EP0551785B1 - Application of silica sols for obtaining a skin called "blanc picklé stabilisé" or "blanc stabilisé" - Google Patents
Application of silica sols for obtaining a skin called "blanc picklé stabilisé" or "blanc stabilisé" Download PDFInfo
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- EP0551785B1 EP0551785B1 EP92403588A EP92403588A EP0551785B1 EP 0551785 B1 EP0551785 B1 EP 0551785B1 EP 92403588 A EP92403588 A EP 92403588A EP 92403588 A EP92403588 A EP 92403588A EP 0551785 B1 EP0551785 B1 EP 0551785B1
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C1/00—Chemical treatment prior to tanning
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C1/00—Chemical treatment prior to tanning
- C14C1/08—Deliming; Bating; Pickling; Degreasing
Definitions
- the present invention relates to the application of silica soils to obtain a so-called stabilized pickled white or stabilized white skin.
- the tanner hires after manual selection, a raw hide in the tanning process, in order to obtain the requested article.
- This procedure requires a large stock of raw hide and leads to long delivery times because the transformation of raw hide into leather generally requires more than a month. Consequently, the tanner wishes to have at his disposal hides in the state of technological intermediaries, in particular in the state of stabilized pickled white or stabilized white, capable of being quickly and reliably transformed into the desired article.
- aqueous silica soils to either skin the hides (US Pat. No. 5,215,542), or split the hides (EP-A-0 437 997), or combination with a compound capable of forming hydrogen bonds such as ketones, alcohols, for the tanning of hides (US-A-2 276 315), but to the knowledge of the applicant aqueous silica soils have never been proposed to obtain a stabilized white or pickled white stabilizes.
- an aqueous silica sol makes it possible to obtain a pickled white having excellent stability, physical-mechanical and thermal properties capable of subjecting it without damage conventional mechanical operations allowing a choice in quality and thickness at this stage of the preparation and that said use did not give the skin any coloring by tanning, nor any significant modification.
- the present invention makes it possible to obtain, from a pickled or unpicked skin, depilated or not, skinned or not, a technological intermediate having not only excellent stability but also better reactivity towards tanning agents and a temperature gelatinization, hereinafter referred to as TG, sufficient to protect the skin against possible overheating.
- a silica sol in particular an aqueous silica sol, particularly an aqueous silica sol containing by weight from 10 to 50% of silica in the state of discrete particles, not linked together by siloxane bonds and having an average diameter of between 3 and 100 nm, for obtaining a stabilized pickled white or stabilized white from a skin.
- the starting skin can be pickled or not, shaved or not, skinned or not.
- skin can denote, for example, the skin of sheep, goats, pigs, cattle, horses, fish, reptiles such as boa, and more generally of a terrestrial or marine mammal such as sheep, kid, pork, goat, foal, heifer, cow, beef, horse, reindeer, antelope, seal.
- pickled skin or not, depilated or not, skinned or not may denote, for example, a skin of hairs, a skin of pickled hairs, a skin of hair that is sparse and not picked, a skin of hairs that is sparse and picked, a skin of tripe not picked, a skin of tripe , a pickled and split gut skin, a non-pickled and split gut skin.
- silica soils according to the present invention causes on the treated skins a significant reduction in the activity of the water, hereinafter referred to as Aw (cf. Kirk-Othmer, Encyclopedia of Chemical Technology, 3rd edition, volume 11, page 173 - John WILEY and SONS, New-York 1980), and, as a result, decreased the development of microorganisms on treated skin, allowing their storage without alteration for several months .
- aqueous silica soils containing from 10 to 50% by weight of silica in the form of discrete particles not linked to one another by siloxane bonds, having an average diameter of 3 to 100 nm are today commercial products sold in particular by the Applicant under the generic designation of "KLEBOSOL" R.
- a skin is treated, before or after pickling, before or after depilation, before or after fleshing, before or after slitting, at a temperature below 35 ° C., preferably at room temperature, at a pH between 1 and 10, preferably at a pH between 1 and 9 and more particularly at a pH between 1 and 8, in an aqueous bath or in a brine of density between 1.01 and 1.10, especially between 1.014 and 1.09, with an aqueous silica sol.
- brine is preferably meant an aqueous solution of sodium chloride or other salts such than sodium sulfate or calcium chloride.
- the treatment described above is carried out with an aqueous silica sol containing, by weight, from 10 to 50% of silica in the form of discrete particles, of an average diameter included. between 3 and 100 nm, in particular between 5 and 50 nm, preferably between 7 and 50 nm and more preferably between 9 and 50 nm, not linked to each other by siloxane bonds.
- the stabilized pickled whites or stabilized whites obtained according to the invention have, in the working environment, a gelatinization temperature of 65 ⁇ 1 ° C. This considerable elevation of TG is particularly advantageous during mechanical sawing, skinning, or declutching operations, it also makes it possible to work serenely and quickly without fear of burns, all the more so since the coefficient of friction of the skin is very noticeably increased, thus improving machine handling.
- the use according to the invention also gives treated skins a better reactivity towards tanning agents.
- tanning agents mention may be made of vegetable tannins, mineral tannins, organic tannins such as those extracted from oak wood, chestnut wood, sumac leaves, mirobolan pods, pine bark, quebracho wood, cane roots , chromium derivatives such as chromium III sulfate, zirconium salts, aluminum salts such as aluminum sulfate, formaldehyde, polyphenols.
- vegetable tannins mineral tannins
- organic tannins such as those extracted from oak wood, chestnut wood, sumac leaves, mirobolan pods, pine bark, quebracho wood
- chromium derivatives such as chromium III sulfate, zirconium salts
- aluminum salts such as aluminum sulfate, formaldehyde, polyphenols.
- the amounts of residual chromium in the bath at the end of the tanning are always less than 100 mg of chromium expressed as Cr2O3 per liter of bath.
- aqueous silica sol can vary widely, but usually 0.3 to 3% by weight, expressed as SiO2, is used relative to the weight of the skins used. Depending on the doses used, the Aw of the treated skins can vary from 0.92 to 0.8.
- the skins are generally dropped, then placed in a pile and stored. They can also be wrung out and dried. In this case, they are treated with an agent allowing their rewetting and avoiding the crystallization of mineral salts.
- the stabilized whites obtained according to the present invention can also be immediately engaged in the tanning process: the unpeeled stabilized whites can be depilated, the unharvested stabilized whites can be skinned, the guts stabilized whites can be split and / or loose or they can be tanned using a conventional tanning process.
- the present invention thus offers the tanner a large choice of possibilities and great flexibility of execution in order to obtain the quality of the leather which he desires.
- Another advantage of the use according to the present invention is the recovery of waste.
- the various wastes from mechanical operations are not not soiled with metals and / or tanning agents, they contain, in addition to the natural products present in the original skin, only silica. Therefore, this waste can be easily used in other fields, such as the preparation of animal and human foodstuffs.
- this pretanning can be carried out either before or after the treatment of the pickled skin or not, depilated or not, skinned or not, with the silica sol, but preferably this pretanning is carried out after the treatment with the silica sol.
- this pre-tanning is carried out afterwards, it is then carried out in a conventional manner in an aqueous bath containing the necessary quantities of sodium chloride and glyoxylic acid, at an acidic pH in the presence of mineral and organic acids. It can in particular be carried out according to the method described in the patent of United States of America No. 4,978,361.
- the present invention also relates to a process for obtaining a stabilized pickled white or stabilized white from a pickled skin or not, depilated or not, skinned or not, characterized in that the skin is treated at a temperature below 35 ° C, preferably at room temperature, at a pH between 1 and 10, preferably at a pH between 1 and 9 and more particularly at a pH between 1 and 8, in an aqueous or brine bath with a density between 1.01 and 1.1, preferably between 1.014 and 1.09, with an aqueous silica sol containing by weight from 10 to 50 % silica in the form of discrete particles, not linked to one another by siloxane bonds and having an average diameter of between 3 and 100 nm, preferably between 7 and 50 nm.
- the method described above can be implemented on the skins defined above, in particular a skin of hairs, a skin of pickled hairs, a skin of plucked and non-pickled hairs, a skin of plucked and pickled hairs, a skin in non-pickled tripe, a pickled tripe skin, a pickled and split tripe skin, a non-pickled and split tripe skin.
- the above process is notably characterized by the fact that the silica particles in the aqueous silica sol have an average diameter of between 9 and 50 nm.
- 0.3 to 3% of silica is used by weight relative to the weight of the tripe skins used.
- the present invention also relates to the use of stabilized pickled white prepared by the process of the invention, for obtaining commercial hides or skins.
- the stabilized pickled white or stabilized white, resulting from the process of the present invention makes it possible in particular to obtain a finished leather of good presentation, of excellent hold of flower, presenting no stain, no defect, no burning and uniform coloring even when the finished item is colored in pastel or light colors.
- the reaction medium is then stirred, then 13.3 kg of an aqueous silica sol containing 30% by weight of silica are introduced in the form of discrete particles with an average diameter of 50 nm, and finally 200 kg of crocodile skins partially skinned, and salted, wound on themselves, in the form of cylinders of suitable diameter and size.
- the reaction medium is left under stirring at room temperature until penetration into the heart of the bath.
- the skins are then taken out of the bath, resalated, and sent to the user for their final transformation into tanned skin. It is noted that the presence of colloidal silica on the surface of the flesh allows the reception factories to perform a good fleshing, conducive to degreasing and to a tanning of excellent quality avoiding the surface stains noted on badly skinned skins.
- the weight of the skins after draining and spinning is 69 kg.
- the hides are then sawn to a thickness of 1.5 mm, then chipped to 1.3 mm in order to obtain, after tanning, a thickness of 1.5 to 1.6 mm.
- the weight of the skins is 2.5 kg and the weight of the crusts is 21 kg.
- the skins are then treated in a bath consisting of 70 kg of water and 3.5 kg of sodium chloride. After 30 minutes of stirring, 140 g of concentrated sulfuric acid and 700 g of an aqueous solution of glyoxylic acid at 40% by weight are introduced into the bath, so as to obtain a pH of the bath of 2.6. Stirring is continued for 1 hour and then the chromium salts necessary for carrying out a conventional chromium tanning are introduced. At the end of tanning, the chromium salt content of the bath is 0.035 g / l expressed as Cr+++.
- the silica content of the bath decreases very quickly, from 30 g / l it decreases to 8.6 g / l after 45 minutes of stirring, then to 3 g / l after 90 minutes to reach 1.5 g / l after 150 minutes of agitation.
- the skins are then taken out of the bath, placed on pallets and drained for 24 hours.
- the Aw value of the pickled skin is 0.943. They are then spun and drawn in two batches. The first batch of 30 skins is derailed at 1.8 mm; 200 kg of skins and 40 kg of spines are thus obtained.
- the second batch of 30 skins is offset at 2 mm; 220 kg of skins and 20 kg of spines are thus obtained. These 60 kg of skins are suitable for use in the food industry.
- the first batch is chrome tanned with a pre-tanning process using glyoxylic acid. To do this, place the 30 skins (200 kg) in a bath containing 40 kg of water, 10 kg of sodium chloride, 400 g of concentrated sulfuric acid and 1.6 kg of an aqueous acid solution glyoxylic 40% by weight. After 30 minutes of stirring at room temperature, 7.6 kg of chromium III salts at 33 ° from Schorlemmer (chromium sulfate with a basicity index of 33%) are introduced into the bath, followed by stirring for 90 minutes.
- the second batch is tanned with a vegetable tannin.
- the 30 skins (220 kg) are placed in a bath containing 110 kg of water and 14 kg of sodium chloride. After dissolution of the salt, about 1.1 kg of sodium hyposulfite is introduced into the bath so as to obtain a pH of 3 and then 11 kg of a replacement tannin dissolved in 110 kg of water. The mixture is stirred for one hour and then 5.5 kg of a neutralizing agent are introduced before adding the powdered vegetable tannin.
- the Aw value of the pickled skin is 0.925.
- the split skins are then pretanned with glyoxylic acid and then tanned with chromium as in Example 5. At the end of the tanning, a bath containing 0.07 g / l of chromium expressed as Cr+++ is obtained.
- the Aw value of the pickled skin is 0.836.
- the skins have a water content of 4% lower than that found in skins of the same origin and having undergone the same treatment without silica sol.
- the skins are then skinned and derailed. The skinning and cutting operations are carried out very well and the flesh is smooth and shiny.
- the skinned and husked skins are then tanned in a fuller in a conventional manner with 5% by weight relative to the weight of the skins of a chromium III salt at 33 ° from Schorlemmer (chromium sulfate with a basicity index of 33%) and at 25% by weight of Cr2O3 followed after two hours of stirring with the addition of 0.5% by weight relative to the weight of the dolomite skins (dolomite).
- the skins are then left for 4 hours with stirring and then 16 hours with intermittent stirring for 5 minutes every hour.
- the pH of the final bath is 3.6 and its chromium salt content, expressed as Cr+++ is 0.13 g / l.
- the skins contain 4.1% of Cr2O3 expressed on the dry weight.
- reaction medium After 6 hours of stirring, the reaction medium is left overnight with stirring for 5 minutes per hour. The following day, into the reaction medium, which is at the temperature of 38 ° C., 500 kg of water are introduced at 75 ° C., the mixture is stirred for 1 hour and the temperature of the medium is 45 ° C. The skins are removed from the bath, they have a very fine flower, they are relaxed, the wrinkle is not marked, the vein is not visible.
- the bath contains 0.02 g / l of chromium in the Cr+++ state and after filtration, it is recycled for a new operation.
- the finished leather has excellent grain adhesion and a 3% increase in surface area, a full hand, exceptional grain fineness, a load-bearing side which significantly reduces the need for cutting.
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Abstract
Description
La présente invention concerne l'application de sols de silice à l'obtention d'une peau dite blanc picklé stabilisé ou blanc stabilisé.The present invention relates to the application of silica soils to obtain a so-called stabilized pickled white or stabilized white skin.
Aujourd'hui, dans l'industrie des cuirs et peaux, on recherche un procédé fiable et économique permettant d'obtenir une peau ayant subi certaines opérations du cycle de transformation en cuir, présentant une longue durée de conservation et susceptible d'être orientée rapidement, selon la demande de la clientèle, vers le tannage et la finition souhaités.Today, in the hides and skins industry, there is a search for a reliable and economical process for obtaining a skin which has undergone certain operations of the leather transformation cycle, having a long shelf life and capable of being oriented quickly. , according to customer demand, towards the desired tanning and finishing.
Jusqu'à présent, en fonction de la demande, le tanneur engage après sélection manuelle, une peau brute dans le processus de tannage, afin d'obtenir l'article demandé. Cette façon de procéder exige un stock important de peau brute et conduit à de longs délais de livraison car la transformation d'une peau brute en cuir demande généralement plus d'un mois. En conséquence, le tanneur souhaite avoir à sa disposition des peaux à l'état d'intermédiaires technologiques, notamment à l'état de blanc picklé stabilisé ou blanc stabilisé, susceptibles d'être transformés rapidement et fiablement en l'article désire.Until now, according to demand, the tanner hires after manual selection, a raw hide in the tanning process, in order to obtain the requested article. This procedure requires a large stock of raw hide and leads to long delivery times because the transformation of raw hide into leather generally requires more than a month. Consequently, the tanner wishes to have at his disposal hides in the state of technological intermediaries, in particular in the state of stabilized pickled white or stabilized white, capable of being quickly and reliably transformed into the desired article.
Il est connu de préparer les blancs stabilisés par un prétannage des peaux à l'aide de sels minéraux de certains métaux, tels que l'aluminium, le titane, le magnésium, qui ne colorent pas les peaux et qui relèvent suffisamment leur température de rétraction pour pouvoir effectuer sans brûlure les opérations mécaniques classiques de mise à l'épaisseur, puis le tannage, et les finitions souhaitées (voir FR-A-2.650.293). Mais le prétannage aux sels minéraux précités confère aux peaux des propriétés propres à l'agent tannant utilisé. Dans quelques cas très rares, elles peuvent être favorables, mais généralement elles sont gênantes et obligent le tanneur à effectuer généralement une élimination par rinçage ou un détannage approprié avant d'opérer le tannage nécessaire à la confection de l'article désiré. Il a également été préconisé de préparer un blanc stabilisé avec un tannage aldéhydique ou avec des monomères ou polymères siliciques de faible poids moléculaire ; ces procédés ont conduit à des déboires sérieux lors du tannage et/ou des traitements de finition : tannage seulement superficiel, cuir cassant ... .It is known to prepare stabilized whites by pre-tanning the skins using mineral salts of certain metals, such as aluminum, titanium, magnesium, which do not color the skins and which raise their shrinkage temperature sufficiently. to be able to carry out without burns the conventional mechanical operations of setting to the thickness, then the tanning, and the desired finishes (see FR-A-2.650.293). However, pre-tanning with the aforementioned mineral salts gives the skins properties specific to the tanning agent used. In some very rare cases, they can be favorable, but generally they are annoying and oblige the tanner to generally carry out a elimination by rinsing or an appropriate breakdown before carrying out the tanning necessary for the confection of the desired article. It was also recommended to prepare a stabilized blank with aldehyde tanning or with low molecular weight silicic monomers or polymers; these processes have led to serious setbacks during tanning and / or finishing treatments: only superficial tanning, brittle leather ....
Par ailleurs, il est connu d'utiliser des sols aqueux de silice pour effectuer soit l'écharnage des peaux (brevet US-A-5 215 542), soit la refente des peaux (EP-A-0 437 997), soit en combinaison avec un composé susceptible de former des liaisons hydrogène tels que les cétones, les alcools, pour le tannage des peaux (US-A-2 276 315), mais à la connaissance de la demanderesse les sols aqueux de silice n'ont jamais été proposés pour obtenir un blanc stabilisé ou blanc picklé stabilise.Furthermore, it is known to use aqueous silica soils to either skin the hides (US Pat. No. 5,215,542), or split the hides (EP-A-0 437 997), or combination with a compound capable of forming hydrogen bonds such as ketones, alcohols, for the tanning of hides (US-A-2 276 315), but to the knowledge of the applicant aqueous silica soils have never been proposed to obtain a stabilized white or pickled white stabilizes.
Afin d'obvier à ces inconvénients, la demanderesse a découvert que l'utilisation d'un sol aqueux de silice permettait l'obtention d'un blanc picklé présentant une excellente stabilité, des propriétés physico-mécaniques et thermiques aptes à lui faire subir sans dommage les opérations mécaniques classiques permettant un choix en qualité et en épaisseur à ce stade de la préparation et que ladite utilisation ne conférait à la peau aucune coloration par tannage, ni aucune modification sensible.In order to overcome these drawbacks, the Applicant has discovered that the use of an aqueous silica sol makes it possible to obtain a pickled white having excellent stability, physical-mechanical and thermal properties capable of subjecting it without damage conventional mechanical operations allowing a choice in quality and thickness at this stage of the preparation and that said use did not give the skin any coloring by tanning, nor any significant modification.
La présente invention permet d'obtenir à partir d'une peau picklée ou non, épilée ou non, écharnée ou non, un intermédiaire technologique présentant non seulement une excellente stabilité mais également une meilleure réactivité vis-à-vis des agents tannants et une température de gélatinisation, désignée par la suite TG, suffisante pour protéger la peau contre les surchauffes éventuelles.The present invention makes it possible to obtain, from a pickled or unpicked skin, depilated or not, skinned or not, a technological intermediate having not only excellent stability but also better reactivity towards tanning agents and a temperature gelatinization, hereinafter referred to as TG, sufficient to protect the skin against possible overheating.
C'est pourquoi la présente demande a pour objet l'utilisation d'un sol de silice, notamment un sol aqueux de silice, particulièrement un sol aqueux de silice contenant pondéralement de 10 à 50 % de silice à l'état de particules discrètes, non liées entre elles par des liaisons siloxane et présentant un diamètre moyen compris entre 3 et 100 nm, pour l'obtention d'un blanc picklé stabilisé ou blanc stabilisé à partir d'une peau. Comme déjà indiqué, la peau de départ peut être picklée ou non, épilée ou non, écharnée ou non.This is why the subject of the present application is the use of a silica sol, in particular an aqueous silica sol, particularly an aqueous silica sol containing by weight from 10 to 50% of silica in the state of discrete particles, not linked together by siloxane bonds and having an average diameter of between 3 and 100 nm, for obtaining a stabilized pickled white or stabilized white from a skin. As already indicated, the starting skin can be pickled or not, shaved or not, skinned or not.
Le terme peau peut désigner, par exemple, une peau d'ovin, de caprin, de porcin, de bovin, d'équin, de poisson, de reptile tel que le boa, et plus généralement d'un mammifère terrestre ou marin tel que le mouton, le chevreau, le porc, la chèvre, le poulain, la génisse, la vache, le boeuf, le cheval, le renne, l'antilope, le phoque.The term skin can denote, for example, the skin of sheep, goats, pigs, cattle, horses, fish, reptiles such as boa, and more generally of a terrestrial or marine mammal such as sheep, kid, pork, goat, foal, heifer, cow, beef, horse, reindeer, antelope, seal.
L'expression peau picklée ou non, épilée ou non, écharnée ou non, peut désigner, par exemple, une peau en poils, une peau en poils picklée, une peau en poils écharnée et non picklée, une peau en poils écharnée et picklée, une peau en tripes non picklée, une peau en tripes picklée, une peau en tripes picklée et refendue, une peau en tripes non picklée et refendue.The expression pickled skin or not, depilated or not, skinned or not, may denote, for example, a skin of hairs, a skin of pickled hairs, a skin of hair that is sparse and not picked, a skin of hairs that is sparse and picked, a skin of tripe not picked, a skin of tripe , a pickled and split gut skin, a non-pickled and split gut skin.
Par "stabilité" on désigne dans la présente demande une stabilité physico-chimique et biologique vis-à-vis des agents microbiens et/ou fongiques. Par ailleurs, il a été constaté avec étonnement que l'utilisation des sols de silice selon la présente invention provoquait sur les peaux traitées un abaissement sensible de l'activité de l'eau, désignée ci-après Aw (cf. Kirk-Othmer, Encyclopedia of Chemical Technology, 3ème édition, volume 11, page 173 - John WILEY and SONS, New-York 1980), et, de ce fait diminuait sur les peaux traitées le développement des micro-organismes autorisant ainsi leur stockage sans altération pendant plusieurs mois.By "stability" is meant in the present application a physico-chemical and biological stability with respect to microbial and / or fungal agents. Furthermore, it has been observed with astonishment that the use of the silica soils according to the present invention causes on the treated skins a significant reduction in the activity of the water, hereinafter referred to as Aw (cf. Kirk-Othmer, Encyclopedia of Chemical Technology, 3rd edition, volume 11, page 173 - John WILEY and SONS, New-York 1980), and, as a result, decreased the development of microorganisms on treated skin, allowing their storage without alteration for several months .
Les sols aqueux de silice contenant de 10 à 50% en poids de silice à l'état de particules discrètes non liées entre elles par des liaisons siloxane, présentant un diamètre moyen de 3 à 100 nm, sont aujourd'hui des produits commerciaux vendus notamment par la Demanderesse sous la désignation générique de "KLEBOSOL"R.The aqueous silica soils containing from 10 to 50% by weight of silica in the form of discrete particles not linked to one another by siloxane bonds, having an average diameter of 3 to 100 nm, are today commercial products sold in particular by the Applicant under the generic designation of "KLEBOSOL" R.
L'application décrite ci-dessus peut notamment être mise en oeuvre comme suit : on traite une peau, avant ou après picklage, avant ou après épilage, avant ou après écharnage, avant ou après refente, à une température inférieure à 35°C, de préférence à la température ambiante, à un pH compris entre 1 et 10, de préférence à un pH compris entre 1 et 9 et plus particulièrement à un pH compris entre 1 et 8, dans un bain aqueux ou dans une saumure de densité comprise entre 1,01 et 1,10, notamment comprise entre 1,014 et 1,09, avec un sol de silice aqueux.The application described above can in particular be implemented as follows: a skin is treated, before or after pickling, before or after depilation, before or after fleshing, before or after slitting, at a temperature below 35 ° C., preferably at room temperature, at a pH between 1 and 10, preferably at a pH between 1 and 9 and more particularly at a pH between 1 and 8, in an aqueous bath or in a brine of density between 1.01 and 1.10, especially between 1.014 and 1.09, with an aqueous silica sol.
Par saumure, on désigne de préférence une solution aqueuse de chlorure de sodium ou d'autres sels tels que le sulfate de sodium ou le chlorure de calcium.By brine is preferably meant an aqueous solution of sodium chloride or other salts such than sodium sulfate or calcium chloride.
Dans des conditions préférentielles de mise en oeuvre de l'invention, le traitement ci-dessus décrit est réalisé avec un sol aqueux de silice contenant pondéralement de 10 à 50 % de silice à l'état de particules discrètes, d'un diamètre moyen compris entre 3 et 100 nm, notamment compris entre 5 et 50 nm, de préférence compris entre 7 et 50 nm et plus préférentiellement entre 9 et 50 nm, non liées entre elles par des liaisons siloxane.Under preferential conditions for implementing the invention, the treatment described above is carried out with an aqueous silica sol containing, by weight, from 10 to 50% of silica in the form of discrete particles, of an average diameter included. between 3 and 100 nm, in particular between 5 and 50 nm, preferably between 7 and 50 nm and more preferably between 9 and 50 nm, not linked to each other by siloxane bonds.
Les blancs picklés stabilisés ou blancs stabilisés obtenus selon l'invention présentent dans le milieu de travail, une température de gélatinisation de 65 ± 1°C. Cette élévation considérable de TG est particulièrement intéressante lors des opérations mécaniques de sciage, d'écharnage, ou de dérayage, elle permet en outre de travailler sereinement et rapidement sans craindre les brûlures, d'autant plus que le coefficient de frottement de la peau est très sensiblement augmenté, améliorant ainsi la tenue sur machine.The stabilized pickled whites or stabilized whites obtained according to the invention have, in the working environment, a gelatinization temperature of 65 ± 1 ° C. This considerable elevation of TG is particularly advantageous during mechanical sawing, skinning, or declutching operations, it also makes it possible to work serenely and quickly without fear of burns, all the more so since the coefficient of friction of the skin is very noticeably increased, thus improving machine handling.
L'utilisation selon l'invention confère de plus aux peaux traitées une meilleure réactivité vis-à-vis des agents tannants. On n'en connaît pas exactement les raisons, mais on constate que le tannage est réalisé dans de meilleures conditions ; bonne pénétration de l'agent tannant dans toute l'épaisseur du cuir, tannage uniforme aussi bien du côté fleur que du côté chair, consommation moindre d'agent tannant, entraînant ipso facto une diminution de son taux dans les eaux de rejet.The use according to the invention also gives treated skins a better reactivity towards tanning agents. We do not know the exact reasons, but we find that the tanning is carried out in better conditions; good penetration of the tanning agent throughout the thickness of the leather, uniform tanning both on the flower side and on the flesh side, less consumption of tanning agent, resulting ipso facto in a reduction in its rate in the waste water.
Parmi les agents tannants, on peut citer les tanins végétaux, les tanins minéraux, les tanins organiques tels ceux extraits de bois de chêne, bois de châtaignier, feuilles de sumac, gousses de mirobolan, écorces de pin, bois de quebracho, racines de canaigre, les dérivés du chrome comme le sulfate de chrome III, les sels de zirconium, les sels d'aluminium comme le sulfate d'aluminium, le formaldéhyde, les polyphénols.Among the tanning agents, mention may be made of vegetable tannins, mineral tannins, organic tannins such as those extracted from oak wood, chestnut wood, sumac leaves, mirobolan pods, pine bark, quebracho wood, cane roots , chromium derivatives such as chromium III sulfate, zirconium salts, aluminum salts such as aluminum sulfate, formaldehyde, polyphenols.
Lorsqu'on soumet un blanc stabilisé obtenu selon la présente invention à un tannage classique avec un agent usuel de tannage au chrome tel que le sulfate de chrome III, le sulfate basique de chrome III, un sel de chrome masqué avec des acides organiques, un tanin au chrome auto-tamponnant ou basifiant, les quantités de chrome résiduel dans le bain en fin de tannage sont toujours inférieures à 100 mg de chrome exprimé en Cr₂O₃ par litre de bain.When submitting a stabilized blank obtained according to the present invention to a conventional tanning with a usual chromium tanning agent such as chromium III sulfate, basic chromium III sulfate, a chromium salt masked with organic acids, a self-buffering or basifying chromium tannin, the amounts of residual chromium in the bath at the end of the tanning are always less than 100 mg of chromium expressed as Cr₂O₃ per liter of bath.
L'utilisation selon la présente invention est mise en oeuvre très simplement et très rapidement, par exemple dans un foulon pendant 1 à 24 heures, selon le choix des méthodes et les paramètres d'application : pH, température, pression, longueur de bain.The use according to the present invention is implemented very simply and very quickly, for example in a fuller for 1 to 24 hours, depending on the choice of methods and application parameters: pH, temperature, pressure, length of bath.
Les doses d'emploi de sol aqueux de silice peuvent varier dans de grandes proportions, mais habituellement on utilise pondéralement de 0,3 à 3 % exprimés en SiO₂ par rapport au poids des peaux mises en oeuvre. Selon les doses d'emploi, l'Aw des peaux traitées peut varier de 0,92 à 0,8.The doses of aqueous silica sol can vary widely, but usually 0.3 to 3% by weight, expressed as SiO₂, is used relative to the weight of the skins used. Depending on the doses used, the Aw of the treated skins can vary from 0.92 to 0.8.
En fin de traitement, les peaux sont généralement tombées, puis mises en pile et stockées. Elles peuvent être également essorées et séchées. Dans ce cas, elles sont traitées par un agent permettant leur remouillage et évitant la cristallisation des sels minéraux.At the end of treatment, the skins are generally dropped, then placed in a pile and stored. They can also be wrung out and dried. In this case, they are treated with an agent allowing their rewetting and avoiding the crystallization of mineral salts.
Les blancs stabilisés obtenus selon la présente invention peuvent être aussi engagés immédiatement dans le processus de tannage : les blancs stabilisés non épilés peuvent être épilés, les blancs stabilisés non écharnés peuvent être écharnés, les blancs stabilisés en tripes peuvent être refendus et/ou dérayés ou ils peuvent être tannés selon un procédé de tannage conventionnel. La présente invention offre ainsi au tanneur un grand choix de possibilités et une grande souplesse d'exécution afin d'obtenir la qualité du cuir qu'il désire.The stabilized whites obtained according to the present invention can also be immediately engaged in the tanning process: the unpeeled stabilized whites can be depilated, the unharvested stabilized whites can be skinned, the guts stabilized whites can be split and / or loose or they can be tanned using a conventional tanning process. The present invention thus offers the tanner a large choice of possibilities and great flexibility of execution in order to obtain the quality of the leather which he desires.
Un autre avantage de l'utilisation selon la présente invention est la valorisation des déchets. En effet, les divers déchets issus des opérations mécaniques ne sont pas souillés par des métaux et/ou des agents tannants, ils ne contiennent, outre les produits naturels présents dans la peau originelle, que de la silice. De ce fait, ces déchets peuvent être facilement utilisés dans d'autres domaines, tels que la préparation de denrées alimentaires animale et humaine.Another advantage of the use according to the present invention is the recovery of waste. In fact, the various wastes from mechanical operations are not not soiled with metals and / or tanning agents, they contain, in addition to the natural products present in the original skin, only silica. Therefore, this waste can be easily used in other fields, such as the preparation of animal and human foodstuffs.
Selon une variante de la présente invention, il est possible de combiner l'utilisation selon l'invention, avec un prétannage avec un acide aldéhydique tel que, et de préférence, l'acide glyoxylique ou l'un de ses sels hydrosolubles. Ce prétannage peut être effectué soit avant, soit après le traitement de la peau picklée ou non, épilée ou non, écharnée ou non, avec le sol de silice, mais préférentiellement ce prétannage est effectué après le traitement avec le sol de silice.According to a variant of the present invention, it is possible to combine the use according to the invention, with a pre-tanning with an aldehyde acid such as, and preferably, glyoxylic acid or one of its water-soluble salts. This pretanning can be carried out either before or after the treatment of the pickled skin or not, depilated or not, skinned or not, with the silica sol, but preferably this pretanning is carried out after the treatment with the silica sol.
Dans le cas où ce prétannage est réalisé avant, on place dans la saumure utilisée avant l'introduction du sol aqueux de silice, la quantité désirée d'acide glyoxylique ou de l'un des sels hydrosolubles puis les autres acides choisis pour effectuer le picklage et enfin, le sol aqueux de silice. On obtient ainsi un blanc picklé stabilisé prétanné à l'acide glyoxylique ou autre.If this pre-tanning is carried out before, the desired amount of glyoxylic acid or one of the water-soluble salts and then the other acids chosen for pickling are placed in the brine used before the introduction of the aqueous silica sol and finally, the aqueous silica soil. This gives a stabilized pickled white pre-tanned with glyoxylic acid or the like.
Dans le cas où ce prétannage est réalisé après, il est alors effectué de manière classique dans un bain aqueux contenant les quantités nécessaires de chlorure de sodium et d'acide glyoxylique, à un pH acide en présence d'acides minéraux et organiques. Il peut notamment être effectué selon le procédé décrit dans le brevet des Etats Unis d'Amérique N° 4 978 361.In the case where this pre-tanning is carried out afterwards, it is then carried out in a conventional manner in an aqueous bath containing the necessary quantities of sodium chloride and glyoxylic acid, at an acidic pH in the presence of mineral and organic acids. It can in particular be carried out according to the method described in the patent of United States of America No. 4,978,361.
La présente invention a aussi pour objet un procédé d'obtention d'un blanc picklé stabilisé ou blanc stabilisé à partir d'une peau picklée ou non, épilée ou non, écharnée ou non, caractérisée par le fait que l'on traite la peau à une température inférieure à 35° C, de préférence à la température ambiante, à un pH compris entre 1 et 10, de préférence à un pH compris entre 1 et 9 et plus particulièrement à un pH compris entre 1 et 8, dans un bain aqueux ou de saumure de densité comprise entre 1,01 et 1,1, de préférence comprise entre 1,014 et 1,09, avec un sol aqueux de silice contenant pondéralement de 10 à 50 % de silice à l'état de particules discrètes, non liées entre elles par des liaisons siloxane et présentant un diamètre moyen compris entre 3 et 100 nm, de préférence entre 7 et 50 nm.The present invention also relates to a process for obtaining a stabilized pickled white or stabilized white from a pickled skin or not, depilated or not, skinned or not, characterized in that the skin is treated at a temperature below 35 ° C, preferably at room temperature, at a pH between 1 and 10, preferably at a pH between 1 and 9 and more particularly at a pH between 1 and 8, in an aqueous or brine bath with a density between 1.01 and 1.1, preferably between 1.014 and 1.09, with an aqueous silica sol containing by weight from 10 to 50 % silica in the form of discrete particles, not linked to one another by siloxane bonds and having an average diameter of between 3 and 100 nm, preferably between 7 and 50 nm.
Le procédé ci-dessus décrit peut être mis en oeuvre sur les peaux définies ci-dessus, notamment une peau en poils, une peau en poils picklée, une peau en poils écharnée et non picklée, une peau en poils écharnée et picklée, une peau en tripes non picklée, une peau en tripes picklée, une peau en tripes picklée et refendue, une peau en tripes non picklée et refendue.The method described above can be implemented on the skins defined above, in particular a skin of hairs, a skin of pickled hairs, a skin of plucked and non-pickled hairs, a skin of plucked and pickled hairs, a skin in non-pickled tripe, a pickled tripe skin, a pickled and split tripe skin, a non-pickled and split tripe skin.
Le procédé ci-dessus est notamment caractérisé par le fait que les particules de silice du sol aqueux de silice ont un diamètre moyen compris entre 9 et 50 nm. De préférence l'on utilise pondéralement de 0,3 à 3 % de silice par rapport aux poids des peaux en tripes mises en oeuvre.The above process is notably characterized by the fact that the silica particles in the aqueous silica sol have an average diameter of between 9 and 50 nm. Preferably, 0.3 to 3% of silica is used by weight relative to the weight of the tripe skins used.
On peut en outre avantageusement combiner le procédé ci-dessus avec un prétannage avec un acide aldéhydique ou l'un de ses sels hydrosolubles.It is also advantageous to combine the above process with a pretanning with an aldehyde acid or one of its water-soluble salts.
La présente invention a également pour objet, l'utilisation du blanc picklé stabilisé préparé par le procédé de l'invention, à l'obtention de cuirs ou de peaux commerciaux. Le blanc picklé stabilisé ou blanc stabilisé, issu du procédé de la présente invention permet notamment l'obtention d'un cuir fini de bonne présentation, d'excellente tenue de fleur, ne présentant ni tache, ni défaut, ni brûlure et de coloration uniforme même lorsque l'article fini est coloré dans des teintes pastel ou claires.The present invention also relates to the use of stabilized pickled white prepared by the process of the invention, for obtaining commercial hides or skins. The stabilized pickled white or stabilized white, resulting from the process of the present invention makes it possible in particular to obtain a finished leather of good presentation, of excellent hold of flower, presenting no stain, no defect, no burning and uniform coloring even when the finished item is colored in pastel or light colors.
Les exemples suivants illustrent la présente invention sans toutefois la limiter.The following examples illustrate the present invention without, however, limiting it.
Dans un foulon de 3 m de diamètre, de 4 m de large, tournant à une vitesse de 4 tours par minute, on place 1500 peaux de veau en tripes, de moins de 4 kg poids brut ayant subi les opérations classiques de trempage, chaulage, déchaulage et confitage, soit environ 3600 Kg, dans 85 % de bain en volume (environ 3000 L) de saumure à d = 1,055 (soit l'eau contenant environ 7,5 % de chlorure de sodium), auquel on ajoute 1 % en poids d'acide sulfurique concentré (36 Kg) et 0, 5 % en poids d'acide formique (18 Kg). Le pH final du bain est de 2,5. On agite 3 heures à la température ambiante, puis on introduit dans le foulon :
- 240 Kg d'un sol de silice commercial contenant pondéralement 30 % de silice sous forme de particules discrètes, non liées entre elles par des liaisons siloxane, d'un diamètre moyen de 50 nm, soit environ 72 Kg de silice (2 % en poids par rapport au poids des peaux).
- 240 Kg of a commercial silica sol containing 30% by weight of silica in the form of discrete particles, not linked together by siloxane bonds, with an average diameter of 50 nm, or approximately 72 Kg of silica (2% by weight relative to the weight of the skins).
On agite ensuite comme précédemment pendant 30 minutes puis on tombe les peaux, on les met en pile ou on les essore. On obtient ainsi des peaux de veau blanc picklé stabilisé présentant une bonne stabilité, une température de rétraction dans le bain de travail de 66,2° C (pH = 2,5) et un indice de réactivité électrovalente de 3,8.Then stirred as before for 30 minutes and then the skins are dropped, put in a pile or wrung out. This gives stabilized pickled white calf skins with good stability, a shrinking temperature in the working bath of 66.2 ° C (pH = 2.5) and an electrovalent reactivity index of 3.8.
Dans une coudreuse de 2 m de diamètre et de 3,6 m de long, dont le tourniquet tourne à la vitesse de 60 tours par minute, on place 4000 Kg de saumure de chlorure de sodium à d = 1,075 puis 1200 peaux d'agneau en tripes pesant chacune environ 1 Kg. On agite ensuite 3 heures à la température ambiante puis on introduit dans le bain 60 Kg d'acide sulfurique concentré dilué dans 500 Kg d'eau. On poursuit l'agitation jusqu'à l'obtention d'un pH homogène de la tranche des peaux. A ce stade, on poursuit l'agitation encore une heure puis on introduit 80 Kg d'un sol aqueux de silice contenant 30 % de silice sous forme de particules discrètes non liées entre elles par des liaisons siloxane, d'un diamètre moyen de 9 nm, soit 2 % de silice pure par rapport au poids des peaux. On maintient l'agitation une heure puis les peaux sont mises en piles et enfin égouttées pendant 48 heures et pressées avant d'être emballées et expédiées. A réception, elles sont remouillées durant 2 à 3 heures dans un bain de saumure à d = 1.043, puis elles sont écharnées. On constate que cette opération se réalise facilement et parfaitement avec une séparation complète de la partie carnée et adipeuse qui se détache de la peau d'un seul tenant, comme un film.In a 2 m diameter and 3.6 m long bender, whose turnstile rotates at a speed of 60 revolutions per minute, 4000 kg of sodium chloride brine are placed at d = 1.075 then 1200 lamb skins in guts each weighing approximately 1 Kg. The mixture is then stirred for 3 hours at room temperature and then 60 kg of concentrated sulfuric acid diluted in 500 kg of water are introduced into the bath. Stirring is continued until a homogeneous pH of the skin portion is obtained. At this stage, the stirring is continued for another hour and then 80 kg of an aqueous silica sol containing 30% silica are introduced in the form of discrete particles which are not bonded together by siloxane bonds, a average diameter of 9 nm, or 2% of pure silica relative to the weight of the skins. Stirring is continued for one hour, then the skins are placed in piles and finally drained for 48 hours and pressed before being packaged and shipped. Upon receipt, they are rewetted for 2 to 3 hours in a brine bath at d = 1.043, then they are skinned. It is found that this operation is easily and perfectly carried out with complete separation of the meaty and fatty part which detaches from the skin in one piece, like a film.
Dans un cuve en matière plastique, on place :
- 25 Kg de chlorure de sodium,
- 500 g d'acide orthoborique,
- 525 g d'une solution aqueuse d'hypochlorite de sodium à 3,5 % de chlore actif,
- 100 Kg d'eau.
- 25 Kg of sodium chloride,
- 500 g of orthoboric acid,
- 525 g of an aqueous solution of sodium hypochlorite with 3.5% active chlorine,
- 100 Kg of water.
Le milieu réactionnel est ensuite agité, puis on introduit 13,3 Kg d'un sol aqueux de silice contenant 30 % en poids de silice sous forme de particules discrètes d'un diamètre moyen de 50 nm, et enfin 200 Kg de peaux de crocodile écharnées partiellement, et salées, enroulées sur ellesmêmes, sous forme de cylindres de diamètre et de grosseur appropriés. On abandonne le milieu réactionnel sous agitation à la température ambiante jusqu'à pénétration à coeur du bain. Les peaux sont ensuite sorties du bain, resalées, et expédiées à l'utilisateur pour leur transformation finale en peau tannée. On constate que la présence de silice colloïdale à la surface des chairs permet aux usines de réception d'effectuer un bon écharnage, propice à un dégraissage et à un tannage d'excellente qualité évitant les taches de surface constatées sur les peaux mal écharnées.The reaction medium is then stirred, then 13.3 kg of an aqueous silica sol containing 30% by weight of silica are introduced in the form of discrete particles with an average diameter of 50 nm, and finally 200 kg of crocodile skins partially skinned, and salted, wound on themselves, in the form of cylinders of suitable diameter and size. The reaction medium is left under stirring at room temperature until penetration into the heart of the bath. The skins are then taken out of the bath, resalated, and sent to the user for their final transformation into tanned skin. It is noted that the presence of colloidal silica on the surface of the flesh allows the reception factories to perform a good fleshing, conducive to degreasing and to a tanning of excellent quality avoiding the surface stains noted on badly skinned skins.
Dans un foulon, tournant à la vitesse de 12 tours à la minute, on dissout 7,5 kg de chlorure de sodium dans 142,5 kg d'eau, puis on introduit 8 peaux de veaux déchaulées et confites, soit environ 100 kg. Après 30 minutes d'agitation, le pH du bain est de 8. On introduit 3 kg d'un sol aqueux de silice à 30 % en poids de silice, dont les particules discrètes ont un diamètre moyen de 9 nm, dilué dans 12 kg d'eau. On poursuit l'agitation 150 minutes à la température ambiante puis on acidifie le bain à pH = 2,8 avec de l'acide sulfurique dilué et avec de l' acide formique dilué puis on poursuit l'agitation pendant 90 minutes. Les peaux sont ensuite égouttées puis établies sur des chevalets. La valeur de l'Aw de la peau picklée est de 0,920. Le poids des peaux après égouttage et essorage est de 69 kg. Les peaux sont ensuite sciées à une épaisseur de 1,5 mm, puis dérayées à 1,3 mm afin d'obtenir après tannage une épaisseur de 1,5 à 1,6 mm. Le poids des dérayures est de 2,5 kg et le poids des croûtes de 21 kg.In a fulling drum, rotating at the speed of 12 revolutions per minute, 7.5 kg of sodium chloride are dissolved in 142.5 kg of water, then 8 skins of dechaled and candied calves are introduced, ie approximately 100 kg. After 30 minutes of stirring, the pH of the bath is 8. 3 kg of an aqueous silica sol containing 30% by weight of silica are introduced, the discrete particles of which have an average diameter of 9 nm, diluted in 12 kg of water. Stirring is continued for 150 minutes at room temperature, then the bath is acidified to pH = 2.8 with dilute sulfuric acid and with dilute formic acid, then stirring is continued for 90 minutes. The skins are then drained and established on easels. The Aw value of the pickled skin is 0.920. The weight of the skins after draining and spinning is 69 kg. The hides are then sawn to a thickness of 1.5 mm, then chipped to 1.3 mm in order to obtain, after tanning, a thickness of 1.5 to 1.6 mm. The weight of the skins is 2.5 kg and the weight of the crusts is 21 kg.
Les peaux sont ensuite traitées dans un bain constitué par 70 kg d'eau et 3,5 kg de chlorure de sodium. Après 30 minutes d'agitation, on introduit dans le bain 140 g d'acide sulfurique concentré et 700 g d'une solution aqueuse d'acide glyoxylique à 40 % en poids, de manière à obtenir un pH du bain de 2,6. On poursuit l'agitation 1 heure puis on introduit les sels de chrome nécessaires pour réaliser un tannage classique au chrome. En fin de tannage, la teneur du bain en sel de chrome est de 0,035 g/l exprimé en Cr⁺⁺⁺.The skins are then treated in a bath consisting of 70 kg of water and 3.5 kg of sodium chloride. After 30 minutes of stirring, 140 g of concentrated sulfuric acid and 700 g of an aqueous solution of glyoxylic acid at 40% by weight are introduced into the bath, so as to obtain a pH of the bath of 2.6. Stirring is continued for 1 hour and then the chromium salts necessary for carrying out a conventional chromium tanning are introduced. At the end of tanning, the chromium salt content of the bath is 0.035 g / l expressed as Cr⁺⁺⁺.
Dans un tonneau de 1 m de large et de 2 m de diamètre, on place 720 kg, soit 60 peaux en tripes, écharnées, égalisées, déchaulées et confites dont la tranche reste blanche au test à la phénolphtaléine (le pH du dernier bain de rinçage sur confit était de 7,8), puis 220 kg d'eau et 28,8 kg de chlorure de sodium. On agite 30 minutes à la température ambiante. A ce stade, le pH de bain est de 8,2, sa densité de 4° Baumé (d = 1,0285). On introduit ensuite dans le bain, 21,6 kg d'un sol de silice à 30 % en poids de silice sous forme de particules discrètes d'un diamètre moyen de 9 nm, puis on abandonne sous agitation pendant 150 mn. La teneur du bain en silice décroît très rapidement, de 30 g/l elle diminue à 8,6 g/l après 45 minutes d'agitation, puis à 3 g/l après 90 minutes pour atteindre 1,5 g/l après 150 minutes d'agitation. Le bain est ensuite acidifié à pH = 2,8 par addition d'acide sulfurique dilué, puis on abandonne les peaux 1 heure sous agitation et 16 heures de repos. Les peaux sont ensuite sorties du bain, placées sur des palettes et égouttées pendant 24 heures. La valeur de l'Aw de la peau picklée est de 0,943. Elles sont ensuite essorées et dérayées en deux lots. Le premier lot de 30 peaux est dérayé à 1,8 mm; on obtient ainsi 200 kg de peaux et 40 kg de dérayures. Le deuxième lot de 30 peaux est dérayé à 2 mm ; on obtient ainsi 220 kg de peaux et 20 kg de dérayures. Ces 60 kg de dérayures sont aptes à être employés dans l'industrie alimentaire. Le premier lot est tanné au chrome avec un prétannage à l'acide glyoxylique. Pour ce faire, on place les 30 peaux (200 kg) dans un bain contenant 40 kg d'eau, 10 kg de chlorure de sodium, 400 g d'acide sulfurique concentré et 1,6 kg d'une solution aqueuse d'acide glyoxylique à 40 % en poids. Après 30 minutes d'agitation à la température ambiante, on introduit dans le bain 7,6 kg de sels de chrome III à 33° de Schorlemmer (sulfate de chrome d'indice de basicité de 33 %), puis on agite 90 minutes à la température ambiante et enfin on introduit 3 Kg de sels basifiants (oxyde de magnésium). On agite 6 heures puis on abandonne les peaux pendant 16 heures avec une agitation de 10 minutes toutes les deux heures. On introduit ensuite 100 kg d'eau à 70°C, on agite une heure en maintenant la température à 45°C. On sort ensuite les peaux tannées et on dose le chrome résiduel dans le bain de tannage. On trouve 0,0125 g/l de chrome exprimé en Cr⁺⁺⁺.In a barrel 1 m wide and 2 m in diameter, 720 kg are placed, i.e. 60 tripe skins, skinned, leveled, dechaled and candied, the edge of which remains white in the phenolphthalein test (the pH of the last bath rinse on confit was 7.8), then 220 kg of water and 28.8 kg of sodium chloride. The mixture is stirred for 30 minutes at room temperature. At this stage, the bath pH is 8.2, its density 4 ° Baumé (d = 1.0285). Then introduced into the bath, 21.6 kg of a silica sol at 30% by weight of silica in the form of discrete particles with an average diameter of 9 nm, then left to stir for 150 min. The silica content of the bath decreases very quickly, from 30 g / l it decreases to 8.6 g / l after 45 minutes of stirring, then to 3 g / l after 90 minutes to reach 1.5 g / l after 150 minutes of agitation. The bath is then acidified to pH = 2.8 by addition of dilute sulfuric acid, then the skins are left for 1 hour with stirring and 16 hours of rest. The skins are then taken out of the bath, placed on pallets and drained for 24 hours. The Aw value of the pickled skin is 0.943. They are then spun and drawn in two batches. The first batch of 30 skins is derailed at 1.8 mm; 200 kg of skins and 40 kg of spines are thus obtained. The second batch of 30 skins is offset at 2 mm; 220 kg of skins and 20 kg of spines are thus obtained. These 60 kg of skins are suitable for use in the food industry. The first batch is chrome tanned with a pre-tanning process using glyoxylic acid. To do this, place the 30 skins (200 kg) in a bath containing 40 kg of water, 10 kg of sodium chloride, 400 g of concentrated sulfuric acid and 1.6 kg of an aqueous acid solution glyoxylic 40% by weight. After 30 minutes of stirring at room temperature, 7.6 kg of chromium III salts at 33 ° from Schorlemmer (chromium sulfate with a basicity index of 33%) are introduced into the bath, followed by stirring for 90 minutes. at room temperature and finally 3 kg of basifying salts (magnesium oxide) are introduced. Agitation is carried out for 6 hours then the skins are left for 16 hours with agitation for 10 minutes every two hours. Then introduced 100 kg of water at 70 ° C, stirred for one hour while maintaining the temperature at 45 ° C. We then take out the tanned hides and measure the residual chromium in the tanning. There is 0.0125 g / l of chromium expressed as Cr⁺⁺⁺.
Le deuxième lot est tanne avec un tanin végétal. Pour ce faire, on place les 30 peaux (220 kg) dans un bain contenant 110 kg d'eau et 14 kg de chlorure de sodium. Après dissolution du sel, on introduit dans le bain environ 1,1 kg d'hyposulfite de sodium de manière à obtenir un pH de 3 et ensuite 11 kg d'un tanin de remplacement dissous dans 110 kg d'eau. On agite pendant une heure puis on introduit 5,5 kg d'un agent neutralisant avant l'ajout du tanin végétal en poudre.The second batch is tanned with a vegetable tannin. To do this, the 30 skins (220 kg) are placed in a bath containing 110 kg of water and 14 kg of sodium chloride. After dissolution of the salt, about 1.1 kg of sodium hyposulfite is introduced into the bath so as to obtain a pH of 3 and then 11 kg of a replacement tannin dissolved in 110 kg of water. The mixture is stirred for one hour and then 5.5 kg of a neutralizing agent are introduced before adding the powdered vegetable tannin.
Aussi bien par tannage au chrome que par tannage végétal, on obtient des peaux parfaitement tannées répondant aux exigences de l'utilisateur.Both by chrome tanning and by vegetable tanning, perfectly tanned hides are obtained which meet the requirements of the user.
Dans un foulon, on place 3 tonnes de peaux de vachette déchaulées et confites dont la tranche des peaux ne présente plus aucune coloration à la phénolphtaléine, 1116 litres d'une solution aqueuse à 12 % en poids de chlorure de sodium et 1500 kg d'eau. On agite 30 minutes à 20°C. On introduit ensuite 90 kg de sol de silice contenant 30 % en poids de silice sous la forme de particules discrètes d'un diamètre moyen de 9 nm dans le bain présentant une densité de 1,030. On agite 150 minutes, puis on acidifie le milieu réactionnel avec de l'acide sulfurique et de l'acide formique dilués. On poursuit l'agitation 3 heures ; à ce stade le pH du bain est de 2,7. On abandonne 16 heures à la température ambiante en agitant 10 minutes toutes les 2 heures, puis les peaux sont tombées, établies sur palettes puis, 48 heures après, essorées, sciées, dérayées et enfin fendues en bandes. La valeur de l'Aw de la peau picklée est de 0,925. Les peaux refendues sont ensuite prétannées à l'acide glyoxylique puis tannées au chrome comme dans l'exemple 5. En fin de tannage, on obtient un bain contenant 0,07 g/l de chrome exprimé en Cr⁺⁺⁺.In a fulling drum, 3 tonnes of dechaled and candied cowhide skins are placed, the edge of the skins no longer showing any phenolphthalein coloring, 1116 liters of an aqueous solution at 12% by weight of sodium chloride and 1500 kg of water. The mixture is stirred for 30 minutes at 20 ° C. Then introduced 90 kg of silica sol containing 30% by weight of silica in the form of discrete particles with an average diameter of 9 nm in the bath having a density of 1.030. The mixture is stirred for 150 minutes, then the reaction medium is acidified with dilute sulfuric acid and formic acid. The agitation is continued for 3 hours; at this stage the pH of the bath is 2.7. It is left for 16 hours at room temperature with stirring for 10 minutes every 2 hours, then the skins have fallen, established on pallets then, 48 hours later, wrung, sawn, chipped and finally split into strips. The Aw value of the pickled skin is 0.925. The split skins are then pretanned with glyoxylic acid and then tanned with chromium as in Example 5. At the end of the tanning, a bath containing 0.07 g / l of chromium expressed as Cr⁺⁺⁺ is obtained.
Dans un foulon, on place 1 020 kg soit 350 peaux de veau déchaulées et confites présentant un point d'équilibre ionique de 5,6 et une tranche incolore au test à la phénolphtaléine et dont le dernier bain de rinçage après confitage présentait un pH de 8.In a fuller, 1,020 kg are placed, ie 350 delhaled and candied calf skins with an ionic equilibrium point of 5.6 and a colorless slice in the phenolphthalein test and whose last rinsing bath after jamming had a pH of 8.
On introduit ensuite dans le foulon 510 litres d'une solution aqueuse de chlorure de sodium à 20 % en poids, puis on agite 45 minutes. A ce stade, le pH du bain est de 8,1 et sa densité de 1,06. On acidifie le milieu réactionnel à pH=4,5 par addition d'environ 13 kg d'acide acétique, puis on agite 45 minutes et on introduit ensuite 20,4 kg d'un sol de silice à 30 % en poids de silice à l'état de particules discrètes d'un diamètre moyen de 9 nm et 40,8 kg d'eau. On abandonne sous agitation pendant 3 heures puis on introduit en 40 minutes 17,3 kg d'acide sulfurique concentré. On abandonne une heure sous agitation puis 16 heures au repos ; le pH du bain est de 2,4. Les peaux sont ensuite sorties du bain, établies sur des palettes et abandonnées 48 heures. La valeur de l'Aw de la peau picklée est de 0,836. A ce stade, les peaux présentent une teneur en eau de 4 % inférieure à celle constatée dans les peaux de même origine et ayant subi le même traitement sans sol de silice. Les peaux sont ensuite écharnées et dérayées. Les opérations d'écharnage et de coupe s'effectuent très bien et les chairs sont lisses et brillantes. Les peaux écharnées et dérayées sont ensuite tannées dans un foulon de manière conventionnelle avec 5 % en poids par rapport au poids des peaux d'un sel de chrome III à 33° de Schorlemmer (sulfate de chrome d'indice de basicité de 33%) et à 25 % en poids de Cr₂O₃ suivi après deux heures d'agitation d'une addition de 0,5 % en poids par rapport au poids des peaux de dolomie (dolomite). On abandonne ensuite les peaux 4 heures sous agitation puis 16 heures sous agitation intermittente de 5 minutes toutes les heures. Le pH du bain final est de 3,6 et sa teneur en sel de chrome, exprimée en Cr⁺⁺⁺ est de 0,13 g/l. Les peaux contiennent 4,1% de Cr₂O₃ exprimé sur le poids sec.Then introduced into the fuller 510 liters of an aqueous solution of sodium chloride at 20% by weight, then stirred 45 minutes. At this stage, the pH of the bath is 8.1 and its density of 1.06. The reaction medium is acidified to pH = 4.5 by addition of approximately 13 kg of acetic acid, then stirred for 45 minutes and then 20.4 kg of silica sol 30% by weight of silica are introduced. the state of discrete particles with an average diameter of 9 nm and 40.8 kg of water. Abandoned with stirring for 3 hours and then introduced in 40 minutes 17.3 kg of concentrated sulfuric acid. One hour left with stirring and then 16 hours at rest; the pH of the bath is 2.4. The skins are then taken out of the bath, established on pallets and left for 48 hours. The Aw value of the pickled skin is 0.836. At this stage, the skins have a water content of 4% lower than that found in skins of the same origin and having undergone the same treatment without silica sol. The skins are then skinned and derailed. The skinning and cutting operations are carried out very well and the flesh is smooth and shiny. The skinned and husked skins are then tanned in a fuller in a conventional manner with 5% by weight relative to the weight of the skins of a chromium III salt at 33 ° from Schorlemmer (chromium sulfate with a basicity index of 33%) and at 25% by weight of Cr₂O₃ followed after two hours of stirring with the addition of 0.5% by weight relative to the weight of the dolomite skins (dolomite). The skins are then left for 4 hours with stirring and then 16 hours with intermittent stirring for 5 minutes every hour. The pH of the final bath is 3.6 and its chromium salt content, expressed as Cr⁺⁺⁺ is 0.13 g / l. The skins contain 4.1% of Cr₂O₃ expressed on the dry weight.
Dans un foulon, on place 500 l (525,5 kg) d'une solution aqueuse de chlorure de sodium de densité 1,051 et 1000 kg, soit 80 peaux, de veau lourd, écharnées, égalisées, déchaulées et confites.In a fuller, 500 l (525.5 kg) of an aqueous solution of sodium chloride with a density of 1.051 and 1000 kg are placed, that is to say 80 skins, of heavy calf, skinned, equalized, de-stalked and candied.
Après deux heures d'agitation à 10 tours/minute, à la température ambiante, on introduit 60 kg d'une solution aqueuse contenant 10 kg d'acide sulfurique concentré à 98 %, puis on poursuit l'agitation 30 minutes, le pH du bain est de 2,2. On introduit ensuite 20 kg d'un sol de silice contenant 30 % en poids de silice sous forme de particules discrètes d'un diamètre moyen de 50 nm. Après 30 minutes d'agitation, la teneur en silice du bain est de 0,2 g/l ce qui indique une adsorption presque complète de la silice par les peaux. A ce stade, on introduit une solution constituée par 8 kg d'une solution aqueuse d'acide glyoxylique à 40 % en poids dans 20 kg d'eau, puis on poursuit l'agitation pendant 30 minutes. Le pH du bain est de 2,4. On introduit ensuite 38 kg d'un sel de chrome en poudre, on agite pendant 2 heures puis on introduit 15 kg d'un sel de chrome autobasifiant.After two hours of stirring at 10 revolutions / minute, at room temperature, 60 kg of an aqueous solution containing 10 kg of 98% concentrated sulfuric acid are introduced, then stirring is continued for 30 minutes, the pH of the bath is 2.2. Then introduced 20 kg of a silica sol containing 30% by weight of silica in the form of discrete particles with an average diameter of 50 nm. After 30 minutes of stirring, the silica content of the bath is 0.2 g / l, which indicates almost complete adsorption of the silica by the skins. At this stage, a solution consisting of 8 kg of an aqueous solution of glyoxylic acid at 40% by weight in 20 kg of water is introduced, then stirring is continued for 30 minutes. The pH of the bath is 2.4. 38 kg of a powdered chromium salt are then introduced, the mixture is stirred for 2 hours and then 15 kg of a self-basifying chromium salt is introduced.
Après 6 heures d'agitation, le milieu réactionnel est abandonné une nuit avec une agitation de 5 minutes par heure. Le lendemain, dans le milieu réactionnel, qui est à la température de 38°C, on introduit 500 kg d'eau à 75°C, on agite 1 heure et la température du milieu est de 45°C. Les peaux sont retirées du bain, elles présentent une fleur très fine, elles sont détendues, la ride n'est pas marquée, la veine est non apparente.After 6 hours of stirring, the reaction medium is left overnight with stirring for 5 minutes per hour. The following day, into the reaction medium, which is at the temperature of 38 ° C., 500 kg of water are introduced at 75 ° C., the mixture is stirred for 1 hour and the temperature of the medium is 45 ° C. The skins are removed from the bath, they have a very fine flower, they are relaxed, the wrinkle is not marked, the vein is not visible.
Le bain contient 0,02 g/l de chrome à l'état de Cr⁺⁺⁺ et après filtration, il est recyclé pour une nouvelle opération.The bath contains 0.02 g / l of chromium in the Cr⁺⁺⁺ state and after filtration, it is recycled for a new operation.
Le cuir fini présente une excellente adhérence de fleur et une augmentation de surface de 3%, une main pleine, une finesse de grain exceptionnelle, un flanc portant diminuant sensiblement les besoins de découpe.The finished leather has excellent grain adhesion and a 3% increase in surface area, a full hand, exceptional grain fineness, a load-bearing side which significantly reduces the need for cutting.
Claims (20)
- Use of an aqueous silica sol for obtaining a stabilized pickled white or a stabilized white from a hide.
- Use according to claim 1, characterized by the fact that the hide is a non-pickled hide.
- Use according to claim 1, characterized by the fact that the hide is a pickled hide.
- Use according to any one of claims 2 and 3, characterized by the fact that the hide is a fell.
- Use according to any one of claims 2 and 3, characterized by the fact the hide is a dehaired hide.
- Use according to claim 4, characterized by the fact that the fell is not fleshed.
- Use according to claim 5, characterized by the fact that the dehaired hide is fleshed.
- Use according to any one of claims 4 to 7, characterized by the fact the dehaired or haired, fleshed or unfleshed, pickled or unpickled hide is a pared hide.
- Use according to any one of claims 1 to 8, characterized by the fact that a hide is treated at a pH between 1 and 9, at a temperature below 35°C, in an aqueous or brine bath with a density between 1.014 and 1.09, with an aqueous silica sol containing by weight 10 to 50% silica in the form of discrete particles, not linked together by siloxane bonds and having an average diameter between 3 and 100 nm.
- Use according to claim 9, characterized by the fact that the pH is between 1 and 8.
- Use according to any one of claims 9 and 10, characterized by the fact the hide is treated at ambient temperature.
- Use according to any one of claims 9 to 11, characterized by the fact that the silica particles of the aqueous silica sol have an average diameter between 7 and 50 nm.
- Use according to claim 12, characterized by the fact that the silica particles of the aqueous silica sol have a diameter between 9 and 50 nm.
- Use according to any one of claims 1 to 13, characterized by the fact that 0.3 to 3 % of silica by weight is used relative to the weight of the hide employed.
- Use according to any one of claims 1 to 14, characterized by the fact that it is combined with a pretanning with an aldehyde acid or one of its water-soluble salts.
- Process for obtaining a stabilized pickled white or a stabilized white from a pickled or non-pickled, haired or dehaired, fleshed or unfleshed hide, characterized by the fact that the hide is treated at a pH between 1 and 9, at ambient temperature, in an aqueous or brine bath with a density between 1.014 and 1.09, with an aqueous silica sol containing by weight 10 to 50% silica in the form of discrete particles not linked together by siloxane bonds and having an average diameter between 3 and 100 nm.
- Process according to claim 16, characterized by the fact that the silica particles of the aqueous silica sol have an average diameter between 7 and 50 nm.
- Process according to any one of claims 16 and 17, characterized by the fact that 0.3 to 3% by weight of silica is used relative to the weight of pelts employed.
- Process according to any one of claims 16 to 18, characterized by the fact that it is implemented at a pH between 1 and 8.
- Process according to any one of claims 16 to 19, characterized by the fact that it is combined with a pretanning with an aldehyde acid or one of its water-soluble salts.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR9200304 | 1992-01-14 | ||
FR9200304A FR2686099B1 (en) | 1992-01-14 | 1992-01-14 | APPLICATION OF SILICA SOILS TO OBTAIN A WHITE SKIN STABILIZED PICKLE WHITE OR STABILIZED WHITE. |
Publications (2)
Publication Number | Publication Date |
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EP0551785A1 EP0551785A1 (en) | 1993-07-21 |
EP0551785B1 true EP0551785B1 (en) | 1995-04-05 |
Family
ID=9425603
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Application Number | Title | Priority Date | Filing Date |
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EP92403588A Expired - Lifetime EP0551785B1 (en) | 1992-01-14 | 1992-12-30 | Application of silica sols for obtaining a skin called "blanc picklé stabilisé" or "blanc stabilisé" |
Country Status (15)
Country | Link |
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US (1) | US5480456A (en) |
EP (1) | EP0551785B1 (en) |
KR (1) | KR100237982B1 (en) |
AT (1) | ATE120804T1 (en) |
AU (1) | AU656448B2 (en) |
BR (1) | BR9300140A (en) |
CA (1) | CA2087228A1 (en) |
DE (1) | DE69201945T2 (en) |
DK (1) | DK0551785T3 (en) |
ES (1) | ES2070613T3 (en) |
FR (1) | FR2686099B1 (en) |
NZ (1) | NZ245659A (en) |
TR (1) | TR28996A (en) |
TW (1) | TW215930B (en) |
ZA (1) | ZA93171B (en) |
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EP0583697A2 (en) * | 1992-08-14 | 1994-02-23 | Hoechst Aktiengesellschaft | Tanning process saving chrome and improved fixing of chrome |
FR2754274B1 (en) * | 1996-10-03 | 1999-12-31 | Beaud Challes Solap Sa | SKIN TANNING PROCESS |
GB201306607D0 (en) * | 2013-04-11 | 2013-05-29 | Xeros Ltd | Method for treating an animal substrate |
GB201418007D0 (en) | 2014-10-10 | 2014-11-26 | Xeros Ltd | Animal skin substrate Treatment apparatus and method |
CN112094509A (en) * | 2020-09-24 | 2020-12-18 | 蚌埠学院 | Organic silicon modified high-stability acidic silica sol and preparation method thereof |
FR3140094A1 (en) * | 2022-09-23 | 2024-03-29 | Ctc | Skin tanning process, leather preparation method and detanning process |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US2276315A (en) * | 1941-06-04 | 1942-03-17 | Du Pont | Tanning |
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DE3814220A1 (en) * | 1988-04-27 | 1989-11-09 | Hoechst Ag | METHOD FOR CHROME SAVING |
FR2650293B1 (en) * | 1989-07-28 | 1994-06-24 | Rhone Poulenc Chimie | NON-TANNED SKINS, BIOLOGICALLY STABLE, IN WET FORM |
FR2656332B1 (en) * | 1989-12-27 | 1992-04-30 | Hoechst France | PROCESS AUTHORIZING THE EASY HANDLING OF SKINS IN THE TRIP OR STAIN CONDITION. |
FR2666097B1 (en) * | 1990-08-21 | 1992-12-11 | Hoechst France | PROCESS FOR SHELLING SKINS. |
-
1992
- 1992-01-14 FR FR9200304A patent/FR2686099B1/en not_active Expired - Fee Related
- 1992-12-30 DK DK92403588.4T patent/DK0551785T3/en active
- 1992-12-30 ES ES92403588T patent/ES2070613T3/en not_active Expired - Lifetime
- 1992-12-30 AT AT92403588T patent/ATE120804T1/en not_active IP Right Cessation
- 1992-12-30 EP EP92403588A patent/EP0551785B1/en not_active Expired - Lifetime
- 1992-12-30 DE DE69201945T patent/DE69201945T2/en not_active Expired - Fee Related
-
1993
- 1993-01-11 ZA ZA93171A patent/ZA93171B/en unknown
- 1993-01-12 NZ NZ245659A patent/NZ245659A/en unknown
- 1993-01-12 TR TR00033/93A patent/TR28996A/en unknown
- 1993-01-13 CA CA002087228A patent/CA2087228A1/en not_active Abandoned
- 1993-01-13 KR KR1019930000353A patent/KR100237982B1/en not_active IP Right Cessation
- 1993-01-13 AU AU31185/93A patent/AU656448B2/en not_active Ceased
- 1993-01-14 BR BR9300140A patent/BR9300140A/en not_active IP Right Cessation
- 1993-01-14 TW TW082100199A patent/TW215930B/zh active
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1994
- 1994-06-03 US US08/253,578 patent/US5480456A/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2276315A (en) * | 1941-06-04 | 1942-03-17 | Du Pont | Tanning |
Non-Patent Citations (1)
Title |
---|
"The colloid chemistry of silica and silicates" Ralph K. Iler, pp. 407-409 * |
Also Published As
Publication number | Publication date |
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CA2087228A1 (en) | 1993-07-15 |
ZA93171B (en) | 1993-08-11 |
FR2686099A1 (en) | 1993-07-16 |
US5480456A (en) | 1996-01-02 |
AU656448B2 (en) | 1995-02-02 |
DK0551785T3 (en) | 1995-07-03 |
AU3118593A (en) | 1993-07-15 |
KR100237982B1 (en) | 2000-03-02 |
FR2686099B1 (en) | 1994-11-25 |
NZ245659A (en) | 1994-06-27 |
TR28996A (en) | 1997-08-06 |
KR930016546A (en) | 1993-08-26 |
BR9300140A (en) | 1993-07-20 |
DE69201945T2 (en) | 1995-08-17 |
EP0551785A1 (en) | 1993-07-21 |
ATE120804T1 (en) | 1995-04-15 |
ES2070613T3 (en) | 1995-06-01 |
TW215930B (en) | 1993-11-11 |
DE69201945D1 (en) | 1995-05-11 |
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