EP0579161A2 - Rohrheizkörper - Google Patents
Rohrheizkörper Download PDFInfo
- Publication number
- EP0579161A2 EP0579161A2 EP93111170A EP93111170A EP0579161A2 EP 0579161 A2 EP0579161 A2 EP 0579161A2 EP 93111170 A EP93111170 A EP 93111170A EP 93111170 A EP93111170 A EP 93111170A EP 0579161 A2 EP0579161 A2 EP 0579161A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- outer tube
- interior
- heating element
- connecting bolts
- elevations
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000004020 conductor Substances 0.000 claims abstract description 20
- 239000000945 filler Substances 0.000 claims abstract description 8
- 238000007788 roughening Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 abstract description 5
- 238000006073 displacement reaction Methods 0.000 abstract description 4
- 239000012774 insulation material Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
- H05B3/52—Apparatus or processes for filling or compressing insulating material in tubes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
Definitions
- the invention relates to a tubular heater with an outer tube, connecting bolts which are arranged in the end sections of the outer tube and end closures which close the interior of the outer tube to the outside, a heating conductor wire which is connected at the ends to the connecting bolts and the interior of the outer tube passes through, and filling material that surrounds the heating wire in the interior of the outer tube and completely fills the interior.
- a composite consisting of the connecting bolts and the heating conductor wire is drawn or inserted into the outer tube.
- the remaining inner space of the outer tube is filled with the filling or insulation material in a suitable filling system.
- the diameter of the outer tube is reduced in order to solidify the filling material and to fix the heating conductor wire within the interior of the outer tube.
- a reducing mill can be used for this purpose.
- the diameter of the outer tube is reduced from one tube end.
- the one located in the interior of the outer tube Filling material is not only compressed during this process, but also partially displaced in the reduction direction inside the interior.
- this displacement of the filling material results in the effect that the heating wire is stretched over a certain distance; after completion of the reduction in diameter of the outer tube, there is therefore a permanent mechanical tensile stress on the heating conductor wire in the transition region between the heating conductor and the connecting bolt due to the displacement of the filling material described above.
- this tensile stress leads to mechanical and thermal fatigue of the material of the heating conductor wire, with the result that the tubular heating element fails prematurely due to the heating conductor wire tearing.
- the invention has for its object to provide a tubular heater in which tearing or lengthening of the heating wire is reliably avoided.
- this object is achieved in that the connecting bolts on the outer lateral surface and / or the end sections of the outer tube receiving the connecting bolts have elevations on the inner walls. Due to the design of these elevations, a relative movement of the filling material within the outer tube with respect to the connection bolt is, if not avoided, largely restricted. The build-up of tensile stress in the heating wire is thus prevented or the tensile stress that arises is kept at a maximum value which cannot lead to the heating conductor wire being torn off. Failures of the tubular heater due to the displacement of the filler material in the transition area between the connecting bolt and the heating wire can thus be excluded.
- the elevations can be formed by threads, by roughening, by grooves or by profiling, the shape of the structures mentioned being so determined that movement of the filler material with respect to the connecting bolt is avoided as completely as possible.
- a particularly advantageous embodiment of the tubular heater according to the invention is obtained if the connecting bolts in the outer lateral surface area and / or the inner wall region of the end sections of the outer tube receiving the connecting bolts are made of a material that roughened when contacted with the filler material. With this configuration, any difficulties in the assembly of the tubular heating element, which result from the structuring of the surfaces in question, can be prevented.
- a tubular heater shown in the figure consists essentially of an outer tube 1, connecting bolts 2, a heating wire 3 and filler material 4th
- the open end of the outer tube 1 is closed by the electrically insulating end termination 5 arranged coaxially in the outer tube 1.
- the outer diameter of the connecting bolt 2 is, among other things. depending on the inner diameter of the outer tube 1 and on the current with which the tubular heater is to be operated.
- the length dimensions of the connecting bolt 2 depend on the length of the unheated zone of the tubular heater.
- the ends of the resistance or heating conductor wire 3 are connected to the end face of the connecting bolt 2 oriented toward the interior of the outer tube 1.
- the heating conductor wire 3, which is advantageously designed as a heating conductor coil, runs through the entire extent of the interior space formed by the outer tube 1 and the connecting bolt 2.
- the interior is filled with a filling or insulation material 4, for example magnesium oxide or aluminum oxide, so that contact between the heating wire 3 and the inner wall of the outer tube 1 is reliably avoided.
- a filling or insulation material for example magnesium oxide or aluminum oxide
- the connecting bolt 2 is provided on its outer lateral surface 6 with a thread 7.
- the outer circumferential surface 6 can also be provided with a roughening, grooving or profiling or structured by changing the diameter of the connecting bolt 2.
- the inner wall of the end section of the outer tube 1 receiving the connecting bolt 2 can also be structured or structurable.
- a composite of the connecting bolts 2 and the heating conductor wire 3 is inserted or drawn into the outer tube 1.
- the interior of the outer tube 1 is completely filled with the filling or insulation material 4 in a suitable filling system.
- the diameter of the outer tube 1 is reduced, for example in a reducing mill, in order to solidify or compact the filler material 4 and to fix the heating conductor wire 3.
- the diameter reduction is carried out from one end of the outer tube 1. Accordingly, this will the filling material 4 not only solidifies and compresses, but it is also partially displaced in the direction of the area of the outer tube 1, the diameter of which has not yet been reduced, and thus in the direction of the connecting bolt 2.
- the structuring of the outer lateral surface of the connecting bolt 2 or the inner wall of the end section of the outer tube 1 receiving the connecting bolt 2 prevents the filling material 4 from migrating in the direction of the region of the outer tube 1, the diameter of which has not yet been reduced, if not completely prevented significantly restricted.
- the heating conductor wire 3 is not subjected to tensile stresses at the transition area to the connecting bolt 2 or only to a negligible extent. Operational failures due to tensile stresses on the heating conductor coil or heating conductor wire 3 are therefore excluded.
Landscapes
- Resistance Heating (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4223549 | 1992-07-17 | ||
DE19924223549 DE4223549A1 (de) | 1992-07-17 | 1992-07-17 | Rohrheizkörper |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0579161A2 true EP0579161A2 (de) | 1994-01-19 |
EP0579161A3 EP0579161A3 (enrdf_load_stackoverflow) | 1994-02-23 |
Family
ID=6463447
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93111170A Withdrawn EP0579161A2 (de) | 1992-07-17 | 1993-07-13 | Rohrheizkörper |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0579161A2 (enrdf_load_stackoverflow) |
DE (1) | DE4223549A1 (enrdf_load_stackoverflow) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB621868A (en) * | 1945-05-25 | 1949-04-21 | British Thomson Houston Co Ltd | Improvements in and relating to terminal structures in electric heaters |
DE831122C (de) * | 1949-08-02 | 1952-02-11 | Theodor Stiebel Dipl Ing Dr | Anordnung zum hitzebestaendigen und fluessigkeitsdichten Abschluss der Enden von elektrischen Rohrheizkoerpern |
US2625634A (en) * | 1950-08-30 | 1953-01-13 | Wiegand Co Edwin L | Electric heating |
US3934333A (en) * | 1973-07-25 | 1976-01-27 | Churchill John W | Method of constructing bilateral heater unit |
DE2460172B2 (de) * | 1974-12-19 | 1977-11-03 | Helios Gmbh, 5982 Neuenrade | Rohrheizkoerper |
JPS55100692A (en) * | 1979-01-29 | 1980-07-31 | Isamu Saku | Method of sealing pipe heater |
DE8413276U1 (de) * | 1984-04-30 | 1984-07-26 | Elpag Ag Chur, Chur | Rohrheizkoerper mit isolierperle |
-
1992
- 1992-07-17 DE DE19924223549 patent/DE4223549A1/de not_active Withdrawn
-
1993
- 1993-07-13 EP EP93111170A patent/EP0579161A2/de not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
DE4223549A1 (de) | 1994-01-20 |
EP0579161A3 (enrdf_load_stackoverflow) | 1994-02-23 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
PUAL | Search report despatched |
Free format text: ORIGINAL CODE: 0009013 |
|
AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): DE FR GB IT |
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AK | Designated contracting states |
Kind code of ref document: A3 Designated state(s): DE FR GB IT |
|
17P | Request for examination filed |
Effective date: 19940729 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 19960201 |