EP0264001B1 - Double layer fabric for a paper making machine having a coarse wear side structure and a fine sheet surface structure - Google Patents
Double layer fabric for a paper making machine having a coarse wear side structure and a fine sheet surface structure Download PDFInfo
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- EP0264001B1 EP0264001B1 EP87113846A EP87113846A EP0264001B1 EP 0264001 B1 EP0264001 B1 EP 0264001B1 EP 87113846 A EP87113846 A EP 87113846A EP 87113846 A EP87113846 A EP 87113846A EP 0264001 B1 EP0264001 B1 EP 0264001B1
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- strands
- threads
- strand
- forming fabric
- weft
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0036—Multi-layer screen-cloths
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S162/00—Paper making and fiber liberation
- Y10S162/903—Paper forming member, e.g. fourdrinier, sheet forming member
Definitions
- the invention relates to a double-layer paper machine screen according to the preamble of claim 1.
- the paper side is provided with the closest possible mesh structure in order to achieve optimal fiber placement with the highest possible retention and complete freedom from marking, while the running side of the screen to achieve good drainage of the Paper material is formed coarse-mesh, which moreover reduces the susceptibility to contamination and the cleaning options are to be improved.
- the running side should be sufficiently wear-resistant by appropriate material installation, so that at least the running times common today for double-layered sieves are achieved.
- Significant progress has been made in achieving the above quality characteristics in double-ply paper machine screens in recent years without, however, being able to provide screens which fully correspond to the modern, fast and powerful, but also more sensitive printing processes in that they deliver papers of the highest quality can.
- the so-called composite screens which consist of two complete, interconnected fabrics, have so far not been able to fully meet the requirements imposed by the required paper qualities.
- the object of the invention is therefore to further develop the double-layer paper machine screen of the type mentioned so that it corresponds to the above-mentioned requirements placed on such screens, namely fine mesh on the paper side and coarse mesh on the barrel side with optimal wear behavior to a greater extent , so that these properties give rise to papers of the highest quality, which are highly suitable for modern, particularly sensitive printing processes.
- twin threads formed from successive, transverse threads, which are arranged at a short distance from one another and even touch each other in the borderline case , but do not form double threads, as they are not bound by the same, but by different longitudinal threads.
- twin threads are known from this area of technology, as can be seen from US Pat. No. 4,231,401 and DE-PS 30 44 762. Such twin threads, for which the term "weft pairing" was coined, have so far only appeared or been recognized in this context as a negative phenomenon which had to be avoided or eliminated.
- the invention which elucidates the binding-mechanical causes of the twin effect, now makes it possible for this effect to make a particular contribution to solving the above-mentioned problem and to improve the running times in double-layer screens.
- Claims 4 and 5 are directed to the weave teaching for the formation of weft pairs on the running side of the fabric, according to which the two threads of a pair of twin threads are expediently offset by n / 2 longitudinal threads, where n is the repeat number and / or the two longitudinal threads, which each incorporate one of the two threads of a pair of twin threads are advantageously woven in the same way with the other transverse threads apart from the twin threads themselves within the repeat.
- the cross-thread sets on the paper side differ from one another and from the running side in the length of their floats for the purpose of creating a fairly open-meshed running side while maintaining a very fine-meshed forming side, in which as much wear material as possible can be installed.
- the material and / or diameter of the sets of transverse thread on the paper side can be the same or different.
- FIGS. 1 and 1a show a proven weaving pattern which is outstandingly suitable for the production of the finest papers.
- FIGS. 1 and 1a Such a pattern is shown in FIGS. 1 and 1a), FIG. 1 showing the paper or forming side of a known double-layer fabric with seven shafts, and FIG. 1a) the running side.
- a longitudinal thread set 1 is denoted here by a, b, c, d, e, f and g.
- the transverse threads on the forming side are designated by 2 and the wear-side by 3.
- the transverse threads 3 on the wear side are replaced by twin threads 4a, 4b, that is to say by thread pairs of successive, transverse threads which touch in this exemplary embodiment and, as can be seen, differ from the known double threads distinguish that they are bound by different longitudinal threads rather than the same.
- the forming side that is to say the paper side, remains unchanged, which means that this fabric side in the embodiment according to FIG. 2 corresponds to that of FIG. 1, the partial repeats g, f, e, d, c, in the fourteen-shaft fabric of FIG. b, a, ... g ', e', d ', c', b ', a', differ only on the barrel side.
- twin or pair-forming effect is further enhanced by the fact that the two longitudinal threads, each incorporating one of the two threads of a pair of twin threads, are woven in the same way within the repeat with the other transverse threads, except for the twin threads themselves. This means, based on the running side of the fabric shown in FIG. 2, that the individual threads 4a, 4b of a pair of twin threads at mutually corresponding locations of two adjacent repeats a, ... g; a ', ... g' are included; it is also said that the threads mentioned are "woven into the same place".
- twin effect produced in this way is so strong that in many embodiments of such fabrics the egg threads of a pair of twin threads touch like double threads. However, this is not a necessary condition for achieving the desired goal mentioned at the beginning.
- twin threads 4a, 4b are woven into the same place in two adjacent repeats, the surface on the paper side, that is to say the forming side of the fabric, is not disturbed by the twin threads on the running side. If an original binding with the lowest marking tendency is selected, this property is retained even if, as explained above, the wear-side or running-side transverse threads 3 (FIG. 1a) are replaced by the twin threads 4a, 4b. It is understood that not every running cross thread of the selected original weave pattern has to be replaced by a pair of twin threads, but rather only every second original cross thread can be replaced by a pair of twin threads. The other transverse threads then retain their original arrangement form, but can also be omitted entirely if this should be desired.
- the transverse threads on the paper float over four successive longitudinal threads.
- the dots marked with small circles indicate the points at which the transverse threads lying over the twin threads are crossed by a longitudinal thread.
- the structure of the paper side (forming side) thus corresponds to that of a five-shaft satin fabric. It is therefore possible to combine a very fine-meshed paper side with a particularly coarse-meshed running side.
- the floats of the thick paper-side transverse threads 2a cross four successive longitudinal threads, while the thinner paper-side transverse threads 2b cross six successive longitudinal threads.
- the running-side, ie wear-side twin threads 4a, 4b span thirteen longitudinal threads. Their arrangement corresponds to that of the fabric of FIG. 2.
- the cross thread sets on the paper side differ in this embodiment in their diameter.
- the structure of the screen fabric described above creates drainage channels that correspond in shape to an inverted funnel.
- the water from the fiber suspension enters the funnel at the small opening (fine mesh) and exits again at the large opening (coarse mesh).
- fine mesh fine mesh
- large opening coarse mesh
- fiber mat very uniform fiber mat can form over the small funnel openings without a substantial proportion of fiber being drawn into the funnel.
- retention that is the retention capacity for fiber material and fine materials, is greater in the double-layered screens according to the invention than in the known ones.
- Another advantage of the double-layer screens described here is that the large funnel openings facing the dewatering elements of the paper machine, such as foils and suction devices, make it easier to keep the screens clean and clean.
- the tendency to form and carry along vacuum inclusions in the funnels above the suction pads decreases with increasing funnel opening size.
- the power consumption and energy consumption for driving the wire section are correspondingly lower.
- twin threads should not mean that only thread twins are used, as they are based on the above exemplary embodiments, but also thread triplets, quads, quintuplets and the like. could be used, the theory of the invention is therefore not limited to twin threads and thus thread pairs, consisting of only two consecutive, transverse threads.
- twin effect in the above would then be the case with thread triplets, thread quadruplets and the like. to a certain extent as a triplet effect, quadruple effect and the like. occur.
- the double-layer paper machine sieves described here with a coarsely structured running side and finely structured paper side can be used for the production of essentially all types of paper, depending on the fineness and type of binding.
- FIG. 6 an impression of the running side of the sieve according to the invention with twin threads is shown in FIG. 6, in which the weave and fineness also in FIG. 5 as Correspond to the imprint of the running side of the sieve shown, this imprint showing a known seven-stage sieve in 6.5 times magnification.
- transverse or twin threads designated 4a and 4b above form a pair of transverse threads 4.
Abstract
Description
Die Erfindung betrifft ein doppellagiges Papiermaschinensieb gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a double-layer paper machine screen according to the preamble of
Seit langem ist es der Wunsch der Papiermacher, daß bei der Herstellung von Papiermaschinensieben die Papierseite mit einer möglichst engmaschigen Struktur versehen wird, um eine optimale Faserablage bei möglichst hoher Retention und völliger Markierungsfreiheit zu erreichen, während die Laufseite des Siebes zur Erzielung einer guten Entwässerung des Papierstoffs grobmaschig ausgebildet wird, wodurch darüberhinaus die Verschmutzungsanfälligkeit verringert und die Reinigungsmöglichkeiten verbessert werden sollen. Dazu kommt, daß die Laufseite durch entsprechenden Materialeinbau ausreichend verschleißfest sein soll, so daß zumindest die heute bei doppellagigen Sieben üblichen Laufzeiten erreicht werden. Zur Erzielung der obigen Qualitätsmerkmale bei doppellagigen Papiermaschinensieben sind in den letzten Jahren erhebliche Fortschritte erreicht worden, ohne daß jedoch Siebe bereitgestellt werden konnten, die den modernen, schnellen und leistungsfähigen, aber auch empfindlicheren Druckverfahren insoweit in vollem Umfang entsprechen, daß sie Papiere höchster Qualität liefern können. Auch die sogenannten Verbundsiebe, die aus zwei kompletten, miteinander verbundenen Geweben bestehen, konnten bisher die durch die geforderten Papierqualitäten gestellten Anforderungen nicht voll erfüllen.For a long time it has been the desire of papermakers that in the manufacture of paper machine screens, the paper side is provided with the closest possible mesh structure in order to achieve optimal fiber placement with the highest possible retention and complete freedom from marking, while the running side of the screen to achieve good drainage of the Paper material is formed coarse-mesh, which moreover reduces the susceptibility to contamination and the cleaning options are to be improved. In addition, the running side should be sufficiently wear-resistant by appropriate material installation, so that at least the running times common today for double-layered sieves are achieved. Significant progress has been made in achieving the above quality characteristics in double-ply paper machine screens in recent years without, however, being able to provide screens which fully correspond to the modern, fast and powerful, but also more sensitive printing processes in that they deliver papers of the highest quality can. The so-called composite screens, which consist of two complete, interconnected fabrics, have so far not been able to fully meet the requirements imposed by the required paper qualities.
In diesem Zusammenhang sei beispielshalber die US-PS 4,112,982 erwähnt, die zweilagige Siebe beschreibt, welche durch Querflottierungen auf der Papierseite gekennzeichnet sind sowie durch grobe Strukturierung der Laufseite mittels relativ dicker Querfäden relativ geringer Zahl. Die Praxis hat in diesem Zusammenhang gezeigt, daß mit den feinen Längsfäden der bekannten doppellagigen Gewebe auf der Laufseite nur Querfäden ähnlicher Dicke eingebunden werden können, und bei zunehmendem Durchmesser der Querfäden die Schußläufereigenschaft immer mehr verloren geht, d.h., der Abstand der durch Querfadenflottierungen gebildeten Verschleißebene zur Ebene der Längsfadenkröpfungen wird immer geringer. Dadurch werden die Längsfäden zu früh dem Verschleiß ausgesetzt mit der Folge, daß ein schneller Verlust an Längsstabilität eintritt, was schließlich zum Querreißen des Siebes bei verminderter Laufzeit führt.In this connection, for example, US Pat. No. 4,112,982 should be mentioned, which describes two-ply sieves which are characterized by transverse floating on the paper side and by rough structuring of the running side by means of relatively thick transverse threads of a relatively small number. In this context, practice has shown that with the fine longitudinal threads of the known double-layer fabrics, only transverse threads of a similar thickness can be integrated on the running side, and with increasing diameter of the transverse threads, the weft running property is increasingly lost, i.e. the distance between the wear plane formed by transverse thread floatations to the plane of the longitudinal thread offsets is getting smaller and smaller. As a result, the longitudinal threads are exposed to wear too soon, with the result that there is a rapid loss of longitudinal stability, which ultimately leads to transverse tearing of the sieve with a reduced running time.
Die Aufgabe der Erfindung besteht also darin, das doppellagige Papiermaschinensieb der genannten Art so-weiterzubilden, daß es den eingangs genannten Forderungen, die an derartige Siebe gestellt werden, nämlich Feinmaschigkeit auf der Papierseite und Grobmaschigkeit auf der Laufseite bei gleichzeitigem optimalen Verschleißverhalten in höherem Maß entspricht, so daß diese Eigenschaften Papiere höchster Qualität entstehen lassen, die für die modernen, besonders empfindlichen Druckverfahren in hohem Maße geeignet sind.The object of the invention is therefore to further develop the double-layer paper machine screen of the type mentioned so that it corresponds to the above-mentioned requirements placed on such screens, namely fine mesh on the paper side and coarse mesh on the barrel side with optimal wear behavior to a greater extent , so that these properties give rise to papers of the highest quality, which are highly suitable for modern, particularly sensitive printing processes.
Diese Aufgabe wird gemäß dem Kennzeichen des Anspruchs 1 gelöst. Der Grundgedanke dieser Lösung besteht darin, anstelle eines dicken, nur noch schwer kröpfbaren Querfadens mehrere Querfäden einzuweben, wobei die Einzelfäden noch gut kröpfbar sind. Dadurch erhalten die erfindungsgemäßen Siebe ähnliche positive Eigenschaften wie die sogenannten Verbundsiebe, ohne jedoch deren Nachteile zu übernehmen. Darüberhinaus ist die Herstellung der erfindungsgemäßen Siebe aufgrund der Tatsache, daß sie nur ein Längsfadensystem enthalten und keine Bindefäden benötigen, weniger kompliziert.This object is achieved in accordance with the characterizing part of
In den Fällen, in denen erfindungsgemäß die Verstärkung der Laufseite des doppellagigen Siebgewebes mit Hilfe von Fadenpaaren geschieht, könnten diese mit "Zwillingsfäden" bezeichnet werden, gebildet aus aufeinanderfolgenden, quer verlaufenden Fäden, die in geringem Abstand voneinander angeordnet sind und sich im Grenzfall sogar berühren, jedoch keine Doppelfäden bilden, da sie nicht wie diese von den gleichen, sondern von verschiedenen Längsfäden eingebunden sind.In the cases where, according to the invention, the reinforcement of the running side of the double-layer screen fabric is done with the help of pairs of threads, these could be referred to as "twin threads", formed from successive, transverse threads, which are arranged at a short distance from one another and even touch each other in the borderline case , but do not form double threads, as they are not bound by the same, but by different longitudinal threads.
Nun sind Zwillingsfäden aus diesem Bereich der Technik bekannt, wie aus der US-PS 4,231,401 und der DE-PS 30 44 762 entnehmbar ist. Solche Zwillingsfäden, für die der Begriff "Schußpaarigkeit" geprägt wurde, sind aber bisher in diesem Zusammenhang nur als negative Erscheinung aufgetreten bzw. erkannt worden, die es zu vermeiden bzw. zu beseitigen galt.Now, twin threads are known from this area of technology, as can be seen from US Pat. No. 4,231,401 and DE-PS 30 44 762. Such twin threads, for which the term "weft pairing" was coined, have so far only appeared or been recognized in this context as a negative phenomenon which had to be avoided or eliminated.
Die Erfindung, die die bindungsmechanischen Ursachen des Zwillingseffektes aufklärt, ermöglicht es nun, daß dieser Effekt in besonderem Maße zur Lösung der oben genannten Aufgabe beiträgt und zu einer Verbesserung der Laufzeiten bei doppellagigen Sieben führt.The invention, which elucidates the binding-mechanical causes of the twin effect, now makes it possible for this effect to make a particular contribution to solving the above-mentioned problem and to improve the running times in double-layer screens.
Weitere vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen gekennzeichnet. Dabei sind die Ansprüche 4 und 5 auf die bindungstechnische Lehre zur Bildung von Schußfadenpaaren auf der Laufseite des Gewebes gerichtet, wonach die beiden Fäden eines Zwillingsfadenpaares zweckmäßigerweise um n/2 Längsfäden gegeneinander versetzt sind, wobei n die Rapportzahl ist und/oder die beiden Längsfäden, die je einen der beiden Fäden eines Zwillingsfadenpaares einbinden, sind vorteilhafterweise mit, den übrigen Querfäden außer den Zwillingsfäden selbst innerhalb des Rapports in gleicher Weise verwebt. Hierdurch wird die Anordnung der Einbindepunkte der Laufseitigen Querfäden innerhalb des Gesamtrapports, der aus zwei Teilrapporten besteht, zum Gegenstand einer besonderen Ausbildung, bei der die Anordnung der formierseitigen Längs- und Querkröpfungen in den besagten Teilrapporten übereinstimmend ist.Further advantageous embodiments of the invention are characterized in the subclaims. Claims 4 and 5 are directed to the weave teaching for the formation of weft pairs on the running side of the fabric, according to which the two threads of a pair of twin threads are expediently offset by n / 2 longitudinal threads, where n is the repeat number and / or the two longitudinal threads, which each incorporate one of the two threads of a pair of twin threads are advantageously woven in the same way with the other transverse threads apart from the twin threads themselves within the repeat. As a result, the arrangement of the tie-in points of the cross threads on the running side within the overall repeat, which consists of two part repeats, becomes the subject of a special training in which the arrangement of the longitudinal and transverse offsets on the forming side is identical in the said part repeats.
Die Tatsache, daß bei diesen vorteilhaften Ausgestaltungen die Struktur der Papier- oder Formierseite nicht erwähnt wird, bedeutet, daß der Erfindungsvorschlag auf an sich beliebige doppellagige Bindungsmuster angewendet werden kann.The fact that the structure of the paper or forming side is not mentioned in these advantageous configurations means that the proposed invention can be applied to any double-layered binding pattern.
Gemäß einer weiteren vorteilhaften Ausgestaltung, die Gegenstand des Anspruches 6 ist, unterscheiden sich die papierseitigen Querfadensätze untereinander und von den laufseitigen in der Länge ihrer Flottierungen zu dem Zweck, unter Beibehaltung einer sehr feinmaschigen Formierseite eine ziemlich offenmaschige Laufseite zu schaffen, in die möglichst viel Verschleißmaterial eingebaut werden kann. Material und/oder Durchmesser der papierseitigen Querfadensätze können gleich oder verschieden sein.According to a further advantageous embodiment, which is the subject of claim 6, the cross-thread sets on the paper side differ from one another and from the running side in the length of their floats for the purpose of creating a fairly open-meshed running side while maintaining a very fine-meshed forming side, in which as much wear material as possible can be installed. The material and / or diameter of the sets of transverse thread on the paper side can be the same or different.
Die Erfindung wird nachfolgend anhand der in der Zeichnung dargestellten Ausführungsbeipiele näher erläutert. In der Zeichnung zeigen:
- Fig. 1 eine Draufsicht der Papier- und Formierseite eines bekannten doppellagigen Papiermaschinensiebgewebes mit sieben Schäften (Rapportzahl 7),
- Fig. 1a) eine Draufsicht der Laufseite und damit Verschleißseite des Gewebes von Fig. 1,
- Fig. 2 eine Draufsicht der Laufseite eines erfindungsgemäßen, mit sogenannten Zwillingsfäden versehenen Papiermaschinengewebes mit vierzehn Schäften (Rapportzahl 14),
- Fig. 3 eine Draufsicht der Laufseite einer anderen Ausführungsform des erfindungsgemäßen Gewebes mit zehn Schäften (Rapportzahl 10), wobei die Längsfadenstellung offen ist und die papierseitigen Querfäden über vier aufeinanderfolgende Längsfäden flottieren,
- Fig. 4 eine Draufsicht der Formierseite einer weiteren Ausführungsform des erfindungsgemäßen Gewebes, wobei die Laufseitigen Zwillingsfäden dreizehn Längsfäden überspannen und wie bei der Ausführungsform nach Fig. 2 angeordnet sind,
- Fig. 5 einen Abdruck der Laufseite eines bekannten siebenschäftigen Siebgewebes in 6,5-facher Vergrößerung, und
- Fig. 6 einen Abdruck der Laufseite eines erfindungsgemäßen Siebgewebes mit Zwillingsfäden, wobei Bindung und Feinheit dem Siebgewebe von Fig. 5 entsprechen.
- 1 is a plan view of the paper and forming side of a known double-layer paper machine fabric with seven shafts (repeat number 7),
- 1a) a plan view of the running side and thus the wear side of the fabric of FIG. 1,
- 2 shows a plan view of the running side of a paper machine fabric according to the invention, provided with so-called twin threads, with fourteen shafts (repeat number 14),
- 3 shows a top view of the running side of another embodiment of the fabric according to the invention with ten shafts (repeat number 10), the longitudinal thread position being open and the paper-side transverse threads floating over four successive longitudinal threads,
- 4 shows a plan view of the forming side of a further embodiment of the fabric according to the invention, the twin threads on the running side spanning thirteen longitudinal threads and being arranged as in the embodiment according to FIG. 2,
- Fig. 5 shows an impression of the running side of a known seven-stage screen fabric in 6.5 times magnification, and
- 6 shows an impression of the running side of a screen fabric according to the invention with twin threads, the weave and fineness corresponding to the screen fabric of FIG. 5.
Zur Herstellung der erfindungsgemäßen Siebgewebe geht man zweckmäßigerweise so vor, daß zunächst ein bewährtes Bindungsmuster, das für die Herstellung von feinsten Papieren hervorragend geeignet ist, ausgewählt wird. Ein solches Muster ist in den Fig. 1 und 1a) dargestellt, wobei Fig. 1 die Papier- oder Formierseite eines bekannten doppellagigen Gewebes mit sieben Schäften zeigt und Fig. 1a) dessen Laufseite. Ein Längsfadensatz 1 ist hier mit a, b, c, d, e, f und g bezeichnet. Die formierseitigen Querfäden sind mit 2 und die verschleißseitigen mit 3 bezeichnet.To produce the screen fabrics according to the invention, it is expedient to proceed by first selecting a proven weaving pattern which is outstandingly suitable for the production of the finest papers. Such a pattern is shown in FIGS. 1 and 1a), FIG. 1 showing the paper or forming side of a known double-layer fabric with seven shafts, and FIG. 1a) the running side. A
In diesem Bindungsmuster werden nun wie aus Fig. 2 ersichtlich - die verschleißseitigen Querfäden 3 durch Zwillingsfäden 4a, 4b ersetzt, also durch Fadenpaare aus aufeinanderfolgenden, querverlaufenden Fäden, die sich bei diesem Ausführungsbeispiel berühren, und - wie ersichtlich - sich von den bekannten Doppelfäden dadurch unterscheiden, daß sie nicht wie diese von den gleichen, sondern von verschiedenen Längsfäden eingebunden sind.In this weave pattern, as can be seen from FIG. 2, the transverse threads 3 on the wear side are replaced by
Die Formierseite, also Papierseite, bleibt unverändert, was bedeutet, daß diese Gewebeseite bei der Ausführungsform nach Fig. 2 derjenigen von Fig. 1 entspricht, wobei beim vierzehnschäftigen Gewebe von Fig. 2 sich die Teilrapporte g, f, e, d, c, b, a,...g', e', d', c', b', a', nur auf der Laufseite unterscheiden.The forming side, that is to say the paper side, remains unchanged, which means that this fabric side in the embodiment according to FIG. 2 corresponds to that of FIG. 1, the partial repeats g, f, e, d, c, in the fourteen-shaft fabric of FIG. b, a, ... g ', e', d ', c', b ', a', differ only on the barrel side.
Durch gegenseitiges Verschieben der Einzelfäden 4a, 4b eines Zwillingspaares um n/2 Längsfäden, wobei n die Schaftzahl bzw. Rapportzahl bedeutet, ergibt sich der maximale Abstand zwischen den Einbindungspunkten der Fäden eines Paares in Querrichtung, wodurch die abweisende Kraft zwischen diesen Fäden auf ein Minimum reduziert wird. Die Einbindungspunkte eines zweiten Fadens eines Paares und des ersten Fadens des folgenden Paares von Zwillingsfäden haben aber stets einen geringeren Abstand. Somit besteht also zwischen diesen beiden Fäden eine höhere abweisende Kraft. Darunter versteht man den Widerstand, den die Kettfäden, die sich nach dem zuletzt eingewebten Schußfaden kreuzen, um diesen einzubinden, dem folgend einzuwebenden Schußfaden entgegensetzen. Dieser Widerstand ist umso größer, je näher die gekreuzten Kettfäden beeinander sind. Dieser Zwillings- oder Paarbildungseffekt wird noch verstärkt dadurch, daß die beiden Längsfäden, die je einen der beiden Fäden eines Zwillingsfadenpaares einbinden, mit den übrigen Querfäden, außer den Zwillingsfäden selbst, innerhalb des Rapports in gleicher Weise verwebt sind. Dies bedeutet, bezogen auf die in Fig. 2 gezeigte Laufseite des Gewebes, daß die Einzelfäden 4a, 4b eines Zwillingsfadenpaares an einander entsprechenden Stellen zweier benachbarter Teilrapporte a,...g; a',...g' eingebunden werden; man sagt auch, die genannten Fäden werden "auf den gleichen Platz gewebt".By mutually shifting the
Der so erzeugte Zwillingseffekt ist so stark, daß sich bei vielen Ausführungsformen solcher Gewebe die Eizelfäden eines Zwillingsfadenpaares wie Doppelfäden berühren. Dies ist jedoch keine notwendige Bedingung für die Erreichung des angestrebten, eingangs genannten Ziels.The twin effect produced in this way is so strong that in many embodiments of such fabrics the egg threads of a pair of twin threads touch like double threads. However, this is not a necessary condition for achieving the desired goal mentioned at the beginning.
Da die Zwillingsfäden 4a, 4b in zwei nebeneinanderliegenden Teilrapporten auf den gleichen Platz gewebt werden, wird die papierseitige Oberfläche, also Formierseite des Gewebes durch die Zwillingsfäden der Laufseite nicht gestört. Wird also eine ursprüngliche Bindung mit geringster Markierungsneigung ausgewählt, so bleibt diese Eigenschaft auch dann erhalten, wenn, wie oben erläutert, die verschleißseitigen bzw. Laufseitigen Querfäden 3 (Fig. 1a) durch die Zwillingsfäden 4a, 4b ersetzt werden. Es versteht sich, daß nicht jeder Laufseitige Querfaden des ausgewählten ursprünglichen Bindungsmusters durch ein Zwillingsfadenpaar ersetzt werden muß, vielmehr kann auch nur jeder zweite ursprüngliche Querfaden durch ein Zwillingsfadenpaar ersetzt werden. Die übrigen Querfäden behalten dann ihre ursprüngliche Anordnungsform, können aber auch ganz wegfallen, falls dies gewünscht werden sollte. In diesem Zusammenhang wird auf die Ausführungsform des in Fig. 3 dargestellten Siebgewebes mit der Schaft- bzw. Rapportzahl 10 verwiesen. Hierbei ist leicht zu erkennen, daß nur jedem zweiten papierseitigen Querfaden ein Zwillingsfadenpaar 4a, 4b zugeordnet ist, da jeder zweite ursprüngliche laufseitige Querfaden des ausgewählten Bindungsmusters weggelassen ist. Im Gegensatz zur in Fig. 2 gezeigten Gewebeausbildung ist hier die Längsfadenstellung offen.Since the
Die papierseitigen Querfäden flottieren über vier aufeinanderfolgende Längsfäden. Die mit kleinen Kreisen markierten Punkte bezeichnen jene Stellen, an denen die über den Zwillingsfäden liegenden Querfäden von einem Längsfaden überquert werden. Die Struktur der Papierseite (Formierseite) entspricht somit der eines Fünfschaft-Atlasgewebes. Somit ist es möglich, eine sehr feinmaschige Papierseite mit einer besonders grobmaschigen Laufseite zu kombinieren.The transverse threads on the paper float over four successive longitudinal threads. The dots marked with small circles indicate the points at which the transverse threads lying over the twin threads are crossed by a longitudinal thread. The structure of the paper side (forming side) thus corresponds to that of a five-shaft satin fabric. It is therefore possible to combine a very fine-meshed paper side with a particularly coarse-meshed running side.
Bei der in Fig. 4 als Draufsicht auf die Formierseite dargestellten Ausführungsform des doppellagigen Papiermaschinensiebgewebes überqueren die Flottierungen der dicken papierseitigen Querfäden 2a vier aufeinanderfolgende Längsfäden, während die dünneren papierseitigen Querfäden 2b sechs aufeinanderfolgende Längsfäden überqueren. Die Laufseitigen, also verschleißseitigen Zwillingsfäden 4a, 4b überspannen dreizehn Längsfäden. Ihre Anordnung entspricht derjenigen des Gewebes von Fig. 2. Die papierseitigen Querfädensätze unterscheiden sich bei diesem Ausführungsbeispiel in ihrem Durchmesser.In the embodiment of the double-layer paper machine fabric shown in FIG. 4 as a top view of the forming side, the floats of the thick paper-side transverse threads 2a cross four successive longitudinal threads, while the thinner paper-side
Durch die oben beschriebene Struktur des Siebgewebes entstehen Entwässerungskanäle, die ihrer Form nach einem umgekehrten Trichter entsprechen. Das Wasser aus der Fasersuspension tritt an der kleinen Öffnung (feine Maschen) in den Trichter ein und an der großen Öffnung (grobe Maschen) wieder aus. Auf diese Weise kann sich über den kleinen Trichteröffnungen eine sehr gleichmäßige Fasermatte bilden, ohne daß ein wesentlicher Faseranteil in den Trichter gezogen wird. Dies bedeutet, daß die Retention, also das Rückhaltevermögen für Fasermaterial und Feinstoffe, bei den erfindungsgemäßen doppellagigen Sieben größer ist als bei den bekannten.The structure of the screen fabric described above creates drainage channels that correspond in shape to an inverted funnel. The water from the fiber suspension enters the funnel at the small opening (fine mesh) and exits again at the large opening (coarse mesh). In this way, a very uniform fiber mat can form over the small funnel openings without a substantial proportion of fiber being drawn into the funnel. This means that the retention, that is the retention capacity for fiber material and fine materials, is greater in the double-layered screens according to the invention than in the known ones.
Ein weiterer Vorteil der hier beschriebenen doppellagigen Siebe besteht darin, daß die den Entwässerungselementen der Papiermaschine, wie Foils und Sauger, zugewandten großen Trichteröffnungen das Sauberhalten und Reinigen der Siebe erleichtern. Außerdem verringert sich die Neigung zur Bildung und zum Mitschleppen von Vakuumeinschlüssen in den Trichtern über den Saugerbelägen mit zunehmender Trichteröffnungsgröße. Dementsprechend geringer, sind Leistungsaufnahme und Energieverbrauch für den Antrieb der Siebpartie.Another advantage of the double-layer screens described here is that the large funnel openings facing the dewatering elements of the paper machine, such as foils and suction devices, make it easier to keep the screens clean and clean. In addition, the tendency to form and carry along vacuum inclusions in the funnels above the suction pads decreases with increasing funnel opening size. The power consumption and energy consumption for driving the wire section are correspondingly lower.
Wenn als Lösung des oben erläuterten, der Erfindung zugrundeliegenden Problems festgestellt wurde, daß wenigstens Teile der laufseitigen Querfäden 4a, 4b Mehrlingsfäden aus jeweils zwei eng benachbarten Fäden bilden, die von verschiedenen Längsfäden eingebunden sind, dann soll der Begriff "Mehrlingsfäden" bedeuten, daß nicht nur Fadenzwillinge Verwendung finden, wie sie den obigen Ausführungsbeispielen zugrundeliegen, sondern auch Fadendrillinge, -vierlinge, -fünflinge u.dgl. verwendet werden könnten, die Erfindungslehre also nicht auf Zwillingsfäden und damit Fadenpaare beschränkt ist, bestehend aus nur zwei aufeinanderfolgenden, querverlaufenden Fäden. Der im obigen sogenannte Zwillingseffekt würde dann bei Fadendrillingen, Fadenvierlingen u.dgl. gewissermaßen als Drillingseffekt, Vierlingseffekt u.dgl. auftreten.If, as a solution to the problem explained above and on which the invention is based, it was found that at least parts of the running
Im folgenden sind einige Beispiele für Siebe mit Zwillingsfäden unter Bezugnahme auf die Zeichnungsfiguren näher gekennzeichnet. Für die in Fig. 3 dargestellte zehnschäftige Bindung werden beispielsweise folgende Abmessungen benutzt:
- Längsfadenzahl 24Icm 0 0,25 mm PES
Querfadenzahl Papierseite 20/cm φ) 0,27 mm PESQuerfadenzahl Laufseite 20/cm 0 0,32 mm PES
- Longitudinal thread number 24Icm 0 0.25 mm PES
- Number of transverse threads on
paper side 20 / cm φ) 0.27 mm PES - Number of transverse threads on the running
side 20 / cm 0 0.32 mm PES
Für die in Fig. 4 dargestellte vierzehnschäftige Bindung, die für feine und feinste Papiere geeignet ist, können beispielsweise folgende Abmessungen gelten:
- Längsfadenzahl 65/cm ¢ 0,14 mm PES
- 1.
Querfadenzahl Papierseite 20/m φ 0,17 mm PES - 2.
Querfadenzahl Papierseite 20/cm φ 0,12 mm PES Querfadenzahl Laufseite 20/cm q) 0,18 mm PES/PA- (PES = Polyester, PA = Polyamid)
- 1.
- Longitudinal thread count 65 / cm ¢ 0.14 mm PES
- 1. Number of transverse threads on
paper side 20 / m φ 0.17 mm PES - 2. Number of transverse threads on
paper side 20 / cm φ 0.12 mm PES - Number of transverse threads on the running
side 20 / cm q) 0.18 mm PES / PA - (PES = polyester, PA = polyamide)
- 1. Number of transverse threads on
Die Einwebung (= eingearbeitete Kettfadenlänge pro Gewebelänge) liegt je nach verwendeter Grundbindung zwischen 6% und 15%.The weaving (= incorporated warp thread length per fabric length) is between 6% and 15% depending on the basic weave used.
Die hier beschriebenen doppellagigen Papiermaschinensiebe mit grob strukturierter Laufseite und fein strukturierter Papierseite lassen sich je nach Feinheit und Bindungsart zur Herstellung im wesentlichen aller Papiersorten verwenden.The double-layer paper machine sieves described here with a coarsely structured running side and finely structured paper side can be used for the production of essentially all types of paper, depending on the fineness and type of binding.
Zur Verdeutlichung der Unterschiede des Verschleißvoluments des erfindungsgemäßen Siebes im Vergleich zu einem bekannten, in Fig. 1 dargestellten Sieb, ist in Fig. 6 ein Abdruck der Laufseite des erfindungsgemäßen Siebes mit Zwillingsfäden dargestellt, bei dem Bindung und Feinheit dem in Fig. 5 ebenfalls als Abdruck der Laufseite dargestellten Sieb entsprechen, wobei dieser Abdruck ein bekanntes siebenschäftiges Sieb in 6,5-facher Vergrößerung zeigt.In order to clarify the differences in the wear volume of the sieve according to the invention compared to a known sieve shown in FIG. 1, an impression of the running side of the sieve according to the invention with twin threads is shown in FIG. 6, in which the weave and fineness also in FIG. 5 as Correspond to the imprint of the running side of the sieve shown, this imprint showing a known seven-stage sieve in 6.5 times magnification.
Die im obigen mit 4a und 4b bezeichneten Quer- oder Zwillingsfäden bilden ein Querfadenpaar 4.The transverse or twin threads designated 4a and 4b above form a pair of transverse threads 4.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87113846T ATE60634T1 (en) | 1986-10-14 | 1987-09-22 | DOUBLE-LAYER PAPER MACHINE FABRIC WITH COARSELY STRUCTURED RUNNING SIDE AND FINE STRUCTURED PAPER SIDE. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19863635000 DE3635000A1 (en) | 1986-10-14 | 1986-10-14 | DOUBLE-LAYER PAPER MACHINE SCREEN WITH COARSE-TEXTURED RUNNING SIDE AND FINE-STRUCTURED PAPER SIDE |
DE3635000 | 1986-10-14 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0264001A1 EP0264001A1 (en) | 1988-04-20 |
EP0264001B1 true EP0264001B1 (en) | 1991-01-30 |
Family
ID=6311718
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87113846A Expired - Lifetime EP0264001B1 (en) | 1986-10-14 | 1987-09-22 | Double layer fabric for a paper making machine having a coarse wear side structure and a fine sheet surface structure |
Country Status (10)
Country | Link |
---|---|
US (1) | US5074339A (en) |
EP (1) | EP0264001B1 (en) |
JP (1) | JP2601848B2 (en) |
AT (1) | ATE60634T1 (en) |
CA (1) | CA1318219C (en) |
DE (2) | DE3635000A1 (en) |
ES (1) | ES2021316B3 (en) |
FI (1) | FI89083C (en) |
NO (1) | NO168189C (en) |
WO (1) | WO1988002797A1 (en) |
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-
1986
- 1986-10-14 DE DE19863635000 patent/DE3635000A1/en not_active Withdrawn
-
1987
- 1987-09-16 WO PCT/EP1987/000531 patent/WO1988002797A1/en active IP Right Grant
- 1987-09-16 US US07/265,452 patent/US5074339A/en not_active Expired - Lifetime
- 1987-09-16 JP JP62505832A patent/JP2601848B2/en not_active Expired - Fee Related
- 1987-09-22 EP EP87113846A patent/EP0264001B1/en not_active Expired - Lifetime
- 1987-09-22 AT AT87113846T patent/ATE60634T1/en not_active IP Right Cessation
- 1987-09-22 DE DE8787113846T patent/DE3767822D1/en not_active Expired - Lifetime
- 1987-09-22 ES ES87113846T patent/ES2021316B3/en not_active Expired - Lifetime
- 1987-10-14 CA CA000549300A patent/CA1318219C/en not_active Expired - Fee Related
-
1988
- 1988-03-22 FI FI881354A patent/FI89083C/en not_active IP Right Cessation
- 1988-06-02 NO NO882437A patent/NO168189C/en unknown
Also Published As
Publication number | Publication date |
---|---|
DE3767822D1 (en) | 1991-03-07 |
FI881354A (en) | 1988-04-15 |
EP0264001A1 (en) | 1988-04-20 |
ATE60634T1 (en) | 1991-02-15 |
WO1988002797A1 (en) | 1988-04-21 |
NO882437D0 (en) | 1988-06-02 |
JPH01501558A (en) | 1989-06-01 |
NO168189B (en) | 1991-10-14 |
DE3635000A1 (en) | 1988-04-21 |
NO882437L (en) | 1988-06-02 |
FI89083B (en) | 1993-04-30 |
JP2601848B2 (en) | 1997-04-16 |
NO168189C (en) | 1992-01-22 |
ES2021316B3 (en) | 1991-11-01 |
CA1318219C (en) | 1993-05-25 |
FI881354A0 (en) | 1988-03-22 |
FI89083C (en) | 1993-08-10 |
US5074339A (en) | 1991-12-24 |
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