EP1004656B1 - Densified granulate, its manufacturing process and its use as disintegrant for compacted mouldings - Google Patents
Densified granulate, its manufacturing process and its use as disintegrant for compacted mouldings Download PDFInfo
- Publication number
- EP1004656B1 EP1004656B1 EP98121397A EP98121397A EP1004656B1 EP 1004656 B1 EP1004656 B1 EP 1004656B1 EP 98121397 A EP98121397 A EP 98121397A EP 98121397 A EP98121397 A EP 98121397A EP 1004656 B1 EP1004656 B1 EP 1004656B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cellulose
- granulate
- meth
- acrylic acid
- copolymers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000008187 granular material Substances 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000007884 disintegrant Substances 0.000 title abstract description 32
- 238000000465 moulding Methods 0.000 title description 8
- 229920002678 cellulose Polymers 0.000 claims abstract description 70
- 239000001913 cellulose Substances 0.000 claims abstract description 68
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 229920001577 copolymer Polymers 0.000 claims abstract description 30
- 239000003599 detergent Substances 0.000 claims abstract description 24
- 229920000642 polymer Polymers 0.000 claims abstract description 24
- 150000003839 salts Chemical class 0.000 claims abstract description 18
- 239000004094 surface-active agent Substances 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims description 39
- -1 fatty alcohol sulfate Chemical class 0.000 claims description 19
- 239000002245 particle Substances 0.000 claims description 14
- 230000008961 swelling Effects 0.000 claims description 13
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 12
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 12
- 239000011976 maleic acid Substances 0.000 claims description 12
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 12
- 239000002736 nonionic surfactant Substances 0.000 claims description 11
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 claims description 10
- 125000000129 anionic group Chemical group 0.000 claims description 9
- 239000003945 anionic surfactant Substances 0.000 claims description 8
- 238000010521 absorption reaction Methods 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 150000002191 fatty alcohols Chemical class 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 6
- 239000002280 amphoteric surfactant Substances 0.000 claims description 6
- 229920003086 cellulose ether Polymers 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 230000008719 thickening Effects 0.000 claims description 4
- 238000005056 compaction Methods 0.000 claims description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 3
- 239000000178 monomer Substances 0.000 claims description 3
- 125000000542 sulfonic acid group Chemical group 0.000 claims description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 2
- 229920006037 cross link polymer Polymers 0.000 claims description 2
- 238000012986 modification Methods 0.000 claims description 2
- 230000004048 modification Effects 0.000 claims description 2
- 150000003460 sulfonic acids Chemical class 0.000 claims description 2
- 230000001747 exhibiting effect Effects 0.000 claims 1
- 238000009991 scouring Methods 0.000 claims 1
- 239000003826 tablet Substances 0.000 abstract 4
- 239000007891 compressed tablet Substances 0.000 abstract 1
- 235000010980 cellulose Nutrition 0.000 description 50
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 27
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 12
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 10
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 10
- 235000015165 citric acid Nutrition 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 9
- 239000002360 explosive Substances 0.000 description 9
- 238000009472 formulation Methods 0.000 description 9
- 150000004760 silicates Chemical class 0.000 description 8
- 102000004190 Enzymes Human genes 0.000 description 7
- 108090000790 Enzymes Proteins 0.000 description 7
- 229920000881 Modified starch Polymers 0.000 description 7
- 229920002125 Sokalan® Polymers 0.000 description 7
- BGRWYDHXPHLNKA-UHFFFAOYSA-N Tetraacetylethylenediamine Chemical compound CC(=O)N(C(C)=O)CCN(C(C)=O)C(C)=O BGRWYDHXPHLNKA-UHFFFAOYSA-N 0.000 description 7
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 7
- 235000019426 modified starch Nutrition 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 229940032147 starch Drugs 0.000 description 7
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 6
- 229920000168 Microcrystalline cellulose Polymers 0.000 description 6
- 239000002202 Polyethylene glycol Substances 0.000 description 6
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 6
- 229920002472 Starch Polymers 0.000 description 6
- 239000007844 bleaching agent Substances 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 230000006835 compression Effects 0.000 description 6
- VTIIJXUACCWYHX-UHFFFAOYSA-L disodium;carboxylatooxy carbonate Chemical compound [Na+].[Na+].[O-]C(=O)OOC([O-])=O VTIIJXUACCWYHX-UHFFFAOYSA-L 0.000 description 6
- 239000002270 dispersing agent Substances 0.000 description 6
- 235000019813 microcrystalline cellulose Nutrition 0.000 description 6
- 239000008108 microcrystalline cellulose Substances 0.000 description 6
- 229940016286 microcrystalline cellulose Drugs 0.000 description 6
- 229920001515 polyalkylene glycol Polymers 0.000 description 6
- 229920001223 polyethylene glycol Polymers 0.000 description 6
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 6
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 6
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 6
- 229940045872 sodium percarbonate Drugs 0.000 description 6
- 235000019698 starch Nutrition 0.000 description 6
- 239000008107 starch Substances 0.000 description 6
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical class OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 5
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 5
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 5
- 239000001768 carboxy methyl cellulose Substances 0.000 description 5
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical class [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 239000010457 zeolite Substances 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 239000012190 activator Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 235000010443 alginic acid Nutrition 0.000 description 4
- 229920000615 alginic acid Polymers 0.000 description 4
- 235000012216 bentonite Nutrition 0.000 description 4
- 229920006184 cellulose methylcellulose Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 150000004665 fatty acids Chemical class 0.000 description 4
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 3
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 3
- 239000004368 Modified starch Substances 0.000 description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 3
- 229910021536 Zeolite Inorganic materials 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 150000004996 alkyl benzenes Chemical class 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000013530 defoamer Substances 0.000 description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 3
- 150000002170 ethers Chemical class 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- KWIUHFFTVRNATP-UHFFFAOYSA-N glycine betaine Chemical compound C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 3
- 239000000391 magnesium silicate Substances 0.000 description 3
- 235000012243 magnesium silicates Nutrition 0.000 description 3
- 235000019359 magnesium stearate Nutrition 0.000 description 3
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 3
- 235000019341 magnesium sulphate Nutrition 0.000 description 3
- 235000011090 malic acid Nutrition 0.000 description 3
- 239000001630 malic acid Substances 0.000 description 3
- 229920000609 methyl cellulose Polymers 0.000 description 3
- 235000010981 methylcellulose Nutrition 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 description 3
- 239000004584 polyacrylic acid Substances 0.000 description 3
- 229920005646 polycarboxylate Polymers 0.000 description 3
- 229920000193 polymethacrylate Polymers 0.000 description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 239000001509 sodium citrate Substances 0.000 description 3
- 159000000000 sodium salts Chemical class 0.000 description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 description 3
- 235000011152 sodium sulphate Nutrition 0.000 description 3
- 235000019832 sodium triphosphate Nutrition 0.000 description 3
- 239000011975 tartaric acid Substances 0.000 description 3
- 235000002906 tartaric acid Nutrition 0.000 description 3
- XSVSPKKXQGNHMD-UHFFFAOYSA-N 5-bromo-3-methyl-1,2-thiazole Chemical compound CC=1C=C(Br)SN=1 XSVSPKKXQGNHMD-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- 108010010803 Gelatin Proteins 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 229920000388 Polyphosphate Polymers 0.000 description 2
- 239000004614 Process Aid Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 150000001242 acetic acid derivatives Chemical class 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
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- 150000001412 amines Chemical class 0.000 description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- 239000012964 benzotriazole Substances 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 2
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- SXLLDUPXUVRMEE-UHFFFAOYSA-N nonanediperoxoic acid Chemical compound OOC(=O)CCCCCCCC(=O)OO SXLLDUPXUVRMEE-UHFFFAOYSA-N 0.000 description 2
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- 229940050410 gluconate Drugs 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-M hydrogensulfate Chemical compound OS([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 description 1
- 150000002462 imidazolines Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 239000004337 magnesium citrate Substances 0.000 description 1
- 229960005336 magnesium citrate Drugs 0.000 description 1
- 235000002538 magnesium citrate Nutrition 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 150000004967 organic peroxy acids Chemical class 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 239000000546 pharmaceutical excipient Substances 0.000 description 1
- 229940124531 pharmaceutical excipient Drugs 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 238000009490 roller compaction Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229960001922 sodium perborate Drugs 0.000 description 1
- 229940080313 sodium starch Drugs 0.000 description 1
- 229920003109 sodium starch glycolate Polymers 0.000 description 1
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 description 1
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003445 sucroses Chemical class 0.000 description 1
- 230000002522 swelling effect Effects 0.000 description 1
- 229920005613 synthetic organic polymer Polymers 0.000 description 1
- 239000007885 tablet disintegrant Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0047—Detergents in the form of bars or tablets
- C11D17/0065—Solid detergents containing builders
- C11D17/0073—Tablets
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/22—Carbohydrates or derivatives thereof
- C11D3/222—Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
- C11D3/3761—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in solid compositions
Definitions
- the invention is directed to granules that are particularly good at water records and forwards inside, which in some cases increases the volume takes place, so that the granules as disintegrants for pressed moldings, such as tablets.
- Disintegrants for tablets or granules are auxiliary substances that disintegrate tablets or granules in contact with liquids, in particular Influence water positively.
- the decay of Tablets in large parts and then a disintegration into smaller ones Particles are caused and accelerated.
- inorganic and organic disintegrants for tablets are Substances known, for example inorganic substances such as bentonites, also persalts, acetates, alkali carbonates / hydrogen carbonates and citric acid.
- organic compounds include starch, modified Starch and starch degradation products, cellulose, cellulose ethers, such as Methyl cellulose hydroxypropyl cellulose and carboxymethyl cellulose, poly (meth) acrylates, Polyvinyl pyrrolidone and cross-linked polyvinyl pyrrolidone, Alginates, gelatin and pectins.
- an explosive granulate and its use in washing or cleaning-active moldings such as tablets, known a high adsorption capacity for water and a grain size distribution in which at least 90% by weight has a particle size of at least 0.2 mm and a maximum of 3 mm.
- the granules preferably contain 25-100% by weight of disintegrants, such as starch, starch derivatives, cellulose, cellulose derivatives, Alginic acid, carboxylmethylamylopectin, polyacrylic acid, polyvinylpyrrolidone and polyvinyl polypyrrolidone.
- disintegrants such as starch, starch derivatives, cellulose, cellulose derivatives, Alginic acid, carboxylmethylamylopectin, polyacrylic acid, polyvinylpyrrolidone and polyvinyl polypyrrolidone.
- Citric acid is used as a disintegrant or citrates, bicarbonates and carbonates, bisulfate and percarbonate, microcrystalline Cellulose, sugar, sorbitol or swellable layered silicates called the type of bentonite or smectite.
- the explosives are used in quantities of 1 to 25% by weight as a single raw material or as a compound.
- DE-A-44 04 279 describes the following disintegrants for washing or cleaning tablets: starch, starch derivatives, cellulose, cellulose derivatives, microcrystalline cellulose, salts of polymeric polyacrylates or polymethacrylates, methyl celluloses, hydroxypropyl celluloses or methyl hydroxypropyl celluloses. Acetates or percarbonates are also mentioned as disintegrants.
- the application amounts are up to 15% by weight. Since water-soluble silicates are used as builders, a combination of poly (meth) acrylates and nonionic cellulose ethers can Amounts of 1% by weight lead to very good results.
- Detergent tablets are known from EP-A-522 766 which contain disintegrants which function according to four different mechanisms: swelling, porosity / capillary action, deformation and chemical reaction.
- Starch, starch derivatives, carboxymethyl starch, sodium starch glycolates, cellulose and cellulose derivatives, carboxymethyl cellulose, crosslinked modified cellulose, microcrystalline cellulose and various organic polymers such as polyethylene glycol, and crosslinked polyvinypyrrolidones and inorganic swelling agents such as bentonites are described. Combinations of organic acids and bicarbonates of the carbonates of alkali metals are also mentioned.
- EP 0 628 627 A1 describes a water-soluble, water-softening agent Builder in the form of a tablet. Combinations are used as explosives from citric acid and / or partially neutralized polymers and carbonate and / or bicarbonate or an insoluble polyvinylpyrrolidone.
- detergent tablets are described as disintegrants Starch derivatives, cellulose compounds, polyvinylpyrrolidone compounds, polyvinylpolypyrrolidone compounds, Bentonite compounds, alginate gelatin and may contain pectins.
- a polyfunctional organic carboxylic acid such as maleic acid Malic acid citric acid or tartaric acid together with carbonates or Bicarbonates recommended.
- 95/06 109 is a method for producing detergent granules known high density from anhydrous material.
- the agglomerates are free fluent and have a high content of detergent substances.
- the object of the invention is to swell quickly and strongly in water
- To create granules so that it can be used as a disintegrant for molded articles is suitable to promote their decay on contact with water.
- This task is solved by a compacted explosive granulate for pressed molded articles containing non-water-soluble, water-swellable high-purity cellulose and / or cellulose derivatives and finely divided polymers or copolymers of (meth) acrylic acid or mixtures of these polymers or copolymers and one or more liquid nonionic and / or anionic and / or amphoteric surfactant (s) used for gel formation or thickening incline with water, the weight ratio of the combined in Water-swellable cellulose / cellulose derivatives and the polymers / copolymers of (meth) acrylic acid: liquid surfactant (s) is from 100: 1 to 10: 1.
- the anisotropic cellulose was aligned by the compression or cellulose derivatives.
- the water-swellable, high-purity cellulose becomes microcrystalline in form Structure used, the super-molecular structural elements Have the shape of fibrils, in the longitudinal direction of which crystalline and can alternate amorphous areas. Have proven to be particularly suitable Fibrils of native cellulose with a maximum length of 300 ⁇ m have been proven. Both microcrystalline and amorphous fine cellulose can be used and mixtures thereof can be used.
- the finely divided cellulose preferably has bulk densities of 40 g / l up to 300 g / l, very particularly preferably from 65 g / l to 170 g / l. Become already used granulated types, their bulk density is higher and can be from 350 g / l to 550 g / l.
- the bulk weights of the cellulose derivatives can range from 50 g / l to 1000 g / l, preferably in the range of 100 g / l and 800 g / l.
- the particle size of the finely divided cellulose can be between 30 ⁇ m and 300 ⁇ m, preferably between 30 ⁇ m and 200 ⁇ m, in the case of granulated types the average particle size is between 350 ⁇ m and 800 ⁇ m.
- the particle size of the finely divided Cellulose derivatives can be between 30 ⁇ m and 1000 ⁇ m.
- cellulose derivatives that are swellable in water such as cellulose ethers and cellulose esters and mixed modifications the same can also be used.
- Suitable cellulose ethers are e.g. Methyl cellulose, hydroxypropyl cellulose and carboxymethyl cellulose, as well modified carboxymethyl cellulose.
- Granules are present.
- finely divided polymers of (meth) acrylic acid or copolymers of (Meth) acrylic acid or salts thereof or mixtures of such polymers or copolymers or salts thereof with high water absorption contained in the granulate Linear ones have proven to be particularly suitable Polymers of (meth) acrylic acid, copolymers of (meth) acrylic acid or salts the same with weight average molecular weights of 5,000 to 70,000 and cross-linked polymers of (meth) acrylic acid, copolymers of (Meth) acrylic acid or salts thereof with weight average molecular weights proven from 1,000,000 to 5,000,000.
- the copolymers are concerned it is preferably a copolymer of (meth) acrylic acid and maleic acid or maleic anhydride, for example 40 to 90% by weight (Meth) acrylic acid and 60 to 10% by weight of maleic acid or maleic anhydride contain, whose relative molar mass, based on free acids, between 3,000 and 100,000, preferably 3,000 to 70,000 and very particularly preferred Is 5,000 to 50,000.
- Ter- and quattropolymeric polycarboxylates have also proven to be very suitable proven, made from (meth) acrylic acid, maleic acid and vinyl alcohol or vinyl alcohol derivatives, or those of (meth) acrylic acid, ethylenically unsaturated sulfonic acids and sugar derivatives, or such (Meth) acrylic acid, maleic acid, vinyl alcohol derivatives and sulfonic acid groups Monomers
- Salt formation is preferably carried out with cations of alkali metals, Ammonia and amines, or their mixtures.
- the finely divided polymers / copolymers of (meth) acrylic acid or salts preferably have the same of the cross-linked derivatives described above an average particle size of 45 ⁇ m to 150 ⁇ m. Most notably particle sizes from 45 ⁇ m to 90 ⁇ m are preferred.
- Particles with average particle sizes over 150 ⁇ m show a good one Explosive effects, but are too large after swelling, become when washing filtered off and are visually as particles on the textile after washing visible.
- Cellulose / cellulose derivatives are made with polymers / copolymers from (Meth) acrylic acid or salts thereof combined in the granulate, the weight ratio can be from 100: 0.5 to 100: 30, preferably from 100: 1 to 100: 20, a weight ratio of is very particularly preferred 100: 1 to 100: 10, the most favorable is a weight ratio of 100: 3.
- the granulate contains one or more other essential constituents liquid, water-forming or thickening surfactants from the group of nonionic, anionic or amphoteric surfactants.
- the nonionic surfactants are selected from alkyl polyglucosides, fatty acid alkylolamides, Fatty acid polyethylene glycol esters, fatty amine oxethylates, Fatty alcohol ethoxylates with 3-15 mol ethylene oxide or propylene oxide, Fatty acid glycerides, sorbitan esters, sucrose esters, e.g. Sucrose palmitate, Pentaerythritol partial esters, which can also be ethoxylated, as well as alkylphenol polyethylene glycol ethers and phenol poly - ethylene glycol ethers (if they can be used in the respective country)
- the anionic surfactants are selected from alkyl sulfates, linear and branched alkylbenzenesulfonates, alkylglycerol ethers, fatty alcohol polyethylene glycol ether sulfates, Paraffin sulfonates, alpha olefin sulfonates, Sulfosuccinates, phosphoric acid esters and fatty alcohol ether carboxylates.
- amphoteric surfactants are selected from coconut fatty acid amidopropyl betaine, modified imidazolines and fatty acid amide derivatives with betaine structure.
- the quantitative ratio of cellulose / cellulose derivatives and / or polymers / copolymers of (meth) acrylic acid or salts thereof: surfactant can from 100: 1 to 10: 1. Quantities of 100: 2 are preferred up to 100: 5
- the gel-forming or water-thickening surfactants can be anionic, be amphoteric or nonionic, particularly preferred are nonionic Surfactants.
- liquid Surfactants initially in direct contact with the cellulose / cellulose derivatives to bring and attach to it and then the finely divided polymers / Copolymers of (meth) acrylic acid or its salts in the mixture to be introduced in such a way that the polymer particles on the fibrils of the cellulose be liable.
- the mixture of the granulate components according to the invention, cellulose / cellulose derivatives and polymers / copolymers of (meth) acrylic acid and nonionic surfactants are then granulated using conventional methods.
- mixers from Vomm, Lödige, Schugi, Eirich, Henschel or Fukae can be used.
- the final compression is essential.
- Compacting under Pressure can be applied in various ways.
- Compaction on rolling mills has proven to be particularly suitable whose rollers run at different speeds, so that the pressure on the granules in the nip is still due to friction is added. This leads to the formation of a scale-like structure and alignment of the anisotropic cellulose / cellulose derivatives in the granulate.
- This orientation can be one of the reasons for the particularly cheap source kinetic behavior of this embodiment of the invention Be granules.
- the compression of the granules should preferably be such that the compression Granules a bulk density of 100 g / l to 800 g / l, preferred from 200 g / l to 600 g / l, very particularly preferably from 300 g / l to 500 g / l having.
- the disintegrant granules according to the invention are in the moldings in Contain amounts of 0.5 wt.% To 10 wt.%, Preferably 2 wt.% To 7 % By weight and particularly preferably 3% by weight to 6% by weight.
- the specific water absorption capacity of the granules according to the invention can be determined gravimetrically as follows: A defined amount of granules (eg 2.00 g) is sealed in a thin paper bag, such as a tea bag, and immersed in a vessel with an excess of water. After 3 minutes of immersion, the bag is removed from the water and hung for 10 minutes to drain. The bag is weighed and the water absorption is determined from the weight difference of a wet bag with and without granules. Distilled water or water with a defined hardness can be used for the determination.
- a defined amount of granules eg 2.00 g
- a thin paper bag such as a tea bag
- the water absorption which can be determined in this way is preferably 500 until 2000 %
- the compacted granulate according to the invention is distinguished by a special one Swelling kinetics, the expansion changes depending on the Time is not linear and should reach a certain level after the shortest possible time to reach.
- the increase in volume after 5 seconds is preferably 55% by volume to 225% by volume, the increase in volume being greater with higher compaction, ie higher bulk density.
- the increase in volume is preferably 75% by volume to 270% by volume, the increase in volume likewise increasing with increasing bulk density.
- the volume increases after 5 seconds contact with water from 55 vol.% to 100 vol.% and after 10 seconds from 75 vol.% to 130 vol.%.
- a bulk density of 400 g / l to 500 g / l the volume increase of 200 after 5 seconds Vol.% To 225 vol.% And after 10 seconds from 230 vol.% To 270 vol.%.
- Figure 1 shows a diagram for the swelling kinetics of known explosives and granules according to the invention.
- Table 1 contains the corresponding measured values. Swelling kinetics of different materials Bulk density [g / l] 70 90 90 300 300 450 450 Cellulose V 1 M1 V2 M2 V3 M3 Time [sec] Way [mm] Way [mm] Way [mm] Way [mm] Way [mm] Way [mm] Way [mm] Way [mm] 0 0 0 0 0 1 0.10 0.20 0.25 0.30 0.50 0.80 1.20 2nd 0.20 0.40 0.40 0.60 1.05 1.20 1.80 3rd 0.30 0.60 0.65 0.90 1.35 1.50 2.20 4th 0.35 0.70 0.80 1.00 1.58 1.60 2.40 5 0.40 0.85 0.95 1.10 1.75 1.70 2.50 6 0.42 1.00 1.15 1.15 1.83 1.72 2.58 7 0.44 1.10 1.25 1.20 1.93 1.80 2.65 8th 0.46 1.20 1.40 1.25 2.00 1.82 2.70 9 0.48 1.35 1.55 1.40 2.05 1.82 2.72 10th 0.48 1.40 1.65 1.50 2.15 1.85 2.
- composition of the samples V1 to V3 is as in Table 3, example 2.1.
- composition of the samples M1 to M3 is as in Table 3, example. 2.3: Does not fall under the scope of protection; but supports the concept of the present invention. Volume expansion in vol.% Cellulose V1 M1 V2 M2 V3 M3 Bulk density in g / l 70 90 90 300 300 450 450 Volume increase after 5 sec vol.% 5 14 16 55 100 200 225 after 10 sec vol.% 6 23 28 75 130 230 270
- Formulation V1 has the composition of Example 2.1 in undensified form.
- Formulation M1 has the composition of Example 2.3 in undensified form.
- V2, M2 denote samples that were compressed to a bulk density of 300 g / l after mixing in a roller press.
- V3 and M3 refer to samples which, after mixing, were compressed to a bulk density of 450 g / l using a roller press.
- the increase in volume after 5 seconds is preferably at least 95%, particularly preferred> 150%.
- Another object of the invention is a method for manufacturing a compacted granulate that is insoluble in water but swellable high-purity cellulose and / or cellulose derivatives and finely divided polymers / copolymers of (meth) acrylic acid or its salts and one or more contains liquid surfactants by mixing high-purity cellulose / cellulose derivative with the surfactant (s) according to the invention and mixing the polymers / copolymers, granulating and then compressing the Granules aligned with anisotropic cellulose / cellulose derivatives.
- the first step of the process involves a mixing and granulating process, in the pre-compounds produced by agglomeration processes become. These precompounds form a free-flowing and coarse-grained Goods that have a certain degree of moisture.
- the next step will be these precompounds are mechanically compressed.
- the products can be between two pressure areas in roller compressors, e.g. B. smooth or profiled, compressed become. If certain sliding properties are available, the Compression in extruders or flat die presses to form dies.
- the compactate is ejected as a strand. Compression methods in Matrices with stamps or pillow rollers produce compact forms such as tablets or briquettes. Roller compactors, Extruders, roller or cube presses, but also granulating presses be used. Below are the coarse, densified particles crushed, e.g. Suitable for mills, shredders or roller mills are.
- the granulate according to the invention takes this quickly in contact with water with volume increase and is therefore suitable as a so-called Disintegrant for pressed moldings so that they quickly disintegrate in water.
- the invention includes the use of the compacted granules as Disintegrants for pressed molded articles, for example tablets, cubes, Bullets and the like.
- disintegrant for detergent formulations is particularly preferred, Detergent formulations, stain salts, water softeners in tablet or cube form.
- Detergent tablets and detergent tablets for different Purposes, in the sanitary area or for dishwashers are generally known.
- Such moldings must have sufficient stability and strength to enable handling, packaging and storage however, quickly disintegrate on contact with water, so that the components can have the desired effect.
- the pressed moldings often contain so-called Disintegrants that due to the swelling behavior and the increase in volume Remove the cohesion of the shaped bodies and accelerate the disintegration.
- Detergent formulations usually contain builders, bleaches and bleach activators, surfactants, tabletting aids, disintegrants and other common additives and auxiliaries.
- Fillers can also form part of the builder system such as alkali carbonates, bicarbonates e.g. Sodium carbonate or sodium hydrogen carbonate, Sesquiocarbonates, sodium sulfate, magnesium sulfate, or citrate, citric acid, succinic acid, tartaric acid and malic acid his.
- Cobuilders and dispersants are often used as auxiliary builders. Such cobuilders or dispersants can be polyacrylic acids and their sodium salts.
- Copolymers of (meth) acrylic acid and maleic acid terpolymers and Quattropolymers of (meth) acrylic acid, maleic acid, vinyl alcohol and sulfo groups Vinyl compounds can be used.
- Ter- and quattropolymeric polycarboxylates are also particularly preferred, made from (meth) acrylic acid, maleic acid and vinyl alcohol or Vinyl alcohol derivatives (as described in DE 43 00 772 C2) or those from (meth) acrylic acid, 2-alkylallylsulfonic acid and sugar derivatives (as described in DE 42 21 381 C1) or those made from (meth) acrylic acid, Maleic acid, vinyl alcohol derivatives and monomers with sulfonic acid groups (described in DE 19 516 957 A).
- polyethylene glycol and / or polypropylene glycol with a Suitable molecular weight from 900 to 30,000, as well as carboxylated polysaccharides, Polyaspartates and polyglutamate.
- Customary bleaching agents are sodium perborate tetrahydrate and sodium perborate monohydrate, sodium percarbonate, peroxypyrophosphates, citrate perhydrates, as well as H 2 O 2 -producing peracidic salts, peracids such as perbenzoates, peroxyphthalates, diperazelaic acid and diperdodecanedioic acids.
- the bleach content in tablets is preferably 10-60% by weight and in particular 15-50% by weight.
- activators can be incorporated.
- Suitable bleach activators are the N-acyl and O-acyl compounds forming with H 2 O 2 organic peracids, preferably N, N'-tetraacylated diamines, carboxylic acid anhydrides and esters of polyols such as glucose pentaacetate. Acetylated mixtures of sorbitol and mannitol can also be used.
- bleach activators are N, N, N ', N'-tetraacetylethylene diamine (TAED), 1,5-diacetyl-2,4-dioxo-hexahydro-1,2,5-triazine (DADHT) and acetylated sorbitol mannitol Mixtures (SORMAN).
- TAED N, N, N ', N'-tetraacetylethylene diamine
- DADHT 1,5-diacetyl-2,4-dioxo-hexahydro-1,2,5-triazine
- SORMAN acetylated sorbitol mannitol Mixtures
- cationic surfactants can also be present in detergent formulations, for example quaternary ammonium compounds with C 8 -C 16 N-alkyl or N-alkenyl groups and N-substituents such as methyl, hydroxyethyl or hydroxypropyl groups.
- Polyalkylene glycols and magnesium stearates come as tableting aids into consideration.
- Examples of other common detergent additives and auxiliaries are Enzymes, magnesium silicates, aluminum aluminates, benzotriazole, glycerin, Magnesium stearate, polyalkylene glycols, hexametaphosphate, phosphonates, bentonites, Soil release polymers, carboxymethyl celluloses.
- Dishwashing tablets as an educational form of detergent formulations usually contain polyphosphates, pyrophosphates, Metaphosphates or phosphonates, layered silicates, amorphous silicates, amorphous disilicates and zeolites, as well as fillers such as sodium carbonate, Sodium sulfate, magnesium sulfate, sodium hydrogen carbonate, citrate as well Citric acid, succinic acid, tartaric acid and malic acid. Frequently are also used as auxiliary builders, cobuilders and dispersants. Such Cobuilders or dispersants can be polyacrylic acids or copolymers with polyacrylic acid and its sodium salts.
- Customary bleaching agents are sodium perborate tetrahydrate and sodium perborate monohydrate, sodium percarbonate, peroxypyrophosphates, citrate perhydrates, as well as H 2 O 2 -producing peracidic salts, peracids such as perbenzoates, peroxyphthalates, diperazelaic acid and diperdodecanedioic acids.
- the content in the tablets is preferably 10-60% by weight and in particular 15-50% by weight.
- Low-foaming non-ionic surfactants of the polyalkylene glycol and alkyl polyglucoside type are also used.
- Examples of other common detergent additives and auxiliaries are here too enzymes, magnesium silicates, aluminum aluminates, benzotriazole, Glycerin, magnesium stearate, polyalkylene glycols, hexametaphosphate as well Phosphonates.
- Water softening tablets usually consist of builders such as Layered silicates, amorphous silicates, amorphous disilicates and zeolites, as well as fillers such as sodium carbonate, sodium sulfate, magnesium sulfate, Sodium bicarbonate, citrate and citric acid. Often called Auxiliary builders cobuilders and dispersants also used. Such cobuilders or dispersants can be polyacrylic acids or copolymers with polyacrylic acid and their sodium salts.
- Low-foaming non-ionic surfactants of the polyalkylene glycol and alkyl polyglucoside type are also used.
- Examples of other common detergent additives and auxiliaries are Magnesium silicates, polyalkylene glycols and phosphonates.
- disintegrant compositions according to the teaching of the invention (all amounts in% by weight) .
- Detergent tablet containing phosphate strength of the tablet and its Disintegration time using the granules of the above examples:
- Phosphate-containing detergent tablets with the composition described in Table 3 were examined for their disintegration time and strength.
- Table 5 shows the strength and disintegration time of the individual detergent tablets when using the different disintegrants: Disintegrant composition according to example Disintegration time in sec Strength in N 2.1 35 62 2.2 28 61 2.3 25th 63 2.4 28 70 2.5 22 53 2.6 19th 64 2.7 21 63 2.8 29 58
- Phosphate-free detergent tablet strength of the tablet and its disintegration time using one of the granules of the aforementioned examples:
- Amorphous disilicate 36 30th Fatty alcohol ethoxylate 2nd 7 Fatty alcohol sulfate 11 15 Linear alkyl benzene sulphonate 4th 2nd Sodium percarbonate 16 16 TAED 4th 4th Acrylate-maleate copolymer - 3rd soda 7 4th Sodium citrate 5 5 Microcrystalline cellulose (200 ⁇ m) 4th 4th Defoamer, optical brightener, CMC, phosphonate 5 4th Enzyme mix 1 1 Disintegrant preparation according to example 2.3 5 5 5 Recipe Disintegration time in sec Strength in N a) 40 68 b) 15 48
- Example 11 Pressed molded articles with the intended use as
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Abstract
Verdichtetes Granulat aus in Wasser quellbarer Cellulose und/oder Cellulosederivaten und feinteiligen Polymeren/Copolymeren von (Meth)acrylsäure oder Salzen derselben und ein oder mehreren flüssigen Tensiden und dessen Verwendung als Sprengmittel für Waschmitteltabletten, Reinigungsmitteltabletten, Wasserenthärtungstabletten Fleckensalztabletten, sowie ein Verfahren zum Herstellen des verdichteten Granulats durch Mischen der Bestandteile, Granulieren und Verdichten.Compacted granules of water-swellable cellulose and / or cellulose derivatives and finely divided polymers / copolymers of (meth) acrylic acid or salts thereof and one or more liquid surfactants and their use as disintegrants for detergent tablets, detergent tablets, water softening tablets, stain remover tablets, and a process for producing the compressed tablets Granules by mixing the components, granulating and compacting.
Description
Die Erfindung richtet sich auf ein Granulat, das besonders gut Wasser aufnimmt und im Innern weiterleitet wodurch zum Teil eine Volumenzunahme erfolgt, so daß das Granulat als Sprengmittel für gepreßte Formkörper, wie Tabletten, geeignet ist.The invention is directed to granules that are particularly good at water records and forwards inside, which in some cases increases the volume takes place, so that the granules as disintegrants for pressed moldings, such as tablets.
Sprengmittel für Tabletten oder Granulate sind Hilfsstoffe, die den Zerfall von Tabletten oder des Granulats bei Kontakt mit Flüssigkeiten, insbesondere Wasser positiv beeinflussen. Dabei soll sowohl der Zerfall von Tabletten in grobe Teile als auch nachfolgend ein Zerfall in kleinere Partikel bewirkt und beschleunigt werden.Disintegrants for tablets or granules are auxiliary substances that disintegrate tablets or granules in contact with liquids, in particular Influence water positively. The decay of Tablets in large parts and then a disintegration into smaller ones Particles are caused and accelerated.
Als Sprengmittel für Tabletten sind eine Vielzahl anorganischer und organischer Substanzen bekannt, zum Beispiel anorganische Stoffe wie Bentonite, auch Persalze, Acetate, Alkalicarbonate/Hydrogencarbonate und Zitronensäure. Zu den bekannten organischen Verbindungen gehören Stärke, modifizierte Stärke und Stärkeabbauprodukte, Cellulose, Celluloseether, wie Methylcellulose Hydroxypropylcellulose und Carboxymethylcellulose, Poly(meth)acrylate, Polyvinylpyrrolidon und quervernetztes Polyvinylpyrrolidon, Alginate, Gelatine und Pectine.A large number of inorganic and organic disintegrants for tablets are Substances known, for example inorganic substances such as bentonites, also persalts, acetates, alkali carbonates / hydrogen carbonates and citric acid. Known organic compounds include starch, modified Starch and starch degradation products, cellulose, cellulose ethers, such as Methyl cellulose hydroxypropyl cellulose and carboxymethyl cellulose, poly (meth) acrylates, Polyvinyl pyrrolidone and cross-linked polyvinyl pyrrolidone, Alginates, gelatin and pectins.
Bei Tabletten, die aus vorgefertigten Compounds gepreßt werden, besteht die Notwendigkeit, den Zerfall in die ursprünglichen Compounds und nachfolgend auch in Einzelbestandteile zu beschleunigen.For tablets that are made from pre-made compounds the need to disintegrate into the original compounds and subsequent to accelerate even in individual components.
Bei Tabletten, die aus nicht vorgefertigten Compounds gepreßt werden, entsteht beim Verpressen häufig eine sehr hohe Dichte, die bei Kontakt mit Wasser den gewünschten Zerfall der Tablette verzögert. Dies ist häufig unerwünscht, weil sich Bestandteile dann nur mit Verzögerung lösen. For tablets that are pressed from non-prefabricated compounds, A very high density often arises when pressing, that in contact delayed the desired disintegration of the tablet with water. This is common undesirable, because components then only come off with a delay.
Aus W098/40463 ist ein Sprengmittelgranulat und seine Verwendung in wasch- oder reinigungsaktiven Formkörpern, wie Tabletten, bekannt, welches ein hohes Adsorptionsvermögen für Wasser und eine KorngröBenverteilung aufweist, bei der mindestens 90 Gew.% eine Partikelgröße von mindestens 0,2 mm und maximal 3 mm haben. Das Granulat enthält vorzugsweise 25-100 Gew.% Sprengmittel, wie Stärke, Stärkederivate, Cellulose, Cellulosederivate, Alginsäure, Carboxylmethylamylopectin, Polyacrylsäure, Polyvinylpyrrolidon und Polyvinylpolypyrrolidon. Nach der Lehre dieses Patentes wirkt sich das Vorhandensein von anionischen oder nichtionischen Tensiden negativ auf die Tablettenzerfallszeit aus. Das Granulat wird durch herkömmliche Weise hergestellt, wie Sprühtrocknung, Heißdampftrocknung wässriger Zubereitungen oder durch Granulieren, Pelletierung, Extrusion oder Walzenkompaktierung pulverförmiger Bestandteile.From W098 / 40463 an explosive granulate and its use in washing or cleaning-active moldings, such as tablets, known a high adsorption capacity for water and a grain size distribution in which at least 90% by weight has a particle size of at least 0.2 mm and a maximum of 3 mm. The granules preferably contain 25-100% by weight of disintegrants, such as starch, starch derivatives, cellulose, cellulose derivatives, Alginic acid, carboxylmethylamylopectin, polyacrylic acid, polyvinylpyrrolidone and polyvinyl polypyrrolidone. After teaching this Patentes affects the presence of anionic or nonionic Surfactants negatively affect the tablet disintegration time. The granules will made by conventional means, such as spray drying, steam drying aqueous preparations or by granulating, pelleting, Extrusion or roller compaction of powdery components.
In WO 96/06156 wird ein Verfahren zur Herstellung von Wasch- oder Reinigungsmitteltabletten beschrieben. Als Sprengmittel werden Citronensäure bzw. Citrate, Bicarbonate und Carbonate, Bisulfat und Percarbonat, mikrokristalline Cellulose, Zucker, Sorbit oder quellfähige Schichtsilikate von der Art der Bentonite oder Smektite genannt. Die Sprengmittel werden in Mengen von 1 bis 25 Gew.% als Einzelrohstoff oder als Compound eingesetzt.WO 96/06156 describes a method for producing detergent tablets described. Citric acid is used as a disintegrant or citrates, bicarbonates and carbonates, bisulfate and percarbonate, microcrystalline Cellulose, sugar, sorbitol or swellable layered silicates called the type of bentonite or smectite. The explosives are used in quantities of 1 to 25% by weight as a single raw material or as a compound.
DE-A-44 04 279 beschreibt folgende Sprengmittel für Wasch- oder Reinigungstabletten:
Stärke, Stärkederivate, Cellulose, Cellulosederivate,
mikrokristalline Cellulose, Salze polymerer Polyacrylate oder Polymethacrylate,
Methylcellulosen, Hydroxypropylcellulosen bzw. Methylhydroxypropylcellulosen.
Auch Acetate oder Percarbonate werden als Sprengmittel
genannt. Die Anwendungsmengen betragen bis zu 15 Gew.%. Da als
Builder wasserlösliche Silikate eingesetzt werden, können mit einer Kombination
aus Poly(meth)acrylaten und nichtionischen Celluloseethern schon
Mengen von 1 Gew.% zu sehr guten Ergebnissen führen. DE-A-44 04 279 describes the following disintegrants for washing or cleaning tablets: starch, starch derivatives, cellulose, cellulose derivatives, microcrystalline cellulose, salts of polymeric polyacrylates or polymethacrylates, methyl celluloses, hydroxypropyl celluloses or methyl hydroxypropyl celluloses. Acetates or percarbonates are also mentioned as disintegrants. The application amounts are up to 15% by weight. Since water-soluble silicates are used as builders, a combination of poly (meth) acrylates and nonionic cellulose ethers can
Amounts of 1% by weight lead to very good results.
In der europäischen Patentanmeldung EP 0 846 756 A1 werden Tablettensprengmittel
in die Tablette und bevorzugt in die äußere feste Hülle der
Tablette eingearbeitet. Bevorzugt werden Kombinationen aus löslichen Säuren
und Alkalicarbonaten verwendet. Weitere mögliche Sprengmittel können
dem "Handbook of Pharmaceutical Excipients (1986) entnommen werden. Als
Beispiele werden genannt: Stärke (modifizierte Stärke Natrium-Stärke-Gluconate),
Gummi (Agar, Guar, und andere), Cellulose, Carboxymethylcellulose,
Alginate, Siliziumdioxid, Ton, Polyvinylpyrrolidon, Polysaccharide
und Ionenaustauscherharze.In the European
Aus EP-A-522 766 sind Waschmitteltabletten bekannt, die Sprengmittel enthalten,
die nach vier verschiedenen Mechanismen funktionieren: Quellung,
Porosität / Kapillarwirkung, Deformation und chemische Reaktion. Beschrieben
werden Stärke, Stärkederivate, Carboxymethylstärke, Natrium-Stärke-Glycolate,
Cellulose und Cellulosederivate, Carboxymethylcellulose,
vernetzte modifizierte Cellulose, mikrokristalline Cellulose und verschiedene
organische Polymere wie Polyethylenglykol, und vernetzte Polyvinypyrrolidone
und anorganische Quellungsmittel wie Bentonite.
Ebenso genannt werden Kombinationen aus organischen Säuren und Bicarbonaten
der Carbonate von Alkalimetallen.Detergent tablets are known from EP-A-522 766 which contain disintegrants which function according to four different mechanisms: swelling, porosity / capillary action, deformation and chemical reaction. Starch, starch derivatives, carboxymethyl starch, sodium starch glycolates, cellulose and cellulose derivatives, carboxymethyl cellulose, crosslinked modified cellulose, microcrystalline cellulose and various organic polymers such as polyethylene glycol, and crosslinked polyvinypyrrolidones and inorganic swelling agents such as bentonites are described.
Combinations of organic acids and bicarbonates of the carbonates of alkali metals are also mentioned.
EP 0 628 627 A1 beschreibt einen wasserlöslichen, wasserenthärtenden
Builder in Form einer Tablette. Dabei werden als Sprengmittel Kombinationen
aus Citronensäure und/oder teilneutralisierten Polymeren und Carbonat
und /oder Bicarbonat oder ein unlösliches Polyvinylpyrrolidon eingesetzt.
In einer weiteren veröffentlichten europäischen Patentanmeldung (EP 0 799 886 A2), werden Waschmitteltabletten beschrieben, die als Sprengmittel Stärkederivate, Cellulose-Compounds, Polyvinylpyrrolidon-Compounds, Polyvinylpolypyrrolidon-Compounds, Bentonit-Compounds, Alginate Gelatine und Pectine enthalten können. Zur weiteren Verbesserung der Lösezeit wird der Zusatz einer polyfunktionalen organischen Carbonsäure, wie Maleinsäure Äpfelsäure Citronensäure oder Weinsäure zusammen mit Carbonaten oder Bicarbonaten empfohlen.In another published European patent application (EP 0 799 886 A2), detergent tablets are described as disintegrants Starch derivatives, cellulose compounds, polyvinylpyrrolidone compounds, polyvinylpolypyrrolidone compounds, Bentonite compounds, alginate gelatin and may contain pectins. To further improve the release time the addition of a polyfunctional organic carboxylic acid such as maleic acid Malic acid citric acid or tartaric acid together with carbonates or Bicarbonates recommended.
Aus WO)95/06 109 ist ein Verfahren zum Herstellen von Waschmittelgranulat hoher Dichte aus wasserfreiem Material bekannt. Die Agglomerate sind frei fließend und weisen einen hohen Gehalt an waschaktiven Substanzen auf. Als wasserfreie Stoffe sind Carbonate, Sulfate, Carbonat/Sulfatkomplexe, Tripolyphosphate, Tetra-natrium-pyrophosphate, Citrate, Aluminosilikate, Cellulose und absorbierende synthetische organische Polymere genannt.From WO) 95/06 109 is a method for producing detergent granules known high density from anhydrous material. The agglomerates are free fluent and have a high content of detergent substances. Carbonates, sulfates, carbonate / sulfate complexes, Tripolyphosphates, tetra-sodium pyrophosphates, citrates, aluminosilicates, Called cellulose and absorbent synthetic organic polymers.
Aus dem Stand der Technik ist kein Sprengmittel bekannt, das sich durch eine nichtlineare Quellkinetik auszeichnet und es ist nirgends die Verwendung von Tensiden, bevorzugt gelbildende oder mit Wasser verdickende Tenside, im Sprengmittel erwähnt. Die Verlängerung der Tablettenzerfallszeit durch bestimmte Tenside wird bisher als Nachteil beschrieben.No disintegrant is known from the prior art, which is characterized by is characterized by a non-linear source kinetics and the use is nowhere of surfactants, preferably gel-forming or water-thickening Surfactants, mentioned in the disintegrant. The prolongation of the tablet disintegration time Certain surfactants have so far been described as a disadvantage.
Aufgabe der Erfindung ist es, ein in Wasser schnell und stark quellendes Granulat zu schaffen, so daß es als Sprengmittel für gepreßte Formkörper geeignet ist, um deren Zerfall bei Kontakt mit Wasser zu fördern.The object of the invention is to swell quickly and strongly in water To create granules so that it can be used as a disintegrant for molded articles is suitable to promote their decay on contact with water.
Diese Aufgabe wird gelöst durch ein verdichtetes Sprengmittelgranulat für gepreßte Formkörper, enthaltend nicht wasserlösliche, in Wasser quellbare hochreine Cellulose und/oder Cellulosederivate und feinteilige Polymere oder Copolymere von (Meth)acrylsäure oder Mischungen dieser Polymeren oder Copolymeren und ein oder mehrere flüssige nichtionische und/oder anionische und/oder amphotere Tensid(e),die zur Gelbildung oder Verdikkung mit Wasser neigen, wobei das Gewichtsverhältnis der kombinierten in Wasser quellbaren Cellulose/Cellulosederivate und der Polymere/Copolymere von (Meth)acrylsäure : flüssigen Tensid(en) von 100:1 bis 10:1 beträgt. Durch das Verdichten wurde eine Ausrichtung der anisotropen Cellulose bzw. Cellulosederivate erzeugt. This task is solved by a compacted explosive granulate for pressed molded articles containing non-water-soluble, water-swellable high-purity cellulose and / or cellulose derivatives and finely divided polymers or copolymers of (meth) acrylic acid or mixtures of these polymers or copolymers and one or more liquid nonionic and / or anionic and / or amphoteric surfactant (s) used for gel formation or thickening incline with water, the weight ratio of the combined in Water-swellable cellulose / cellulose derivatives and the polymers / copolymers of (meth) acrylic acid: liquid surfactant (s) is from 100: 1 to 10: 1. The anisotropic cellulose was aligned by the compression or cellulose derivatives.
Die in Wasser quellbare hochreine Cellulose wird in Form mikrokristalliner Gefüge eingesetzt, wobei die übermolekularen Strukturelemente die Form von Fibrillen aufweisen, in deren Längsrichtung sich kristalline und amorphe Bereiche abwechseln können. Als besonders geeignet haben sich Fibrillen nativer Cellulose mit einer maximalen Länge von 300 µm erwiesen. Es können sowohl mikrokristalline als auch amorphe feinteilige Cellulose und Mischungen derselben verwendet werden.The water-swellable, high-purity cellulose becomes microcrystalline in form Structure used, the super-molecular structural elements Have the shape of fibrils, in the longitudinal direction of which crystalline and can alternate amorphous areas. Have proven to be particularly suitable Fibrils of native cellulose with a maximum length of 300 µm have been proven. Both microcrystalline and amorphous fine cellulose can be used and mixtures thereof can be used.
Die feinteilige Cellulose weist vorzugsweise Schüttgewichte von 40 g/l bis 300 g/l, ganz besonders bevorzugt von 65 g/l bis 170 g/l auf. Werden bereits aufgranulierte Typen verwendet, liegt deren Schüttgewicht höher und kann von 350 g/l bis 550 g/l betragen. Die Schüttgewichte der Cellulosederivate können im Bereich von 50 g/l bis 1000 g/l, bevorzugt im Bereich von 100 g/l und 800 g/l liegen.The finely divided cellulose preferably has bulk densities of 40 g / l up to 300 g / l, very particularly preferably from 65 g / l to 170 g / l. Become already used granulated types, their bulk density is higher and can be from 350 g / l to 550 g / l. The bulk weights of the cellulose derivatives can range from 50 g / l to 1000 g / l, preferably in the range of 100 g / l and 800 g / l.
Die Teilchengröße der feinteiligen Cellulose kann zwischen 30 µm bis 300 µm, vorzugsweise zwischen 30 µm und 200 µm betragen, im Falle von aufgranulierten Typen liegt die mittlere Teilchengröße zwischen 350 µm und 800 µm. Die Teilchengröße der feinteiligen Cellulosederivate kann zwischen 30 µm und 1000 µm betragen.The particle size of the finely divided cellulose can be between 30 μm and 300 μm, preferably between 30 μm and 200 µm, in the case of granulated types the average particle size is between 350 µm and 800 µm. The particle size of the finely divided Cellulose derivatives can be between 30 µm and 1000 µm.
Aufgrund ihres Wasseraufnahmevermögens sind in Wasser quellbare Cellulosederivate, wie Celluloseether und Celluloseester und gemischte Modifizierungen derselben ebenso verwendbar. Geeignete Celluloseether sind z.B. Methylcellulose, Hydroxypropylcellulose und Carboxymethylcellulose, sowie modifizierte Carboxymethylcellulose.Due to their water absorption capacity, cellulose derivatives that are swellable in water, such as cellulose ethers and cellulose esters and mixed modifications the same can also be used. Suitable cellulose ethers are e.g. Methyl cellulose, hydroxypropyl cellulose and carboxymethyl cellulose, as well modified carboxymethyl cellulose.
Es können auch reine Cellulose und Cellulosederivate zusammen im erfindungsgemäßen Granulat vorhanden sein.Pure cellulose and cellulose derivatives can also be used together in the invention Granules are present.
In Kombination mit reiner feinteiliger Cellulose/Cellulosederivaten sind feinteilige Polymere von (Meth)acrylsäure oder Copolymere von (Meth)acrylsäure oder Salze derselben oder Mischungen von derartigen Polymeren oder Copolymeren oder Salzen derselben mit hohem Wasseraufnahmevermögen im Granulat enthalten. Als besonders geeignet haben sich lineare Polymere von (Meth)acrylsäure, Copolymere von (Meth)acrylsäure oder Salze derselben mit gewichtsmittleren Molekulargewichten von 5.000 bis 70.000 und quervernetzte Polymere von (Meth)acrylsäure, Copolymere von (Meth)acrylsäure oder Salze derselben mit gewichtsmittleren Molekulargewichten von 1.000.000 bis 5.000.000 erwiesen. Bei den Copolymeren handelt es sich vorzugsweise um Copolymere von (Meth)acrylsäure und Maleinsäure oder Maleinsäureanhydrid, die beispielsweise 40 bis 90 Gew.% (Meth)acrylsäure und 60 bis 10 Gew.% Maleinsäure oder Maleinsäureanhydrid enthalten, deren relative Molmasse, bezogen auf freie Säuren, zwischen 3.000 und 100.000, vorzugsweise 3.000 bis 70.000 und ganz besonders bevorzugt 5.000 bis 50.000 beträgt.In combination with pure fine cellulose / cellulose derivatives finely divided polymers of (meth) acrylic acid or copolymers of (Meth) acrylic acid or salts thereof or mixtures of such polymers or copolymers or salts thereof with high water absorption contained in the granulate. Linear ones have proven to be particularly suitable Polymers of (meth) acrylic acid, copolymers of (meth) acrylic acid or salts the same with weight average molecular weights of 5,000 to 70,000 and cross-linked polymers of (meth) acrylic acid, copolymers of (Meth) acrylic acid or salts thereof with weight average molecular weights proven from 1,000,000 to 5,000,000. The copolymers are concerned it is preferably a copolymer of (meth) acrylic acid and maleic acid or maleic anhydride, for example 40 to 90% by weight (Meth) acrylic acid and 60 to 10% by weight of maleic acid or maleic anhydride contain, whose relative molar mass, based on free acids, between 3,000 and 100,000, preferably 3,000 to 70,000 and very particularly preferred Is 5,000 to 50,000.
Als gut geeignet haben sich auch ter- und quattropolymere Polycarboxylate erwiesen, hergestellt aus (Meth)acrylsäure, Maleinsäure und Vinylalkohol oder Vinylalkoholderivaten, oder solche aus (Meth)acrylsäure, ethylenisch ungesättigen Sulfonsäuren und Zuckerderivaten, oder solche aus (Meth)acrylsäure, Maleinsäure, Vinylalkoholderivaten und sulfonsäuregruppenhaltigen MonomerenTer- and quattropolymeric polycarboxylates have also proven to be very suitable proven, made from (meth) acrylic acid, maleic acid and vinyl alcohol or vinyl alcohol derivatives, or those of (meth) acrylic acid, ethylenically unsaturated sulfonic acids and sugar derivatives, or such (Meth) acrylic acid, maleic acid, vinyl alcohol derivatives and sulfonic acid groups Monomers
Die Salzbildung erfolgt vorzugsweise mit Kationen von Alkalimetallen, Ammoniak und Aminen, bzw. deren Mischungen.Salt formation is preferably carried out with cations of alkali metals, Ammonia and amines, or their mixtures.
Die feinteiligen Polymeren/Copolymeren von (Meth)acrylsäure oder Salzen derselben der vorstehend beschriebenen vernetzten Derivate haben vorzugsweise eine mittlere Teilchengröße von 45 µm bis 150 µm. Ganz besonders bevorzugt sind Teilchengrößen von 45 µm bis 90 µm.The finely divided polymers / copolymers of (meth) acrylic acid or salts preferably have the same of the cross-linked derivatives described above an average particle size of 45 µm to 150 µm. Most notably particle sizes from 45 μm to 90 μm are preferred.
Teilchen mit mittleren Teilchengrößen über 150 µm zeigen zwar eine gute Sprengwirkung, sind nach dem Quellen jedoch zu groß, werden beim Waschen abfiltriert und sind auf dem Textilgut nach der Wäsche visuell als Teilchen sichtbar.Particles with average particle sizes over 150 µm show a good one Explosive effects, but are too large after swelling, become when washing filtered off and are visually as particles on the textile after washing visible.
Cellulose/Cellulosederivate werden mit Polymeren/Copolymeren von (Meth)acrylsäure oder Salzen derselben im Granulat kombiniert, das Gewichtsverhältnis kann von 100:0,5 bis 100:30, vorzugsweise von 100:1 bis 100:20 betragen, ganz besonders bevorzugt ist ein Gewichtsverhältnis von 100:1 bis 100:10, am günstigsten ist ein Gewichtsverhältnis von 100:3.Cellulose / cellulose derivatives are made with polymers / copolymers from (Meth) acrylic acid or salts thereof combined in the granulate, the weight ratio can be from 100: 0.5 to 100: 30, preferably from 100: 1 to 100: 20, a weight ratio of is very particularly preferred 100: 1 to 100: 10, the most favorable is a weight ratio of 100: 3.
Als weiteren wesentlichen Bestandteil enthält das Granulat ein oder mehrere flüssige, mit Wasser gelbildende oder verdickende Tenside, ausgewählt aus der Gruppe der nichtionischen, anionischen oder amphoteren Tenside.The granulate contains one or more other essential constituents liquid, water-forming or thickening surfactants from the group of nonionic, anionic or amphoteric surfactants.
Die nichtionischen Tenside sind ausgewählt aus Alkylpolyglucosiden, Fettsäure-Alkylolamiden, Fettsäure-Polyethylenglykolestern, Fettaminoxethylaten, Fettalkoholethoxylaten mit 3-15 Mol Ethylenoxid oder Propylenoxid, Fettsäureglyceriden, Sorbitanestern, Saccharoseestern, z.B. Saccharosepalmitat, Pentaaerythrit-Partialester, die auch ethoxyliert sein können, sowie Alkylphenol-Polyethylenglykolethern und Phenolpoly - ethylenglykolethern (wenn diese im jeweiligen Land eingesetzt werden dürfen)The nonionic surfactants are selected from alkyl polyglucosides, fatty acid alkylolamides, Fatty acid polyethylene glycol esters, fatty amine oxethylates, Fatty alcohol ethoxylates with 3-15 mol ethylene oxide or propylene oxide, Fatty acid glycerides, sorbitan esters, sucrose esters, e.g. Sucrose palmitate, Pentaerythritol partial esters, which can also be ethoxylated, as well as alkylphenol polyethylene glycol ethers and phenol poly - ethylene glycol ethers (if they can be used in the respective country)
Die anionische Tenside sind ausgewählt aus Alkylsulfaten, linearen und verzweigten Alkybenzolsulfonaten, Alkylglycerolethern, Fettalkoholpolyethylenglycolethersulfaten, Paraffinsulfonaten, Alpha-Olefinsulfonaten, Sulfosuccinaten, Phosphorsäureestern und Fettalkoholethercarboxylaten.The anionic surfactants are selected from alkyl sulfates, linear and branched alkylbenzenesulfonates, alkylglycerol ethers, fatty alcohol polyethylene glycol ether sulfates, Paraffin sulfonates, alpha olefin sulfonates, Sulfosuccinates, phosphoric acid esters and fatty alcohol ether carboxylates.
Die amphoteren Tenside sind ausgewählt aus Cocosfettsäureamidopropylbetain, modifizierten Imidazolinen und Fettsäureamidderivaten mit Betainstruktur.The amphoteric surfactants are selected from coconut fatty acid amidopropyl betaine, modified imidazolines and fatty acid amide derivatives with betaine structure.
Das Mengenverhältnis von Cellulose/Cellulosederivaten und/oder Polymeren/Copolymeren von (Meth)acrylsäure oder Salzen derselben : Tensid kann von 100:1 bis 10:1 betragen. Bevorzugt sind Mengenverhältnisse von 100:2 bis 100:5The quantitative ratio of cellulose / cellulose derivatives and / or polymers / copolymers of (meth) acrylic acid or salts thereof: surfactant can from 100: 1 to 10: 1. Quantities of 100: 2 are preferred up to 100: 5
Völlig überraschend wurde gefunden, daß bei Anlagerung der erfindungsgemäßen Tenside an Cellulose bzw. deren Derivaten die Quellwirkung der erfindungsgemäßen Sprengmittelgranulate deutlich verbessert wird. Dies ist besonders überraschend, da viele konzentrierte Tenside bei Kontakt mit Wasser zur Gelbildung neigen und die Benetzung und Quellung des Sprengmittelgranulates eher behindert sein sollte. Gelbildung oder verdickende Wirkungen hat man z.B. bei Fettalkoholethoxylaten, Seifen, Fettalkylethersulfaten und Fettalkylsulfaten beobachtet.Completely surprisingly, it was found that when the inventive compounds were added Surfactants on cellulose or their derivatives have the swelling effect of the invention Disintegrant granules is significantly improved. This is Particularly surprising, since many concentrated surfactants come into contact with Water tend to gel and wetting and swelling of the disintegrant granules should be rather disabled. Gelation or thickening One has effects e.g. for fatty alcohol ethoxylates, soaps, fatty alkyl ether sulfates and fatty alkyl sulfates were observed.
Die gelbildenden oder mit Wasser verdickenden Tenside können anionisch, amphoter oder nichtionisch sein, besonders bevorzugt sind nichtionische Tenside.The gel-forming or water-thickening surfactants can be anionic, be amphoteric or nonionic, particularly preferred are nonionic Surfactants.
Es hat sich deshalb als besonders vorteilhaft erwiesen, die flüssigen Tenside zunächst in direktem Kontakt mit der Cellulose / den Cellulosederivaten zu bringen und daran anzulagern und dann die feinteiligen Polymere / Copolymere von (Meth)acrylsäure oder deren Salze in die Mischung derart einzubringen, daß die Polymerteilchen an den Fibrillen der Cellulose haften.It has therefore proven to be particularly advantageous to use the liquid Surfactants initially in direct contact with the cellulose / cellulose derivatives to bring and attach to it and then the finely divided polymers / Copolymers of (meth) acrylic acid or its salts in the mixture to be introduced in such a way that the polymer particles on the fibrils of the cellulose be liable.
Die Mischung der erfindungsgemäßen Granulatbestandteile, Cellulose/Cellulosederivate und Polymere/Copolymere von (Meth)acrylsäure und nichtionische Tenside wird dann mit üblichen Verfahren granuliert. Beispielsweise können Mischer der Firmen Vomm, Lödige, Schugi, Eirich, Henschel oder Fukae eingesetzt werden.The mixture of the granulate components according to the invention, cellulose / cellulose derivatives and polymers / copolymers of (meth) acrylic acid and nonionic surfactants are then granulated using conventional methods. For example can mixers from Vomm, Lödige, Schugi, Eirich, Henschel or Fukae can be used.
Für das Quell- und Wasseraufnahmeverhalten des erfindungsgemäßen Granulats ist die abschließende Verdichtung wesentlich. Das Verdichten unter Anwendung von Druck kann auf verschiedene Weise erfolgen.For the swelling and water absorption behavior of the granules according to the invention the final compression is essential. Compacting under Pressure can be applied in various ways.
Als besonders geeignet hat sich die Verdichtung auf Walzwerken erwiesen, deren Walzen mit unterschiedlicher Umdrehungsgeschwindigkeit laufen, so daß die Druckeinwirkung auf das Granulat im Walzenspalt noch durch Friktion ergänzt wird. Dies führt zur Ausbildung von schuppenartiger Struktur und Ausrichtung der anisotropen Cellulose/Cellulosederivate im Granulat. Compaction on rolling mills has proven to be particularly suitable whose rollers run at different speeds, so that the pressure on the granules in the nip is still due to friction is added. This leads to the formation of a scale-like structure and alignment of the anisotropic cellulose / cellulose derivatives in the granulate.
Diese Ausrichtung kann eine der Ursachen für das besonders günstige quellkinetische Verhalten dieser Ausführungsform der erfindungsgemäßen Granulate sein.This orientation can be one of the reasons for the particularly cheap source kinetic behavior of this embodiment of the invention Be granules.
Die Verdichtung des Granulats soll vorzugsweise derart sein, daß das verdichtete Granulat eine Schüttdichte von 100 g/l bis 800 g/l, bevorzugt von 200 g/l bis 600 g/l, ganz besonders bevorzugt von 300 g/l bis 500 g/l aufweist.The compression of the granules should preferably be such that the compression Granules a bulk density of 100 g / l to 800 g / l, preferred from 200 g / l to 600 g / l, very particularly preferably from 300 g / l to 500 g / l having.
Die erfindungsgemäßen Sprengmittelgranulate sind in den Formkörpern in Mengen von 0,5 Gew.% bis 10 Gew.% enthalten, vorzugsweise 2 Gew.% bis 7 Gew.% und besonders bevorzugt 3 Gew.% bis 6 Gew.%.The disintegrant granules according to the invention are in the moldings in Contain amounts of 0.5 wt.% To 10 wt.%, Preferably 2 wt.% To 7 % By weight and particularly preferably 3% by weight to 6% by weight.
Das spezifische Wasseraufnahmevermögen des erfindungsgemäßen Granulats
kann gravimetrisch wie folgend bestimmt werden:
Eine definierte Granulatmenge (z.B. 2.00 g) wird in einen dünnen Papierbeutel,
wie einem Teebeutel eingeschweißt und in ein Gefäß mit einem
Überschuß an Wasser getaucht. Nach 3 Minuten Eintauchzeit wird der Beutel
aus dem Wasser herausgenommen und 10 Minuten zum Abtropfen aufgehängt.
Der Beutel wird gewogen und aus der Gewichtsdifferenz eines nassen Beutels
mit und ohne Granulat die Wasseraufnahme bestimmt. Für die Bestimmung
kann destilliertes Wasser oder Wasser mit definierter Härte verwendet
werden.The specific water absorption capacity of the granules according to the invention can be determined gravimetrically as follows:
A defined amount of granules (eg 2.00 g) is sealed in a thin paper bag, such as a tea bag, and immersed in a vessel with an excess of water. After 3 minutes of immersion, the bag is removed from the water and hung for 10 minutes to drain. The bag is weighed and the water absorption is determined from the weight difference of a wet bag with and without granules. Distilled water or water with a defined hardness can be used for the determination.
Die auf diese Weise bestimmbare Wasseraufnahme beträgt vorzugsweise 500 bis 2000 %The water absorption which can be determined in this way is preferably 500 until 2000 %
Das erfindungsgemäße verdichtete Granulat zeichnet sich durch eine besondere Quellkinetik aus, die Ausdehnung ändert sich in Abhängigkeit von der Zeit nicht linear und soll nach möglichst kurzer Zeit ein bestimmtes Niveau erreichen. Besonders von Interesse ist das Quellverhalten in den ersten 10 Sekunden nach Berührung mit Wasser, wenn das Granulat als Sprengmittel für Formkörper verwendet werden soll.The compacted granulate according to the invention is distinguished by a special one Swelling kinetics, the expansion changes depending on the Time is not linear and should reach a certain level after the shortest possible time to reach. The swelling behavior in the first 10 seconds after contact with water when the granules as Explosives should be used for moldings.
Vorzugsweise beträgt die Volumenzunahme nach 5 Sekunden 55 Vol.% bis 225
Vol.%, wobei bei höherer Verdichtung, d.h. höherem Schüttgewicht, die
Volumenzunahme größer ausfällt.
Nach 10 Sekunden beträgt die Volumenzunahme vorzugsweise 75 Vol.% bis 270
Vol.%, wobei ebenfalls die Volumenzunahme mit steigendem Schüttgewicht
zunimmt.The increase in volume after 5 seconds is preferably 55% by volume to 225% by volume, the increase in volume being greater with higher compaction, ie higher bulk density.
After 10 seconds, the increase in volume is preferably 75% by volume to 270% by volume, the increase in volume likewise increasing with increasing bulk density.
Bei einem Schüttgewicht von 250 g/l bis 350 g/l beträgt die Volumenzunahme nach 5 Sekunden Berührung mit Wasser von 55 Vol.% bis 100 Vol.% und nach 10 Sekunden von 75 Vol.% bis 130 Vol.%. Bei einem Schüttgewicht von 400 g/l bis 500 g/l beträgt die Volumenzunahme nach 5 Sekunden von 200 Vol.% bis 225 Vol.% und nach 10 Sekunden von 230 Vol.% bis 270 Vol.%.With a bulk density of 250 g / l to 350 g / l, the volume increases after 5 seconds contact with water from 55 vol.% to 100 vol.% and after 10 seconds from 75 vol.% to 130 vol.%. With a bulk density of 400 g / l to 500 g / l, the volume increase of 200 after 5 seconds Vol.% To 225 vol.% And after 10 seconds from 230 vol.% To 270 vol.%.
Zur Bestimmung der Quellgeschwindigkeit und der Quellhöhe unter Belastung werden 3,00 g Granulat in ein zylindrisches Kunststoffgefäß mit einem Innendurchmesser von 60 mm gegeben und mit einem wasserdurchlässigen Vlies abgedeckt. Die Schichtdicke des Granulates beträgt je nach Schüttgewicht 1- 3 mm . Auf das Vlies wird ein beweglicher, durchbohrter Stempel mit einem Gewicht von 58 g aufgesetzt und mit einem Wegmeßinstrument verbunden das den Weg des Stempels in Abhängigkeit von der Zeit aufzeichnet. Durch Zugabe von 50 ml Wasser wird das Granulat zum Aufquellen gebracht und die dadurch ausgelöste Verschiebung des Stempels (Weglänge) in Abhängigkeit von der Zeit bestimmt und graphisch ausgewertet.To determine the swelling speed and the swelling height under load 3.00 g of granules are placed in a cylindrical plastic container with a Given an inner diameter of 60 mm and with a water-permeable Fleece covered. The layer thickness of the granules is depending on the bulk density 1-3 mm. A movable, pierced stamp is placed on the fleece put on with a weight of 58 g and with a displacement measuring instrument connected that records the path of the stamp depending on the time. The granules are made to swell by adding 50 ml of water and the resulting displacement of the stamp (path length) in Determined as a function of time and evaluated graphically.
Abbildung 1 zeigt ein Diagramm für die Quellkinetik von bekannten Sprengmitteln und erfindungsgemäßen Granulaten.Figure 1 shows a diagram for the swelling kinetics of known explosives and granules according to the invention.
Tabelle 1 enthält die entsprechenden Meßwerte.
Die Zusammensetzung der Muster V1 bis V3 ist wie in Tabelle 3, Beispiel 2.1.The composition of the samples V1 to V3 is as in Table 3, example 2.1.
Die Zusammensetzung der Muster M1 bis M3 ist wie in Tabelle 3, Beispiel.
2.3 : Fällt nicht unter den Schutzbereich ; unterstükt aber das
Konzept der vorliegenden Erfindung.
Die Formulierung V1 hat die Zusammensetzung von Beispiel 2.1 in unverdichteter
Form. Die Formulierung M1 hat die Zusammensetzung von Beispiel
2.3 in unverdichteter Form.
Mit V2, M2 sind Proben bezeichnet, die nach dem Mischen in einer Walzenpresse
auf ein Schüttgewicht von 300 g/l verdichtet wurden. Mit V3 und M3
sind Proben bezeichnet, die nach dem Mischen auf ein Schüttgewicht von
450 g/l mittels Walzenpresse verdichtet wurden.Formulation V1 has the composition of Example 2.1 in undensified form. Formulation M1 has the composition of Example 2.3 in undensified form.
V2, M2 denote samples that were compressed to a bulk density of 300 g / l after mixing in a roller press. V3 and M3 refer to samples which, after mixing, were compressed to a bulk density of 450 g / l using a roller press.
Man erkennt deutlich die verbesserte Performance der verdichteten Proben, wobei die Volumenzunahme nach 5 Sec vorzugsweise mindestens 95% beträgt, besonders bevorzugt > 150%.You can clearly see the improved performance of the compressed samples, the increase in volume after 5 seconds is preferably at least 95%, particularly preferred> 150%.
Ein weiterer Gegenstand der Erfindung ist auch ein Verfahren zum Herstellen eines verdichteten Granulats, das in Wasser unlösliche, jedoch quellbare hochreine Cellulose und/oder Cellulosederivate und feinteilige Polymere/Copolymere von (Meth)acrylsäure oder deren Salze und ein oder mehrere flüssige Tenside enthält, durch Mischen von hochreiner Cellulose/Cellulosederivat mit den erfindungsgemäßen Tensid(en) und Einmischen der Polymeren/Copolymeren, Granulieren und anschließendes Verdichten des Granulats unter Ausrichtung anisotroper Cellulose/Cellulosederivate.Another object of the invention is a method for manufacturing a compacted granulate that is insoluble in water but swellable high-purity cellulose and / or cellulose derivatives and finely divided polymers / copolymers of (meth) acrylic acid or its salts and one or more contains liquid surfactants by mixing high-purity cellulose / cellulose derivative with the surfactant (s) according to the invention and mixing the polymers / copolymers, granulating and then compressing the Granules aligned with anisotropic cellulose / cellulose derivatives.
Der erste Schritt des Verfahrens beinhaltet einen Misch- und Granulierungsvorgang, bei dem Vorcompounds durch Agglomerationsverfahren hergestellt werden. Diese Vorcompounds bilden eine rieselfähige und grobkörnige Ware, die einen bestimmten Feuchtegrad hat. Im nächsten Schritt werden diese Vorcompounds mechanisch verdichtet. Die Produkte können zwischen zwei Druckflächen in Walzenverdichtern, z. B. glatt oder profiliert, verdichtet werden. Sind bestimmte Gleiteigenschaften vorhanden, so kann die Verdichtung in Extrudern oder Flachmatrizenpressen zu Matrizen erfolgen. Der Ausstoß des Kompaktates erfolgt als Strang. Verdichtungsmethoden in Matrizen mit Stempeln oder Kissenwalzen ergeben Kompaktatformen wie Tabletten bzw. Briketts. Als Verdichtungsmaschinen können Walzenkompaktoren, Extruder, Walzen- oder Würfelpressen, aber auch Granulierpressen eingesetzt werden. Nachfolgend werden die groben, verdichteten Teilchen zerkleinert, wobei z.B. Mühlen, Schnitzler oder Walzenstühle geeignet sind.The first step of the process involves a mixing and granulating process, in the pre-compounds produced by agglomeration processes become. These precompounds form a free-flowing and coarse-grained Goods that have a certain degree of moisture. The next step will be these precompounds are mechanically compressed. The products can be between two pressure areas in roller compressors, e.g. B. smooth or profiled, compressed become. If certain sliding properties are available, the Compression in extruders or flat die presses to form dies. The compactate is ejected as a strand. Compression methods in Matrices with stamps or pillow rollers produce compact forms such as tablets or briquettes. Roller compactors, Extruders, roller or cube presses, but also granulating presses be used. Below are the coarse, densified particles crushed, e.g. Suitable for mills, shredders or roller mills are.
Das erfindungsgemäße Granulat nimmt bei Kontakt mit Wasser dieses rasch unter Volumenvergrößerung auf und eignet sich deshalb als sogenanntes Sprengmittel für gepreßte Formkörper, so daß diese in Wasser rasch zerfallen.The granulate according to the invention takes this quickly in contact with water with volume increase and is therefore suitable as a so-called Disintegrant for pressed moldings so that they quickly disintegrate in water.
Die Erfindung schließt die Verwendung der verdichteten Granulate als Sprengmittel für gepreßte Formkörper, beispielsweise Tabletten, Würfel, Kugeln und dergleichen ein.The invention includes the use of the compacted granules as Disintegrants for pressed molded articles, for example tablets, cubes, Bullets and the like.
Besonders bevorzugt ist die Verwendung als Sprengmittel für Reinigungsmittelformulierungen, Waschmittelformulierungen, Fleckensalze, Wasserenthärter in Tabletten- oder Würfelform.The use as disintegrant for detergent formulations is particularly preferred, Detergent formulations, stain salts, water softeners in tablet or cube form.
Waschmitteltabletten und Reinigungsmitteltabletten für unterschiedliche Zwecke, im Sanitärbereich oder für Geschirrspüler sind grundsätzlich bekannt. Detergent tablets and detergent tablets for different Purposes, in the sanitary area or for dishwashers are generally known.
Derartige Formkörper müssen eine ausreichende Stabilität und Festigkeit aufweisen, um Handhabung, Verpackung und Lagerung zu ermöglichen, sollen jedoch bei Kontakt mit Wasser rasch zerfallen, so daß die Bestandteile die gewünschte Wirkung entfalten können.Such moldings must have sufficient stability and strength to enable handling, packaging and storage however, quickly disintegrate on contact with water, so that the components can have the desired effect.
Aus diesem Grunde enthalten die gepreßten Formkörper häufig sogenannte Sprengmittel, die aufgrund des Quellverhaltens und der Volumenzunahme den Zusammenhalt der Formkörper aufheben und den Zerfall beschleunigen.For this reason, the pressed moldings often contain so-called Disintegrants that due to the swelling behavior and the increase in volume Remove the cohesion of the shaped bodies and accelerate the disintegration.
Derartige als Formkörper, wie beispielsweise Tabletten, ausgebildete Waschmittelformulierungen enthalten in der Regel Gerüststoffe, Bleichmittel und Bleichaktivatoren, Tenside, Tablettierhilfsmittel, Sprengmittel und weitere übliche Zusätze und Hilfsstoffe.Such designed as shaped bodies, such as tablets Detergent formulations usually contain builders, bleaches and bleach activators, surfactants, tabletting aids, disintegrants and other common additives and auxiliaries.
Als Gerüststoffe kommen Polyphosphate, Pyrophosphate, Metaphosphate oder Phosphonate, Schichtsilikate, amorphe Silikate, amorphe Disilikate und Zeolith in Betracht. Weitere Bestandteile des Buildersystems können Füllstoffe wie Alkalicarbonate, Bicarbonate z.B. Natriumcarbonat oder Natriumhydrogencarbonat, Sesquiocarbonate, Natriumsulfat, Magnesiumsulfat, oder Citrat, Citronensäure, Bernsteinsäure, Weinsteinsäure und Äpfelsäure sein. Häufig werden als Hilfsgerüststoff Cobuilder und Dispergatoren mitverwendet. Solche Cobuilder oder Dispergatoren können Polyacrylsäuren und deren Natriumsalze sein.Polyphosphates, pyrophosphates, metaphosphates or come as builders Phosphonates, layered silicates, amorphous silicates, amorphous disilicates and Zeolite into consideration. Fillers can also form part of the builder system such as alkali carbonates, bicarbonates e.g. Sodium carbonate or sodium hydrogen carbonate, Sesquiocarbonates, sodium sulfate, magnesium sulfate, or citrate, citric acid, succinic acid, tartaric acid and malic acid his. Cobuilders and dispersants are often used as auxiliary builders. Such cobuilders or dispersants can be polyacrylic acids and their sodium salts.
Auch Copolymere aus (Meth)acrylsäure und Maleinsäure, Terpolymere und Quattropolymere aus (Meth)acrylsäure, Maleinsäure, Vinylalkohol und sulfogruppenhaltigen Vinylverbindungen können verwendet werden.Copolymers of (meth) acrylic acid and maleic acid, terpolymers and Quattropolymers of (meth) acrylic acid, maleic acid, vinyl alcohol and sulfo groups Vinyl compounds can be used.
Insbesondere bevorzugt sind auch ter- und quattropolymere Polycarboxylate, hergestellt aus (Meth)acrylsäure, Maleinsäure und Vinylalkohol oder Vinylalkoholderivaten (wie sie in DE 43 00 772 C2 beschrieben sind) oder solche aus (Meth)acrylsäure, 2-Alkylallylsulfonsäure und Zuckerderivaten (wie in DE 42 21 381 C1 beschrieben) oder solche aus (Meth)acrylsäure, Maleinsäure, Vinylalkoholderivaten und Monomeren mit Sulfonsäuregruppen (beschrieben in DE 19 516 957 A).Ter- and quattropolymeric polycarboxylates are also particularly preferred, made from (meth) acrylic acid, maleic acid and vinyl alcohol or Vinyl alcohol derivatives (as described in DE 43 00 772 C2) or those from (meth) acrylic acid, 2-alkylallylsulfonic acid and sugar derivatives (as described in DE 42 21 381 C1) or those made from (meth) acrylic acid, Maleic acid, vinyl alcohol derivatives and monomers with sulfonic acid groups (described in DE 19 516 957 A).
Des weiteren sind Polyethylengkykol und/oder Polypropylenglykol mit einem Molekulargewicht von 900 bis 30.000 geeignet, sowie carboxylierte Polysaccharide, Polyaspartate und Polyglutamat.There are also polyethylene glycol and / or polypropylene glycol with a Suitable molecular weight from 900 to 30,000, as well as carboxylated polysaccharides, Polyaspartates and polyglutamate.
Auch Mischungen mit verschiedenen organischen Buildern wie z.B. Zitronensäure sind möglich.Mixtures with various organic builders such as citric acid are possible.
Übliche Bleichmittel sind Natriumperborattetrahydrat und Natriumperboratmonohydrat,
Natriumpercarbonat, Peroxypyrophosphate, Citratperhydrate,
sowie H2O2 liefernde persaure Salze, Persäuren, wie Perbenzoate, Peroxyphthalate,
Diperazelainsäure und Diperdodecandisäuren.
Der Gehalt an Bleichmitteln in Tabletten beträgt vorzugsweise 10-60 Gew.%
und insbesondere 15-50 Gew.%.Customary bleaching agents are sodium perborate tetrahydrate and sodium perborate monohydrate, sodium percarbonate, peroxypyrophosphates, citrate perhydrates, as well as H 2 O 2 -producing peracidic salts, peracids such as perbenzoates, peroxyphthalates, diperazelaic acid and diperdodecanedioic acids.
The bleach content in tablets is preferably 10-60% by weight and in particular 15-50% by weight.
Um beim Waschen unter 60°C und darunter eine gute Bleichwirkung zu erzielen, können Aktivatoren eingearbeitet werden. Geeignete Bleichaktivatoren sind die mit H2O2 organische Persäuren bildenden N-Acyl und O-Acylverbindungen, vorzugsweise N,N'-tetraacylierte Diamine, Carbonsäureanhydride und Ester von Polyolen wie Glucosepentaacetat. Ferner können acetylierte Mischungen aus Sorbitol und Mannitol verwendet werden. Besonders geeignet als Bleichaktivatoren sind N,N,N',N'-Tetraacetylethylendiamin (TAED), 1,5- Diacetyl-2,4-dioxo-hexahydro-1,2,5-triazin (DADHT) und acetylierte Sorbitol-Mannitol-Mischungen (SORMAN).In order to achieve a good bleaching effect when washing below 60 ° C and below, activators can be incorporated. Suitable bleach activators are the N-acyl and O-acyl compounds forming with H 2 O 2 organic peracids, preferably N, N'-tetraacylated diamines, carboxylic acid anhydrides and esters of polyols such as glucose pentaacetate. Acetylated mixtures of sorbitol and mannitol can also be used. Particularly suitable bleach activators are N, N, N ', N'-tetraacetylethylene diamine (TAED), 1,5-diacetyl-2,4-dioxo-hexahydro-1,2,5-triazine (DADHT) and acetylated sorbitol mannitol Mixtures (SORMAN).
Neben nichtionischen, anionischen und amphoteren Tensiden können in Waschmittelformulierungen auch kationische Tenside anwesend sein, beispielsweise quaternäre Ammoniumverbindungen mit C8 - C16 N-Alkyl- bzw. N-Alkenylgruppen und N-Substituenten wie Methyl-, Hydroxyethyl- bzw. Hydroxypropylgruppen.In addition to nonionic, anionic and amphoteric surfactants, cationic surfactants can also be present in detergent formulations, for example quaternary ammonium compounds with C 8 -C 16 N-alkyl or N-alkenyl groups and N-substituents such as methyl, hydroxyethyl or hydroxypropyl groups.
Als Tablettierhilfsmittel kommen Polyalkylenglykole und Magnesiumstearate in Betracht.Polyalkylene glycols and magnesium stearates come as tableting aids into consideration.
Beispiele für weitere übliche Waschmittelzusätze und Hilfsstoffe sind Enzyme, Magnesiumsilikate, Aluminiumaluminate, Benzotriazol, Glycerin, Magnesiumstearat, Polyalkylenglykole, Hexametaphosphat, Phosphonate, Bentonite, Soil Release Polymere, Carboxymethylcellulosen.Examples of other common detergent additives and auxiliaries are Enzymes, magnesium silicates, aluminum aluminates, benzotriazole, glycerin, Magnesium stearate, polyalkylene glycols, hexametaphosphate, phosphonates, bentonites, Soil release polymers, carboxymethyl celluloses.
Geschirrspültabletten als eine Ausbildungsform von Reinigungsmittelformulierungen enthalten in der Regel als Gerüststoffe Polyphosphate, Pyrophosphate, Metaphosphate oder Phosphonate, Schichtsilikate, amorphe Silikate, amorphe Disilikate und Zeolithe, sowie Füllstoffe wie Natriumcarbonat, Natriumsulfat, Magnesiumsulfat, Natriumhydrogencarbonat, Citrat sowie Citronensäure, Bernsteinsäure, Weinsteinsäure und Äpfelsäure. Häufig werden als Hilfgerüststoff Cobuilder und Dispergatoren mitverwendet. Solche Cobuilder oder Dispergatoren können Polyacrylsäuren oder Copolymere mit Polyacrylsäure und deren Natriumsalze sein.Dishwashing tablets as an educational form of detergent formulations usually contain polyphosphates, pyrophosphates, Metaphosphates or phosphonates, layered silicates, amorphous silicates, amorphous disilicates and zeolites, as well as fillers such as sodium carbonate, Sodium sulfate, magnesium sulfate, sodium hydrogen carbonate, citrate as well Citric acid, succinic acid, tartaric acid and malic acid. Frequently are also used as auxiliary builders, cobuilders and dispersants. Such Cobuilders or dispersants can be polyacrylic acids or copolymers with polyacrylic acid and its sodium salts.
Übliche Bleichmittel sind Natriumperborattetrahydrat und Natriumperboratmonohydrat, Natriumpercarbonat, Peroxypyrophosphate, Citratperhydrate, sowie H2O2 liefernde persaure Salze, Persäuren, wie Perbenzoate, Peroxyphthalate, Diperazelainsäure und Diperdodecandisäuren. Der Gehalt in den Tabletten beträgt vorzugsweise 10-60 Gew.% und insbesondere 15-50 Gew.%.Customary bleaching agents are sodium perborate tetrahydrate and sodium perborate monohydrate, sodium percarbonate, peroxypyrophosphates, citrate perhydrates, as well as H 2 O 2 -producing peracidic salts, peracids such as perbenzoates, peroxyphthalates, diperazelaic acid and diperdodecanedioic acids. The content in the tablets is preferably 10-60% by weight and in particular 15-50% by weight.
Schaumarme nichtionische Tenside vom Typ Polyalkylenglykol und Alkylpolyglucoside werden ebenfalls eingesetzt. Low-foaming non-ionic surfactants of the polyalkylene glycol and alkyl polyglucoside type are also used.
Beispiele für weitere übliche Waschmittelzusätze und Hilfsstoffe sind auch hier Enzyme, Magnesiumsilikate, Aluminiumaluminate, Benzotriazol, Glycerin, Magnesiumstearat, Polyalkylenglykole, Hexametaphosphat sowie Phosphonate.Examples of other common detergent additives and auxiliaries are here too enzymes, magnesium silicates, aluminum aluminates, benzotriazole, Glycerin, magnesium stearate, polyalkylene glycols, hexametaphosphate as well Phosphonates.
Wasserenthärtungstabletten bestehen in der Regel aus Gerüststoffen wie Schichtsilikaten, amorphen Silikaten, amorphen Disilikaten und Zeolithen, sowie Füllstoffen wie Natriumcarbonat, Natriumsulfat, Magnesiumsulfat, Natriumhydrogencarbonat, Citrat sowie Citronensäure. Häufig werden als Hilfgerüststoff Cobuilder und Dispergatoren mitverwendet. Solche Cobuilder oder Dispergatoren können Polyacrylsäuren oder Copolymere mit Polyacrylsäure und deren Natriumsalze sein.Water softening tablets usually consist of builders such as Layered silicates, amorphous silicates, amorphous disilicates and zeolites, as well as fillers such as sodium carbonate, sodium sulfate, magnesium sulfate, Sodium bicarbonate, citrate and citric acid. Often called Auxiliary builders cobuilders and dispersants also used. Such cobuilders or dispersants can be polyacrylic acids or copolymers with polyacrylic acid and their sodium salts.
Schaumarme nichtionische Tenside vom Typ Polyalkylenglykol und Alkylpolyglucoside werden ebenfalls eingesetzt.Low-foaming non-ionic surfactants of the polyalkylene glycol and alkyl polyglucoside type are also used.
Beispiele für weitere übliche Waschmittelzusätze und Hilfsstoffe sind Magnesiumsilikate, Polyalkylenglykole und Phosphonate.Examples of other common detergent additives and auxiliaries are Magnesium silicates, polyalkylene glycols and phosphonates.
Die Erfindung wird nachfolgend anhand von Ausführungsbeispielen noch weiter erläutert. Alle Angaben beziehen sich auf Gewicht, es sei denn, es ist im Einzelfalle etwas anderes angegeben. The invention is further elucidated below on the basis of exemplary embodiments explained. All data refer to weight, unless it something else is specified in individual cases.
Phosphathaltige Waschmitteltablette: Festigkeit der Tablette und ihre Zerfallszeit unter Verwendung der Granulate der vorgenannten Beispiele:Detergent tablet containing phosphate: strength of the tablet and its Disintegration time using the granules of the above examples:
Phosphathaltige Waschmitteltabletten mit den in Tabelle 3 beschriebenen
Zusammensetzung wurden auf ihre Zerfallszeit und Festigkeit untersucht.
Tabelle 5 zeigt die Festigkeit und Zerfallszeit der einzelnen Waschmitteltabletten
bei Verwendung der verschiedenen Sprengmittel:
Phosphatfreie Waschmitteltablette: Festigkeit der Tablette und ihre Zerfallszeit unter Verwendung eines der Granulate der vorgenannten Beispiele:Phosphate-free detergent tablet: strength of the tablet and its disintegration time using one of the granules of the aforementioned examples:
10.1.: Granulat aus Beispiel 2.3 in Zeolith-basierten Rezepturen
Claims (21)
- Compacted disintegrating granulate for pressed molded bodies comprising water-insoluble, water-swellable high purity cellulose and/or cellulose derivatives, and finely divided polymers/copolymers of (meth)acrylic acid or salts thereof, and one or more liquid nonionic and/or anionic and/or amphoteric surfactant(s) forming a gel or thickening when contacted with water wherein the weight ratio of the combined amount of the water-swellable cellulose/cellulose derivatives and polymers/copolymers of (meth)acrylic acid to the liquid surfactant(s) is 100:1 to 10:1.
- Granulate of claim 1, characterized in that the compaction results in an orientation of the anisotropic cellulose or cellulose derivatives, respectively.
- Granulate of claim 1 or 2, characterized in that the water-swellable celulose/cellulose derivatives and the finely divided polymers/copolymers of (meth)acrylic acid are present in a weight ratio of 100:0,5 to 100:30, preferably 100:1 to 100:20, most preferred 100:1 to 100:10.
- Granulate of any of claims 1 to 3, characterized in that the apparent density is 100 g/l to 800 g/l, preferably 200 g/l to 600 g/l, and most preferred 300 g/l to 500 g/l.
- Granulate of any of claims 1 to 4, characterized in that the specific water absorption is 500 to 2,000 wt-%.
- Granulate of any of claims 1 to 5, characterized by exhibiting nonlinear swelling kinetics.
- Granulate of any of claims 1 to 6, characterized in that the finely divided polymers/copolymers of (meth)arcylic acid are selected from linear polymers/copolymers of (meth)acrylic acid, crosslinked polymers/copolymers of (meth)acrylic acid, copolymers of (meth)acrylic acid and maleic acid, terpolymeric and quaterpolymeric copolymers prepared from (meth)acrylic acid, maleic acid and vinyl alcohol or vinyl alcohol derivatives, or such from (meth)acrylic acid, sulfonic acids with ethylenic unsaturation and sugar derivatives, or such from (meth)acrylic acid, maleic acid, or maleic anhydride, vinyl alcohol derivatives, and monomers containing sulfonic acid groups, and mixtures thereof.
- Granulate of any of claims 1 to 7, characterized in that the finely divided cellulose has a mean particle size of between 30 µm and 300 µm and/or an apparent density of 40 g/l to 300 g/l, preferably 65 g/l to 170 g/l.
- Granulate of any of claims 1 to 8, characterized in that the cellulose derivatives are selected from cellulose ethers, cellulose esters and mixed modifications thereof.
- Granulate of claim 9, characterized in that the cellulose derivatives have a mean particle size of between 30 µm and 1.000 µm and/or an apparent density of 50 g/l to 1,000 g/l, preferably 100 g/l to 800 g/l.
- Granulate of any of claims 1 to 10, characterized in that the liquid anionic and/or nonionic surfactant(s) is (are) selected from fatty alcohol ethoxylates with 3 to 15 moles of ethylene oxide, anionics of the fatty alcohol sulfate type and linear alkylbenzene sulfonates as well as alkylether sulfates, and mixtures thereof.
- Process for preparing a compacted disintegrating granulate of any of claims 1 to 11 by mixing the high purity cellulose/cellulose derivatives with the nonionic, anionic and amphoteric surfactant(s) and intermixing the finely divided polymers/copolymers of (meth)acrylic acid or salts thereof wherein the weight ratio of the combined amount of the water-swellable cellulose/cellulose derivatives and polymers/copolymers of (meth)acrylic acid to the liquid surfactant(s) is 100:1 to 10:1, and granulating and subsequent compacting the granulate.
- Process of claim 12, wherein compacting of the granulate results from orientation of anisotropic cellulose/cellulose derivatives.
- Process of claim 12 or 13, characterized in that compacting is accomplished by means of rolls with friction.
- Process of claim 12 or 13, characterized in that compacting is accomplished by means of roll compactors, roll presses or cube presses, or extruders.
- Use of the disintegrating granulate of any of claims 13 to 11 as disintegrating agent for pressed molded bodies wherein the disintegrating granulate is present in the pressed molded bodies in amounts from 0.5 wt-% to 10 wt-%, preferably 2 wt-% to 7 wt-%, and most preferred 3 wt-% to 6 wt-%.
- Use according to claim 16 as disintegrating agent for detergent tablets.
- Use according to claim 16 as disintegrating agent for cleaning tablets.
- Use according to claim 18 as disintegrating agent for cleaning tablets suitable for dishwashers.
- Use according to claim 16 as disintegrating agent for water softening tablets.
- Use according to claim 16 as disintegrating agent for scouring salt tablets.
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES98121397T ES2153229T3 (en) | 1998-11-11 | 1998-11-11 | DENSIFIED GRANULATE, PROCEDURE FOR ITS MANUFACTURING AND ITS USE AS A DETREAGENT AGENT FOR COMPACTED MOLDED BODIES. |
DK98121397T DK1004656T3 (en) | 1998-11-11 | 1998-11-11 | Compressed granules, manufacturing process and use as explosives for pressed molds |
DE59800410T DE59800410D1 (en) | 1998-11-11 | 1998-11-11 | Compacted granules, manufacturing process and use as disintegrant for molded articles |
PT79100995T PT1004656E (en) | 1998-11-11 | 1998-11-11 | PROCESS FOR MANUFACTURING AND USING COMPACTED GRANULATED AS DISINTEGRANT IN PRESSED MOLDED BODIES |
EP98121397A EP1004656B1 (en) | 1998-11-11 | 1998-11-11 | Densified granulate, its manufacturing process and its use as disintegrant for compacted mouldings |
AT98121397T ATE198348T1 (en) | 1998-11-11 | 1998-11-11 | COMPACTED GRANULES, PRODUCTION PROCESS AND USE AS EXPLOSIVES FOR PRESSED MOLDINGS |
HU9903991A HU228025B1 (en) | 1998-11-11 | 1999-11-01 | Caulked granulate, process for producing it and its use as a material for promoting decomposition |
TR1999/02772A TR199902772A3 (en) | 1998-11-11 | 1999-11-10 | Compressed granules, production and use as irrigation agent |
CZ19993977A CZ290160B6 (en) | 1998-11-11 | 1999-11-10 | Compacted granulation product, process for producing thereof and its use as swelling agent for pressed shaped bodies |
PL336514A PL191104B1 (en) | 1998-11-11 | 1999-11-10 | Pelletised material of increased density, method of obtaining same and method of making press-formed mouldings |
US09/438,657 US6232285B1 (en) | 1998-11-11 | 1999-11-12 | Compacted granulate, process for making same and use as disintegrating agent for pressed detergent tablets, cleaning agent tablets for dishwashers, water softening tablets and scouring salt tablets |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98121397A EP1004656B1 (en) | 1998-11-11 | 1998-11-11 | Densified granulate, its manufacturing process and its use as disintegrant for compacted mouldings |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1004656A1 EP1004656A1 (en) | 2000-05-31 |
EP1004656B1 true EP1004656B1 (en) | 2000-12-27 |
Family
ID=8232957
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98121397A Expired - Lifetime EP1004656B1 (en) | 1998-11-11 | 1998-11-11 | Densified granulate, its manufacturing process and its use as disintegrant for compacted mouldings |
Country Status (11)
Country | Link |
---|---|
US (1) | US6232285B1 (en) |
EP (1) | EP1004656B1 (en) |
AT (1) | ATE198348T1 (en) |
CZ (1) | CZ290160B6 (en) |
DE (1) | DE59800410D1 (en) |
DK (1) | DK1004656T3 (en) |
ES (1) | ES2153229T3 (en) |
HU (1) | HU228025B1 (en) |
PL (1) | PL191104B1 (en) |
PT (1) | PT1004656E (en) |
TR (1) | TR199902772A3 (en) |
Cited By (1)
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DE102004020010A1 (en) * | 2004-04-21 | 2005-11-17 | Henkel Kgaa | Preparation of polymer-granulates (by spraying non-ionic surfactant), useful to produce particle form of wash or cleaning agent, comprises alkylation and hydroxyalkylation of cellulose and subsequent granulation with binding agent |
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DE19709991C2 (en) * | 1997-03-11 | 1999-12-23 | Rettenmaier & Soehne Gmbh & Co | Detergent compact and process for its manufacture |
DE19710254A1 (en) * | 1997-03-13 | 1998-09-17 | Henkel Kgaa | Shaped or active cleaning moldings for household use |
DE19953027A1 (en) * | 1999-11-04 | 2001-05-23 | Cognis Deutschland Gmbh | Laundry detergent tablets based on surfactant and builder contain disintegration aid granulate of polysaccharide and water-soluble granulation agent |
DE19953026A1 (en) * | 1999-11-04 | 2001-05-17 | Cognis Deutschland Gmbh | Disintegration agent granulate used for producing solid laundry, dish-washing and other detergents, contains polysaccharide and water-soluble granulation aid |
DE19953792A1 (en) * | 1999-11-09 | 2001-05-17 | Cognis Deutschland Gmbh | Detergent tablets |
DE19953793A1 (en) * | 1999-11-09 | 2001-05-17 | Cognis Deutschland Gmbh | Surfactant granules with an improved dissolution rate |
DE19956803A1 (en) * | 1999-11-25 | 2001-06-13 | Cognis Deutschland Gmbh | Surfactant granules with an improved dissolution rate |
EP1167433A1 (en) * | 2000-06-19 | 2002-01-02 | Mifa Ag Frenkendorf | Product based on polysaccharides coprocessed with an insoluble disintegrant, process for its preparation and the use |
WO2002033037A1 (en) * | 2000-10-18 | 2002-04-25 | The Procter & Gamble Company | Detergent tablet |
GB0102736D0 (en) * | 2001-02-05 | 2001-03-21 | Crosfield Joseph & Sons | Disintegrants and a process for their manufacture |
US7550156B2 (en) * | 2001-11-23 | 2009-06-23 | Rohm And Haas Company | Optimised pellet formulations |
US6669929B1 (en) * | 2002-12-30 | 2003-12-30 | Colgate Palmolive Company | Dentifrice containing functional film flakes |
US7425595B2 (en) * | 2003-12-15 | 2008-09-16 | Absorbent Technologies, Inc. | Superabsorbent polymer products including a beneficial additive and methods of making and application |
PL1737907T3 (en) * | 2003-12-15 | 2019-07-31 | Vjs Investments Limited | A superabsorbent polymer product including a bioactive, growth-promoting additive |
DE102004020016A1 (en) * | 2004-04-21 | 2005-11-10 | Henkel Kgaa | Preparation of polymer granulates, useful to manufacture washing or cleaning agents, comprises granulating a mixture of cellulose derivative with surfactant binding agents and optionally with inorganic substrates |
AU2005280088A1 (en) * | 2004-08-27 | 2006-03-09 | Absorbent Technologies, Inc. | Superabsorbent polymers in agricultural applications |
EP1693438A1 (en) * | 2005-02-21 | 2006-08-23 | The Procter & Gamble Company | A particulate laundry detergent composition comprising a detersive surfactant, carbonate and a cellulosic polymer |
EP1693441B2 (en) * | 2005-02-21 | 2019-11-06 | The Procter & Gamble Company | A particulate laundry detergent composition comprising a detersive surfactant, carbonate and a fluorescent whitening component |
US20070197423A1 (en) * | 2006-02-21 | 2007-08-23 | The Procter & Gamble Company | Detergent compositions |
EP1693440A1 (en) | 2005-02-22 | 2006-08-23 | The Procter & Gamble Company | Detergent compositions |
EP1693439A1 (en) * | 2005-02-22 | 2006-08-23 | The Procter & Gamble Company | Detergent compositions |
US20070148213A1 (en) * | 2005-12-22 | 2007-06-28 | Sayed Ibrahim | Film containing compositions |
US7607259B2 (en) * | 2006-01-17 | 2009-10-27 | Absorbent Technologies, Inc. | Superabsorbent polymer root dip |
US20070163172A1 (en) * | 2006-01-17 | 2007-07-19 | Savich Milan H | Biodegradable mat containing superabsorbent polymers |
US20070167330A1 (en) * | 2006-01-17 | 2007-07-19 | Savich Milan H | Superabsorbent polymer applicator |
US9273195B2 (en) | 2010-06-29 | 2016-03-01 | Eastman Chemical Company | Tires comprising cellulose ester/elastomer compositions |
US9200147B2 (en) | 2010-06-29 | 2015-12-01 | Eastman Chemical Company | Processes for making cellulose ester compositions |
US9596801B2 (en) | 2010-10-25 | 2017-03-21 | Vjs Investments Limited | Superabsorbent polymer seed coatings and associated methods |
US9708474B2 (en) | 2011-12-07 | 2017-07-18 | Eastman Chemical Company | Cellulose esters in pneumatic tires |
US9399686B2 (en) | 2014-02-07 | 2016-07-26 | Eastman Chemical Company | Amorphous propylene-ethylene copolymers |
US10723824B2 (en) | 2014-02-07 | 2020-07-28 | Eastman Chemical Company | Adhesives comprising amorphous propylene-ethylene copolymers |
US10696765B2 (en) | 2014-02-07 | 2020-06-30 | Eastman Chemical Company | Adhesive composition comprising amorphous propylene-ethylene copolymer and propylene polymer |
US10308740B2 (en) | 2014-02-07 | 2019-06-04 | Eastman Chemical Company | Amorphous propylene-ethylene copolymers |
US10647795B2 (en) | 2014-02-07 | 2020-05-12 | Eastman Chemical Company | Adhesive composition comprising amorphous propylene-ethylene copolymer and polyolefins |
US11267916B2 (en) | 2014-02-07 | 2022-03-08 | Eastman Chemical Company | Adhesive composition comprising amorphous propylene-ethylene copolymer and polyolefins |
US10077343B2 (en) | 2016-01-21 | 2018-09-18 | Eastman Chemical Company | Process to produce elastomeric compositions comprising cellulose ester additives |
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CA960936A (en) * | 1971-01-12 | 1975-01-14 | American Can Company | Phosphate-free detergent composition |
DE4010533A1 (en) * | 1990-04-02 | 1991-10-10 | Henkel Kgaa | Prodn. of high-density detergent granules |
DE3943019A1 (en) * | 1989-12-27 | 1991-07-04 | Henkel Kgaa | GRANULAR, AVIVATING ACTIVITY OF DETERGENT ADDITIVE AND METHOD FOR THE PRODUCTION THEREOF |
IL105553A (en) | 1992-05-06 | 1998-01-04 | Janssen Pharmaceutica Inc | Solid dosage form comprising a porous network of matrix forming material which disperses rapidly in water |
US5772786A (en) * | 1993-08-13 | 1998-06-30 | The Procter & Gamble Company | Detergent composition comprising lime soap dispersant and lipase enzymes |
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DE4404279A1 (en) * | 1994-02-10 | 1995-08-17 | Henkel Kgaa | Tablet with builder substances |
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ATE360056T1 (en) | 1996-12-06 | 2007-05-15 | Procter & Gamble | COATED CLEANING AGENT IN TABLET FORM AND PRODUCTION METHOD THEREOF |
DE19710254A1 (en) * | 1997-03-13 | 1998-09-17 | Henkel Kgaa | Shaped or active cleaning moldings for household use |
DE19723028A1 (en) * | 1997-06-03 | 1998-12-10 | Henkel Kgaa | Auxiliary granules for washing and cleaning active moldings |
DE19739383A1 (en) | 1997-09-09 | 1999-03-11 | Henkel Kgaa | Detergent tablets with improved solubility |
-
1998
- 1998-11-11 DE DE59800410T patent/DE59800410D1/en not_active Expired - Lifetime
- 1998-11-11 ES ES98121397T patent/ES2153229T3/en not_active Expired - Lifetime
- 1998-11-11 PT PT79100995T patent/PT1004656E/en unknown
- 1998-11-11 EP EP98121397A patent/EP1004656B1/en not_active Expired - Lifetime
- 1998-11-11 AT AT98121397T patent/ATE198348T1/en active
- 1998-11-11 DK DK98121397T patent/DK1004656T3/en active
-
1999
- 1999-11-01 HU HU9903991A patent/HU228025B1/en unknown
- 1999-11-10 TR TR1999/02772A patent/TR199902772A3/en unknown
- 1999-11-10 PL PL336514A patent/PL191104B1/en unknown
- 1999-11-10 CZ CZ19993977A patent/CZ290160B6/en not_active IP Right Cessation
- 1999-11-12 US US09/438,657 patent/US6232285B1/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004020010A1 (en) * | 2004-04-21 | 2005-11-17 | Henkel Kgaa | Preparation of polymer-granulates (by spraying non-ionic surfactant), useful to produce particle form of wash or cleaning agent, comprises alkylation and hydroxyalkylation of cellulose and subsequent granulation with binding agent |
Also Published As
Publication number | Publication date |
---|---|
PL191104B1 (en) | 2006-03-31 |
CZ397799A3 (en) | 2000-08-16 |
DE59800410D1 (en) | 2001-02-01 |
TR199902772A2 (en) | 2000-06-21 |
DK1004656T3 (en) | 2001-02-05 |
CZ290160B6 (en) | 2002-06-12 |
HU9903991D0 (en) | 2000-01-28 |
HUP9903991A2 (en) | 2000-08-28 |
HUP9903991A3 (en) | 2000-09-28 |
PT1004656E (en) | 2001-04-30 |
TR199902772A3 (en) | 2000-06-21 |
ES2153229T3 (en) | 2001-02-16 |
EP1004656A1 (en) | 2000-05-31 |
US6232285B1 (en) | 2001-05-15 |
ATE198348T1 (en) | 2001-01-15 |
HU228025B1 (en) | 2012-08-28 |
PL336514A1 (en) | 2000-05-22 |
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