in that the transverse threads (2) are designed as open hollow monofilaments.
dadurch gekennzeichnet, daß sich Querfäden, die als offene Hohlmonofilamente ausgebildet sind, mit Querfäden abwechseln, die als massive Monofilamente ausgebildet sind.Dryer screen according to one of claims (1) to (11),
characterized in that cross threads, which are designed as open hollow monofilaments, alternate with cross threads, which are designed as solid monofilaments.
dadurch gekennzeichnet, daß die als Hohlmonofilamente ausgebildeten Querfäden (2) abgeplattet sind.Dryer screen according to claim (12) or (13),
characterized in that the transverse threads (2) designed as hollow monofilaments are flattened.
dadurch gekennzeichnet, daß sich Querfäden größeren Durchmessers mit Querfäden abwechseln, die demgegenüber einen kleineren Durchmesser haben.Dryer screen according to one of claims (1) to (14),
characterized in that transverse threads of larger diameter alternate with transverse threads which, in contrast, have a smaller diameter.
dadurch gekennzeichnet, daß wenigstens die Längsfäden (4, 5, 6, 7) der ersten Gruppe als Flachmonofilamente ausgebildet sind, deren Erstreckung in der Gewebeebene größer ist als senkrecht dazu.Dryer screen according to one of claims (1) to (15),
characterized in that at least the longitudinal threads (4, 5, 6, 7) of the first group are formed as flat monofilaments, the extension of which in the plane of the fabric is greater than perpendicular to it.
dadurch gekennzeichnet, daß die Längsfäden (4, 5, 6, 7) ein Querschnittsverhältnis von 1,2:1 bis 3:1 haben.Dryer screen according to claim (16),
characterized in that the longitudinal threads (4, 5, 6, 7) have a cross-sectional ratio of 1.2: 1 to 3: 1.
dadurch gekennzeichnet, daß die Längsfäden (4, 5) bzw. (6, 7) einer Untergruppe gegenüber benachbarten Längsfäden (4, 5) bzw. (6, 7) einer Untergruppe in Maschinenlaufrichtung hinsichtlich ihrer Einbindung versetzt sind.Dryer screen according to one of claims (1) to (17),
characterized in that the longitudinal threads (4, 5) or (6, 7) of a subgroup are offset in relation to adjacent longitudinal threads (4, 5) or (6, 7) of a subgroup in the machine running direction with regard to their integration.
dadurch gekennzeichnet, daß die Längsfäden (4, 5, 6, 7) der ersten Gruppe identische Querschnittsform und -fläche aufweisen.Dryer screen according to one of claims (1) to (18),
characterized in that the longitudinal threads (4, 5, 6, 7) of the first group have identical cross-sectional shape and area.
dadurch gekennzeichnet, daß das Trockensieb einlagig ausgebildet ist.Dryer screen according to one of claims (1) to (19),
characterized in that the dryer fabric is formed in one layer.
dadurch gekennzeichnet, daß für den Webprozeß derart schrumpffähige Querfäden (2) verwendet und das Trockensieb (1) nach dem Webprozeß derart wärmebehandelt wird, daß sich die jeweils gleichbindend verlaufenden Längsfäden (4, 5) bzw. (6, 7) einer Untergruppe Seite an Seite aneinander anlegen.Method for producing a dryer fabric according to one of claims (1) to (20̸),
characterized in that such shrinkable transverse threads (2) are used for the weaving process and the dryer fabric (1) is heat-treated after the weaving process in such a way that the longitudinal threads (4, 5) or (6, 7), respectively, which run in the same direction, adhere to a subgroup side Lay the page together.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE4302031 | 1993-01-26 | ||
DE4302031A DE4302031C1 (en) | 1993-01-26 | 1993-01-26 | Fourdrinier for paper mfg. machine for large contact surface area - comprises oven plastics filaments with gp. in sub-gps. shrunk for longitudinal filaments side by side, for flexibility |
Publications (2)
Publication Number | Publication Date |
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EP0609664A1 true EP0609664A1 (en) | 1994-08-10 |
EP0609664B1 EP0609664B1 (en) | 1998-04-01 |
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ID=6478927
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP19940100333 Expired - Lifetime EP0609664B1 (en) | 1993-01-26 | 1994-01-12 | Dryer cloth and process for making the same |
Country Status (7)
Country | Link |
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US (1) | US5465764A (en) |
EP (1) | EP0609664B1 (en) |
AT (1) | ATE164648T1 (en) |
CA (1) | CA2113985C (en) |
DE (2) | DE4302031C1 (en) |
FI (1) | FI96885C (en) |
NO (1) | NO940262L (en) |
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US5092373A (en) * | 1990-06-06 | 1992-03-03 | Asten Group, Inc. | Papermakers fabric with orthogonal machine direction yarn seaming loops |
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-
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- 1993-01-26 DE DE4302031A patent/DE4302031C1/en not_active Revoked
-
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- 1994-01-12 EP EP19940100333 patent/EP0609664B1/en not_active Expired - Lifetime
- 1994-01-12 AT AT94100333T patent/ATE164648T1/en active
- 1994-01-12 DE DE59405551T patent/DE59405551D1/en not_active Expired - Lifetime
- 1994-01-21 CA CA 2113985 patent/CA2113985C/en not_active Expired - Fee Related
- 1994-01-25 US US08/188,330 patent/US5465764A/en not_active Expired - Lifetime
- 1994-01-25 NO NO940262A patent/NO940262L/en unknown
- 1994-01-26 FI FI940377A patent/FI96885C/en not_active IP Right Cessation
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EP0044053A1 (en) * | 1980-07-11 | 1982-01-20 | Huyck Corporation | Double layer endless papermaking fabric |
US4636426A (en) * | 1985-01-04 | 1987-01-13 | Huyck Corporation | Papermaker's fabric with yarns having multiple parallel monofilament strands |
EP0232708A1 (en) * | 1986-01-08 | 1987-08-19 | Huyck Corporation | Sixteen harness dual layer weave |
EP0325167A1 (en) * | 1988-01-15 | 1989-07-26 | Hermann Wangner GmbH & Co. KG | Double-layer screen for the forming section of a paper machine |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0837179A2 (en) * | 1996-10-11 | 1998-04-22 | Albany International Corp. | Papermaker's fabric having paired identical machine-direction yarns weaving as one |
EP0837179A3 (en) * | 1996-10-11 | 1998-08-05 | Albany International Corp. | Papermaker's fabric having paired identical machine-direction yarns weaving as one |
CN1048770C (en) * | 1996-10-11 | 2000-01-26 | 阿尔巴尼国际公司 | Papermaker's fabric having paired identical machine-direction yarns weaving as one |
EP0851057A2 (en) * | 1996-12-02 | 1998-07-01 | Albany International Corp. | Papermaker's fabric having paired different machine-direction yarns weaving as one |
EP0851057A3 (en) * | 1996-12-02 | 1998-08-19 | Albany International Corp. | Papermaker's fabric having paired different machine-direction yarns weaving as one |
CN1046768C (en) * | 1996-12-02 | 1999-11-24 | 阿尔巴尼国际公司 | Papermaker's fabric having paired different machine-direction yarns weaving as one |
DE19923088C1 (en) * | 1999-05-20 | 2000-10-12 | Heimbach Gmbh Thomas Josef | Woven blanket for drying section of papermaking machine has paired longitudinal filaments pulled out into long and short loops at end sides for smooth surface on paper side when locked together by inserted wire |
US6332480B1 (en) | 1999-05-20 | 2001-12-25 | Thomas Josef Heimbach Gesellschaft Mit Beschrankter Haftung & Co. | Paper machine clothing having loop-forming longitudinal threads, at its ends |
Also Published As
Publication number | Publication date |
---|---|
CA2113985C (en) | 2005-07-26 |
FI940377A0 (en) | 1994-01-26 |
ATE164648T1 (en) | 1998-04-15 |
CA2113985A1 (en) | 1994-07-27 |
US5465764A (en) | 1995-11-14 |
FI940377A (en) | 1994-07-27 |
EP0609664B1 (en) | 1998-04-01 |
DE4302031C1 (en) | 1993-12-16 |
DE59405551D1 (en) | 1998-05-07 |
FI96885C (en) | 1996-09-10 |
NO940262L (en) | 1994-07-27 |
FI96885B (en) | 1996-05-31 |
NO940262D0 (en) | 1994-01-25 |
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