EP0507117A1 - Matières de moulage ABS à répartition bimodale des dimensions des particules de caoutchouc - Google Patents
Matières de moulage ABS à répartition bimodale des dimensions des particules de caoutchouc Download PDFInfo
- Publication number
- EP0507117A1 EP0507117A1 EP92104130A EP92104130A EP0507117A1 EP 0507117 A1 EP0507117 A1 EP 0507117A1 EP 92104130 A EP92104130 A EP 92104130A EP 92104130 A EP92104130 A EP 92104130A EP 0507117 A1 EP0507117 A1 EP 0507117A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- graft
- weight
- abs
- rubber
- matrix
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002245 particle Substances 0.000 title claims abstract description 44
- 238000000465 moulding Methods 0.000 title claims abstract description 26
- 229920001971 elastomer Polymers 0.000 title claims description 39
- 239000005060 rubber Substances 0.000 title claims description 39
- 230000002902 bimodal effect Effects 0.000 title description 4
- 238000009826 distribution Methods 0.000 title description 3
- 239000000463 material Substances 0.000 title 1
- 239000000203 mixture Substances 0.000 claims abstract description 29
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000011159 matrix material Substances 0.000 claims abstract description 21
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229920002857 polybutadiene Polymers 0.000 claims abstract description 15
- 229920000642 polymer Polymers 0.000 claims abstract description 12
- 229920000578 graft copolymer Polymers 0.000 claims abstract description 10
- 229920001577 copolymer Polymers 0.000 claims abstract description 9
- 239000005062 Polybutadiene Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 7
- 238000010528 free radical solution polymerization reaction Methods 0.000 claims description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 5
- 238000012662 bulk polymerization Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000008187 granular material Substances 0.000 claims description 3
- 230000001960 triggered effect Effects 0.000 claims 1
- 150000003254 radicals Chemical class 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 17
- 239000012071 phase Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 7
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 238000007720 emulsion polymerization reaction Methods 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 229920000126 latex Polymers 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 150000008052 alkyl sulfonates Chemical class 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- -1 tert-butyl perester Chemical class 0.000 description 2
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229920000638 styrene acrylonitrile Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
- C08L25/12—Copolymers of styrene with unsaturated nitriles
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
Definitions
- the invention describes an ABS molding composition with a bimodal distribution of the rubber particle size, the rubber phases of which are produced exclusively in solution or bulk polymerization.
- ABS molding compositions with bimodal rubber particle size distribution are known.
- at least one rubber phase is produced in emulsion polymerization, which is described, inter alia, in the publications below.
- the individual structure of the rubber particles influences the physical properties of the ABS molding compounds.
- rubber particles polymerized in solution or in bulk and obtained by precipitation and rubber particles polymerized in emulsion. These are referred to as LABS particles or as EABS particles; A description of the production can be found in documents (1) and (2).
- the LABS particles described in (1) contain inclusions of the polymer matrix in the rubber and are usually formed and grafted in bulk, bulk suspension or solution polymerization. These processes start from a pre-formed (base) rubber, which is dissolved in the monomer and optionally the solvent and then subjected to the polymerization, the LABS particles forming during the phase inversion.
- the rubber particles obtained in this way are usually larger than 500 nm and reduce the surface gloss of ABS molding compositions (9-11).
- the EABS particles mentioned in (2) are generally small, solid rubber particles. Rubber particles with this structure are usually formed and grafted in an emulsion process. The rubber particles are obtained by polymerizing e.g. Butadiene is prepared in an aqueous phase with the aid of suitable emulsifiers. The aqueous rubber latex is then grafted with the monomers which are also present in the matrix, the idea being that the physical entanglement of the graft branches with the matrix polymers brings about a good connection of the tough and hard phases, which increases the toughness of the ABS molding compositions is crucial.
- the rubber particles produced in this way generally have a particle diameter of less than 500 nm and provide high-gloss surfaces in finished ABS parts.
- the object of the invention is to create ABS products with a favorable ratio of toughness and gloss and with a light intrinsic color, as is known from pure solution ABS.
- Solution ABS with rubber particles whose diameter is less than 500 nm can e.g. can be obtained in that the polymerization is carried out in a plurality of series-connected tubular reactors which operate essentially without backmixing, phase inversion occurring in one of the reactors.
- the reaction temperature should take place at 90 ° C or less until the phase inversion and correspondingly easily decomposing radical initiators (e.g. tert-butyl perester) should be used.
- ABS coarse-particle solution
- particle diameters up to 10,000 nm is generally known and e.g. can be found in the publications mentioned at the beginning.
- polystyrene acrylonitrile and / or polymethyl methacrylate are, for example, polystyrene acrylonitrile and / or polymethyl methacrylate. Both polymers are also made by a solution or bulk polymerization process.
- the polystyrene acrylonitrile generally has an acrylonitrile content of between 10 and 40% by weight of polymethyl methacrylate or copolymers of methyl methacrylate with other acrylic esters up to an acrylic ester content of about 20% by weight can also be used.
- the molding compositions obtained by the process according to the invention can be processed by the known methods of thermoplastic processing, i.e. by extrusion, injection molding, calendering, blow molding, pressing or sintering; Moldings are particularly preferably produced from the molding compositions produced by the process according to the invention by injection molding.
- a product (G) with the following properties was used as the solution ABS with large rubber particles:
- the molding compound obtained in the counter-test no longer meets the requirements for surface gloss that are made.
- Product G was used as the solution ABS with large rubber particles.
- a product (E) which had the following properties was used as the emulsion ABS with small rubber particles:
- the latex obtained was agglomerated by adding 25 parts of an emulsion of a copolymer of 96 parts of ethyl acrylate and 4 parts of methacrylic acid amide with a solids content of 10% by weight, an average particle size of 300 nm being achieved. After adding 40 parts of water, 0.4 part of Na-C14 alkyl sulfonate and 0.2 part of potassium peroxodisulfate, 38 parts of a mixture of styrene and acrylonitrile were fed in a ratio of 70:30 within 4 hours and polymerized at 75 ° C. Sales related on styrene-acrylonitrile, was practically quantitative.
- the graft rubber dispersion obtained was precipitated using calcium chloride solution and washed with distilled water.
- Solution ABS product G was mixed with the emulsion ABS product E as granules in the stated weight ratio, melted together in the extruder at 280 ° C., mixed and granulated as a mixed product.
- the properties of the mixtures obtained are summarized in the following comparative experiments:
- the products obtained in the comparison test are colored deeper yellow than the ABS products obtained in the examples according to the invention.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Graft Or Block Polymers (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4110459 | 1991-03-30 | ||
DE4110459A DE4110459A1 (de) | 1991-03-30 | 1991-03-30 | Abs-formmassen mit bimodaler kautschukpartikelgroessenverteilung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0507117A1 true EP0507117A1 (fr) | 1992-10-07 |
EP0507117B1 EP0507117B1 (fr) | 1996-12-04 |
Family
ID=6428540
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92104130A Expired - Lifetime EP0507117B1 (fr) | 1991-03-30 | 1992-03-11 | Matières de moulage ABS à répartition bimodale des dimensions des particules de caoutchouc |
Country Status (3)
Country | Link |
---|---|
US (1) | US5434218A (fr) |
EP (1) | EP0507117B1 (fr) |
DE (2) | DE4110459A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0872520A1 (fr) * | 1997-04-15 | 1998-10-21 | Bayer Ag | ABS moulages avec une bonne résistance aux chocs qui sont produits sans émulsion |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4443966A1 (de) * | 1994-12-09 | 1996-06-13 | Basf Ag | Thermoplastische Formmassen |
DE19518025A1 (de) * | 1995-05-17 | 1996-11-21 | Bayer Ag | Thermoplastische ABS-Formmassen |
KR100408109B1 (ko) * | 2000-12-28 | 2003-12-01 | 제일모직주식회사 | 진공성형성이 우수한 스티렌계 열가소성 수지 조성물 |
EP1752478A1 (fr) | 2005-08-08 | 2007-02-14 | Basf Aktiengesellschaft | Un procédé pour la production d'un copolymère greffé avec une distribution bimodale des particules. |
EP1783170A1 (fr) * | 2005-10-24 | 2007-05-09 | Basf Aktiengesellschaft | Composition thermoplastique de moulage comprenant les matériaux inertes finement divisés. |
US20180291195A1 (en) | 2015-10-09 | 2018-10-11 | Ineos Styrolution Group Gmbh | Electrically insulating thermally conductive polymer resin composition based on styrenics with balanced properties |
EP3359592B1 (fr) | 2015-10-09 | 2019-07-24 | INEOS Styrolution Group GmbH | Composition de résine à base de polymère conducteur électriquement et thermiquement basée sur des styréniques dotée de propriétés équilibrées |
EP3359595B1 (fr) | 2015-10-09 | 2019-12-11 | INEOS Styrolution Group GmbH | Composition de résine à base de polymères thermoconducteurs basés sur des composés styréniques de faible densité |
KR102226065B1 (ko) | 2018-03-20 | 2021-03-11 | 주식회사 엘지화학 | 열가소성 수지 조성물 |
CN116554410A (zh) * | 2023-05-10 | 2023-08-08 | 金发科技股份有限公司 | Abs胶粉及其制备方法、abs材料和车辆内饰件 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0412801A1 (fr) * | 1989-08-09 | 1991-02-13 | The Dow Chemical Company | Procédé de préparation de polymères vinyl-aromatiques renforcés par du caoutchouc |
EP0474618A2 (fr) * | 1990-09-04 | 1992-03-11 | Monsanto Company | ABS à brillance élevée préparé par un procédé en continu |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1745098B2 (de) * | 1966-03-21 | 1974-10-24 | Monsanto Co., St. Louis, Mo. (V.St.A.) | Polymerisatgemische |
US3928494A (en) * | 1973-01-09 | 1975-12-23 | Monsanto Co | Polyblend of two types of ABS graft polymers and a copolymer matrix |
US4250271A (en) * | 1979-05-15 | 1981-02-10 | Cosden Technology, Inc. | ABS-Type polyblend compositions |
EP0103657B1 (fr) * | 1982-09-17 | 1991-03-13 | The Dow Chemical Company | Résines de type ABS contenant des particules dispersées d'un caoutchouc à haute viscosité en solution et une méthode pour leur préparation |
AU594039B2 (en) * | 1985-02-01 | 1990-03-01 | Dow Chemical Company, The | ABS compositions having trimodal rubber particle distributions and process |
-
1991
- 1991-03-30 DE DE4110459A patent/DE4110459A1/de not_active Withdrawn
-
1992
- 1992-03-11 DE DE59207600T patent/DE59207600D1/de not_active Expired - Lifetime
- 1992-03-11 EP EP92104130A patent/EP0507117B1/fr not_active Expired - Lifetime
-
1994
- 1994-04-11 US US08/225,928 patent/US5434218A/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0412801A1 (fr) * | 1989-08-09 | 1991-02-13 | The Dow Chemical Company | Procédé de préparation de polymères vinyl-aromatiques renforcés par du caoutchouc |
EP0474618A2 (fr) * | 1990-09-04 | 1992-03-11 | Monsanto Company | ABS à brillance élevée préparé par un procédé en continu |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0872520A1 (fr) * | 1997-04-15 | 1998-10-21 | Bayer Ag | ABS moulages avec une bonne résistance aux chocs qui sont produits sans émulsion |
Also Published As
Publication number | Publication date |
---|---|
US5434218A (en) | 1995-07-18 |
DE4110459A1 (de) | 1992-10-01 |
EP0507117B1 (fr) | 1996-12-04 |
DE59207600D1 (de) | 1997-01-16 |
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