EP0551658B2 - Méthode pour le dressage des tôles - Google Patents
Méthode pour le dressage des tôles Download PDFInfo
- Publication number
- EP0551658B2 EP0551658B2 EP92122121A EP92122121A EP0551658B2 EP 0551658 B2 EP0551658 B2 EP 0551658B2 EP 92122121 A EP92122121 A EP 92122121A EP 92122121 A EP92122121 A EP 92122121A EP 0551658 B2 EP0551658 B2 EP 0551658B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- straightening
- roll
- sheet metal
- raised
- lowered
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 14
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 21
- 230000002829 reductive effect Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims description 2
- 239000011295 pitch Substances 0.000 claims 2
- 150000002739 metals Chemical class 0.000 claims 1
- 230000009467 reduction Effects 0.000 abstract 1
- 241001131696 Eurystomus Species 0.000 description 23
- 238000005096 rolling process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
Definitions
- the invention relates to a method for straightening of sheet metal in which the sheet metal is passed through by several individually adjustable upper and lower Straightening rollers formed, according to the sheet cross-section and the nominal sheet strength Straightening columns promoted and after initial Maximum deformation below with decreasing Deformation degree bent several times alternately being the straightening area of a straightening machine towards thicker sheets using a going beyond the nominal plate thickness of the straightening area Sheet thicknesses smaller number engaged existing straightening roles and thus larger Straightening role division is expanded.
- the invention is based on the object To create procedures that improve operation enable a roller leveler.
- the invention lies in the following partly through experience, partly through experimentation Understandings and considerations: It can be assumed that the design the residual stress state and the corresponding internal moment history the most important Influences the target quality. It is the type of role employment of crucial Importance. With e.g. Profile roll straightener falls especially that they have relatively few straightening roles - about seven to nine - are equipped. The reason lies in the individual employability of the lower ones Roll. The first one becomes extremely strong and the following ones are, however, employed very weakly. The Straightening quality to be achieved is quite good.
- Sheet metal straightening can be done in this way with just a few straightening rollers with the least effort perform deformation energy and forces, according to the current state of knowledge the following exaggerations on the individual Roles are to be chosen.
- the rolling stock or incoming Sheet metal is heavily plasticized on the inlet side, so that across the width of the straight roll which also serves as a tool, a uniform one and stable yield stress condition in the sheet sets.
- metal sheets are above the nominal sheet thickness fewer rolls and less hyperextension, because by lowering or raising Straightening rollers quasi enlarged and the maximum roller straightening force is significantly reduced becomes. While with the known roller straightening machines due to the leverage ratio hardly any maximum straightening force on the second roll can come, as with the third role, can be the leverage ratios in the extended straightening system by lowering or raising the this purpose preferably individually adjustable upper and lower straightening rolls z. B. change so that the greatest force is on the inlet side second role occurs.
- the hyperextension roughly in proportion to reduce the sheet thickness increase what experience has shown that it is sufficient. So that can compensate for an increase in the drive shaft torques. Instead of reducing hyperextension, let alternatively, the maximum straightening yield point because of the quadratic influence.
- the third and fourth, sixth and seventh as well as ninth and tenth Roll as well as with a fourteen and fifteen roll straightener the third and fourth, sixth and seventh, ninth and tenth as well twelfth and thirteenth roles lowered or raised etc.
- the third and fourth, sixth and seventh, ninth and tenth as well twelfth and thirteenth roles lowered or raised etc.
- a roller leveler 1 With a roller leveler 1, the frame by two stands anchored to the foundation 2, 3 formed by an upper and a lower Traverse 4, 5 are rigidly connected. On the top Traverse 4 is an upper roller mill 6 through not cylinder shown held; a lower roller mill 7 can be moved on the lower crossmember 5 arranged. On the lower roller mill 7 are Control wedges 8 stored, each by a pressure cylinder 9 are displaceable. On every rule wedge 8 is a bearing bracket 11 for lower straightening rollers 12 and associated support rollers 13 supported; are between the support rollers 13, respectively Support bearing 14 arranged. Furthermore, there are several upper straightening rollers 15 through between support bearings 16 arranged support rollers 17 supported on their bales.
- Both the lower and the upper Straightening rollers 12 and 15 are not shown by means Adjusting devices arranged individually adjustable, i.e. the upper straightening rollers 15 can be raised and the lower straightening rollers 12 lowered become.
- the upper straightening rollers 15 and support rollers 17 are mounted on a bearing bracket 18.
- everyone the adjacent bearing bracket 18 is on a control wedge 21 supported, the other side at the top Roller mill 6 is applied.
- the control wedges 21 are displaceable by one pressure medium cylinder 22 each.
- the upper and lower straightening rollers 15, 12 are individually driven and with cardan shafts 23 connected to a drive, not shown.
- the residual stress state is at Fifteen, twelve and nine roller straighteners with hyperextension data with internal torque balance shown and that the invention Adjustment system (see below the center of the sheet 19) compared to conventional roller straightening machines, where all roles against that Sheet metal are employed (cf. above the sheet metal center 19).
- the nine to fifteen Ownership of roles is likely due to the invention advanced adjustment system, in which the largest Role number can be introduced, essentially the to cover the entire range in question be, with a roller leveler with nine Rolling is preferred
- It results from the determined hyperextension distribution in conventional Employment a roughly serrated residual stress state towards the center of the sheet and one finely toothed residual stress state to the Sheet metal edges.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
- Treatment Of Fiber Materials (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Claims (8)
- Procédé pour le dressage de tôles dans lequel la tôle est alimentée à travers des fentes de dressage qui sont formées par plusieurs rouleaux à dresser supérieurs et inférieure, réglables individuellement, et qui sont réglées en fonction de la section de la tôle et de la résistance nominale de la tôle et dans lequel la tôle est pliée, après une déformation maximale de départ, plusieurs fois et alternativement avec un taux de déformation décroissant, la plage de dressage d'une machine de dressage étant élargie, pour des tôles plus épaisses, par un plus petit nombre de rouleaux de dressage qui interagissent lorsque les épaisseurs des tôles sont supérieures à l'épaisseur nominale de tôle de la plage de dressage et l'écartement des rouleaux étant par conséquent agrandi, caractérisé en ce qu'en levant des rouleaux de dressage supérieurs réglables individuellement ou en abaissant des rouleaux de dressage inférieurs réglables individuellement, on règle des écartements différents pour autant que les distances entre les rouleaux de dressage qui interagissent, dans un réglage de la machine de dressage, ne sont pas tous identiques.
- Procédé selon la revendication 2, caractérisé en ce que l'allongement est réduit dans le rapport de l'augmentation de l'épaisseur de la tôle.
- Procédé selon l'une ou plusieurs des revendications 1 à 2, caractérisé en ce que dans une machine de dressage à six rouleaux, on lève ou on abaisse respectivement le troisième et quatrième rouleau, vus dans le sens allant du côté entrée vers le côté sortie.
- Procédé selon l'une ou plusieurs des revendications 1 à 2, caractérisé en ce que dans une machine de dressage à huit rouleaux et une machine à neuf rouleaux, on lève ou on abaisse respectivement le troisième et le quatrième rouleau ainsi que le sixième et le septième rouleau, vus dans le sens allant du côté entrée vers le côté sortie.
- Procédé selon l'une ou plusieurs des revendications 1 à 2, caractérisé en ce que dans une machine de dressage à dix rouleaux, on lève ou on abaisse respectivement le troisième et le quatrième rouleau ainsi que le septième et le huitième rouleau, vus dans le sens allant du côté entrée vers le côté sortie.
- Procédé selon l'une ou plusieurs des revendications 1 à 2, caractérisé en ce que dans une machine de dressage à onze rouleaux et une machine à douze rouleaux, on lève ou on abaisse respectivement le troisième et le quatrième rouleau, le sixième et le septième rouleau ainsi que le neuvième et le dixième rouleau, vus dans le sens allant du côté entrée vers le côté sortie.
- Procédé selon l'une ou plusieurs des revendications 1 à 2, caractérisé en ce que dans une machine de dressage à treize rouleaux, on lève ou on abaisse respectivement le troisième et le quatrième rouleau, le septième et le huitième rouleaux ainsi que le onzième et le douzième rouleau, vus dans le sens allant du côté entrée vers le côté sortie.
- Procédé selon l'une ou plusieurs des revendications 1 à 2, caractérisé en ce que dans une machine de dressage à quatorze rouleaux et une machine à quinze rouleaux, on lève ou on abaisse respectivement le troisième et le quatrième rouleau, le sixième et le septième rouleau, le neuvième et le dixième rouleau ainsi que le douzième et le treizième rouleau, vus dans le sens allant du côté entrée vers le côté sortie.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4200922A DE4200922A1 (de) | 1992-01-16 | 1992-01-16 | Verfahren und vorrichtung zum richten von blech |
DE4200922 | 1992-01-16 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0551658A1 EP0551658A1 (fr) | 1993-07-21 |
EP0551658B1 EP0551658B1 (fr) | 1995-06-21 |
EP0551658B2 true EP0551658B2 (fr) | 2001-07-18 |
Family
ID=6449586
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92122121A Expired - Lifetime EP0551658B2 (fr) | 1992-01-16 | 1992-12-30 | Méthode pour le dressage des tôles |
Country Status (5)
Country | Link |
---|---|
US (1) | US5412968A (fr) |
EP (1) | EP0551658B2 (fr) |
AT (1) | ATE123977T1 (fr) |
DE (2) | DE4200922A1 (fr) |
ES (1) | ES2073853T5 (fr) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4415048A1 (de) * | 1994-04-29 | 1995-11-02 | Schloemann Siemag Ag | Richtmaschine zum Richten von Blechen und Bändern |
JP3427863B2 (ja) * | 1994-12-27 | 2003-07-22 | 住友金属鉱山株式会社 | 電解用種板の歪み矯正方法 |
DE19506224C2 (de) * | 1995-02-22 | 1998-09-24 | Schleicher Gmbh & Co Hermann | Walzenrichtmaschine zum Richten von Blechen |
US6148644A (en) * | 1995-03-06 | 2000-11-21 | Lever Brothers Company, Division Of Conopco, Inc. | Dry cleaning system using densified carbon dioxide and a surfactant adjunct |
DE19705457B4 (de) * | 1997-02-13 | 2006-01-12 | Sms Demag Ag | Blechrichtmaschine |
US6598445B2 (en) | 2001-04-16 | 2003-07-29 | Automatic Feed Company | Leveling machine and method |
ITMI20051413A1 (it) * | 2005-07-22 | 2007-01-23 | Danieli Off Mecc | Dispositivo di azionamento rulli di macchine per la lavorazione di prodotti metallici |
CN100354055C (zh) * | 2005-09-05 | 2007-12-12 | 张挺胜 | 辊式板材矫正机 |
US7637132B2 (en) * | 2006-02-06 | 2009-12-29 | Butech Bliss | Work roll scraper for roller levelers |
WO2011092754A1 (fr) | 2010-01-29 | 2011-08-04 | スチールプランテック株式会社 | Egalisateur à rouleaux |
CN102672005B (zh) * | 2012-06-07 | 2014-07-30 | 常州市中安机械制造有限公司 | 液压式精密矫平机 |
AT512898B1 (de) * | 2012-08-03 | 2013-12-15 | Evg Entwicklung Verwert Ges | Richtrolleneinheit |
DE102016121448B4 (de) | 2016-11-09 | 2018-08-30 | Bwg Bergwerk- Und Walzwerk-Maschinenbau Gmbh | Verfahren und Vorrichtung zum Streckbiegerichten eines Metallbandes |
DE102018203734A1 (de) * | 2017-03-13 | 2018-09-13 | Sms Group Gmbh | Richtstrategien zum Betreiben einer Rollenrichtmaschine und Rollenrichtmaschine |
CN110418683B (zh) | 2017-03-13 | 2021-01-15 | Sms集团有限公司 | 用于运行辊式矫直机的方法以及辊式矫直机 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2592948A (en) * | 1947-11-26 | 1952-04-15 | Birdsboro Steel Foundry & Mach | Roller leveler |
US2720243A (en) * | 1951-06-20 | 1955-10-11 | Continental Foundry & Machine | Bar and tube straightening machine |
US2852065A (en) * | 1954-08-23 | 1958-09-16 | Birdsboro Steel Foundry & Mach | Roller leveller having means to move individual rolls into and out of work engagement |
DE2103892A1 (en) * | 1971-01-28 | 1972-08-24 | Schloemann AG, 4000 Düsseldorf | Sheet metal straightening - partic cold plate by a reverse bending method |
US3765210A (en) * | 1972-02-22 | 1973-10-16 | Mesta Machine Co | Frameless roll leveler, straightener and the like |
CA982459A (en) * | 1972-11-14 | 1976-01-27 | William T. Arnold | Apparatus for straightening and cutting reinforcing bar |
DE3308616C2 (de) * | 1983-03-11 | 1993-11-25 | Schloemann Siemag Ag | Verfahren und Maschine zum Richten von Blech |
DE3337957A1 (de) * | 1983-10-19 | 1985-05-02 | SMS Schloemann-Siemag AG, 4000 Düsseldorf | Blechrichtmaschine |
JPS61245917A (ja) * | 1985-04-24 | 1986-11-01 | Mitsubishi Heavy Ind Ltd | ロ−ラレベラ |
JPS62203616A (ja) * | 1986-03-03 | 1987-09-08 | Mitsubishi Heavy Ind Ltd | ロ−ラレベラ−装置 |
-
1992
- 1992-01-16 DE DE4200922A patent/DE4200922A1/de not_active Withdrawn
- 1992-12-30 EP EP92122121A patent/EP0551658B2/fr not_active Expired - Lifetime
- 1992-12-30 DE DE59202621T patent/DE59202621D1/de not_active Expired - Lifetime
- 1992-12-30 AT AT92122121T patent/ATE123977T1/de active
- 1992-12-30 ES ES92122121T patent/ES2073853T5/es not_active Expired - Lifetime
-
1994
- 1994-05-03 US US08/237,430 patent/US5412968A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
ES2073853T5 (es) | 2001-11-16 |
US5412968A (en) | 1995-05-09 |
DE59202621D1 (de) | 1995-07-27 |
EP0551658A1 (fr) | 1993-07-21 |
ES2073853T3 (es) | 1995-08-16 |
ATE123977T1 (de) | 1995-07-15 |
EP0551658B1 (fr) | 1995-06-21 |
DE4200922A1 (de) | 1993-07-22 |
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