EP0608188A1 - Protecting process for magnetic powders and densified permanent magnets of Nd-Fe-B type against oxidation and atmospheric corrosion - Google Patents
Protecting process for magnetic powders and densified permanent magnets of Nd-Fe-B type against oxidation and atmospheric corrosion Download PDFInfo
- Publication number
- EP0608188A1 EP0608188A1 EP94420016A EP94420016A EP0608188A1 EP 0608188 A1 EP0608188 A1 EP 0608188A1 EP 94420016 A EP94420016 A EP 94420016A EP 94420016 A EP94420016 A EP 94420016A EP 0608188 A1 EP0608188 A1 EP 0608188A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- powders
- fluorine
- ppm
- atmospheric corrosion
- magnets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
- H01F41/026—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets protecting methods against environmental influences, e.g. oxygen, by surface treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
- H01F1/047—Alloys characterised by their composition
- H01F1/053—Alloys characterised by their composition containing rare earth metals
- H01F1/055—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
- H01F1/057—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
- H01F1/0571—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
- H01F1/0572—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes with a protective layer
Definitions
- the present invention relates to a method of protecting magnetic powders and permanent magnets of the transition metal - rare earth metal type against oxidation and atmospheric corrosion by the introduction of gaseous fluorine during the grinding of the powders. It applies more particularly to powders and magnets of the transition metal - rare earth - boron family, where the metal is essentially iron, and the rare earth essentially of neodymium and / or praseodymium.
- the process illustrated here by way of example, consists in introducing during the fine grinding step, for example, into a gas jet mill (jet mill) a mixture N 2 + F 2 , which can contain between 1 and 100 ppm in flight. of fluorine, and preferably between 1 and 10 ppm, with the usual carrier gas flow rates and grinding time for this operation (for example 100 Nm 3 / h of nitrogen under a relative pressure of 0.5 Pa, for 3 h ).
- a gas jet mill jet mill
- the optimum fluorine content of powders and sintered magnets is between 600 and 2000 ppm. Below 600 ppm, the resistance to powder oxidation and to corrosion in a humid atmosphere of the magnets is insufficient; beyond 2000 ppm, densification defects are noted during densification and weaker intrinsic coercive fields.
- Powders treated with fluorine are more stable with respect to atmospheric oxidation.
- the flow rate of the F 2 + N 2 gas mixture was controlled by a calibrated nozzle and by the pressure difference upstream and downstream of the nozzle.
- the powders thus obtained were axially compressed under an axial field of 1.1 T, at a pressure of 1.6 t / cm 2 in cylindrical samples 15 mm in diameter and 12 mm high.
- densification was obtained by sintering carried out under vacuum at temperatures between 1060 and 1090 ° C for 4 hours.
- the blanks thus obtained underwent the usual heat treatments of magnetic hardening, adjusted according to the rare earth content.
- Alloy powders of the initial composition given in Table V were prepared and ground in a gas mill with or without the introduction of fluorine, under conditions analogous to those of Example 1, the fluorine content in the grinding chamber being 1 ppm (in vol.) in nitrogen.
- the present process has been illustrated in the production range of powders and magnets by sintering these powders of the TR 2 Fe 14 B type enriched with rare earth.
- these fine powders are obtained from alloy ingots, but they can also be obtained from coarse powders obtained by the so-called reduction-diffusion process.
Abstract
Description
Cette invention concerne une méthode de protection des poudres magnétiques et des aimants permanents de type métal de transition - métal de terre rare contre l'oxydation et la corrosion atmosphérique par introduction de fluor gazeux lors du broyage des poudres. Elle s'applique plus particulièrement aux poudres et aimants de la famille métal de transition - terre rare - bore, où le métal est essentiellement du fer, et la terre rare essentiellement du néodyme et/ou praséodyme.The present invention relates to a method of protecting magnetic powders and permanent magnets of the transition metal - rare earth metal type against oxidation and atmospheric corrosion by the introduction of gaseous fluorine during the grinding of the powders. It applies more particularly to powders and magnets of the transition metal - rare earth - boron family, where the metal is essentially iron, and the rare earth essentially of neodymium and / or praseodymium.
L'introduction de fluor dans les aimants frittés type Fe Nd B est connue, notamment par les demandes de brevetJP 3-188241 de SUMITOMO, dans lequel le fluor est introduit via un fluorure de Li au cours du broyage de pulvérisation ou encore JP 62-188757 dans lequel l'aimant contient un fluorure de Ba, Sr, Ca ou Pb.The introduction of fluorine into sintered magnets of the Fe Nd B type is known, in particular from patent applications JP 3-188241 by SUMITOMO, in which the fluorine is introduced via a Li fluoride during pulverization grinding or else JP 62- 188757 in which the magnet contains a fluoride of Ba, Sr, Ca or Pb.
Cependant, ces aimants et la méthode de production possèdent les inconvénients suivants :
- La dispersion de façon homogène d'une poudre représentant une faible proportion d'un mélange donné est une opération difficile à réaliser. Ces ajouts introduisent des tiers éléments réactifs (Li, Ba, Sr, Ca) dont le comportement à l'oxydation et à la corrosion est incertain, et probablement néfaste.
- The homogeneous dispersion of a powder representing a small proportion of a given mixture is a difficult operation to carry out. These additions introduce third reactive elements (Li, Ba, Sr, Ca), the oxidation and corrosion behavior of which is uncertain and probably harmful.
Pour éviter ces inconvénients, selon l'invention, le procédé, ici illustré à titre d'exemple, consiste à introduire lors de l'étape de broyage fin, par exemple, dans un broyeur à jet de gaz (jet mill) un mélange N2 + F2, pouvant contenir entre 1 et 100 ppm en vol. de fluor, et de préférence entre 1 et 10 ppm, avec les débits de gaz vecteur et temps de broyage habituels pour cette opération (par exemple 100 Nm3/h d'azote sous une pression relative de 0,5 Pa, pendant 3 h).To avoid these drawbacks, according to the invention, the process, illustrated here by way of example, consists in introducing during the fine grinding step, for example, into a gas jet mill (jet mill) a mixture N 2 + F 2 , which can contain between 1 and 100 ppm in flight. of fluorine, and preferably between 1 and 10 ppm, with the usual carrier gas flow rates and grinding time for this operation (for example 100 Nm 3 / h of nitrogen under a relative pressure of 0.5 Pa, for 3 h ).
La teneur optimale en fluor des poudres et aimants frittés est comprise entre 600 et 2000 ppm. Au-dessous de 600 ppm, la résistance à l'oxydation des poudres et à la corrosion en atmosphère humide des aimants est insuffisante ; au-delà de 2000 ppm, on constate des défauts de densification lors de la densification et des champs coercitifs intrinsèques plus faibles.The optimum fluorine content of powders and sintered magnets is between 600 and 2000 ppm. Below 600 ppm, the resistance to powder oxidation and to corrosion in a humid atmosphere of the magnets is insufficient; beyond 2000 ppm, densification defects are noted during densification and weaker intrinsic coercive fields.
Les ai mants densifiés obtenus avec ce procédé présentent sur les ai mants de l'art antérieur les avantages suivants :
- - l'introduction de fluor sous forme gazeuse permet de passiver de façon uniforme et efficace toute la surface développée de la poudre
- - l'introduction de fluor diminue d'un facteur 2 env. la prise d'oxygène durant la phase de broyage.
- - the introduction of fluorine in gaseous form makes it possible to passivate the entire developed surface of the powder in a uniform and efficient manner
- - the introduction of fluorine decreases by a factor of 2 approx. oxygen uptake during the grinding phase.
Il en résulte qu'il est possible de diminuerla teneuren terres rares (TR), non piégées sous forme d'oxydes, ce qui permet un gain d'environ 0,04 T sur la rémanence par % de réduction de la teneur totale en terres rares.As a result, it is possible to reduce the content of rare earths (TR), not trapped in the form of oxides, which allows a gain of about 0.04 T on the remanence per% reduction in the total earth content. rare.
Les poudres traitées au fluor sont plus stables vis-à-vis de l'oxydation atmosphérique.Powders treated with fluorine are more stable with respect to atmospheric oxidation.
La résistance à la corrosion atmosphérique humide des aimants densifiés est considérablement augmentée.The resistance to wet atmospheric corrosion of densified magnets is considerably increased.
Le broyage des poudres est plus aisé.Grinding powders is easier.
L'invention sera mieux comprise à l'aide des exemples suivants :The invention will be better understood using the following examples:
Une poudre magnétique de composition chimique suivante (en poids %)
obtenue par traitement sous H2 à 400° C de lingots broyés mécaniquement à une granulométrie moyenne de 500 f..lm, a été pulvérisée dans un broyeur à jet de gaz comportant une chambre d'environ 2 litres par un mélange N2 + F2 à raison de 100 m3/h sous la pression relative de 0,5 MPa pendant 3 heures, dans les conditions données au Tableau I.A magnetic powder with the following chemical composition (by weight%)
obtained by treatment under H 2 at 400 ° C of ingots milled mechanically to an average particle size of 500 f..lm, was pulverized in a gas jet mill comprising a chamber of approximately 2 liters with an N 2 + F mixture 2 at a rate of 100 m 3 / h under the relative pressure of 0.5 MPa for 3 hours, under the conditions given in Table I.
Le débit du mélange F2+N2 gazeux était contrôlé par un ajutage calibré et par la différence de pression amont et aval de l'ajutage.The flow rate of the F 2 + N 2 gas mixture was controlled by a calibrated nozzle and by the pressure difference upstream and downstream of the nozzle.
Des essais comparatifs ont été effectués sans introduction de fluor.Comparative tests were carried out without the introduction of fluorine.
Les poudres ainsi obtenues ont été comprimées axialement sous champ axial de 1,1 T, à la pression de 1, 6 t/cm2 en échantillons cylindriques de 15 mm de diamètre et de 12 mm de haut.The powders thus obtained were axially compressed under an axial field of 1.1 T, at a pressure of 1.6 t / cm 2 in cylindrical samples 15 mm in diameter and 12 mm high.
Dans ces exemples, la densification a été obtenue par frittage effectué sous vide à des températures comprises entre 1060 et 1090° C pendant 4 heures.In these examples, densification was obtained by sintering carried out under vacuum at temperatures between 1060 and 1090 ° C for 4 hours.
Les ébauches ainsi obtenues ont subi les traitements thermiques habituels de durcissement magnétique, ajustés selon la teneur en terre rare.The blanks thus obtained underwent the usual heat treatments of magnetic hardening, adjusted according to the rare earth content.
On a relevé :
- - la prise d'oxygène à l'air ambiant (23°C, 55 % humidité relative) des poudres broyées jusqu'à 24 h (Tableau II)
- - les caractéristiques magnétiques des aimants densifiés (Tableau III)
- - leur résistance à la corrosion en milieu humide a été caractérisée par la perte de poids des échantillons nettoyés aux ultra-sons, après maintien dans les conditions suivantes :
- - the oxygen intake in the ambient air (23 ° C, 55% relative humidity) of the ground powders up to 24 hours (Table II)
- - the magnetic characteristics of the densified magnets (Table III)
- - their resistance to corrosion in a humid environment was characterized by the loss of weight of the samples cleaned with ultrasound, after maintenance under the following conditions:
115° C, 0,15 MPa, 100 % humidité relative, jusqu'à 120 h (Tableau IV)
Des poudres d'alliages de la composition initiale donnée au Tableau V ont été élaborées et broyées au broyeur à gaz avec ou sans introduction de fluor, dans des conditions analogues à celles de l'exemple 1, la teneur en fluor dans la chambre de broyage étant de 1 ppm (en vol.) dans de l'azote.Alloy powders of the initial composition given in Table V were prepared and ground in a gas mill with or without the introduction of fluorine, under conditions analogous to those of Example 1, the fluorine content in the grinding chamber being 1 ppm (in vol.) in nitrogen.
On a contrôlé la prise d'oxygène durant le broyage, la stabilité des poudres vis à vis de l'oxydation à l'air, dans les mêmes conditions que l'exemple 1, ainsi que les propriétés magnétiques des aimants densifiés préparés dans les mêmes conditions que l'exemple 1.
On constate que l'introduction de fluor durant le broyage fin confère aux poudres une bonne stabilité à l'air et conduit à des aimants à hautes caractéristiques magnétiques, particulièrement pour des teneurs totales en terres rares inférieures à 30%.It is found that the introduction of fluorine during fine grinding gives the powders good air stability and leads to magnets with high magnetic characteristics, particularly for total rare earth contents of less than 30%.
Le présent procédé a été illustré dans la gamme de production de poudres et d'aimants par frittage de ces poudres de type TR2 Fe14 B enrichis en terre rare. En général, ces poudres fines sont obtenues à partir de lingots d'alliage, mais elles peuvent également être obtenues à partir de poudres grossières obtenues par le procédé dit de réduction-diffusion.The present process has been illustrated in the production range of powders and magnets by sintering these powders of the TR 2 Fe 14 B type enriched with rare earth. In general, these fine powders are obtained from alloy ingots, but they can also be obtained from coarse powders obtained by the so-called reduction-diffusion process.
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9300840A FR2700720B1 (en) | 1993-01-22 | 1993-01-22 | Process for the protection of densified magnetic powders and permanent magnets type Fe Nd B against oxidation and atmospheric corrosion. |
FR9300840 | 1993-01-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0608188A1 true EP0608188A1 (en) | 1994-07-27 |
EP0608188B1 EP0608188B1 (en) | 1996-10-02 |
Family
ID=9443427
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94420016A Expired - Lifetime EP0608188B1 (en) | 1993-01-22 | 1994-01-19 | Protecting process for magnetic powders and densified permanent magnets of Nd-Fe-B type against oxidation and atmospheric corrosion |
Country Status (10)
Country | Link |
---|---|
US (1) | US5411603A (en) |
EP (1) | EP0608188B1 (en) |
JP (1) | JP3400840B2 (en) |
AT (1) | ATE143745T1 (en) |
CA (1) | CA2112868A1 (en) |
DE (1) | DE69400618T2 (en) |
FI (1) | FI940318A (en) |
FR (1) | FR2700720B1 (en) |
MX (1) | MX9400180A (en) |
SI (1) | SI9400020A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6580820B1 (en) | 1999-06-09 | 2003-06-17 | Xerox Corporation | Digital imaging method and apparatus for detection of document security marks |
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JP4747562B2 (en) * | 2004-06-25 | 2011-08-17 | 株式会社日立製作所 | Rare earth magnet, manufacturing method thereof, and magnet motor |
US8211327B2 (en) * | 2004-10-19 | 2012-07-03 | Shin-Etsu Chemical Co., Ltd. | Preparation of rare earth permanent magnet material |
TWI364765B (en) * | 2005-03-23 | 2012-05-21 | Shinetsu Chemical Co | Rare earth permanent magnet |
TWI413137B (en) | 2005-03-23 | 2013-10-21 | Shinetsu Chemical Co | Functionally graded rare earth permanent magnet |
TWI413136B (en) * | 2005-03-23 | 2013-10-21 | Shinetsu Chemical Co | Rare earth permanent magnet |
TWI417906B (en) * | 2005-03-23 | 2013-12-01 | Shinetsu Chemical Co | Functionally graded rare earth permanent magnet |
JP4656323B2 (en) * | 2006-04-14 | 2011-03-23 | 信越化学工業株式会社 | Method for producing rare earth permanent magnet material |
US7955443B2 (en) * | 2006-04-14 | 2011-06-07 | Shin-Etsu Chemical Co., Ltd. | Method for preparing rare earth permanent magnet material |
JP4840606B2 (en) | 2006-11-17 | 2011-12-21 | 信越化学工業株式会社 | Rare earth permanent magnet manufacturing method |
DE102007032406B3 (en) * | 2007-07-10 | 2008-10-23 | Gkss-Forschungszentrum Geesthacht Gmbh | Process to form an alloy for e.g. gas turbine engine by combination of molten titanium and aluminum in presence of halogen-enriched gas |
JP2012039017A (en) * | 2010-08-11 | 2012-02-23 | Hitachi Ltd | Magnet material, magnet molding and rotary machine |
CN113444982A (en) * | 2020-03-25 | 2021-09-28 | Neo新材料技术(新加坡)私人有限公司 | Alloy powder and preparation method thereof |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01205502A (en) * | 1988-02-12 | 1989-08-17 | Seiko Epson Corp | Rare earth and iron-based resin-bonded magnet |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61124502A (en) * | 1984-11-21 | 1986-06-12 | Mitsui Mining & Smelting Co Ltd | Stable magnetic metallic powder and its production |
-
1993
- 1993-01-22 FR FR9300840A patent/FR2700720B1/en not_active Expired - Fee Related
- 1993-12-07 US US08/162,292 patent/US5411603A/en not_active Expired - Fee Related
-
1994
- 1994-01-03 MX MX9400180A patent/MX9400180A/en unknown
- 1994-01-05 CA CA002112868A patent/CA2112868A1/en not_active Abandoned
- 1994-01-19 AT AT94420016T patent/ATE143745T1/en not_active IP Right Cessation
- 1994-01-19 EP EP94420016A patent/EP0608188B1/en not_active Expired - Lifetime
- 1994-01-19 SI SI9400020A patent/SI9400020A/en unknown
- 1994-01-19 DE DE69400618T patent/DE69400618T2/en not_active Expired - Fee Related
- 1994-01-21 FI FI940318A patent/FI940318A/en unknown
- 1994-01-21 JP JP00539194A patent/JP3400840B2/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01205502A (en) * | 1988-02-12 | 1989-08-17 | Seiko Epson Corp | Rare earth and iron-based resin-bonded magnet |
Non-Patent Citations (2)
Title |
---|
J.H.SWISHER ET AL, JOURNAL OF THE ELECTROCHEMICAL SOCIETY, vol. 117, no. 4, April 1970 (1970-04-01), MANCHESTER, NEW HAMPSHIRE US, pages 537 - 540 * |
PATENT ABSTRACTS OF JAPAN vol. 13, no. 509 (E - 846) 15 November 1989 (1989-11-15) * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6580820B1 (en) | 1999-06-09 | 2003-06-17 | Xerox Corporation | Digital imaging method and apparatus for detection of document security marks |
Also Published As
Publication number | Publication date |
---|---|
FI940318A0 (en) | 1994-01-21 |
DE69400618D1 (en) | 1996-11-07 |
JP3400840B2 (en) | 2003-04-28 |
CA2112868A1 (en) | 1994-07-23 |
MX9400180A (en) | 1994-07-29 |
EP0608188B1 (en) | 1996-10-02 |
FR2700720B1 (en) | 1995-05-05 |
JPH07320917A (en) | 1995-12-08 |
DE69400618T2 (en) | 1997-02-27 |
FI940318A (en) | 1994-07-23 |
FR2700720A1 (en) | 1994-07-29 |
US5411603A (en) | 1995-05-02 |
ATE143745T1 (en) | 1996-10-15 |
SI9400020A (en) | 1994-09-30 |
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