EP0522475B1 - Elément inductif et son procédé de fabrication - Google Patents
Elément inductif et son procédé de fabrication Download PDFInfo
- Publication number
- EP0522475B1 EP0522475B1 EP92111382A EP92111382A EP0522475B1 EP 0522475 B1 EP0522475 B1 EP 0522475B1 EP 92111382 A EP92111382 A EP 92111382A EP 92111382 A EP92111382 A EP 92111382A EP 0522475 B1 EP0522475 B1 EP 0522475B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- insulating material
- layers
- windings
- stack
- winding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2847—Sheets; Strips
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/324—Insulation between coil and core, between different winding sections, around the coil; Other insulation structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/125—Other insulating structures; Insulating between coil and core, between different winding sections, around the coil
Definitions
- the invention relates to an inductive component with at least two windings and a method for producing such a component.
- Inductive components are, for example, transformers, transformers, converters or choke coils.
- inductive components can be manufactured according to the prior art in that enamel-insulated round copper wires or insulated flat copper strips are wound on bobbins as winding carriers. For the insulation of windings against each other, insulation foils are wound or, for example, multi-chamber bobbins are used. In some cases, additional full cast resin or impregnation is required.
- the known inductive components have a relatively large volume and require a large amount of material.
- the manufacture requires complicated winding machines or labor-intensive manufacturing processes.
- EP-A2-0 435 461 discloses an inductive component and a method for its production, multilayer stacks of insulating material layers and structured metal layers being used instead of conventional wire windings.
- the height of the inductive component can thus be better matched to that of other components of a circuit.
- a structured metal layer forms a turn of a coil. Multiple turns are made using metal pins can be produced by connecting individual turns in series.
- the invention is based on the object of specifying such an inductive component which is embodied in a stacked construction and a method for its production which can meet increased requirements with regard to electrical insulation, compact and inexpensive windings and low power loss.
- an inductive component in particular a transformer, with at least two windings, each of which can have one or more turns, insulation material layers and structured metal layers being stacked on top of one another, and electrical connections between structured metal layers to be contacted are made by means of metallic connecting pins.
- the insulating material layers are made of a material that is deformable under the influence of pressure and temperature. Spirally structured metal layers are used to form windings with several turns.
- the layered stack is baked by the action of pressure and temperature, the insulating material layers being somewhat larger than the metal layers, baked during the manufacturing process to form a common winding package that is electrically insulated on all sides.
- Square or hexagonal pins are used as connecting pins for the production of electrical connections in the winding package, which are pressed into the winding package at selected points in bores perpendicular to the layer plane and cold-welded.
- the components according to the invention are notable for a particularly small size and for saving material since, for example, no separate coil former is required.
- the electrical insulation requirements can take up less space be met.
- the inductive components can be produced inexpensively and have advantageous technical data, in particular a large main inductance, a low power loss and thus also a good efficiency.
- FIG. 1a shows the front view
- FIG. 1b shows the side view of a transformer 1 according to the invention.
- the transformer 1 contains a core 2 and a winding package 3 with connections 4, which correspond to the connections shown in FIG. 2 with 4.11, 4.13, 4.21, 4.22 and 4.23 are specified.
- bores 5 can also be seen, into which connecting pins 6 (see FIG. 5f) are inserted.
- FIGS. 1a and 1b shows the electrical circuit diagram of the transformer 1 shown in FIGS. 1a and 1b.
- the transformer 1 has two primary windings 7a and 7b and two secondary windings 8a and 8b.
- the transformer 1 can have further windings, for example for auxiliary voltages contain.
- the primary windings 7a and 7b are connected in series with the aid of a bridge 13, which is realized by means of connecting pins 6 in the upper row of bores 5 in FIG. 1a, as by comparison with Figures 5a and 5b can be understood.
- the secondary windings 8a and 8b are electrically connected in series, but a metal part 11 and connecting pins 6 shown in FIG. 5e are used to implement a secondary-side connection point 14, which is led out as connection 4.22.
- Fig. 3 the layered structure of the winding package 3 is shown schematically for the embodiment shown in the other figures.
- the following are stacked one above the other: a first insulating material layer 9, the second primary winding 7b, a further insulating layer 9, the second secondary winding 8b, an insulating layer 9, the first secondary winding 8a, an insulating layer 9, the first primary winding 7a, an insulating layer 9, a metal part ( see Fig. 5e) for establishing the secondary connection to the winding ends 14.1 and 14.2 via (not shown in Fig. 3) connecting pins 6 and an upper insulating layer 9.
- the insulating material layers 9, of the individual levels are dimensioned in terms of their thickness in accordance with the respective insulation requirements.
- the insulating material layers are somewhat larger than the metal layers 11, so that baking of the insulating layers 9 in a manufacturing step in which deformation of the insulating material layers or melting of the resin contained therein is brought about by the action of temperature and pressure, also in an edge region 10 and in Spaces between the structured Metal layers 11 a closed electrically insulating layer is reached.
- the meltable resin hardens on cooling and creates a permanent connection between the layers of the winding package.
- the insulating material layers 9 can be designed as multi-layer glass fiber mats or plates, the respective insulation requirements being met by choosing an appropriate number of layers. For example, a smaller number of layers may be sufficient to insulate several secondary windings from one another than to insulate between primary and secondary windings.
- insulating material layers 9 can also be considered as insulating material layers 9, such as, for example, ceramic plates, which can be connected, for example, to structured copper foils using the direct connection method.
- FIG. 4 shows the winding package 3 of the transformer shown in FIG. 1.
- FIGS. 5a to 5f show the metal parts of the winding package 3.
- FIGS. 5a to 5d show structured metal layers 11 which are designed, for example, as 0.5 mm thick copper sheets.
- the structuring into flat, for example 5 or 8 mm wide, spiral turns of a coil can be achieved by stamping, etching or other methods. Molded external connections 4.11, 4.13, 4.21 and 4.23 are produced at the same time.
- To produce the primary winding with the connections 4.11 and 4.13 two partial windings 7a and 7b, each with three turns, are used.
- the winding ends 13.1 and 13.2 inside the spirals are interconnected to produce the bridge 13 shown in FIG. 2.
- the two partial windings 7a and 7b are placed one above the other with the interposition of an insulating material layer 9, as shown in FIG. 6.
- the partial windings 7a and 7b are designed in the same way, but are superimposed on each other in a mirror image, so that the winding ends 13.1 and 13.2 lie one above the other and can be connected to one another by means of connecting pins 6, in order to implement the bridge 13.
- the secondary windings 8a and 8b are designed and placed one above the other, but the bridge 14 is realized by connecting the winding ends 14.1 and 14.2 to the metal piece shown in FIG. 5e, again using connecting pins 6, one of which is shown in FIG. 5f is shown.
- the arrangement of the piece of metal shown in Fig. 5e, which is also terminal 4.22, is indicated in Fig. 1 with dashed lines.
- connection pins 6 Square pins made of a copper alloy are provided as connecting pins 6, which are dimensioned in relation to the bores 5 such that cold welding occurs when the pins are pressed into the bores 5. It goes without saying that the pins can also have a different shape and that the electrical and mechanical connection can also be produced in another way.
- FIG. 7 shows a preferred embodiment of the insulating material layer 9, namely as a glass fiber fabric mat or plate which contains a meltable resin.
- a cutout 15 for the core 2 is kept free in the insulating material layer 9.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Insulating Of Coils (AREA)
- Coils Of Transformers For General Uses (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Claims (4)
- Elément inductif, notamment transformateur (1), avec au moins deux enroulements (7a, 7b, 8a, 8b) qui peuvent comporter chacun une ou plusieurs spires,- des couches (9) de matériau isolant et des couches métalliques structurées (11) étant empilées l'une sur l'autre et- des liaisons électriques entre les couches métalliques structurées (11) à contacter étant réalisées au moyen de broches de liaison (6) métalliques,
caractérisé en ce quea) les couches (9) de matériau isolant sont réalisées en un matériau conformable à chaud et par pression,b) on utilise pour former des enroulements (7a, 7b, 8a, 8b) à plusieurs spires des couches métalliques structurées (11) en spirale,c) les couches (9, 11) empilées, parmi lesquelles les couches (9) de matériau isolant ont une surface légèrement plus grande que les couches métalliques (11), sont réunies par chauffage et par pression au cours du processus de fabrication pour former un paquet d'enroulements (3) commun, isolé électriquement sur toutes ses faces etd) on utilise comme broches de liaison (6), pour réaliser les liaisons électriques à l'intérieur du paquet d'enroulements (3), des broches à section carrée ou hexagonale qui sont enfoncées dans le paquet d'enroulements (3), en des points déterminés, dans des trous (5), perpendiculairement au plan de la couche, et sont soudées à froid. - Elément inductif selon la revendication 1, caractérisé en ce que les couches métalliques (11) structurées pour former des enroulements (7a, 7b, 8a, 8b) sont en tôle de cuivre ou d'aluminium et sont agencées en forme de bande de tôle enroulée en spirale, à plat dans un plan, obtenue par découpage-poinçonnage.
- Elément inductif selon la revendication 1 ou 2, caractérisé en ce que les couches (9) de matériau isolant sont constituées de plaques de tissu de fibre de verre à un ou plusieurs plis, les interstices dans le tissu étant remplis d'un résine fusible.
- Procédé de fabrication d'un élément inductif, par exemple d'un transformateur, plusieurs enroulements de l'élément étant disposés à l'intérieur d'un paquet d'enroulements, caractérisé en ce que le paquet d'enroulements est fabriqué par les étapes:a) on empile alternativement l'une sur l'autre, pour former un empilement, plusieurs couches de matériau isolant et de tôles métalliques structurées pour former des enroulements en spirale et des bornes,- la pile commençant et se terminant chaque fois par une couche de matériau isolant,- les couches de matériau isolant étant adaptées aux exigences d'isolation, par exemple par une épaisseur de couche adaptée,- les couches en matériau isolant étant formées d'un matériau ne fondant qu'à des températures très élevées, par exemple un tissu de verre ou une plaquette de céramique, et étant combinées par incorporation ou par revêtement, à un adhésif à bas point de fusion, par exemple une résine, et- des extrémités d'enroulement et des pattes de connexion à relier électriquement étant disposées l'une au-dessus de l'autre avec recouvrement, étant cependant séparées par des couches de matériau isolant;b) on réunit par chauffage et par pression les couches empilées, les couches de matériau isolant et plus particulièrement l'adhésif qui fond au cours de cette étape de procédé entourant de manière étanche les tôles métalliques structurées et remplissant les interstices;c) pour réaliser des liaisons électriques entre les différents enroulements ou parties d'enroulements ainsi qu'entre les extrémités d'enroulement et les bornes de connexion, on perce des trous perpendiculairement au plan des couches, aux endroits où des couches métalliques à relier se recouvrent, on enfile de broches de liaison, de préférence des broches carrées, et on les soude à froid aux tôles, pour obtenir une liaison ferme et étanche au gaz.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4122796A DE4122796A1 (de) | 1991-07-10 | 1991-07-10 | Induktives bauelement und verfahren zu seiner herstellung |
DE4122796 | 1991-07-10 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0522475A1 EP0522475A1 (fr) | 1993-01-13 |
EP0522475B1 true EP0522475B1 (fr) | 1996-05-22 |
Family
ID=6435813
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92111382A Expired - Lifetime EP0522475B1 (fr) | 1991-07-10 | 1992-07-04 | Elément inductif et son procédé de fabrication |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0522475B1 (fr) |
AT (1) | ATE138493T1 (fr) |
DE (2) | DE4122796A1 (fr) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0608127A1 (fr) * | 1993-01-22 | 1994-07-27 | AT&T Corp. | Système d'isolation pour enroulements magnétiques avec des conducteurs plats empilés |
US5652561A (en) * | 1993-06-29 | 1997-07-29 | Yokogawa Electric Corporation | Laminating type molded coil |
CN1115193A (zh) * | 1993-09-29 | 1996-01-17 | 日本电装株式会社 | 电动机励磁线圈 |
DE19542357A1 (de) * | 1995-10-24 | 1997-04-30 | Abb Patent Gmbh | Schaltungsanordnung für einen AC/DC-Konverter mit Potentialtrennung und induktives Bauelement zur Verwendung in einer solchen Schaltungsanordnung |
DE29522242U1 (de) | 1995-10-24 | 2000-12-21 | Abb Patent Gmbh | Schaltungsanordnung für einen AC/DC-Konverter mit Potentialtrennung und induktives Bauelement zur Verwendung in einer solchen Schaltungsanordnung |
BG62541B1 (bg) * | 1997-03-19 | 2000-01-31 | "Изоматик Лаб." ООД | Намотка на трансформатор за електросъпротивително заваряване |
ES2188473T3 (es) * | 1999-03-31 | 2003-07-01 | Siemens Ag | Transformador, convertidor o bobina de induccion con arrollamientos de disco asi como procedimiento para la fabricacion de un componente de este tipo. |
DE19945013C5 (de) * | 1999-09-20 | 2005-10-13 | Epcos Ag | Planartransformator |
DE10234081A1 (de) * | 2002-07-26 | 2004-02-05 | Philips Intellectual Property & Standards Gmbh | Vorrichtung mit einer Schaltungsanordnung mit induktivem Element |
EP3944271A1 (fr) * | 2016-12-22 | 2022-01-26 | AT & S Austria Technologie & Systemtechnik Aktiengesellschaft | Inducteur constitué d'un matériau support de composant comprenant des structures de plaques électroconductrices |
CN107578898A (zh) * | 2017-09-29 | 2018-01-12 | 东翔电子(东莞)有限公司 | 一种内置多层电路的变压器骨架及其制备方法 |
KR102424223B1 (ko) * | 2020-08-31 | 2022-07-25 | (주) 트랜스온 | 트랜스포머용 프라이머리 코일 어셈블리 및 이를 포함하는 트랜스포머 |
DE102021203048A1 (de) * | 2021-03-26 | 2022-09-29 | Siemens Mobility GmbH | Spiraleinrichtung und Verfahren zu deren Herstellung |
WO2023079470A1 (fr) * | 2021-11-03 | 2023-05-11 | Leonardo Busi | Inducteur plan dans l'air, en particulier pour circuits de puissance radiofréquence |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0514136A1 (fr) * | 1991-05-15 | 1992-11-19 | International Business Machines Corporation | Transformateur amélioré |
EP0514600A1 (fr) * | 1990-01-11 | 1992-11-25 | Magnex Corporation | Dispositif transducteur/transformateur à film mince |
EP0516456A2 (fr) * | 1991-05-31 | 1992-12-02 | Pi-Ta Hwang | Transformateur avec enroulement laminé imprimé |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE28947C (de) * | L. gaulard und J. D. GlBBS in London | Neuerungen an Induktoren zur Erzeugung sekundärer Ströme von verschiedener Stärke für die Vertheilung der elektrischen Kraft | ||
DE2260492A1 (de) * | 1972-12-11 | 1974-06-12 | Wilfried Strauss | Elektrischer transformator mit gedruckter anordnung |
JPS52103633A (en) * | 1976-02-27 | 1977-08-31 | Nippon Telegr & Teleph Corp <Ntt> | High frequency transformer for use of big current |
FR2476898B1 (fr) * | 1980-02-22 | 1985-06-28 | Mini Informatiq System Ste Eur | Bobinage electromagnetique comportant des elements discrets et dispositif d'alimentation electrique comportant de tels bobinages |
US4410585A (en) * | 1981-03-02 | 1983-10-18 | General Electric Company | Layer insulation for use in high-voltage electrical equipment |
DE8226746U1 (de) * | 1982-09-23 | 1983-04-14 | Schwär, Gerhard, 2070 Ahrensburg | Transformator |
FR2615319B1 (fr) * | 1987-05-15 | 1989-07-07 | Bull Sa | Transformateur a fort couplage adapte a un circuit d'alimentation a decoupage et circuit d'alimentation a decoupage comportant un tel transformateur |
US5179365A (en) * | 1989-12-29 | 1993-01-12 | At&T Bell Laboratories | Multiple turn low profile magnetic component using sheet windings |
-
1991
- 1991-07-10 DE DE4122796A patent/DE4122796A1/de not_active Ceased
-
1992
- 1992-07-04 AT AT92111382T patent/ATE138493T1/de not_active IP Right Cessation
- 1992-07-04 DE DE59206342T patent/DE59206342D1/de not_active Expired - Lifetime
- 1992-07-04 EP EP92111382A patent/EP0522475B1/fr not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0514600A1 (fr) * | 1990-01-11 | 1992-11-25 | Magnex Corporation | Dispositif transducteur/transformateur à film mince |
EP0514136A1 (fr) * | 1991-05-15 | 1992-11-19 | International Business Machines Corporation | Transformateur amélioré |
EP0516456A2 (fr) * | 1991-05-31 | 1992-12-02 | Pi-Ta Hwang | Transformateur avec enroulement laminé imprimé |
Also Published As
Publication number | Publication date |
---|---|
DE59206342D1 (de) | 1996-06-27 |
ATE138493T1 (de) | 1996-06-15 |
EP0522475A1 (fr) | 1993-01-13 |
DE4122796A1 (de) | 1993-01-21 |
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