EP0454106A1 - Procédé de melanger du béton et mélangeur - Google Patents
Procédé de melanger du béton et mélangeur Download PDFInfo
- Publication number
- EP0454106A1 EP0454106A1 EP91106632A EP91106632A EP0454106A1 EP 0454106 A1 EP0454106 A1 EP 0454106A1 EP 91106632 A EP91106632 A EP 91106632A EP 91106632 A EP91106632 A EP 91106632A EP 0454106 A1 EP0454106 A1 EP 0454106A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixer
- vibrator
- housing
- mixing
- mixtures
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 7
- 239000004567 concrete Substances 0.000 title description 7
- 239000000203 mixture Substances 0.000 claims abstract description 25
- 239000004566 building material Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims 1
- 239000004568 cement Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 4
- 230000000670 limiting effect Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/44—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/48—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/48—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
- B28C5/485—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations with reciprocating or oscillating stirrers; Stirrers therefor
Definitions
- the invention relates to a method for mixing mixtures with rheological properties, and a mixer for carrying out the method.
- Solid, liquid and gaseous components are mixed with mixers.
- a gaseous component is almost always to be understood as air.
- Mixtures with rheological properties i.e. elastic-plastic-viscous properties, have a structure that resists mixing.
- the greater the resistance of the structure the harder the mixing and the worse the mixing.
- the resistance of the structure represents the basic problem of the known mixers for the energy and effect of the mixing as well as for the durability and the service life of the parts of the mixer.
- Such mixers are therefore only suitable for mixtures with low structural resistances.
- This fundamental disadvantage of gravitational mixing is avoided when using so-called compulsory mixers, which normally have a stationary housing and movable blades.
- the paddles of a compulsory mixer are driven by a vertical or horizontal shaft, the mixing components being moved and mixed by planetary motion.
- the structural and contact resistance of the mix is the main limiting factor for these mixers.
- the limiting factor of mixing and coboiditation is particularly apparent due to the structural and contact resistance of the mixture.
- the contact and internal resistances of the mixture represent a special functional problem and a limiting effect factor.
- the object of the invention is to provide a mixer of simple construction which substantially reduces the structural and contact resistances of mixtures of rheological properties during mixing.
- the contact and internal resistances of the elastic-plastic and viscous mixture are reduced by the vibration effect of the vibrator.
- a vibrator according to European Patent No. 238 688 is preferably used as the vibrator.
- the mixer according to the invention can be used simply and effectively for mixing concrete.
- high-frequency vibrators with adjustable frequency in particular vibrators as described in European Patent No. 238 688, can be attached to the underside of the base segments of a compulsory plate mixer by means of welding, screw connection or other fastening means.
- These vibrators are particularly suitable, functionally reliable and easily connectable to a compressed air source, they do not require a return line and enable simple regulation of the compressed air throughput and the vibration frequency.
- the vibration frequency can be matched to the speed of rotation of the measuring mixer in such a way that it is brought into harmony with the self-oscillations of the parts of the mixer and / or the mixture, which results in resonance Working conditions of great impact can be achieved with the lowest energy consumption.
- the resonant mode of operation exerts a strong influence on the cement mass, i.e. on its dispersity, whereby the lowering of the consistency results in a better mixing and a more favorable and perfect distribution of the water compared to the cement grains, i.e. conditions are set which lead to a better one Concrete mix with a low water and cement factor, better workability and effective curing.
- the invention can be used in the broadest possible way, for example for the production of building materials, paints or chemical mixtures.
- FIG. 1 shows a section through a mixer according to a first embodiment
- FIG. 2 to 4 a plan view of a mixer according to another embodiment.
- a plate mixer has a cylindrical casing 1.1, a cylindrical inner wall 1.2 and a flat bottom 1.3, which delimit a cylindrical mixing space.
- the cylindrical casing 1.1, the cylindrical inner wall 1.2 and the bottom 1.3 represent the stationary housing of the mixer.
- Rotating blades 2.2 are provided in the mixer and are driven by a vertical shaft 2.1 in order to mix the concrete.
- a compulsory mixer has a stationary housing 1, in which the mixing takes place by means of rotating blades 2.2.
- the Blades 2.2 are driven by the horizontal shaft 2.1, the vibrator 3, which causes the vibration effect, being fastened to the outside of the housing.
- the mixer according to FIG. 3 likewise has a stationary housing 1, in which the mixing takes place by means of rotating blades 2.2, which are driven by the shaft 2.1.
- the vibrator 3 which causes the vibration effect, is attached to the blade arm.
- the vibrator 3 is connected by means of a line L via a rotating connection, the axis of which coincides with the blade drive shaft 2.1, to a drive or energy source through which the vibrator 3 is driven, i.e. the line L can be, for example, a pressure or electrical line.
- the mixer has a housing 1 rotating about an axis C, in which the mixing takes place by gravitational action and blades 2.2.
- the vibrator 3 which causes the vibration effect, is attached to the inside of the housing 1. It is connected to the drive or energy source by means of a line L, for example a pressure or electrical line, similar to FIG. 3.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Processing Of Solid Wastes (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
YU832/90 | 1990-04-26 | ||
YU83290 | 1990-04-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0454106A1 true EP0454106A1 (fr) | 1991-10-30 |
EP0454106B1 EP0454106B1 (fr) | 1995-10-25 |
Family
ID=25551616
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91106632A Expired - Lifetime EP0454106B1 (fr) | 1990-04-26 | 1991-04-24 | Procédé de melanger du béton et mélangeur |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0454106B1 (fr) |
AT (1) | ATE129456T1 (fr) |
DE (1) | DE59106747D1 (fr) |
ES (1) | ES2079509T3 (fr) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19516754A1 (de) * | 1995-05-06 | 1996-11-07 | Walter Stahl | Mischer |
US5908240A (en) * | 1994-06-30 | 1999-06-01 | Hood; Max George | Apparatus for cement blending capable of forming a thick slurry |
EP2885069A4 (fr) * | 2012-08-20 | 2016-04-13 | Christopher T Banus | Appareil à vibrations pour le mélange de liquides non miscibles et pour le mélange de poudres avec des liquides ou d'autres poudres |
CN109955360A (zh) * | 2017-12-14 | 2019-07-02 | 南京机器人研究院有限公司 | 一种新型便于出料的混凝土搅拌机 |
CN114770751A (zh) * | 2022-03-23 | 2022-07-22 | 中铁二十局集团第一工程有限公司 | 振动调整方法、装置、设备及存储介质 |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1065781A (fr) * | 1951-11-29 | 1954-05-31 | Licentia Gmbh | Dispositif pour la mise en vibration de cuvettes tournantes de corps à symétrie de révolution |
US2950906A (en) * | 1957-07-01 | 1960-08-30 | Worthington Corp | Concrete mixer |
DE1242495B (de) * | 1963-06-21 | 1967-06-15 | Heinz Schmalz Dr Ing | Verfahren zum Herstellen von Beton und Moertel und Vorrichtung zur Durchfuehrung des Verfahrens |
AT303590B (de) * | 1969-01-13 | 1972-11-27 | Vnii Zd Skoi T Sbornykh Zhelez | Vorrichtung zur Herstellung von Zellenbetonmischungen |
US3751012A (en) * | 1970-06-29 | 1973-08-07 | Univ Ohio State | Method and system for mixing unlike ingredients |
DE2425158A1 (de) * | 1974-05-24 | 1975-12-04 | Gvnii Str Materialow I Konstru | Mischer |
US4148588A (en) * | 1975-04-07 | 1979-04-10 | Chichibu Cement Kabushiki Kaisha | Forced kneading mixer |
GB2091117A (en) * | 1981-01-19 | 1982-07-28 | Hudelmaier Ingrid | Rotary mixer with vibrating device |
FR2531369A1 (fr) * | 1982-08-03 | 1984-02-10 | Hudelmaier Ingrid | Betonniere |
DE3608201A1 (de) * | 1986-03-12 | 1987-09-17 | Walter Stahl | Mischer |
US4778279A (en) * | 1987-08-20 | 1988-10-18 | Bodine Albert G | Sonic agitator with multi phased vibration bars |
DE3821934A1 (de) * | 1988-06-29 | 1990-01-04 | Hudelmaier Ingrid | Betonmischer, insbesondere fahrmischer |
-
1991
- 1991-04-24 AT AT91106632T patent/ATE129456T1/de not_active IP Right Cessation
- 1991-04-24 DE DE59106747T patent/DE59106747D1/de not_active Expired - Fee Related
- 1991-04-24 ES ES91106632T patent/ES2079509T3/es not_active Expired - Lifetime
- 1991-04-24 EP EP91106632A patent/EP0454106B1/fr not_active Expired - Lifetime
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1065781A (fr) * | 1951-11-29 | 1954-05-31 | Licentia Gmbh | Dispositif pour la mise en vibration de cuvettes tournantes de corps à symétrie de révolution |
US2950906A (en) * | 1957-07-01 | 1960-08-30 | Worthington Corp | Concrete mixer |
DE1242495B (de) * | 1963-06-21 | 1967-06-15 | Heinz Schmalz Dr Ing | Verfahren zum Herstellen von Beton und Moertel und Vorrichtung zur Durchfuehrung des Verfahrens |
AT303590B (de) * | 1969-01-13 | 1972-11-27 | Vnii Zd Skoi T Sbornykh Zhelez | Vorrichtung zur Herstellung von Zellenbetonmischungen |
US3751012A (en) * | 1970-06-29 | 1973-08-07 | Univ Ohio State | Method and system for mixing unlike ingredients |
DE2425158A1 (de) * | 1974-05-24 | 1975-12-04 | Gvnii Str Materialow I Konstru | Mischer |
US4148588A (en) * | 1975-04-07 | 1979-04-10 | Chichibu Cement Kabushiki Kaisha | Forced kneading mixer |
GB2091117A (en) * | 1981-01-19 | 1982-07-28 | Hudelmaier Ingrid | Rotary mixer with vibrating device |
FR2531369A1 (fr) * | 1982-08-03 | 1984-02-10 | Hudelmaier Ingrid | Betonniere |
DE3608201A1 (de) * | 1986-03-12 | 1987-09-17 | Walter Stahl | Mischer |
US4778279A (en) * | 1987-08-20 | 1988-10-18 | Bodine Albert G | Sonic agitator with multi phased vibration bars |
DE3821934A1 (de) * | 1988-06-29 | 1990-01-04 | Hudelmaier Ingrid | Betonmischer, insbesondere fahrmischer |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5908240A (en) * | 1994-06-30 | 1999-06-01 | Hood; Max George | Apparatus for cement blending capable of forming a thick slurry |
DE19516754A1 (de) * | 1995-05-06 | 1996-11-07 | Walter Stahl | Mischer |
DE19516754C2 (de) * | 1995-05-06 | 1999-07-22 | Walter Stahl | Mischer |
EP2885069A4 (fr) * | 2012-08-20 | 2016-04-13 | Christopher T Banus | Appareil à vibrations pour le mélange de liquides non miscibles et pour le mélange de poudres avec des liquides ou d'autres poudres |
US9975096B2 (en) | 2012-08-20 | 2018-05-22 | Christopher T. Banus | Vibration-assisted apparatus for mixing immiscible liquids and for mixing powders with liquids or with other powders |
CN109955360A (zh) * | 2017-12-14 | 2019-07-02 | 南京机器人研究院有限公司 | 一种新型便于出料的混凝土搅拌机 |
CN109955360B (zh) * | 2017-12-14 | 2021-02-09 | 南京机器人研究院有限公司 | 一种新型便于出料的混凝土搅拌机 |
CN114770751A (zh) * | 2022-03-23 | 2022-07-22 | 中铁二十局集团第一工程有限公司 | 振动调整方法、装置、设备及存储介质 |
CN114770751B (zh) * | 2022-03-23 | 2023-11-28 | 中铁二十局集团第一工程有限公司 | 振动调整方法、装置、设备及存储介质 |
Also Published As
Publication number | Publication date |
---|---|
EP0454106B1 (fr) | 1995-10-25 |
ATE129456T1 (de) | 1995-11-15 |
DE59106747D1 (de) | 1995-11-30 |
ES2079509T3 (es) | 1996-01-16 |
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