EP0579659B1 - Process for producing detergent tablets for dishwashing machines - Google Patents

Process for producing detergent tablets for dishwashing machines Download PDF

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Publication number
EP0579659B1
EP0579659B1 EP92907884A EP92907884A EP0579659B1 EP 0579659 B1 EP0579659 B1 EP 0579659B1 EP 92907884 A EP92907884 A EP 92907884A EP 92907884 A EP92907884 A EP 92907884A EP 0579659 B1 EP0579659 B1 EP 0579659B1
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Prior art keywords
weight
tablets
water
sodium
tablet
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German (de)
French (fr)
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EP0579659A1 (en
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Hans Kruse
Christiane Zeise
Jochen Jacobs
Jürgen Härer
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Henkel AG and Co KGaA
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Henkel AG and Co KGaA
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0047Detergents in the form of bars or tablets
    • C11D17/0065Solid detergents containing builders
    • C11D17/0073Tablets
    • C11D17/0091Dishwashing tablets

Definitions

  • Machine dishwashing generally consists of a pre-rinse cycle, a cleaning cycle, one or more intermediate rinse cycles, a rinse cycle and a drying cycle. This applies to machine washing both in the home and in business.
  • HGSM HGSM
  • GGSM In a commercial dishwasher, hereinafter referred to as GGSM, the so-called pre-clearing zone corresponds in principle to the pre-wash cycle of an HGSM.
  • the detergent added to the cleaning zone is used by overflow in the pre-clearing zone to support the cleaning of the adhering food residues.
  • GGSM In which the pre-clearing zone is only operated with fresh water, but a pre-clearing zone with detergent additive is more effective than pre-clearing with fresh water alone.
  • Such tablets have such a broad dissolution profile that at least 10% by weight of the tap water to be run in is already dissolved in the pre-rinse cycle of an HGSM, thereby developing a pH value of at least 10.0 in the rinsing liquor and, with good hot water solubility, too at least 60% by weight, preferably at least 70% by weight, are available for the cleaning cycle.
  • the dissolving profile is understood to mean the weight ratio of portions of the tablet, dissolved under the conditions of the pre-rinse cycle, of conventional HGSM to the entire tablet.
  • the known tablets still contain phosphates, which are known to be undesirable.
  • phosphate-free detergent tablets for machine dishwashing on the market (eg Hui rinsing tabs from Roth GmbH, Bad Ems), which essentially contain silicates, nonionic surfactants, organic complexing agents and percarbonate. If these tablets are placed inside the machine (e.g. in the cutlery basket), however, they dissolve largely or completely even during the pre-rinse cycle, so that practically no detergent is available in the actual cleaning cycle. In addition, the stability of these tablets is unsatisfactory.
  • DE 40 10 524 A1 describes stable, bifunctional, phosphate-free detergent tablets for machine dishwashing containing silicate, low-foam nonionic surfactants, organic complexing agents, bleaching agents and water, the organic complexing agents according to DE 39 37 469 A1 in the form of a granular one , alkaline cleaning additive, consisting of sodium salts of at least one homopolymeric or copolymeric (meth) acrylic acid, sodium carbonate, sodium sulfate and water.
  • the granular alkaline cleaning additives were mechanically mixed with the other mostly powdery recipe components and pressed in a manner known per se.
  • the present invention was based on the object of producing a stable, bifunctional, phosphate- and metasilicate-free, low-alkaline detergent tablet with a broad dissolving profile for machine dishwashing, which at least 10 wt. up to about 40% by weight, thereby developing a pH value of at most about 10.5 in the rinsing liquor and at least 60% by weight to about 90% by weight being available for the cleaning cycle with good hot water solubility .
  • the tablets produced according to the invention have a high breaking strength (greater than 140 N with a diameter of 35 to 40 mm and a density of about 1.6 to 1.8 g / cm 3), which remains stable during storage and even remains within a short time can significantly increase. When used as intended, the tablets dissolve with a broad dissolution profile.
  • Component (a) consists of homopolymeric or copolymeric carboxylic acids in the form of the sodium salts.
  • Suitable homopolymers are polymethacrylic acid and preferably polyacrylic acid, for example those with a molecular weight of 800 to 150,000 (based on acid). If only homopolymeric polyacrylic acids (in salt form) are used, their molecular weight is preferably 1,000 to 80,000 (based on acid) in the interest of good flowability and storage stability.
  • Suitable copolymers are those of acrylic acid with methacrylic acid and preferably copolymers of acrylic acid or methacrylic acid with maleic acid.
  • Copolymers of acrylic acid with maleic acid as are characterized, for example, in EP 25 551 81, have proven to be particularly suitable. These are copolymers which contain 50 to 90% by weight of acrylic acid and 50 to 10% by weight of maleic acid. Copolymers in which 60 to 85% by weight of acrylic acid and 40 to 15% by weight of maleic acid are present are particularly preferred.
  • Their molecular weight, based on free acids, is generally 5,000 to 200,000, preferably 10,000 to 120,000.
  • Mixtures of different homopolymers and copolymers can also advantageously be used, in particular mixtures of homopolymeric acrylic acid and the copolymers of 50 to 90% by weight of acrylic acid and 50 to 10% of maleic acid described above.
  • Such mixtures which are characterized by favorable grain properties and high storage stability, can consist, for example, of 10 to 50% by weight of homopolymeric acrylic acid and 90 to 50% by weight of acrylic acid-maleic acid copolymers.
  • Highly polymeric polyacrylic acids can also be used in these mixtures which, when used alone, have a slightly greater tendency to stick or melt than the low molecular weight polyacrylates.
  • the sodium carbonate (b) and the sodium sulfate (c) are used in anhydrous form. With proportions of sodium carbonate of approx. 40% by weight and more, it is advisable to reduce the water content (d) of the additives to less than 6% by weight or to choose a somewhat higher proportion of sodium sulfate, for example in the range 8 to 15% by weight. Sodium sulfate contents of more than 10% by weight, preferably 15 to 20% by weight, fundamentally improve the grain properties and the shelf life of the additives. On the other hand, sodium sulfate is ineffective fiber when using the additives, which is why its proportion should be as low as possible.
  • fractions of 5 to 6% by weight (c) are sufficient to add additives with a content of approx. 50% by weight (a), approx. 40% by weight (b) and approx Stabilize 4% by weight (d) and ensure good pouring properties.
  • the cleaning additives can contain minor components such as dyes and color pigments and can be colored uniformly or speckled.
  • the proportion of such minor components is well below 1% by weight.
  • Sodium citrates, nitrilotriacetate, phosphonates, alkali carbonates and alkali disilicates can serve as builders. Together with the polycarboxylate-containing cleaning additive, they bind hardening agents such as calcium and magnesium ions from the water or from the food residues through complex formation or dispersion, and thus prevent the formation of limescale deposits in the dishwasher and on the dishes. They can be used as anhydrous and / or as hydrate salts, it also being possible for hydrate salts to form in agglomerating granulation from about 5 to 10, preferably about 6 to 8 parts by weight of water and anhydrous salts.
  • the polycarboxylates are used as powder, but preferably as granules.
  • the usable polyacrylates include Alcosperse R from Alco: Alcosperse R 102, 104, 106, 404, 406), Acrysole R from Norsohaas: Acrysole R A 1N, LMW 45 N, LMW 10 N, LMW 20 N, SP 02N, Degapas R from Degussa: Degapas R 4104 N, Good-Rite R from Goodrich: Good-Rite R K-XP 18.
  • Copolymers (polyacrylic acid and maleic acid) can also be used, for example Sokalane R from BASF: Sokalan R CP 5, CP 7, Acrysole R from Norsohaas: Acrysol R QR 1014, Alcosperse R from Alco: Alcosperse R 175.
  • Anhydrous trisodium citrate or trisodium citrate dihydrate are suitable as sodium citrate.
  • the preferred phosphonate is the tetrasodium salt of 1-hydroxyethane-1,1-di-phosphonic acid (Turpinal R 4 NZ from Henkel).
  • alkali carbonate sodium carbonate of any quality is preferably used, such as. B. calcined soda, compressed soda and also sodium bicarbonate.
  • Extremely low-foaming compounds are preferably used as nonionic surfactants, which serve to better remove fatty food residues and as a pressing aid. These preferably include C12-C18 alkyl polyethylene glycol polypropylene glycol ethers, each with up to 8 moles of ethylene oxide and propylene oxide units in the molecule. Their share in the total weight of the finished tablets is generally 0.2 to 5, preferably 0.5 to 3% by weight. But you can also use other non-foaming surfactants known as low foams, such as. B.
  • C12-C18 alkyl polyethylene glycol polybutylene glycol ether each with up to 8 moles of ethylene oxide and butylene oxide units in the molecule and then optionally 0.2 to 2, preferably 0.2 to 1 wt .-%, based on the entire tablet, of defoaming agents such as B. silicone oils, mixtures of silicone oil and hydrophobicized silica, paraffin oil / Guerbet alcohols and hydrophobicized silica.
  • Active oxygen carriers are now preferably bleaches which are customary constituents of cleaning agents for HGSM. These primarily include sodium perborate mono- and tetrahydrate as well as sodium percarbonate. Since active oxygen only develops its full effect on its own at elevated temperatures, so-called bleach activators are used to activate it at approx. 60 ° C, the temperatures of the cleaning process in the HGSM.
  • Preferred bleach activators are TAED (tetraacetylenediamine), PAG (pentaacetylglucose), DADHT (1,5-diacetyl-2,4-dioxo-hexahydro-1,3,5-triazine) and ISA (isatoic anhydride).
  • Enzymes such as proteases and amylases can also be used to better remove protein or starch-containing food residues, for example proteases such as BLAP R from Henkel, Opitmase R -M-440, Optimase R -M-330, Opticlean R -M-375 , Opticlean R -M-250 from Solvay Enzymes, Maxacal R CX 450,000, Maxapem R from Ibis, Savinase R T from Novo or Esperase R T from Ibis and amylases such as Termamyl R 60 T, 90 T from Novo, Amylase-LT R from Solvay Enzymes or Maxamyl R P 5000 from Ibis.
  • proteases such as BLAP R from Henkel, Opitmase R -M-440, Optimase R -M-330, Opticlean R -M-375 , Opticlean R -M-250 from Solvay Enzymes, Maxacal R CX 450,000
  • tabletting aids such as mold release agents, for example paraffin oil
  • mold release agents for example paraffin oil
  • customary oxidation-stable dyes and fragrances can also be added to the tablet mixtures.
  • the tablets can also be pressed in colored layers with otherwise the same composition.
  • the following areas can be considered for frame formulations of the detergent tablets produced according to the invention: Components: Area preferred area granular cleaning additive 5 - 30% 6 - 25% Trisodium citrate dihydrate 5 - 40% 9 - 30% Nitrilotrine sodium acetate 0 - 25% 0 - 20% Sodium phosphonate 0 - 10% 0 - 5% Sodium carbonate, anhydrous 5 - 60% 10 - 50% Sodium disilicate 0 - 60% 2 - 30% Sodium bicarbonate 0 - 60% 0 - 30% Sodium perborate monohydrate 3 - 15% 5 - 10% Tetraacetylethylenediamine 0.5 - 4% 1 - 2% nonionic surfactant 0 - 4% 1 - 2% Protease 0.1 - 1% 0.2 - 0.5% Amylase 0.1 - 1% 0.2 - 0.5% Fragrance 0 - 1% 0.1 - 0.5% water 3 - 15% 5 - 10%
  • the average grain size of the granular cleaning additives is usually 0.2 to 1.2 mm, the proportion of the grains being below 0.1 mm not more than 2% by weight and above 2 mm not more than 20% by weight.
  • at least 80% by weight, in particular at least 90% by weight, of the grains have a size of 0.2 to 1.6 mm, the proportion of the grains between 0.1 and 0.05 mm not more than 3% by weight .-%, in particular not more than 1% by weight and the proportion of the grains between 1.6 and 2.4 mm is not more than 20% by weight, in particular not more than 10% by weight.
  • the bulk density is 350 to 550 g / l.
  • the granular cleaning additives are produced by spray drying an aqueous slurry.
  • the slurry concentration is between 50 and 68% by weight (non-aqueous fraction), preferably between 55 and 60% by weight, the viscosity of the paste being decisive, which should not exceed 10,000 mPa ⁇ s and advantageously 2,500 to 6,000 mPa ⁇ S is.
  • the temperature of the slurry is usually between 50 and 100 ° C.
  • the pressure at the spray nozzles is generally 30 to 80 bar, preferably 40 to 70 bar.
  • the temperature of the countercurrent dry gases in the entrance zone of the spray tower, i.e. H. in the so-called ring channel is advantageously between 200 and 320 ° C, in particular between 220 and 300 ° C.
  • the drying is preferably conducted so that the water binding is reduced to less than 1 mole of H2O per mole of sodium carbonate.
  • Conventional spray drying systems spray towers
  • spray drying can be used for spray drying, it being possible for the spray nozzles to be arranged in one or more levels.
  • the spray material leaving the tower was mixed with the framework substances and water and, if appropriate, nonionic surfactant, again agglomerated in a manner known per se, for example in a Lödige mixer or also mixers from the companies Imatec, Unimix, Drais or Papenmeier, with the Bleach, optionally a bleach activator, colors and fragrances and / or enzymes mixed and then in total on conventional tablet presses with a pressure of 200 to 1500. 105, preferably 300 to 1000. 105 Pa pressed.
  • the pressing could be carried out in a known manner without die lubrication using commercially available eccentric presses, hydraulic presses or rotary presses. No caking of the tablet mixture was observed on the pressing tools. Tools coated with hard plastic, as well as uncoated, supplied tablets with smooth surfaces, so that in most cases there was no need to coat the punches with soft plastic.
  • the pressing conditions were optimized with regard to the setting of the desired dissolution profile with sufficient tablet hardness.
  • the flexural strength can serve as a measure of the tablet hardness (method: compare Ritschel. Die Tablette, Ed. Cantor, 1966, p. 313). According to this, tablets with a bending strength greater than 100 N, preferably greater than 150 N, are sufficiently stable under simulated transport conditions.
  • the bending or breaking strength of the tablets, regardless of their format, can be determined by the degree of compaction, i. H. the baling pressure can be controlled.
  • the specific weight of the compacts was between 1.2 and 2 g / cm3, preferably between 1.4 and 1.8 g / cm3.
  • the compression during the pressing process caused changes in the density, which from 0.6 to 1.2 g / cm3, preferably 0.8 to 1.0 g / cm3 to 1.2 to 2.0 g / cm3, preferably 1.6 to 1.8 g / cm3 rose.
  • the shape of the tablet can also influence the breaking strength and the rate of dissolution via the outer surface exposed to the H2O attack. For stability reasons, cylindrical compacts with a diameter / height ratio of 0.6 to 4.0: 1 were produced.
  • the tablet was loaded with a wedge to measure the breaking strength.
  • the breaking strength corresponds to the weight of the wedge-shaped load that causes the tablet to break.
  • the amounts of the substance mixture to be compressed for the individual tablets can be varied as desired within technically reasonable limits. Depending on their size, 1 to 2 or even more tablets per machine filling are preferably used in order to provide the entire cleaning process with the necessary active substance content of cleaning agent. Tablets of 20 to 40 g in weight and a diameter of 35 to 40 mm are preferred, one of which must be used in each case. Larger tablets are generally more sensitive to breakage and, moreover, are compressed at a slower rate. With smaller tablets, the handling advantage compared to granular or powder detergents would be reduced.
  • Nonionic surfactants are nonionic surfactants:
  • example 2 A 2 B Cleaning additive (granular)% 22.0 19.87 Tri-Na citrate x 2H2O% 5.0 20.00 Sodium disilicate% 20.0 - Sodium carbonate, anhydrous% 29.0 44.93 Sodium bicarbonate% 9.4 - Sodium perborate x 1H2O% 7.0 7.00 % Tetraacetylethylenediamine 2.0 2.00 Termamyl R (amylase)% 0.5 0.50 BLAP R (protease)% 0.5 0.50 Plurafac LF 403% 4.0 2.00 Perfume % 0.6 0.20
  • example 2 A 2 B Bulk weight the mixture g / l 870 620 Tablet weight g 25th 25th Tablet diameter mm 38 38 Tablet density g / cm3 1.57 1.39 * Press force KN 13.5 25th Breaking strength after manufacture N 140 90 after 1 week N 140 82 Detachment after pre-rinse g about 10 10th * A higher compression was not possible because the tablet was then "capped", which means that part of the tablet mass got stuck on the ram of the compact.
  • tablets were pressed from the following recipes: raw materials 3rd 4th Granular cleaning additive 19.87 19.87 Turpinal 4 NZ 2.00 2.00 Sodium carbonate, anhydrous 45.93 45.93 Sodium citrate, anhydrous 20.00 20.00 Sodium perborate monohydrate 7.00 7.00 TAED 2.00 2.00 Termamyl 60 T (protease) 0.50 0.50 BLAP 140 (amylase) 0.50 0.50 Plurafac LF 403 2.00 2.00 Fragrance 0.20 0.20 water 2.88 6.88 Bulk density (g / l) 610 605 Tablet weight (g) 23.8 23.8 Tablet height (mm) 14.3 14.1 Tablet diameter (mm) 38 38 Tablet density (g / ml) 1.46 1.4g Hardness immediately (N) 220 285 Hardness after 1 day (N) 310 341 Hardness after 4 days (N) 270 390

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Abstract

PCT No. PCT/EP92/00744 Sec. 371 Date Oct. 12, 1993 Sec. 102(e) Date Oct. 12, 1993 PCT Filed Apr. 3, 1992 PCT Pub. No. WO92/18604 PCT Pub. Date Oct. 29, 1992.A process for producing stable, bifunctional, phosphate- and metasilicate-free, low-alkali detergent tablets useful for dishwashing machines from granulated detergent additives consisting of sodium salts of at least one homopolymeric or copolymeric (meth)acrylic acid, comprising agglomerating the granulated detergent additives with builders and water to form an agglomerate, treating the agglomerate with hot air in a fluidized bed, mixing the agglomerate with a bleaching agent, and tabletting the mixture.

Description

Maschinelles Geschirrspülen besteht im allgemeinen aus einem Vorspülgang, einem Reinigungsgang, einem oder mehreren Zwischenspülgängen, einem Klarspülgang und einem Trocknungsgang. Dies gilt für das maschinelle Spülen sowohl im Haushalt als auch im Gewerbe.Machine dishwashing generally consists of a pre-rinse cycle, a cleaning cycle, one or more intermediate rinse cycles, a rinse cycle and a drying cycle. This applies to machine washing both in the home and in business.

Bisher ist es überwiegend üblich, in Haushaltsgeschirrspülmaschinen, im folgenden als HGSM bezeichnet, das Reinigungsmittel in einem Dosierkästchen zu bevorraten, das sich meist in der Tür der Maschine befindet und sich zu Beginn des Reinigungsganges automatisch öffnet. Der zuvor ablaufende Vorspülgang wird dabei ohne Wirksubstanz, also ausschließlich mit dem zulaufenden kalten Leitungswasser betrieben.So far, it has been common practice in household dishwashers, hereinafter referred to as HGSM, to store the detergent in a metering box, which is usually located in the door of the machine and opens automatically at the start of the cleaning cycle. The previous pre-rinse cycle is operated without any active substance, i.e. only with the incoming cold tap water.

Bei einer gewerblichen Geschirrspülmaschine, im folgenden als GGSM bezeichnet, entspricht die sogenannte Vorabräumzone im Prinzip dem Vorspülgang einer HGSM. Beim maschinellen Spülen in Großküchen wird das der Reinigungszone zudosierte Reinigungsmittel durch Überlauf schon in der Vorabräumzone zur unterstützenden Reinigung der anhaftenden Speisereste eingesetzt. Es gibt zwar auch GGSM, bei denen die Vorabräumzone nur mit Frischwasser betrieben wird, eine Vorabräumzone mit Reinigungsmittelzusatz ist aber effektiver als eine Vorabräumung allein mit Frischwasser.In a commercial dishwasher, hereinafter referred to as GGSM, the so-called pre-clearing zone corresponds in principle to the pre-wash cycle of an HGSM. When machine washing in commercial kitchens, the detergent added to the cleaning zone is used by overflow in the pre-clearing zone to support the cleaning of the adhering food residues. There are also GGSM in which the pre-clearing zone is only operated with fresh water, but a pre-clearing zone with detergent additive is more effective than pre-clearing with fresh water alone.

Man hat das Wirkungsprinzip der Vorabräumzonenreinigung von GGSM auch schon auf HGSM übertragen und eine Zudosierung von Reinigungsmitteln bereits zum Vorspülgang ermöglicht, indem man die Dosierung von Reinigungsmitteln in Tablettenform vornahm und eine oder mehrere geeignete Tabletten beispielsweise in einem freien Teil des Besteckkorbes, aber auch an anderer Stelle in der Maschine positionierte, wodurch sie sowohl im Vorspülgang als auch im eigentlichen Reinigungsgang, also bifunktionell, wirken konnten.The principle of the pre-clearing zone cleaning from GGSM has already been transferred to HGSM and the addition of cleaning agents to the pre-rinse cycle has been made possible by dosing cleaning agents in tablet form and one or more suitable tablets For example, positioned in a free part of the cutlery basket, but also elsewhere in the machine, so that they could act both in the pre-rinse cycle and in the actual cleaning cycle, i.e. bifunctionally.

Der Einsatz solcher tablettenförmiger Reinigungsmittel ist beispielsweise in der DE 35 41 145 A1 beschrieben. Dabei handelt es sich um einheitlich zusammengesetzte Reinigungsmitteltabletten mit breitem Löseprofil für das maschinelle Geschirrspülen, die übliche alkalisch reagierende Komponenten, insbesondere aus der Gruppe der Alkalimetasilikate und Pentaalkalitriphosphate, Aktivchlorverbindungen und Tablettierhilfsmittel enthalten, und bei denen die Alkalimetasilikate aus einem Gemisch aus "Natriummetasilikatnonahydrat" (Na₂H₂SiO₄.8H₂O) und wasserfreiem Natriummetasilikat und das Pentaalkalitriphosphat aus wasserfreiem Pentanatriumtriphosphat besteht, wobei das Gewichtsverhältnis von wasserfreiem Natriummetasilikat : Natriummetasilikatnonahydrat zwischen 1 : 0,3 und 1 : 1,5 liegt und das Gewichtsverhältnis von Pentanatriumtriphosphat zu Natriummetasilikat, jeweils wasserfrei, 2 : 1 bis 1 : 2, vorzugsweise 1 : 1 bis 1 : 1,7 beträgt.The use of such tablet-shaped cleaning agents is described for example in DE 35 41 145 A1. These are uniformly composed detergent tablets with a broad dissolution profile for machine dishwashing, which contain the usual alkaline components, in particular from the group of alkali metal silicates and pentaalkali metal phosphates, active chlorine compounds and tabletting aids, and in which the alkali metal silicates are made from a mixture of "sodium metasilicate nohydrate" .8H₂O) and anhydrous sodium metasilicate and the pentaalkali metal triphosphate consists of anhydrous pentasodium triphosphate, the weight ratio of anhydrous sodium metasilicate: sodium metasilicate nonahydrate being between 1: 0.3 and 1: 1.5 and the weight ratio of pentasodium triphosphate to sodium metasilicate: 1 to anhydrous 1: 2, preferably 1: 1 to 1: 1.7.

Derartige Tabletten besitzen ein solches breites Löseprofil, daß sie bereits im Vorspülgang einer HGSM vom zu laufenden kalten Leitungswasser zu mindestens 10 Gew.-% aufgelöst werden, dabei in der Spülflotte einen pH-Wert von mindestens 10,0 entwickeln und bei guter Warmwasserlöslichkeit zu noch mindestens 60 Gew.-%, vorzugsweise mindestens 70 Gew.-%, für den Reinigungsgang zu Verfügung stehen.Such tablets have such a broad dissolution profile that at least 10% by weight of the tap water to be run in is already dissolved in the pre-rinse cycle of an HGSM, thereby developing a pH value of at least 10.0 in the rinsing liquor and, with good hot water solubility, too at least 60% by weight, preferably at least 70% by weight, are available for the cleaning cycle.

Unter Löseprofil wird das Gewichtsverhältnis von unter den Bedingungen des Vorspülganges von üblichen HGSM gelösten Anteilen der Tablette zur gesamten Tablette verstanden.The dissolving profile is understood to mean the weight ratio of portions of the tablet, dissolved under the conditions of the pre-rinse cycle, of conventional HGSM to the entire tablet.

Die bekannten Tabletten enthalten jedoch noch Phosphate, die wie man weiß unerwünscht sind.However, the known tablets still contain phosphates, which are known to be undesirable.

Es sind aber auch schon phosphatfreie Reinigungsmitteltabletten für das maschinelle Geschirrspülen im Handel (z. b. Hui Spül-Tabs der Firma Roth GmbH, Bad Ems), die im wesentlichen Silikate, nichtionische Tenside, organische Komplexbildner und Percarbonat enthalten. Bei einer Placierung dieser Tabletten innerhalb der Maschine (z. B. im Besteckkorb) lösen sie sich jedoch schon während des Vorspülganges weitestgehend bis vollständig auf, so daß im eigentlichen Reinigungsgang praktisch kein Reinigungsmittel mehr zur Verfügung steht. Darüber hinaus ist die Stabilität dieser Tabletten nicht befriedigend.There are also phosphate-free detergent tablets for machine dishwashing on the market (eg Hui rinsing tabs from Roth GmbH, Bad Ems), which essentially contain silicates, nonionic surfactants, organic complexing agents and percarbonate. If these tablets are placed inside the machine (e.g. in the cutlery basket), however, they dissolve largely or completely even during the pre-rinse cycle, so that practically no detergent is available in the actual cleaning cycle. In addition, the stability of these tablets is unsatisfactory.

In der DE 40 10 524 A1 werden stabile, bifunktionelle, phosphatfreie Reinigungsmitteltabletten für das maschinelle Geschirrspülen mit einem Gehalt an Silikat, schaumarmen nichtionischen Tensiden, organischen Komplexbildnern, Bleichmitteln und Wasser beschrieben, die organische Komplexbildner gemäß der DE 39 37 469 A1 in Form eines granularen, alkalischen Reinigungsadditivs, bestehend aus Natriumsalzen mindestens einer homopolymeren bzw. copolymeren (Meth-)Acrylsäure, Natriumcarbonat, Natriumsulfat und Wasser enthalten. Bei der Herstellung der Tabletten wurden die granularen alkalischen Reinigungsadditive mit den übrigen meist pulverförmigen Rezepturbestandteilen mechanisch gemischt und in an sich bekannter Weise verpreßt.DE 40 10 524 A1 describes stable, bifunctional, phosphate-free detergent tablets for machine dishwashing containing silicate, low-foam nonionic surfactants, organic complexing agents, bleaching agents and water, the organic complexing agents according to DE 39 37 469 A1 in the form of a granular one , alkaline cleaning additive, consisting of sodium salts of at least one homopolymeric or copolymeric (meth) acrylic acid, sodium carbonate, sodium sulfate and water. In the manufacture of the tablets, the granular alkaline cleaning additives were mechanically mixed with the other mostly powdery recipe components and pressed in a manner known per se.

Der vorliegenden Erfindung lag nun einem Markttrend folgend die Aufgabe zugrunde, eine stabile, bifunktionelle, phosphat- und metasilikatfreie niederalkalische Reinigungsmitteltablette mit breitem Löseprofil für das maschinelle Geschirrspülen herzustellen, die bereits im Vorspülgang einer HGSM vom zu laufenden kalten Leitungswasser zu mindestens 10 Gew.-% bis etwa 40 Gew.-% aufgelöst wird, dabei in der Spülflotte einen pH-Wert von höchstens etwa 10,5 entwickelt und bei guter Warmwasserlöslichkeit zu noch mindestens 60 Gew.-% bis etwa 90 Gew.-% für den Reinigungsgang zur Verfügung steht.In accordance with a market trend, the present invention was based on the object of producing a stable, bifunctional, phosphate- and metasilicate-free, low-alkaline detergent tablet with a broad dissolving profile for machine dishwashing, which at least 10 wt. up to about 40% by weight, thereby developing a pH value of at most about 10.5 in the rinsing liquor and at least 60% by weight to about 90% by weight being available for the cleaning cycle with good hot water solubility .

Zur Herstellung der bekannten Reinigungsmitteltabletten wurden Pulvergemische verpreßt, die neben Hydratwasser enthaltendem Natriummetasilikatnonahydrat noch wasserfreies Natriummetasilikat enthielten. Diese Kombination aus Wasser enthaltenden Substanzen und Substanzen, die Wasser aufnehmen können, führte zu einer Steigerung der Bruchstabilität der Tabletten bei Lagerung. Da die erfindungsgemäßen Tabletten wegen der geforderten geringen Alkalität keinen der vorstehend genannten Rohstoffe enthalten können, sind sie nach dem Verpressen gemäß dem Stand der Technik aus Pulvergemischen oder auch Pulvergemischen mit granularem Anteil nicht bruchstabil genug.To produce the known detergent tablets, powder mixtures were pressed which, in addition to sodium metasilicate non-hydrate containing hydrate water, also contained anhydrous sodium metasilicate. This combination of water-containing substances and substances that can absorb water led to an increase in the breaking stability of the tablets during storage. Since the tablets of the invention because of the required low alkalinity cannot contain any of the above-mentioned raw materials, they are not sufficiently stable to breakage after being pressed in accordance with the prior art from powder mixtures or else powder mixtures with a granular content.

Es wurde nun gefunden, daß man zu stabilen, bifunktionellen, phosphat- und metasilikatfreien, niederalkalischen Reinigungsmitteltabletten für das maschinelle Geschirrspülen mit einem Gehalt an granularen, alkalischen Reinigungsadditiven gemäß der DE 39 37 469 A1, Gerüstsubstanzen, Bleichmitteln, Wasser und gegebenenfalls schaumarmen nichtionischen Tensiden, Enzymen, Bleichaktivatoren, Duftstoffen und/oder Farbstoffen kommt, wenn man die granularen, alkalischen Reinigungsadditive zusammen mit den Gerüstsubstanzen, Wasser und gegebenenfalls nichtionischem Tensid erneut in an sich bekannter Weise agglomerierend granuliert, das Granulat anschließend in der Wirbelschicht mit Heißluft nachbehandelt, es dann mit dem Bleichmittel, sowie gegebenenfalls einem Bleichaktivator, Duftstoff, Enzymen und/oder Farbstoff vermischt und das erhaltene Gemisch auf einer üblichen Tablettenpresse verpreßt. Die erfindungsgemäß hergestellten Tabletten besitzen eine hohe Bruchfestigkeit (größer als 140 N bei einem Durchmesser von 35 bis 40 mm und einer Dichte von etwa 1,6 bis 1,8 g/cm³), die bei Lagerung stabil bleibt und sich sogar innerhalb kurzer Zeit noch deutlich erhöhen kann. Die Tabletten lösen sich bei ihrer bestimmungsgemäßen Anwendung mit einem breiten Löseprofil auf.It has now been found that stable, bifunctional, phosphate- and metasilicate-free, low-alkaline detergent tablets for automatic dishwashing containing granular, alkaline detergent additives according to DE 39 37 469 A1, builders, bleaches, water and, if necessary, low-foam nonionic surfactants, Enzymes, bleach activators, fragrances and / or dyes come when the granular, alkaline cleaning additives together with the builders, water and optionally nonionic surfactant are again agglomerated in a manner known per se, the granules are subsequently treated in the fluidized bed with hot air, then with the bleach, and optionally a bleach activator, fragrance, enzymes and / or dye are mixed and the mixture obtained is compressed on a conventional tablet press. The tablets produced according to the invention have a high breaking strength (greater than 140 N with a diameter of 35 to 40 mm and a density of about 1.6 to 1.8 g / cm 3), which remains stable during storage and even remains within a short time can significantly increase. When used as intended, the tablets dissolve with a broad dissolution profile.

Das Reinigungsadditiv und seine Herstellung sowie seine Verwendung in Geschirrspülmitteln ist Gegenstand der nicht vorveröffentlichten DE 39 37 469 A1 Der Einsatz in Tabletten wird dort nicht genannt. Es besteht aus

  • (a) 35 bis 60 Gew.-% an Natriumsalzen mindestens einer homopolymeren bzw. copolymeren (Meth-)Acrylsäure,
  • (b) 25 bis 50 Gew.-% Natriumcarbonat (wasserfrei gerechnet),
  • (c) 4 bis 20 Gew.-% Natriumsulfat (wasserfrei gerechnet) und
  • (d) 1 bis 7 Gew.-% Wasser,
vorzugsweise
  • (a) 40 bis 55 Gew.-%, insbesondere 45 bis 52 Gew.-%,
  • (b) 30 bis 45 Gew.-%, insbesondere 30 bis 40 Gew.-%,
  • (c) 5 bis 15 Gew.-%, insbesondere 5 bis 10 Gew.-%, und
  • (d) 2 bis 6 Gew.-%, insbesondere 3 bis 5 Gew.-% der genannten Verbindungen.
The cleaning additive and its production and its use in dishwashing detergents is the subject of the unpublished DE 39 37 469 A1. The use in tablets is not mentioned there. It consists of
  • (a) 35 to 60% by weight of sodium salts of at least one homopolymeric or copolymeric (meth) acrylic acid,
  • (b) 25 to 50% by weight of sodium carbonate (calculated as anhydrous),
  • (c) 4 to 20% by weight sodium sulfate (calculated as anhydrous) and
  • (d) 1 to 7% by weight of water,
preferably
  • (a) 40 to 55% by weight, in particular 45 to 52% by weight,
  • (b) 30 to 45% by weight, in particular 30 to 40% by weight,
  • (c) 5 to 15% by weight, in particular 5 to 10% by weight, and
  • (d) 2 to 6% by weight, in particular 3 to 5% by weight, of the compounds mentioned.

Die Komponente (a) besteht aus homopolymeren bzw. copolymeren Carbonsäuren in Form der Natriumsalze. Geeignete Homopolymere sind Polymethacrylsäure und bevorzugt Polyacrylsäure, beispielsweise solche mit einem Molekulargewicht von 800 bis 150 000 (auf Säure bezogen). Werden ausschließlich homopolymere Polyacrylsäuren (in Salzform) verwendet, beträgt deren Molekulargewicht im Interesse einer guten Rieselfähigkeit und Lagerbeständigkeit vorzugsweise 1 000 bis 80 000 (auf Säure bezogen).Component (a) consists of homopolymeric or copolymeric carboxylic acids in the form of the sodium salts. Suitable homopolymers are polymethacrylic acid and preferably polyacrylic acid, for example those with a molecular weight of 800 to 150,000 (based on acid). If only homopolymeric polyacrylic acids (in salt form) are used, their molecular weight is preferably 1,000 to 80,000 (based on acid) in the interest of good flowability and storage stability.

Geeignete Copolymere sind solche der Acrylsäure mit Methacrylsäure und vorzugsweise der Copolymere der Acrylsäure oder Methacrylsäure mit Maleinsäure. Als besonders geeignet haben sich Copolymere der Acrylsäure mit Maleinsäure erwiesen, wie sie beispielsweise in EP 25 551 81 charakterisiert sind. Es handelt sich dabei um Copolymerisate, die 50 bis 90 Gew.-% Acrylsäure und 50 bis 10 Gew.-% Maleinsäure enthalten. Besonders bevorzugt sind solche Copolymere, in denen 60 bis 85 Gew.-% Acrylsäure und 40 bis 15 Gew.-% Maleinsäure vorliegen. Ihr Molekulargewicht, bezogen auf freie Säuren, beträgt im allgemeinen 5 000 bis 200 000, vorzugsweise 10 000 bis 120 000.Suitable copolymers are those of acrylic acid with methacrylic acid and preferably copolymers of acrylic acid or methacrylic acid with maleic acid. Copolymers of acrylic acid with maleic acid, as are characterized, for example, in EP 25 551 81, have proven to be particularly suitable. These are copolymers which contain 50 to 90% by weight of acrylic acid and 50 to 10% by weight of maleic acid. Copolymers in which 60 to 85% by weight of acrylic acid and 40 to 15% by weight of maleic acid are present are particularly preferred. Their molecular weight, based on free acids, is generally 5,000 to 200,000, preferably 10,000 to 120,000.

Mit Vorteil lassen sich auch Gemische verschiedener Homo- und Copolymere einsetzen, insbesondere Gemische aus homopolymerer Acrylsäure und den vorstehend beschriebenen Copolymeren aus 50 bis 90 Gew.-% Acrylsäure und 50 bis 10 % Maleinsäure. Derartige Gemische, die sich durch günstige Korneigenschaften und hohe Lagerbeständigkeit auszeichnen, können zum Beispiel aus 10 bis 50 Gew.-% homopolymerer Acrylsäure und 90 bis 50 Gew.-% Acrylsäure-Maleinsäure-Copolymeren bestehen. In diesen Gemischen können auch hochpolymere Polyacrylsäuren mitverwendet werden, die bei alleinigem Einsatz etwas mehr zum Kleben bzw. Zerfließen der Körner neigen als niedermolekulare Polyacrylate.Mixtures of different homopolymers and copolymers can also advantageously be used, in particular mixtures of homopolymeric acrylic acid and the copolymers of 50 to 90% by weight of acrylic acid and 50 to 10% of maleic acid described above. Such mixtures, which are characterized by favorable grain properties and high storage stability, can consist, for example, of 10 to 50% by weight of homopolymeric acrylic acid and 90 to 50% by weight of acrylic acid-maleic acid copolymers. Highly polymeric polyacrylic acids can also be used in these mixtures which, when used alone, have a slightly greater tendency to stick or melt than the low molecular weight polyacrylates.

Das Natriumcarbonat (b) und das Natriumsulfat (c) werden in wasserfreier Form eingesetzt. Bei Anteilen an Natriumcarbonat von ca. 40 Gew.-% und mehr empfiehlt es sich, den Wassergehalt (d) der Additive auf weniger als 6 Gew.-% zu senken oder den Anteil an Natriumsulfat etwas höher zu wählen, beispielsweise im Bereich 8 bis 15 Gew.-%. Anteile an Natriumsulfat von über 10 Gew.-%, vorzugsweise 15 bis 20 Gew.-%, verbessern grundsätzlich die Korneigenschaften und die Lagerbeständigkeit der Additive. Andererseits ist Natriumsulfat bei der Anwendung der Additive unwirksamer Ballaststoff, weshalb sein Anteil möglichst gering sein sollte. Es ist sehr überraschend, daß bereits Anteile von 5 bis 6 Gew.-% (c) ausreichen, um Additive mit einem Gehalt von ca. 50 Gew.-% (a), ca. 40 Gew.-% (b) und ca. 4 Gew.-% (d) zu stabilisieren und gute Rieseleigenschaften zu gewährleisten.The sodium carbonate (b) and the sodium sulfate (c) are used in anhydrous form. With proportions of sodium carbonate of approx. 40% by weight and more, it is advisable to reduce the water content (d) of the additives to less than 6% by weight or to choose a somewhat higher proportion of sodium sulfate, for example in the range 8 to 15% by weight. Sodium sulfate contents of more than 10% by weight, preferably 15 to 20% by weight, fundamentally improve the grain properties and the shelf life of the additives. On the other hand, sodium sulfate is ineffective fiber when using the additives, which is why its proportion should be as low as possible. It is very surprising that fractions of 5 to 6% by weight (c) are sufficient to add additives with a content of approx. 50% by weight (a), approx. 40% by weight (b) and approx Stabilize 4% by weight (d) and ensure good pouring properties.

Weiterhin können die Reinigungsadditive noch Minderbestandteile wie Farbstoffe und Farbpigmente enthalten und einheitlich oder gesprenkelt angefärbt sein. Der Anteil derartiger Minderbestandteile liegt deutlich unter 1 Gew.-%.Furthermore, the cleaning additives can contain minor components such as dyes and color pigments and can be colored uniformly or speckled. The proportion of such minor components is well below 1% by weight.

Als Gerüstsubstanzen können Natriumcitrate, Nitrilotriacetat, Phosphonate, Alkalicarbonate und Alkalidisilikate dienen. Sie binden zusammen mit dem polycarboxylathaltigen Reinigungsadditivanteil durch Komplexbildung bzw. Dispergierung Härtebildner wie Calcium- und Magnesiumionen aus dem Wasser bzw. aus den Speiseresten, und sie verhindern damit die Bildung von Kalkbelägen in der Spülmaschine und auf dem Geschirr. Sie können als wasserfreie und/oder als Hydratsalze eingesetzt werden, wobei sich beim agglomerierenden Granulieren aus etwa 5 bis 10, vorzugsweise etwa 6 bis 8 Gew.-Teilen Wasser und wasserfrei eingesetzten Salzen auch Hydratsalze bilden können.Sodium citrates, nitrilotriacetate, phosphonates, alkali carbonates and alkali disilicates can serve as builders. Together with the polycarboxylate-containing cleaning additive, they bind hardening agents such as calcium and magnesium ions from the water or from the food residues through complex formation or dispersion, and thus prevent the formation of limescale deposits in the dishwasher and on the dishes. They can be used as anhydrous and / or as hydrate salts, it also being possible for hydrate salts to form in agglomerating granulation from about 5 to 10, preferably about 6 to 8 parts by weight of water and anhydrous salts.

Die Polycarboxylate werden als Pulver, vorzugsweise aber als Granulat eingesetzt. Zu den brauchbaren Polyacrylaten gehören Alcosperse R der Firma Alco: Alcosperse R 102, 104, 106, 404, 406), Acrysole R der Firma Norsohaas: Acrysole R A 1N, LMW 45 N, LMW 10 N, LMW 20 N, SP 02N, Degapas R der Firma Degussa: Degapas R 4104 N, Good-Rite R der Firma Goodrich: Good-Rite R K-XP 18. Auch Copolymere (Polyacrylsäure und Maleinsäure) können eingesetzt werden, beispielsweise Sokalane R der Firma BASF: Sokalan R CP 5, CP 7, Acrysole R der Firma Norsohaas: Acrysol R QR 1014, Alcosperse R der Firma Alco: Alcosperse R 175. Als Natriumcitrat kommen wasserfreies Trinatriumcitrat bzw. Trinatriumcitratdihydrat in Betracht. Bevorzugtes Phosphonat ist das Tetranatriumsalz der 1-Hydroxyethan-1,1-di-phosphonsäure (Turpinal R 4 NZ der Firma Henkel). Als Alkalicarbonat wird vorzugsweise Natriumcarbonat beliebiger Qualität eingesetzt, wie z. B. calcinierte Soda, verdichtete Soda und auch Na-Hydrogencarbonat. Als Disilikat eignet sich getrocknetes Wasserglas mit dem Modul SiO ₂ : Na₂O = 1 : 2-2,5, (z. B. Portil R A bzw. AW der Firma Henkel, Britesil R H 24 bzw. C 24 der Firma Akzo).The polycarboxylates are used as powder, but preferably as granules. The usable polyacrylates include Alcosperse R from Alco: Alcosperse R 102, 104, 106, 404, 406), Acrysole R from Norsohaas: Acrysole R A 1N, LMW 45 N, LMW 10 N, LMW 20 N, SP 02N, Degapas R from Degussa: Degapas R 4104 N, Good-Rite R from Goodrich: Good-Rite R K-XP 18. Copolymers (polyacrylic acid and maleic acid) can also be used, for example Sokalane R from BASF: Sokalan R CP 5, CP 7, Acrysole R from Norsohaas: Acrysol R QR 1014, Alcosperse R from Alco: Alcosperse R 175. Anhydrous trisodium citrate or trisodium citrate dihydrate are suitable as sodium citrate. The preferred phosphonate is the tetrasodium salt of 1-hydroxyethane-1,1-di-phosphonic acid (Turpinal R 4 NZ from Henkel). As alkali carbonate sodium carbonate of any quality is preferably used, such as. B. calcined soda, compressed soda and also sodium bicarbonate. Dried water glass with the module SiO ₂: Na₂O = 1: 2-2.5 is suitable as a disilicate (e.g. Portil R A or AW from Henkel, Britesil R H 24 or C 24 from Akzo).

Als nichtionische Tenside, die der besseren Ablösung fetthaltiger Speisereste und als Preßhilfsmittel dienen, werden vorzugsweise extrem schaumarme Verbindungen eingesetzt. Hierzu zählen vorzugsweise C₁₂-C₁₈-Alkylpolyethylenglykol-polypropylenglykolether mit jeweils bis zu 8 Mol Ethylenoxid- und Propylenoxideinheiten im Molekül. Ihr Anteil am Gesamtgewicht der fertigen Tabletten beträgt im allgemeinen 0,2 bis 5, vorzugsweise 0,5 bis 3 Gew.-%. Man kann aber auch andere als schaumarm bekannte nichtionische Tenside verwenden, wie z. B. C₁₂-C₁₈-Alkylpolyethylenglykol-polybutylenglykolether mit jeweils bis zu 8 Mol Ethylenoxid- und Butylenoxideinheiten im Molekül und dann gegebenenfalls noch 0,2 bis 2, vorzugsweise 0,2 bis 1 Gew.-%, bezogen auf die gesamte Tablette, an Entschäumungsmitteln wie z. B. Silikonöle, Gemische aus Silikonöl und hydrophobierter Kieselsäure, Paraffinöl/Guerbetalkoholen und hydrophobierter Kieselsäure zusetzen.Extremely low-foaming compounds are preferably used as nonionic surfactants, which serve to better remove fatty food residues and as a pressing aid. These preferably include C₁₂-C₁₈ alkyl polyethylene glycol polypropylene glycol ethers, each with up to 8 moles of ethylene oxide and propylene oxide units in the molecule. Their share in the total weight of the finished tablets is generally 0.2 to 5, preferably 0.5 to 3% by weight. But you can also use other non-foaming surfactants known as low foams, such as. B. C₁₂-C₁₈ alkyl polyethylene glycol polybutylene glycol ether, each with up to 8 moles of ethylene oxide and butylene oxide units in the molecule and then optionally 0.2 to 2, preferably 0.2 to 1 wt .-%, based on the entire tablet, of defoaming agents such as B. silicone oils, mixtures of silicone oil and hydrophobicized silica, paraffin oil / Guerbet alcohols and hydrophobicized silica.

Als Bleichmittel sind nunmehr vorzugsweise Aktivsauerstoffträger übliche Bestandteile von Reinigungsmitteln für HGSM. Dazu gehören in erster Linie Natriumperboratmono- und -tetrahydrat sowie Natriumpercarbonat. Da Aktivsauerstoff erst bei erhöhten Temperaturen von allein seine volle Wirkung entfaltet, werden zu seiner Aktivierung bei ca. 60°C, den Temperaturen des Reinigungsprozesses in der HGSM, sogenannte Bleichaktivatoren eingesetzt. Als Bleichaktivatoren dienen bevorzugt TAED (Tetraacetylendiamin), PAG (Pentaacetylglucose), DADHT (1,5-Diacetyl-2,4-dioxo-hexahydro-1,3,5-triazin) und ISA (Isatosäureanhydrid).Active oxygen carriers are now preferably bleaches which are customary constituents of cleaning agents for HGSM. These primarily include sodium perborate mono- and tetrahydrate as well as sodium percarbonate. Since active oxygen only develops its full effect on its own at elevated temperatures, so-called bleach activators are used to activate it at approx. 60 ° C, the temperatures of the cleaning process in the HGSM. Preferred bleach activators are TAED (tetraacetylenediamine), PAG (pentaacetylglucose), DADHT (1,5-diacetyl-2,4-dioxo-hexahydro-1,3,5-triazine) and ISA (isatoic anhydride).

Zur besseren Ablösung Eiweiß- bzw. Stärke-haltiger Speisereste können noch Enzyme wie Proteasen und Amylasen eingesetzt werden, beispielsweise Proteasen wie BLAP R der Firma Henkel, Opitmase R -M-440, Optimase R -M-330, Opticlean R -M-375, Opticlean R -M-250 der Firma Solvay Enzymes, Maxacal R CX 450.000, Maxapem R der Firma Ibis, Savinase R T der Firma Novo oder Esperase R T der Firma Ibis und Amylasen wie Termamyl R 60 T, 90 T der Firma Novo, Amylase-LT R der Firma Solvay Enzymes oder Maxamyl R P 5000 der Firma Ibis.Enzymes such as proteases and amylases can also be used to better remove protein or starch-containing food residues, for example proteases such as BLAP R from Henkel, Opitmase R -M-440, Optimase R -M-330, Opticlean R -M-375 , Opticlean R -M-250 from Solvay Enzymes, Maxacal R CX 450,000, Maxapem R from Ibis, Savinase R T from Novo or Esperase R T from Ibis and amylases such as Termamyl R 60 T, 90 T from Novo, Amylase-LT R from Solvay Enzymes or Maxamyl R P 5000 from Ibis.

Der Einsatz von Tablettierungshilfsmitteln, wie Formtrennmitteln, beispielsweise Paraffinöl, ist zum Verpressen der erfindungsgemäßen Tabletten nicht erforderlich und kann weggelassen werden, wenn die Tablettenmischungen nichtionische Tenside enthalten, die diese Aufgabe im wesentlichen übernehmen. Den Tablettenmischungen können auch übliche oxidationsstabile Farb- und Duftstoffe zugefügt werden. Aus ästhetischen Gründen kann man die Tabletten bei sonst gleicher Zusammensetzung auch in farbigen Schichten verpressen.The use of tabletting aids, such as mold release agents, for example paraffin oil, is not necessary for compressing the tablets according to the invention and can be omitted if the tablet mixtures contain nonionic surfactants which essentially take on this task. Customary oxidation-stable dyes and fragrances can also be added to the tablet mixtures. For aesthetic reasons, the tablets can also be pressed in colored layers with otherwise the same composition.

Für Rahmenrezepturen der erfindungsgemäß hergestellten Reinigungsmitteltabletten kommen folgende Bereiche in Betracht: Bestandteile Bereich bevorzugter Bereich granulares Reinigungsadditiv 5 - 30 % 6 - 25 % Trinatriumcitratdihydrat 5 - 40 % 9 - 30 % Nitrilotrinatriumacetat 0 - 25 % 0 - 20 % Natriumphosphonat 0 - 10 % 0 - 5 % Natriumcarbonat, wasserfrei 5 - 60 % 10 - 50 % Natriumdisilikat 0 - 60 % 2 - 30 % Natriumhydrogencarbonat 0 - 60 % 0 - 30 % Natriumperboratmonohydrat 3 - 15 % 5 - 10 % Tetraacetylethylendiamin 0,5 - 4 % 1 - 2 % nichtionisches Tensid 0 - 4 % 1 - 2 % Protease 0,1 - 1 % 0,2 - 0,5 % Amylase 0,1 - 1 % 0,2 - 0,5 % Duftstoff 0 - 1 % 0,1 - 0,5 % Wasser 3 - 15 % 5 - 10 % The following areas can be considered for frame formulations of the detergent tablets produced according to the invention: Components Area preferred area granular cleaning additive 5 - 30% 6 - 25% Trisodium citrate dihydrate 5 - 40% 9 - 30% Nitrilotrine sodium acetate 0 - 25% 0 - 20% Sodium phosphonate 0 - 10% 0 - 5% Sodium carbonate, anhydrous 5 - 60% 10 - 50% Sodium disilicate 0 - 60% 2 - 30% Sodium bicarbonate 0 - 60% 0 - 30% Sodium perborate monohydrate 3 - 15% 5 - 10% Tetraacetylethylenediamine 0.5 - 4% 1 - 2% nonionic surfactant 0 - 4% 1 - 2% Protease 0.1 - 1% 0.2 - 0.5% Amylase 0.1 - 1% 0.2 - 0.5% Fragrance 0 - 1% 0.1 - 0.5% water 3 - 15% 5 - 10%

Die mittlere Korngröße der granularen Reinigungsadditive beträgt üblicherweise 0,2 bis 1,2 mm, wobei der Anteil der Körner unterhalb 0,1 mm nicht mehr als 2 Gew.-% und oberhalb 2 mm nicht mehr als 20 Gew.-% beträgt. Vorzugsweise weisen mindestens 80 Gew.-%, insbesondere mindestens 90 Gew.-% der Körner eine Größe von 0,2 bis 1,6 mm auf, wobei der Anteil der Körner zwischen 0,1 und 0,05 mm nicht mehr als 3 Gew.-%, insbesondere nicht mehr als 1 Gew.-% und der Anteil der Körner zwischen 1,6 und 2,4 mm nicht mehr als 20 Gew.-%, insbesondere nicht mehr als 10 Gew.-% beträgt. Das Schüttgewicht beträgt 350 bis 550 g/l.The average grain size of the granular cleaning additives is usually 0.2 to 1.2 mm, the proportion of the grains being below 0.1 mm not more than 2% by weight and above 2 mm not more than 20% by weight. Preferably, at least 80% by weight, in particular at least 90% by weight, of the grains have a size of 0.2 to 1.6 mm, the proportion of the grains between 0.1 and 0.05 mm not more than 3% by weight .-%, in particular not more than 1% by weight and the proportion of the grains between 1.6 and 2.4 mm is not more than 20% by weight, in particular not more than 10% by weight. The bulk density is 350 to 550 g / l.

Die Herstellung der granularen Reinigungsadditive erfolgt durch Sprühtrocknung eines wäßrigen Slurries. Die Slurrykonzentration liegt zwischen 50 und 68 Gew.-% (nichtwäßriger Anteil), vorzugsweise zwischen 55 und 60 Gew.-% wobei die Viskosität der Paste maßgebend ist, die 10 000 mPa·s nicht überschreiten sollte und vorteilhaft 2 500 bis 6 000 mPa·s beträgt. Die Temperatur des Slurries liegt üblicherweise zwischen 50 und 100 °C. Der Druck an den Sprühdüsen beträgt im allgemeinen 30 bis 80 bar, vorzugsweise 40 bis 70 bar. Die Temperatur der im Gegenstrom geführten Trockengase in der Eingangszone des Sprühturms, d. h. im sogenannten Ringkanal, liegt vorteilhaft zwischen 200 und 320 °C, insbesondere zwischen 220 und 300 °C. Im Bereich des Turmaustritts soll sie zwischen 100 und 130 °C, vorzugsweise zwischen 110 und 125 °C liegen. Derart vergleichsweise hohe Betriebstemperaturen sind für die Herstellung eines einwandfreien Produktes von Vorteil und trotz des hohen Anteils an brennbarer organischer Substanz im Sprühprodukt nicht kritisch, da die Selbstentzündungstemperatur oberhalb 330 °C liegt. Im Interesse günstiger Korneigenschaften wird die Trocknung vorzugsweise so geleitet, daß die Wasserbindung auf weniger als 1 Mol H₂O pro Mol Natriumcarbonat gesenkt wird. Zur Sprühtrocknung können übliche Sprühtrocknungsanlagen (Sprühtürme) eingesetzt werden, wobei die Sprühdüsen in einer oder mehreren Ebenen angeordnet sein können.The granular cleaning additives are produced by spray drying an aqueous slurry. The slurry concentration is between 50 and 68% by weight (non-aqueous fraction), preferably between 55 and 60% by weight, the viscosity of the paste being decisive, which should not exceed 10,000 mPa · s and advantageously 2,500 to 6,000 mPa · S is. The temperature of the slurry is usually between 50 and 100 ° C. The pressure at the spray nozzles is generally 30 to 80 bar, preferably 40 to 70 bar. The temperature of the countercurrent dry gases in the entrance zone of the spray tower, i.e. H. in the so-called ring channel is advantageously between 200 and 320 ° C, in particular between 220 and 300 ° C. In the area of the tower outlet it should be between 100 and 130 ° C, preferably between 110 and 125 ° C. Such comparatively high operating temperatures are advantageous for the production of a perfect product and, despite the high proportion of combustible organic substance in the spray product, are not critical, since the self-ignition temperature is above 330 ° C. In the interest of favorable grain properties, the drying is preferably conducted so that the water binding is reduced to less than 1 mole of H₂O per mole of sodium carbonate. Conventional spray drying systems (spray towers) can be used for spray drying, it being possible for the spray nozzles to be arranged in one or more levels.

Das den Turm verlassende Sprühgut wurde, gegebenenfalls nach Kühlung mit strömender Luft, mit den Gerüstsubstanzen und Wasser sowie gegebenenfalls nichtionischem Tensid gemischt, erneut in an sich bekannter Weise agglomerierend granuliert, beispielsweise in einem Lödige-Mischer oder auch Mischern der Firmen Imatec, Unimix, Drais oder Papenmeier, mit dem Bleichmittel, gegebenenfalls einem Bleichaktivator, Farb- und Duftstoffen und/oder Enzymen gemischt und dann insgesamt auf herkömmlichen Tablettenpressen mit einem Preßdruck von 200 bis 1 500 . 10⁵, vorzugsweise 300 bis 1000 . 10⁵ Pa verpreßt. Das Verpressen konnte ohne Matrizenschmierung in bekannter Weise mit Hilfe von handelsüblichen Excenterpressen, hydraulischen Pressen oder Rundläuferpressen erfolgen. Es wurden keine Anbackungen des Tablettengemisches an den Preßwerkzeugen beobachtet. Mit hartem Kunststoff beschichtete Werkzeuge lieferten, ebenso wie unbeschichtete, Tabletten mit glatten Oberflächen, so daß auch in den meisten Fällen auf eine Beschichtung der Stempel mit weichem Kunststoff verzichtet werden konnte.The spray material leaving the tower, optionally after cooling with flowing air, was mixed with the framework substances and water and, if appropriate, nonionic surfactant, again agglomerated in a manner known per se, for example in a Lödige mixer or also mixers from the companies Imatec, Unimix, Drais or Papenmeier, with the Bleach, optionally a bleach activator, colors and fragrances and / or enzymes mixed and then in total on conventional tablet presses with a pressure of 200 to 1500. 10⁵, preferably 300 to 1000. 10⁵ Pa pressed. The pressing could be carried out in a known manner without die lubrication using commercially available eccentric presses, hydraulic presses or rotary presses. No caking of the tablet mixture was observed on the pressing tools. Tools coated with hard plastic, as well as uncoated, supplied tablets with smooth surfaces, so that in most cases there was no need to coat the punches with soft plastic.

Die Preßbedingungen wurden im Hinblick auf die Einstellung des gewünschten Löseprofils bei gleichzeitig ausreichender Tablettenhärte optimiert. Als Maß für die Tablettenhärte kann die Biegefestigkeit dienen (Methode: vergleiche Ritschel. Die Tablette, Ed. Cantor, 1966, S. 313). Ausreichend stabil sind danach unter simulierten Transportbedingungen Tabletten mit einer Biegefestigkeit größer als 100 N, vorzugsweise größer als 150 N. Die Biege- bzw. Bruchfestigkeit der Tabletten kann unabhängig von ihrem Format durch den Grad der Verdichtung, d. h. den Preßdruck gesteuert werden.The pressing conditions were optimized with regard to the setting of the desired dissolution profile with sufficient tablet hardness. The flexural strength can serve as a measure of the tablet hardness (method: compare Ritschel. Die Tablette, Ed. Cantor, 1966, p. 313). According to this, tablets with a bending strength greater than 100 N, preferably greater than 150 N, are sufficiently stable under simulated transport conditions. The bending or breaking strength of the tablets, regardless of their format, can be determined by the degree of compaction, i. H. the baling pressure can be controlled.

Entsprechende Tablettenhärten wurden bei den vorstehend angegebenen Preßdrücken erreicht. Löslichkeitsdifferenzen können bei unterschiedlichen Zusammensetzungen durch Varianten des Preßdrucks in Grenzen ausgeglichen werden.Corresponding tablet hardnesses were achieved at the compression pressures given above. Differences in solubility can be compensated to a limited extent for different compositions by means of variations in the pressure.

Das spezifische Gewicht der Preßlinge lag dabei zwischen 1,2 und 2 g/cm³, vorzugsweise zwischen 1,4 bis 1,8 g/cm³. Die Verdichtung beim Preßvorgang bewirkte Änderungen der Dichte, die von 0,6 bis 1,2 g/cm³, vorzugsweise 0,8 bis 1,0 g/cm³ auf 1,2 bis 2,0 g/cm³, vorzugsweise 1,6 bis 1,8 g/cm³ stieg.The specific weight of the compacts was between 1.2 and 2 g / cm³, preferably between 1.4 and 1.8 g / cm³. The compression during the pressing process caused changes in the density, which from 0.6 to 1.2 g / cm³, preferably 0.8 to 1.0 g / cm³ to 1.2 to 2.0 g / cm³, preferably 1.6 to 1.8 g / cm³ rose.

Auch die Form der Tablette kann die Bruchfestigkeit und die Lösegeschwindigkeit über die dem H₂O-Angriff ausgesetzte äußere Oberfläche beeinflussen. Aus Stabilitätsgründen wurden zylindrische Preßlinge mit einem Durchmesser/Höhe-Verhältnis von 0,6 bis 4,0 : 1 hergestellt.The shape of the tablet can also influence the breaking strength and the rate of dissolution via the outer surface exposed to the H₂O attack. For stability reasons, cylindrical compacts with a diameter / height ratio of 0.6 to 4.0: 1 were produced.

Zur Messung der Bruchfestigkeit wurde die Tablette durch einen Keil belastet. Die Bruchfestigkeit entspricht dem Gewicht der keilförmigen Belastung, das zum Bruch der Tablette führt.The tablet was loaded with a wedge to measure the breaking strength. The breaking strength corresponds to the weight of the wedge-shaped load that causes the tablet to break.

Die Mengen des zu verpressenden Substanzgemisches für die Einzeltabletten können in technisch sinnvollen Grenzen beliebig variiert werden. Je nach ihrer Größe kommen vorzugsweise 1 bis 2 oder aber auch mehr Tabletten pro Maschinenfüllung zur Anwendung, um den gesamten Reinigungsprozeß mit dem notwendigen Aktivsubstanzgehalt an Reinigungsmittel zu versehen. Bevorzugt werden Tabletten von 20 bis 40 g Gewicht und einem Durchmesser von 35 bis 40 mm, von denen jeweils eine eingesetzt werden muß. Größere Tabletten sind in der Regel bruchempfindlicher und darüber hinaus mit geringerer Geschwindigkeit zu verpressen. Bei kleineren Tabletten würde der Handhabungsvorteil gegenüber granulierten oder pulverförmigen Reinigungsmitteln verringert.The amounts of the substance mixture to be compressed for the individual tablets can be varied as desired within technically reasonable limits. Depending on their size, 1 to 2 or even more tablets per machine filling are preferably used in order to provide the entire cleaning process with the necessary active substance content of cleaning agent. Tablets of 20 to 40 g in weight and a diameter of 35 to 40 mm are preferred, one of which must be used in each case. Larger tablets are generally more sensitive to breakage and, moreover, are compressed at a slower rate. With smaller tablets, the handling advantage compared to granular or powder detergents would be reduced.

Setzte man dem granularen Reinigungsadditiv die restlichen Bestandteile der Reinigungsmittelmischung einzeln zu, war die Qualität der daraus gewonnenen Tabletten für den Handel unbrauchbar, da sie u. a. eine zu geringe Bruchfestigkeit aufwiesen. Auch kam es beim Tablettieren zum Anbacken der Mischungen am Oberstempel der Pressen.If the remaining constituents of the detergent mixture were added individually to the granular cleaning additive, the quality of the tablets obtained therefrom was unusable for the trade, since they u. a. had an insufficient breaking strength. The tablets also caked on the mixtures on the upper ram of the presses.

Für die Bestandteile der nachfolgenden Beispiele gilt als Legende:The following applies to the components of the following examples:

Nichtionische Tenside:Nonionic surfactants:

Fettalkoholethoxylate der Firma BASF:
Plurafac LF 221
Plurafac LF 223: Alkyl (C₁₂-C₁₈)-polyethylenglykol(< 8 EO)-polybutylenglykol(< 8 BuO)-ether
Plurafac LF 403: Alkyl (C₁₂-C₁₈)-polyethylenglykol (< 8 EO)-polypropylenglykol-(< 8 PO)-ether
Fettalkoholethoxylate der Firma Henkel:
Dehypon LT 104: Fettalkohol (C₁₂-C₁₈)*9EO-butylether
Dehypon LS 54: Fettalkohol (C₁₂-C₁₈)*5EO*4PO
TAED = Tetraacethylethylendiamin
NTA = Nitrilotrinatriumacetat
* = umgesetzt mit Phosphonat = Turpinal R 4 N-Z = Tetranatriumsalz der 1-Hydroxyethan-1,1-di-phosphonsäure der Firma Henkel
Fatty alcohol ethoxylates from BASF:
Plurafac LF 221
Plurafac LF 223: alkyl (C₁₂-C₁₈) polyethylene glycol (<8 EO) polybutylene glycol (<8 BuO) ether
Plurafac LF 403: alkyl (C₁₂-C₁₈) polyethylene glycol (<8 EO) polypropylene glycol - (<8 PO) ether
Fatty alcohol ethoxylates from Henkel:
Dehypon LT 104: fatty alcohol (C₁₂-C₁₈) * 9EO-butyl ether
Dehypon LS 54: fatty alcohol (C₁₂-C₁₈) * 5EO * 4PO
TAED = tetraacethylethylenediamine
NTA = nitrilotrine sodium acetate
* = reacted with phosphonate = turpinal R 4 NZ = tetrasodium salt of 1-hydroxyethane-1,1-di-phosphonic acid from Henkel

BeispieleExamples

  • 1. 18,7 Gew.-Teile eines granularen alkalischen Reinigungsadditivs, bestehend aus 40,8 Gew.-% Natriumcarbonat wasserfrei, 5,0 Gew.-% Natriumsulfat, 50,0 Gew.-% des Natriumsalzes des Copolymerisats aus Maleinsäure und Acrylsäure mit einer Molmasse von 70 000 (Sokalan CP 5 der BASF) und 4,2 Gew.-% Wasser, 9,4 Gew.-Teile Trinatriumcitrat . 2 H₂O, 18,7 Gew.-Teile Natriumdisilikat (1:2), 35,0 Gew.-Teile wasserfreies, kompaktiertes Natriumcarbonat, 0,47 Gew.-Teile Enzym (BLAP R ), 1,9 Gew.-Teile C₁₂-C₁₈-Alkyl-polyethylenglykol (≦ 8 EO)-polybutylenglykol (≦ 8 BuO)-ether und 7,0 Gew.-Teile Wasser wurden in einem Lödige-Pflugscharmischer granuliert und anschließend in einer Wirbelschichtanlage mit Heißluft nachbehandelt. Das resultierende Granulat hatte ein Schüttgewicht von 950 g/l. Es wurde mit 6,5 Gew.-Teilen Natriumperboratmonohydrat, 1,9 Gew.-Teilen Tetraactylethylendiamingranulat, 0,47 Gew.-Teilen Amylase (Termamyl 60 T R ), 0,47 Gew.-Teilen Protease (BLAP R ) und 0,56 Gew.-Teilen Parfüm im Lödigemischer homogen gemischt und das Gemisch dann auf einer Rundläufertablettenpresse mit einer Preßkraft von 35 KN zu Tabletten verpreßt. Das Tablettengewicht wurde auf 35 g festgelegt. Dabei hatten die Tabletten einen Durchmesser von 38 mm und eine Höhe von 18,1 mm. Die Dichte betrug 1,75 g/cm³. Die Bruchfestigkeit der Tabletten lag gleich nach der Herstellung bei 370 N, nach 1wöchiger Lagerung bei Raumtemperatur bei 320 N und nach 2wöchiger Lagerung unverändert bei 320 N. Im Vorspülgang wurden 12 bis 13 g der Tablette abgelöst. Der pH-Wert einer 10%igen Lösung der Tablette betrug 10,4.1. 18.7 parts by weight of a granular alkaline cleaning additive consisting of 40.8% by weight of sodium carbonate anhydrous, 5.0% by weight of sodium sulfate, 50.0% by weight of the sodium salt of the copolymer of maleic acid and acrylic acid with a molecular weight of 70,000 (Sokalan CP 5 from BASF) and 4.2% by weight of water, 9.4 parts by weight of trisodium citrate. 2 H₂O, 18.7 parts by weight of sodium disilicate (1: 2), 35.0 parts by weight of anhydrous, compacted sodium carbonate, 0.47 parts by weight of enzyme (BLAP R ), 1.9 parts by weight of C₁₂ -C₁₈-alkyl-polyethylene glycol (≦ 8 EO) -polybutylene glycol (≦ 8 BuO) ether and 7.0 parts by weight of water were granulated in a Lödige ploughshare mixer and then aftertreated in a fluidized bed system with hot air. The resulting granules had a bulk density of 950 g / l. It was with 6.5 parts by weight of sodium perborate monohydrate, 1.9 parts by weight of tetraactylethylenediamine granules, 0.47 parts by weight of amylase (Termamyl 60 T R ), 0.47 parts by weight of protease (BLAP R ) and 0 , 56 parts by weight of perfume are mixed homogeneously in the Lödige mixer and the mixture is then compressed into tablets on a rotary tablet press with a pressing force of 35 KN. The tablet weight was set at 35 g. The tablets had a diameter of 38 mm and a height of 18.1 mm. The density was 1.75 g / cm³. The breaking strength of the tablets was 370 N immediately after production, 320 N after storage for 1 week at room temperature and 320 N after storage for 2 weeks. 12 to 13 g of the tablet were removed in the pre-rinse cycle. The pH of a 10% solution of the tablet was 10.4.
  • 2. Zum Vergleich wurden zwei Tabletten aus Pulvergemischen der einzelnen Bestandteile hergestellt. Dabei wurden die festen Rohstoffe in einem Lödige-Pflugscharmischer gemischt und die flüssigen Bestandteile zum Schluß zugegeben. Die Verpressung erfolgte auf einer Exzenterpresse vom Typ Korsch EK IV.2. For comparison, two tablets were made from powder mixtures of the individual components. The solid raw materials were mixed in a Lödige ploughshare mixer and the liquid components were added at the end. The pressing was carried out on a Korsch EK IV eccentric press.
Zusammensetzungcomposition

Beispielexample 2 A2 A 2 B2 B Reinigungsadditiv (granular) %Cleaning additive (granular)% 22,022.0 19,8719.87 Tri-Na-citrat x 2H₂O %Tri-Na citrate x 2H₂O% 5,05.0 20,0020.00 Natriumdisilikat %Sodium disilicate% 20,020.0 -- Natriumcarbonat, wasserfrei %Sodium carbonate, anhydrous% 29,029.0 44,9344.93 Natriumhydrogencarbonat %Sodium bicarbonate% 9,49.4 -- Natriumperborat x 1H₂O %Sodium perborate x 1H₂O% 7,07.0 7,007.00 Tetraacetylethylendiamin %% Tetraacetylethylenediamine 2,02.0 2,002.00 Termamyl R (Amylase) %Termamyl R (amylase)% 0,50.5 0,500.50 BLAP R (Protease) %BLAP R (protease)% 0,50.5 0,500.50 Plurafac LF 403 %Plurafac LF 403% 4,04.0 2,002.00 Parfüm %Perfume % 0,60.6 0,200.20

Preßdaten und TabletteneigenschaftenPress data and tablet properties

Beispielexample 2 A2 A 2 B2 B Schüttgew. der Mischung g/lBulk weight the mixture g / l 870870 620620 Tablettengewicht gTablet weight g 2525th 2525th Tablettendurchmesser mmTablet diameter mm 3838 3838 Tablettendichte g/cm³Tablet density g / cm³ 1,571.57 1,39*1.39 * Preßkraft KNPress force KN 13,513.5 2525th Bruchfestigkeit nach Herstellung NBreaking strength after manufacture N 140140 9090 nach 1 Woche Nafter 1 week N 140140 8282 Ablösung nach Vorspülgang gDetachment after pre-rinse g ca.    10about 10 1010th * Eine höhere Verdichtung war nicht möglich, da es dann zum "Deckeln der Tablette" kam, das heißt, ein Teil der Tablettenmasse blieb am Stempel der Presskörper hängen.* A higher compression was not possible because the tablet was then "capped", which means that part of the tablet mass got stuck on the ram of the compact.

Analog zu Beispiel 1 wurden Tabletten aus folgenden Rezepturen verpreßt: Rohstoffe 3 4 Granulares Reinigungsadditiv 19,87 19,87 Turpinal 4 NZ 2,00 2,00 Natriumcarbonat, wasserfrei 45,93 45,93 Natrium-Citrat, wasserfrei 20,00 20,00 Natriumperborat-monohydrat 7,00 7,00 TAED 2,00 2,00 Termamyl 60 T (Protease) 0,50 0,50 BLAP 140 (Amylase) 0,50 0,50 Plurafac LF 403 2,00 2,00 Duftstoff 0,20 0,20 Wasser 2,88 6,88 Schüttgewicht (g/l) 610 605 Tablettengewicht (g) 23,8 23,8 Tablettenhöhe (mm) 14,3 14,1 Tablettendurchmesser (mm) 38 38 Tablettendichte (g/ml) 1,46 1,4g Härte sofort (N) 220 285 Härte nach 1 Tag (N) 310 341 Härte nach 4 Tagen (N) 270 390 Analogously to example 1, tablets were pressed from the following recipes: raw materials 3rd 4th Granular cleaning additive 19.87 19.87 Turpinal 4 NZ 2.00 2.00 Sodium carbonate, anhydrous 45.93 45.93 Sodium citrate, anhydrous 20.00 20.00 Sodium perborate monohydrate 7.00 7.00 TAED 2.00 2.00 Termamyl 60 T (protease) 0.50 0.50 BLAP 140 (amylase) 0.50 0.50 Plurafac LF 403 2.00 2.00 Fragrance 0.20 0.20 water 2.88 6.88 Bulk density (g / l) 610 605 Tablet weight (g) 23.8 23.8 Tablet height (mm) 14.3 14.1 Tablet diameter (mm) 38 38 Tablet density (g / ml) 1.46 1.4g Hardness immediately (N) 220 285 Hardness after 1 day (N) 310 341 Hardness after 4 days (N) 270 390

Beispiele 3 und 4Examples 3 and 4

Tabletten mit ausreichender Bruchhärte, die außerdem noch bei eintägiger Lagerung deutlich nachhärten, wurden erhalten, wenn man die Rohstoffe: Granulares Reinigungsadditiv, Natriumcarbonat und Plurafac LF 403 mit unterschiedlichen Wassermengen erneut granulierte. Die übrigen Rohstoffe: Turpinal 4NZ, Citrat, Perborat, TAED, Protease, Amylase und Duftstoff wurden dem Vorgranulat zugemischt und das Ganze dann verpreßt.Tablets with sufficient hardness at break, which also cure significantly after one day of storage, were obtained by re-granulating the raw materials: granular cleaning additive, sodium carbonate and Plurafac LF 403 with different amounts of water. The other raw materials: Turpinal 4NZ, citrate, perborate, TAED, protease, amylase and fragrance were added to the pre-granulate and the whole was then pressed.

Claims (1)

  1. A process for the production of stable, dual-function, phosphate- and metasilicate-free, low-alkali detergent tablets for dishwashing machines containing granular, alkaline detergent additives, low-foaming nonionic surfactants, builders, bleaching agents, water and optionally bleach activators, perfumes, dyes and enzymes, characterized in that the granular alkaline detergent additives are resubjected to agglomerating granulation in known manner together with the builders, water and nonionic surfactant, if any, the granules formed are subsequently aftertreated with hot air in a fluidized bed and then mixed with the bleaching agent and optionally with a bleach activator, fragrance, enzymes and/or dye and the mixture obtained is tabletted in a standard tabletting press.
EP92907884A 1991-04-12 1992-04-03 Process for producing detergent tablets for dishwashing machines Expired - Lifetime EP0579659B1 (en)

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DE4112075 1991-04-12
DE4112075A DE4112075A1 (en) 1991-04-12 1991-04-12 METHOD FOR PRODUCING STABLE, BIFUNCTIONAL, PHOSPATE AND METASILICATE-FREE LOW-ALKALINE DETERGENT TABLETS FOR THE MACHINE DISHWASHER
PCT/EP1992/000744 WO1992018604A1 (en) 1991-04-12 1992-04-03 Process for producing detergent tablets for dishwashing machines

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EP0579659B1 true EP0579659B1 (en) 1995-06-14

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US5922351A (en) * 1991-03-27 1999-07-13 Bayer Corporation Lubricants for use in tabletting
US5898025A (en) * 1992-09-25 1999-04-27 Henkel Kommanditgesellschaft Auf Aktien Mildly alkaline dishwashing detergents
DE4232170C2 (en) * 1992-09-25 1999-09-16 Henkel Kgaa Weakly alkaline dish detergent
ES2112531T3 (en) * 1993-04-01 1998-04-01 Unilever Nv SOLID DETERGENT BRIQUETS.
DE4315048A1 (en) * 1993-04-01 1994-10-06 Henkel Kgaa Process for the production of stable, bifunctional, phosphate, metasilicate and polymer-free, low-alkaline detergent tablets for automatic dishwashing
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ES2073295T3 (en) 1995-08-01
JP3147901B2 (en) 2001-03-19
DK0579659T3 (en) 1995-11-06
DE4112075C2 (en) 1993-09-02
DE59202554D1 (en) 1995-07-20
EP0579659A1 (en) 1994-01-26
ATE123804T1 (en) 1995-06-15
DE4112075A1 (en) 1992-10-15
US5358655A (en) 1994-10-25
JPH06506493A (en) 1994-07-21
WO1992018604A1 (en) 1992-10-29

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