EP0592695A1 - Assembly for prestressed concrete moulded elements - Google Patents
Assembly for prestressed concrete moulded elements Download PDFInfo
- Publication number
- EP0592695A1 EP0592695A1 EP92117164A EP92117164A EP0592695A1 EP 0592695 A1 EP0592695 A1 EP 0592695A1 EP 92117164 A EP92117164 A EP 92117164A EP 92117164 A EP92117164 A EP 92117164A EP 0592695 A1 EP0592695 A1 EP 0592695A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- formwork
- frame
- circulating
- concrete
- elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
- B28B23/06—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed for the production of elongated articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
Definitions
- the invention relates to a circulation formwork as described in the preamble of claim 1.
- Such formwork for prestressed concrete sleepers is described, for example, in the magazine “Bundesbahn” No. 10/1981 p. 844, 3rd column, 2nd paragraph in the article "30 years of concrete sleepers at the Deutsche Bundesbahn". Because of their stiffness required for applying the prestressing, they are very complex and can only be used for a certain finished part - a certain threshold. The high cost of formwork renders the process uneconomical for special sleepers with small quantities, such as those that occur with industrial siding connections or with small municipal or private railway companies.
- a two-part threshold formwork is known from French published patent application 26 44 722 A1.
- the lower part covers the side and bottom surfaces of the formwork.
- a frame is slipped over this, which serves as a tensioning frame and whose tensioning latches simultaneously form the end faces of the threshold formwork.
- the invention has set itself the task of developing the known sleeper constructions so that within the limits that the tendon abutments set for the length of the finished part, any length of finished parts can be produced without incurring considerable molding costs.
- the formwork element can be economically manufactured because it is not stressed by the high prestressing forces.
- casting processes of shaped bodies for example made of wood, and also concrete and plastic can be used as materials, as a result of which the manufacturing process is considerably cheaper, even for relatively complicated shaped bodies.
- the circulating formwork according to the invention is formed by the frame 1 and the formwork element 4.
- the frame 1 comprises at the head ends the abutment bars 2 and the longitudinal posts 3, which keep the abutment bars 2 at a distance against the tensioning forces of the tensioning wires 6.
- Each frame 1 encloses with bars 2 and posts 3 at least one field (in the examples shown there are two fields) into which a formwork element 4 can be inserted.
- the formwork element 4 is held on the outside by the frame 1 and forms the finished part 5 with its inner contour 7.
- 5 shows a frame 1 with bars 2 and posts 3 and devices 9 according to claim 10 designed according to claim 9 with inclined inner sides 8 and holding the formwork element 4 detachably in the frame 1.
- an oarlock 9 is shown as a holding device.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
Description
Die Erfindung betrifft eine Umlaufschalung wie sie im Oberbegriff des Anspruchs 1 beschrieben ist. Derartige Schalungen sind für Spannbetonschwellen beispielsweise in der Zeitschrift die "Bundesbahn" Nr. 10/1981 S. 844, 3. Spalte, 2. Abs. im Artikel "30 Jahre Betonschwellen bei der Deutschen Bundesbahn" beschrieben. Sie sind wegen ihrer notwendigen Steifigkeit für das Aufbringen der Vorspannung sehr aufwendig und nur für ein bestimmtes Fertigteil - eine bestimmte Schwelle - einsetzbar. Der hohe Schalungskostenaufwand macht das Verfahren für Spezialschwellen mit geringen Stückzahlen, wie sie beispielsweise bei industriellen Nebengleisanschlüssen oder bei kleinen kommunalen oder privaten Bahnbetrieben anfallen, unwirtschaftlich.The invention relates to a circulation formwork as described in the preamble of
Aus der französischen Offenlegungsschrift 26 44 722 A1 ist eine zweiteilige Schwellenschalung bekannt. Der Unterteil umfaßt die Seiten- und Bodenflächen der Schalung. Über diesen wird ein Rahmen gestülpt, der als Spannrahmen dient und dessen Spannriegel gleichzeitig die Stirnflächen der Schwellenschalung bilden. Durch Verwendung von Unterteilen deren Bodenplatten unterschiedlich angeordnete Einbauelemente aufweisen, können Weichenschwellensätze mit gleicher Länge, jedoch für unterschiedliche Positionen im Weichenbereich mit einem Rahmenteil hergestellt werden.A two-part threshold formwork is known from French published patent application 26 44 722 A1. The lower part covers the side and bottom surfaces of the formwork. A frame is slipped over this, which serves as a tensioning frame and whose tensioning latches simultaneously form the end faces of the threshold formwork. By using lower parts whose base plates have differently arranged installation elements, switch sleeper sets with the same length, but for different positions in the switch area, can be produced with one frame part.
Die Erfindung hat sich die Aufgabe gestellt, die bekannten Schwellenkonstruktionen so weiter zu entwickeln, daß innerhalb der Grenzen, die die Spanngliedwiderlager für die Fertigteillänge setzen, beliebig lange Fertigteile herstellbar sind, ohne daß erhebliche Formkosten entstehen.The invention has set itself the task of developing the known sleeper constructions so that within the limits that the tendon abutments set for the length of the finished part, any length of finished parts can be produced without incurring considerable molding costs.
Die Aufgabe wird durch eine Umlaufschalung, wie sie im kennzeichnenden Teil des Anspruchs 1 beschrieben ist, gelöst.The object is achieved by a circulation formwork, as described in the characterizing part of
Durch Zerlegung der Umlaufschalung in zwei Teilelemente:
- einen Spannrahmen, der die Vorspannkräfte überträgt und der mit einfachen Profilen wirtschaftlich und beliebig steif herstellbar ist, und
- ein Schalungselement, das in den Rahmen einsetzbar ist, das Fertigteil formt und dafür nur den Formdruck und die Rüttelkräfte für die Verdichtung des Betons aufzunehmen hat,
- a stenter frame which transmits the prestressing forces and which can be produced economically and as stiffly as desired with simple profiles, and
- a formwork element that can be inserted into the frame, forms the prefabricated part and only has to absorb the molding pressure and the vibrating forces for the compaction of the concrete,
Das Schalungselement kann, da durch die hohen Vorspannkräfte nicht belastet, wirtschaftlich hergestellt werden. Zur Herstellung dieses Elementes können Abgußverfahren von Formkörpern, beispielsweise aus Holz, und als Materialien auch Beton und Kunststoff verwendet werden wodurch das Herstellverfahren auch für relativ komplizierte Formkörper wesentlich verbilligt wird.The formwork element can be economically manufactured because it is not stressed by the high prestressing forces. For the production of this element, casting processes of shaped bodies, for example made of wood, and also concrete and plastic can be used as materials, as a result of which the manufacturing process is considerably cheaper, even for relatively complicated shaped bodies.
Bei kleinen Fertigteilserien fallen dann als Schalungskostenanteil nur die Kosten für das Schalungselement an, für das - je kleiner die Serie ist - ein um so preiswerterer Werkstoff mit entsprechend geringerer Verschleißfestigkeit gewählt werden kann. Vorschläge für geeignete Materialien sind in den Ansprüchen 2 - 8 angegeben. Zweckmäßige Ausbildungen der Umlaufschalungen sind in den Ansprüchen 10 und 11 beschrieben. Die Innenseiten der Riegel und Pfosten des Rahmens werden vorteilhaft nach Anspruch 9 nach innen und unten geneigt ausgebildet, um Schalungselemente aus Vollmaterial leichter ausheben zu können. Damit die Schalungselemente beim Hantieren der Umlaufschalungen nicht aus dein Rahmen fallen, können lösbare Haltevorrichtungen nach Anspruch 10 vorgesehen werden. Dies können beispielsweise am oberen Rahmenrand angeordnete Haltebleche oder aus dem Rahmen in das Schalungselement einbindende Dollen sein.In the case of small series of precast elements, only the costs for the formwork element are incurred as the formwork cost component, for which - the smaller the series - a cheaper material with correspondingly lower wear resistance can be selected. Proposals for suitable materials are given in claims 2-8. Appropriate designs of the circulating formwork are described in claims 10 and 11. The insides of the transoms and posts of the frame are advantageously formed according to claim 9 inclined inwards and downwards so that formwork elements made of solid material can be lifted out more easily. So that the formwork elements do not fall out of your frame when handling the circulating formwork, releasable holding devices can be provided according to claim 10. These can be, for example, holding plates arranged on the upper edge of the frame or oarlocks integrating from the frame into the formwork element.
Die Erfindung ist durch die Figuren 1 - 5 beschrieben. Es zeigen:
- Fig. 1 - 3
- das Beispiel eines Rahmens für 2 Fertigteile, Fig. 1 im Längsschnitt, Fig. 2 im Querschnitt, Fig. 3 in der Aufsicht.
- Fig. 4 -6
- das Beispiel einer vollständingen Umlaufschalung für 2 Fertigteile mit Rahmen und Schalungselementen und Vorrichtungen nach Anspruch 10, Fig. 4 im Längsschnitt, Fig. 5 im Querschnitt, Fig. 6 in der Aufsicht.
- 1 - 3
- the example of a frame for 2 finished parts, Fig. 1 in longitudinal section, Fig. 2 in cross section, Fig. 3 in supervision.
- Fig. 4 -6
- the example of a complete circular formwork for 2 prefabricated parts with frames and formwork elements and devices according to claim 10, Fig. 4 in longitudinal section, Fig. 5 in cross section, Fig. 6 in the plan.
Die erfindungsgemäße Umlaufschalung wird von dem Rahmen 1 und dem Schalungselement 4 gebildet. Der Rahmen 1 umfaßt an den Kopfenden die Widerlagerriegel 2 sowie die Längspfosten 3, die die Widerlagerriegel 2 gegen die Spannkräfte der Spanndrähte 6 auf Abstand halten.The circulating formwork according to the invention is formed by the
Jeder Rahmen 1 umschließt mit Riegeln 2 und Pfosten 3 mindestens ein Feld (in den dargestellten Beispielen sind es 2 Felder) in das ein Schalungselement 4 einsetzbar ist. Das Schalungselement 4 wird außen durch den Rahmen 1 gehalten und formt mit seiner Innenkontur 7 das Fertigteil 5.
In Fig. 5 ist ein Rahmen 1 mit nach Anspruch 9 mit geneigten Innenseiten 8 ausgebildeten Riegeln 2 und Pfosten 3 und Vorrichtungen 9 nach Anspruch 10, die das Schalungselement 4 lösbar im Rahmen 1 halten, dargestellt. Im Beispiel ist ein Dollen 9 als Haltevorrichtung gezeigt.Each
5 shows a
Claims (10)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP92117164A EP0592695A1 (en) | 1992-10-08 | 1992-10-08 | Assembly for prestressed concrete moulded elements |
ES92117164T ES2050650T1 (en) | 1992-10-08 | 1992-10-08 | SURROUNDING FORMWORK FOR FINISHED CONCRETE PARTS. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP92117164A EP0592695A1 (en) | 1992-10-08 | 1992-10-08 | Assembly for prestressed concrete moulded elements |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0592695A1 true EP0592695A1 (en) | 1994-04-20 |
Family
ID=8210107
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92117164A Withdrawn EP0592695A1 (en) | 1992-10-08 | 1992-10-08 | Assembly for prestressed concrete moulded elements |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0592695A1 (en) |
ES (1) | ES2050650T1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0979713A2 (en) * | 1998-08-11 | 2000-02-16 | Pfleiderer Infrastrukturtechnik GmbH & Co. KG | Flexible process and plant for making concrete railway sleepers |
DE102007048635A1 (en) * | 2007-04-17 | 2008-10-30 | Betonwerk Wernau Gmbh & Co. Kg | Hollow profile, especially a pipe or slotted ring, made of reinforced concrete comprises a combined prestressed and non-prestressed reinforcement extending along the profile length |
EP1360397B2 (en) † | 2001-02-14 | 2009-11-11 | Max Bögl Bauunternehmung GmbH & Co. KG | Method and pallet for the production of a precise pre-cast concrete piece |
WO2010127652A1 (en) * | 2009-04-09 | 2010-11-11 | Stephan Sehliger | Formwork for a precision concrete component designed as a railroad tie |
CN102101320B (en) * | 2009-12-18 | 2013-04-17 | 北京中铁房山桥梁有限公司 | Device for stretching and fixing pre-stressed steel bar |
DE102007004038B4 (en) * | 2007-01-22 | 2016-10-27 | Rail.One Gmbh | Method for producing switch sleepers and switch points produced by this method |
Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1331944A (en) * | 1918-06-25 | 1920-02-24 | Frederick C Shearer | Tie-mold |
DE350673C (en) * | 1920-08-19 | 1922-03-24 | Arthur Mueller Bauten | Device for manufacturing ridge tiles from concrete |
FR697450A (en) * | 1930-06-14 | 1931-01-16 | Improvement of molds used to obtain all terracotta objects | |
FR1517144A (en) * | 1967-02-28 | 1968-03-15 | Molding system for precast concrete elements | |
DE1992937U (en) * | 1967-10-31 | 1968-08-29 | Friedrich Wilhelm Daub | FORM FOR THE PRODUCTION OF CONCRETE BLOCK |
US3475265A (en) * | 1966-02-28 | 1969-10-28 | Schokbeton Products Corp | Lightweight mold for the forming of concrete |
US3829057A (en) * | 1973-02-09 | 1974-08-13 | Mansfield Tire & Rubber Co | Concrete form |
GB2011826A (en) * | 1978-01-05 | 1979-07-18 | Union Carbide Corp | Carbon Fiber-Reinforced Cement Mould |
GB2113600A (en) * | 1982-01-21 | 1983-08-10 | Vagneux Traverses Beton | Assembly for casting elements in prestressed reinforced concrete, particularly beams, and process for making such elements |
FR2644722A1 (en) * | 1989-03-22 | 1990-09-28 | Vagneux Traverses Beton Arme S | Method for moulding a set of reinforced concrete railway sleepers, particularly for switchgear, moulded for this purpose and sleepers obtained by this method |
EP0439399A1 (en) * | 1990-01-22 | 1991-07-31 | Rector S.A. | Modular unit for making prestressed concrete products |
DE4100191C1 (en) * | 1991-01-05 | 1992-05-14 | Stewing Stahl- Und Anlagenbau Gmbh & Co. Kg, 4270 Dorsten, De | Mould for reinforced concrete sleepers - has several mould cavities and has jacking devices for tensioning reinforcement bars |
DE9208016U1 (en) * | 1992-06-16 | 1992-08-27 | Wayss & Freytag Ag, 6000 Frankfurt | Formwork for the production of several different length types of prestressed concrete sleepers |
-
1992
- 1992-10-08 ES ES92117164T patent/ES2050650T1/en active Pending
- 1992-10-08 EP EP92117164A patent/EP0592695A1/en not_active Withdrawn
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1331944A (en) * | 1918-06-25 | 1920-02-24 | Frederick C Shearer | Tie-mold |
DE350673C (en) * | 1920-08-19 | 1922-03-24 | Arthur Mueller Bauten | Device for manufacturing ridge tiles from concrete |
FR697450A (en) * | 1930-06-14 | 1931-01-16 | Improvement of molds used to obtain all terracotta objects | |
US3475265A (en) * | 1966-02-28 | 1969-10-28 | Schokbeton Products Corp | Lightweight mold for the forming of concrete |
FR1517144A (en) * | 1967-02-28 | 1968-03-15 | Molding system for precast concrete elements | |
DE1992937U (en) * | 1967-10-31 | 1968-08-29 | Friedrich Wilhelm Daub | FORM FOR THE PRODUCTION OF CONCRETE BLOCK |
US3829057A (en) * | 1973-02-09 | 1974-08-13 | Mansfield Tire & Rubber Co | Concrete form |
GB2011826A (en) * | 1978-01-05 | 1979-07-18 | Union Carbide Corp | Carbon Fiber-Reinforced Cement Mould |
GB2113600A (en) * | 1982-01-21 | 1983-08-10 | Vagneux Traverses Beton | Assembly for casting elements in prestressed reinforced concrete, particularly beams, and process for making such elements |
FR2644722A1 (en) * | 1989-03-22 | 1990-09-28 | Vagneux Traverses Beton Arme S | Method for moulding a set of reinforced concrete railway sleepers, particularly for switchgear, moulded for this purpose and sleepers obtained by this method |
EP0439399A1 (en) * | 1990-01-22 | 1991-07-31 | Rector S.A. | Modular unit for making prestressed concrete products |
DE4100191C1 (en) * | 1991-01-05 | 1992-05-14 | Stewing Stahl- Und Anlagenbau Gmbh & Co. Kg, 4270 Dorsten, De | Mould for reinforced concrete sleepers - has several mould cavities and has jacking devices for tensioning reinforcement bars |
DE9208016U1 (en) * | 1992-06-16 | 1992-08-27 | Wayss & Freytag Ag, 6000 Frankfurt | Formwork for the production of several different length types of prestressed concrete sleepers |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 13, no. 489 (M-888)(3837) 7. November 1989 & JP-A-11 96 308 ( DAIWA KOGYO K.K. ) 8. August 1989 * |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0979713A2 (en) * | 1998-08-11 | 2000-02-16 | Pfleiderer Infrastrukturtechnik GmbH & Co. KG | Flexible process and plant for making concrete railway sleepers |
EP0979713A3 (en) * | 1998-08-11 | 2001-10-17 | Pfleiderer Infrastrukturtechnik GmbH & Co. KG | Flexible process and plant for making concrete railway sleepers |
EP1360397B2 (en) † | 2001-02-14 | 2009-11-11 | Max Bögl Bauunternehmung GmbH & Co. KG | Method and pallet for the production of a precise pre-cast concrete piece |
DE102007004038B4 (en) * | 2007-01-22 | 2016-10-27 | Rail.One Gmbh | Method for producing switch sleepers and switch points produced by this method |
DE102007048635A1 (en) * | 2007-04-17 | 2008-10-30 | Betonwerk Wernau Gmbh & Co. Kg | Hollow profile, especially a pipe or slotted ring, made of reinforced concrete comprises a combined prestressed and non-prestressed reinforcement extending along the profile length |
WO2010127652A1 (en) * | 2009-04-09 | 2010-11-11 | Stephan Sehliger | Formwork for a precision concrete component designed as a railroad tie |
CN102101320B (en) * | 2009-12-18 | 2013-04-17 | 北京中铁房山桥梁有限公司 | Device for stretching and fixing pre-stressed steel bar |
Also Published As
Publication number | Publication date |
---|---|
ES2050650T1 (en) | 1994-06-01 |
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