EP0444087B1 - Imaging plastics articles - Google Patents

Imaging plastics articles Download PDF

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Publication number
EP0444087B1
EP0444087B1 EP89912804A EP89912804A EP0444087B1 EP 0444087 B1 EP0444087 B1 EP 0444087B1 EP 89912804 A EP89912804 A EP 89912804A EP 89912804 A EP89912804 A EP 89912804A EP 0444087 B1 EP0444087 B1 EP 0444087B1
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EP
European Patent Office
Prior art keywords
layer
dye
plastics
image
layers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP89912804A
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German (de)
English (en)
French (fr)
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EP0444087A1 (en
Inventor
Martin John 3 Woodside Cottages Caudell
James Raymond 21 Hill Farm Road Eldred
David Ezra
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
De la Rue PLC
Original Assignee
De la Rue PLC
De la Rue Co PLC
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Publication date
Priority claimed from GB888827062A external-priority patent/GB8827062D0/en
Priority claimed from GB898912664A external-priority patent/GB8912664D0/en
Application filed by De la Rue PLC, De la Rue Co PLC filed Critical De la Rue PLC
Publication of EP0444087A1 publication Critical patent/EP0444087A1/en
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Publication of EP0444087B1 publication Critical patent/EP0444087B1/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/382—Contact thermal transfer or sublimation processes
    • B41M5/38207—Contact thermal transfer or sublimation processes characterised by aspects not provided for in groups B41M5/385 - B41M5/395
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/14—Security printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/34—Multicolour thermography
    • B41M5/345—Multicolour thermography by thermal transfer of dyes or pigments

Definitions

  • the invention relates to providing images on plastics containing articles, as used in security articles.
  • Multiple layer plastics containing articles are used in a variety of fields but one particularly important application is in the field of security articles such as identification cards, credit cards, charge cards and the like. Such multiple layer plastics containing constructions are also used in passports, identity cards, driving licences, travel passes and the like, for example where a plastics film protects a photograph of the bearer. The article's security is enhanced when a tamperproof composite is made. Security printing of a general nature is generally included on an inaccessible internal layer. Identification or personalisation is conventionally added separately by including a photograph or signature or by embossing characters. By personalisation is meant the addition of features to a security item which serve to identify the holder of the item.
  • cards may be made individual for other purposes such as by being associated with one object from a similar range, eg. a vehicle.
  • Cards may also be made individual with a view to allowing a group of people access to a service without necessarily identifying group members e.g. airline boarding passes.
  • the term "individual image" thus includes personalised images characteristic of a person as well as other forms of individualization.
  • PVC cards Modern cash, charge and credit card production is increasingly centred on the use of polyvinyl chloride.
  • the attractions of PVC are that it is inexpensive, embossable and fusion laminatable. PVC cards are therefore commercially significant. Embossability is necessary for allowing the card holder's particulars and account number to be included so that credit and charge card slips can be reliably and accurately printed with the above information at the time of a transaction.
  • Certain forms of electronic imaging allow the use of dyes which may be sublimed or otherwise transferred onto a plastic receiving layer.
  • WO-A-8403257 describes a process for printing coloured designs onto a polymer surface. This is not suitable, however, where a large variety of different designs are required, each to be printed only once as in personalised data.
  • US-A-4738949 describes a dye transfer process for providing images on substrates.
  • this technique has not been successful since only faint images can be obtained and there is also the problem that the transfer sheet can stick to the substrate leading to an unacceptable image being produced.
  • This patent is also not concerned with laminates made from polyvinyl chloride and its copolymers or blends.
  • DE-A-2413494 describes a thermal transfer process for transferring dyes to, inter alia, PVC sheets. However, this also suffers from various problems.
  • US-A-4507349 describes the imaging of security articles in which a barrier layer is provided to prevent dyes transferred on to a substrate from diffusing into other layers.
  • EP-A-97493 describes a colour formation technique in which a colourless dye diffuses into a receptor layer sufficiently to enable a complex to form.
  • US-A-4059471 describes a method of absorbing dyes into the surface of plastics by placing polyolefin film between the dye transfer paper and a sheet of thermoplastic and applying pressure and heat thereto. Dyes are absorbed into the surface of the plastic and the materials are then separated to leave a decorated plastic sheet.
  • US-A-2721821 describes the process for printing on surfaces of plastics material in which paper carrying ink is applied to the plastics and then heated so that ink selectively transfers onto the plastics, the paper then being removed.
  • receiver sheets for thermal transfer printers frequently do not laminate successfully, probably owing to the presence of release layers and coatings. Such receiver sheets are often of complex construction.
  • a method of providing an image on a security article including at least a first plastics layer and a second layer in contact with and bonded to the first layer comprises transferring portions of at least one diffusible dye onto the first plastics layer, the portions being selected so as to generate a representation of the image on the layer; and causing the or each dye to diffuse into and partially remain in the first layer and at least to mark the second layer.
  • the diffusion step comprises applying heat (and optionally pressure) for a predetermined time to the article.
  • the image may be provided on the underside of a transparent plastics film, diffusion being caused by applying a heated roller under pressure to the film and then adhering the film to a second layer which then allows the dye to mark it or preferably diffuse within it. This would be useful in the case of a passport where an image of the bearer could be provided on a film which is then adhered (laminated) to a security indicia printed paper page of the passport.
  • the first layer is fusion laminated to the second layer, the at least partial diffusion of the or each dye being caused by the lamination step.
  • the avoidance of dissimilar properties of the laminating components means that the interface has a high adhesive strength. It is not readily possible to force or peel apart the second layer and the topmost laminating film because they are chemically closely compatible and are essentially welded together. Lamination with adhesive is also possible, however.
  • the welding occurs over the image areas, i.e. there is plastics to plastics contact as distinct from, say, plastics to ink to plastics contact as in the majority of security articles of this type. This welding greatly enhances the security of the article.
  • the lamination step includes allowing the bonded laminate to cool under pressure. This maintains surface gloss and overall flatness. Typical pressures may be in the order of 300-600 lbs per square inch (ie. 21kPa to 41kPa).
  • Typical fusion temperatures are between 130°C and 160°C. Pressure is used during lamination of the order of 20-150 pounds per square inch (ie. 1.4kPa to 10.4kPa). Under these conditions lamination is normally complete within one minute.
  • the novel diffusion aspect offers a high level of protection against fraudulent alteration as the dyes are contained within the bulk of one layer and at least mark the adjacent layer.
  • the dyes must be free to diffuse into the first plastics layer securing a significant degree of penetration. Documents may be given different dye images on both sides.
  • the diffusion of the dyes requires that the depths of penetration achieved by the dyes is significantly greater than would be the case with conventional thermally transferred dyes which are intended to bond principally on the surface or marginally within the receiver layer possibly around 5 microns. Laser transferred dyes are deposited more on the surface.
  • the dyes for use with this invention will have low molecular weights as very high molecular weights reduce diffusivity.
  • the dyes must be free to penetrate the plastics layer e.g. by thermal diffusion. This may involve diffusion within the polymer or alternatively there may be minute pores provided such as in having a porous particulate pigment present or minute vesicles.
  • the dye should be free to pass diffusively into the first (and if necessary, second) layer without significantly chemically associating with polymer, pigment or other additive.
  • Diffusion may occur during the imaging process or may be a separate process.
  • heat will be applied to a temperature below the softening point of the polymer.
  • the heat may be applied by hot air, infrared radiation including laser radiation, or by contact with a hot surface which is preferably impervious to the dye.
  • a hot surface which is preferably impervious to the dye.
  • Such conditions occur during lamination of plastic to plastic and there may be no need to have a separate diffusion stage.
  • a heated roller having an impervious metal surface, passed over the substrate is suitable for causing diffusion of the dyes.
  • a plastic surface may be brought into contact with the imaged surface, the plastic being impervious to the dyes.
  • the electronically applied images will normally contain at least one of:
  • the images may also contain computer generated design elements.
  • the dye is applied to one surface of the first layer while the other surface of the first layer, ie. the surface which does not carry the transferred dye or dyes is then laminated onto a second, plastics layer, the first layer being sufficiently thin that dye diffusion will occur through the first layer into the second layer.
  • the surface of the first layer carrying the transferred dye or dyes is laminated onto the second layer so that dye partially diffuses into both layers during lamination.
  • the marking in the second layer need not represent the whole image present in the first plastics layer e.g. where security printing is present the inks will be marked by the imaging dyes only -where the inks are present.
  • the first layer will generally be a polymeric material whether in a self supporting film, non-self supporting film on a carrier sheet or a coating.
  • the coating may for example be applied to a plastic film, plastic sheet, plastic laminate, plastic paper laminate or coated paper surface.
  • Dye may also be transferred to a smooth coated paper surface such as high quality printing papers for example on some identity cards.
  • Suitable laminatable films for receiving the dyes include polyvinyl chloride and polycarbonate.
  • the film may if necessary be adhered to the second layer.
  • the use of an adhesive is normally undesirable from the security aspect but use of adhesives allows many dissimilar layers to be bonded.
  • Suitable polymeric coatings for receiving diffusible dyes comprise polyvinyl chloride polymers, copolymers and blends, polycarbonates and polyesters.
  • any dye electronically applied to the receptor sheet must diffuse in to a depth of at least 10 microns, preferably at least 20 microns, more preferably at least 25 microns, most preferably at least 50 microns, on heating for example to 150 degrees Centigrade for 30 seconds.
  • Heat (and optionally pressure) is applied to allow the dyes to diffuse into the polymeric receptor layer. If a heat lamination stage is involved e.g. when laminating a film to a plastic card substrate, the diffusion will occur during this stage without the necessity for a separate diffusion heating stage.
  • the second plastics layer includes previously printed indicia such that during the lamination step, the dye or dyes on the first layer diffuse to and through the printed indicia.
  • This printed indicia may have been provided on a surface of the second layer or the second layer itself may comprise a lamination With the printed information being provided within the lamination while being visible externally of the second layer. In any event, this is particularly useful in the case of a security article where the printed indicia define a security print since any attempt to forge the security article (by replacing the image defined by the dye or dyes) will simultaneously cause destruction of the printed indicia.
  • a typical set of parameters which have been used are: Temperature 100° - 200 ° Pressure 0 - 800psi (0-55kPa) Times ⁇ 1 minute
  • the image may comprise an indication of the bearer of the article such as an image of the bearer, an image of his signature and the like.
  • image should be understood to include text characters and other types of information such as serial numbers, bar codes and other machine readable characters and codes.
  • the first substrate could be provided by the core or one of the cover layers.
  • the invention may be used, suitably adapted, on other security items such as passports, plastic surfaced identity cards, service entitlement cards, promotional cards, cheques, driving licences, voting cards, integrated circuit containing cards, and the like.
  • passports normally have a film on the bearer's photograph page which protects the photograph of the bearer.
  • This film normally bears security markings and is adhered to the passport page with a heat activatable or cold seal pressure sensitive adhesive.
  • a film may be imaged electronically by a method according to the invention. The film may be imaged either before or after adhering to the passport and then heated to ensure the dye diffuses into the film, preferably at least reaching the security layer. If necessary the film may be supplied on a peelable carrier.
  • the receptor layer may bear security indicia on either side if printing is feasible, in addition to any printing on the substrate to which it is attached.
  • the main use of the invention is in printing colour photographs of holders onto security items as there is no other way of readily doing this.
  • Thermally diffusible dyes may be placed on the receiving substrate by using an electronically driven imager which generates a radiation beam, such as a laser, or a printer having a multiplicity of individually heatable elements (ie. a printer having a thermal imaging head).
  • a dye donor sheet or carrier is placed in close contact with the image receiving surface, and the laser beam or the thermal head element causes a point of dye to be transferred thermally to the dye receptive surface.
  • the whole image is made from a multiplicity of individually applied points of dye. For a full colour image the process is conducted by sequentially transferring yellow, magenta, and cyan dyes.
  • the deposited dyes reside essentially on the surface of the receptor and are not thought to penetrate more than about 2 microns. It should be understood that by thermal transfer we include various transfer methods such as those known as dye diffusion and dye sublimation. Those transfer methods should be distinguished, however, from printing where a plate carrying the image is provided which is then coated with an ink before being impressed on a substrate.
  • Thermal printing heads for use in thermal transfer printers are supplied by Mitsubishi, Dai Nippon, Fujitsu and TDK. Such heads are more readily adaptable to use with the less rigid laminating films. Such heads will generally allow a resolution of 150 to 300 points per inch (6-12 points per mm).
  • the electronic imager may use images supplied from an electronic or video camera, a charge coupled device, a flat bed or rotary scanner or in the case of computer generated designs from a computer.
  • one preferred method according to the invention comprises intimately contacting the dye releasing surface of a dye donor film with the first plastics layer, exposing the dye releasing layer to an image creating beam of laser radiation such the dye is then imagewise transferred to the plastics layer and then diffusing the dye into the plastics layer and adjacent second layer.
  • the imaging beam may be continuous, describing lines or discontinuous, forming individual spots.
  • the preferred laser is one which provides heat energy to the dye and Nd:YAG lasers have proved suitable.
  • Another preferred method comprises intimately contacting the dye releasing surface of a dye donor film with the first plastics layer, contacting the dye releasing layer with an image creating pattern of thermally activated pins in a thermal printing head such that dye is then imagewise transferred to the plastics layer, and diffusing the dye into the plastics layer to a significant depth, allowing marking of the adjacent second layer.
  • the or each dye may include a heat radiation absorbing dye, wherein the diffusion step comprises activating the heat absorbing dye to cause the diffusible dye to diffuse.
  • the diffusion step comprises activating the heat absorbing dye to cause the diffusible dye to diffuse.
  • this may be implemented by including an infrared (heat) absorbing dye which is transferred imagewise with the diffusible dye, and then applying IR radiation (e.g. 1060nm Nd;YAG laser or from an incandescent source) to cause local heating in the areas where the IR dye is.
  • IR radiation e.g. 1060nm Nd;YAG laser or from an incandescent source
  • the laser heating exposure can be overall or imagewise.
  • the incandescent heating will be overall but in both cases heating will occur only where the IR dye is.
  • a source of radiation may be chosen which will heat the plastic layer by for example the plastic or a compound blended with the plastic absorbing and so becoming hot.
  • Use of radiative heat sources may allow more control of the heating conditions and local heating within the layers than conductive sources.
  • the second layer will preferably be plastic but may also be a paper plastic laminate or surface treated paper such as plastic coated, resin coated, and highly filled papers which have a smooth surface or simply an ink or printed lacquer layer on a surface of the first layer.
  • the paper may be made of natural or synthetic fibres.
  • a third or further (preferably plastics) layer is provided, the second layer being positioned between the first and third layers, wherein the or each dye is caused to diffuse into all three or more layers.
  • the plastics material typically comprise PVC although other materials may also be suitable such as polyesters and polycarbonates.
  • PVC polymerised vinyl acetate
  • Opacifying pigments may be included in the PVC although the topmost film must normally be transparent.
  • the glass temperature of the PVC may also have an affect, with those materials having higher glass transition temperatures showing better results.
  • Commercially available PVC homopolymer of medium molecular weight allows improved image quality with the dyes which we have used.
  • PVC homopolymer of high molecular weight gives further improved images.
  • the plastics first layer in the form of a film tray cover all or part of the surface to which it is attached. Attachment may be before or after imaging.
  • Plastics polymeric coatings such as of PVC may be coated on all or part of the surface of the second layer or may be selectively applied such as by screen printing. Plastics coatings may also be applied by depositing a curable lacquer and subsequently curing it by for example exposure to ultraviolet radiation.
  • plastics polymeric coating will adhere directly to the second layer. Only a portion of the surface need be covered.
  • first and second layers be composed of chemically similar plastics so as to allow high adhesive strength at the interface.
  • first plastics layer will be transparent and colourless although it may be tinted.
  • second plastics layer will be opaque allowing viewing of the completed image through the first substrate.
  • the image is characteristic of the bearer of the security article such as a representation of the bearer of the article or a representation of his signature.
  • a security article comprises two layers in contact and bonded together, at least one of the layers comprising a first plastics layer which contains an image formed by a diffusible dye, the other layer having been marked with the diffusible dye.
  • the apparatus shown in Figure 1 comprises a first stock roller 1 on which is provided a stock or a thin, transparent, laminatable PVC tape 11 which is supplied to an imaging station 2.
  • the imaging station comprises a roller 3, a thermal printing head 4 and a dye donor module 5.
  • the dye donor module 5 comprises a stock spool 6, a pair of guide rollers 7, 8 and a take-up spool 9.
  • a length of dye donor film 10 is wound initially around the stock spool 6 and is guided around the guide rollers 7, 8 to the take-up spool 9.
  • the colour dye donor film 10 is of conventional form and comprises a plastics base layer on which is carried a series of transfer dyes having colours cyan, magenta, and yellow repeated throughout its length.
  • An example of a suitable dye donor film is Hitachi colour video printer material Type VY-T50A. For four colour printing a black dye may be transferred in addition to the cyan, magenta, and yellow.
  • the dye donor film may have any colour.
  • the first dye to be transferred for example yellow
  • the control electronics 12 then actuate the thermal head 4 in such a manner that the yellow dye is transferred at the correct places on to the tape 11 corresponding to pixels of an image which is to be provided on the tape.
  • the tape 11 is stationary while the head 4 is moved (by means not shown) along the tape.
  • the take-up spool 9 is activated to bring the next dye into line with the thermal head 4, for example magenta, and the process repeated. The process is again repeated with the cyan dye following which the tape 11 is drawn out from the imaging head towards the lamination rollers, to be described.
  • the manner in which the thermal head 4 is activated is determined by reference to a digital version of the image to be transferred which is stored in a store 13.
  • the imaged PVC tape 11 is then drawn through a laminating station 14 where the tape is fusion laminated between a pair of rollers 15, 16 to another PVC tape substrate 17 fed from a second stock spool 18.
  • This second substrate may comprise a single plastics layer or may itself comprise a number of layers which are either already laminated or are laminated by the rollers 15, 16.
  • Fusion lamination takes place at a temperature in the range 130-160°C and under a pressure of about 150lbs per square inch (10.4kPa).
  • the hot, bonded card must then be allowed to cool whilst remaining under pressure in order to maintain surface gloss and overall flatness of the card.
  • the pressure here may be about 600 lbs per square inch (41kPa).
  • the laminated tape is fed to a cutting station 19 where the tape is cut into individual security articles.
  • the imaging station could comprise three printing heads arranged sequentially, each ink being transferred at a separate station. Lamination of sheets may also be undertaken.
  • each will comprise one or a number of core layers leading to a typical core thickness of 650 ⁇ m. On each side of the core may be superposed a number of relatively thin cover layers leading to a total thickness of core plus cover layers of approximately 750 ⁇ m. It is normal to have only one top layer with a thickness of approximately 100 ⁇ m.
  • a core layer 20 and a thin, transparent cover layer 21 For simplicity, we will describe various different methods of providing coloured images on or in these cards by reference to just two layers, a core layer 20 and a thin, transparent cover layer 21.
  • Figure 2A illustrates the result of carrying out the method defined by the apparatus shown in Figure 1 with the core layer 20 forming part of the laminated substrate fed from the second stock spool 18 while the layer 21 corresponds to the imaged PVC tape 11.
  • the transferred dye, indicated at 22 has diffused into both the core layer 20 and the cover layer 21 during the lamination stage.
  • this makes it very difficult to forge such cards where "forgery” refers to the illegal alteration of the articles, in view of the diffusion of the dye into each layer.
  • the diffusion leads to the production of high contrast images with adequate tone gradation and without the need for special release layers to prevent sticking as in known transfer techniques.
  • the image could be transferred to the core layer 20 and then the transparent layer 21 laminated on to the core layer.
  • Figure 2B illustrates a modified form of the Figure 2A construction in which the layer 21 is reversed relative to the core layer 20 so that the imaged surface of the cover layer 21 is exposed.
  • the dye 22 diffuses into and partially through the cover layer 21 and marks the core layer 20 by diffusing into it.
  • the surface of the core layer 20 through which the dye diffuses is preprinted with a security print.
  • the temperature of the head will be about 200°C while the time to expose all pixels in a line of three inches corresponding to the length of the head is typically about 10ms although it is possible to introduce a grey scale graduation by varying the time per pixel.
  • the total time in practical thermal transfer imaging equipment to expose a 3 inch x 4 inch (ie. 75 mm x 100 mm) area at a density of 150 pixels per inch (ie. 6 per mm) to all three colours is about 2 minutes.
  • a laser induced transfer system is far quicker and enables much higher pixel densities to be achieved, typically of the order of 1000 pixels per inch (40 per mm).
  • Typical temperatures can be up to 300°C with a typical exposure time per line of pixels being about 2 ms with the pixels being exposed serially. This leads, to a total time to image a 3 inch x 4 inch (75mm x 100mm) area with all three colours in the order of 12 seconds.
  • Figure 3 shows a plastic laminate construction with plastic (PVC) layer 30 bearing security printed indicia 32, bonded to plastic (PVC) core 31 at interface 33.
  • Thermally transferred diffusible dye was initially deposited on the surface 34 and then the dye was diffused in by heat forming the image in layer 30 at 35, and also in the ink of the security printed indicia 36 and the underlying layer at 37. Fraudulent removal of the dye is therefore made difficult.
  • This structure would typically serve as an identity card.
  • Figure 4 shows a plastic foil 38 bearing security indicia 39 on a surface which has received diffusible dye 40.
  • Figure 5 shows the layer of Figure 4 laminated to a plastics substrate 41 at interface 42, the dye having been heated and allowed to diffuse into plastic layers 43 and 44, and through the ink 39.
  • Figure 6 shows three plastic layers bonded together.
  • First layer 46 bearing security printed indicia 47 is bonded at interface 48 to plastic layer 49 which is further bonded at interface 50 to opaque plastic layer 51.
  • Diffusible dye initially deposited on the surface at 52 is diffused into the matrix and stains plastic layers in the shaded area 53 which extends through all three layers and the ink.
  • a different ink printed at 54 inhibits the diffusion of the dye into the underlying layers by absorbing the dye and therefore is marked.
  • a white PVC security card substrate of 650 microns thickness is lithographically printed to impart background security indicia.
  • the PVC substrate contains a small proportion of polyvinyl acetate and contains a white pigment.
  • a film of PVC laminating film of thickness 100 microns is electronically imaged to give a colour picture of the card holder. This is achieved by capturing the holder's image on a colour camera and preparing a series of data according to red, green and blue colour components. This data is then used to cause yellow, magenta and cyan dye to be deposited imagewise on the PVC film.
  • the imaging device is a Hitachi thermal printer having a thermal head composed of individually heatable elements, there being 150 per inch (6 per mm). Yellow, magenta and cyan Hitachi thermal colour transfer films are employed as the dye donors.
  • the imaged surface of the film is then laminated to the security print bearing surface of the substrate for 75 seconds at 140 degrees Centigrade and allowed to cool under pressure.
  • the overall cold-to-cold cycle time is 6 to 8 minutes.
  • the dye diffuses across into the PVC core and into the film itself to a depth of at least 20 microns.
  • the film and substrate are thus securely fused together.
  • the diffusion depths were of the order of 30 to 80 microns.
  • the laminate is then cut to ISO financial card size to form a card ready to receive embossing with account information.
  • the construction is tamperproof as any attempt to change the electronically applied image or the security printing will result in inevitable damage to the other.
  • Magnetic and signature strips may be added during the making of such cards if necessary.
  • a white PVC security card substrate of 650 microns thickness is lithographically printed to impart background security indicia.
  • the PVC contains a small proportion of polyvinyl acetate and is pigmented.
  • a film of high softening point PVC of thickness 30 microns is laminated to the security print bearing surface of the substrate for 75 seconds at 140 degrees Centigrade.
  • the total cold-to-cold cycle time is within 6 to 8 minutes.
  • the film surface of the card blank is then electronically imaged to give a colour picture of the card holder.
  • This is achieved by the method in Example 1 except that the dye is transferred to the outer surface of the card by placing yellow, magenta and cyan dye transfer films in sequential intimate contact with the card surface and using laser imaging equipment as described in EP-A-202811 to cause imagewise dye transfer thereby forming a colour picture of the holder.
  • the card is then heated between heated platens at 150 degrees for 30 seconds to allow the dyes to diffuse into the film towards and beyond the security printed layer.
  • a diffusion depth of about 30 microns was achieved, which is adequate to ensure the dyes penetrate to the security layer.
  • the diffusion conditions are generally arranged to be sufficient than the card suffers no significant distortion from the plane.
  • the imaged laminate is then cut to ISO financial card size to form a financial card ready to receive embossing with account information.
  • the construction is tamperproof as any attempt to change the electronically applied image or the security printing will result in inevitable damage to the other.
  • the construction is also very convenient to use as the electronic image is applied to a card blank which can be produced in multiples with minimal further processing.
  • the completed card offers a very high level of security.
  • Example 2 This is conducted as Example 2 except that the security printing is applied to the underside, that is the laminatable side, of the film rather than the substrate.
  • Example 2 This is conducted as Example 2 except that instead of a film being laminated to the card, a coating of polyvinyl chloride is applied by screen printing at thicknesses of 10, 20, 30, 50 and 100 microns wet. This coating covered all of the surface of the card. After drying the PVC coating is imaged as in Example 2 and the imaged card heated at 150 degrees Centigrade for 30 seconds. The dye penetrates to a depth of at least 30 microns into the card, resulting in a secure card.
  • a coating of polyvinyl chloride is applied by screen printing at thicknesses of 10, 20, 30, 50 and 100 microns wet. This coating covered all of the surface of the card. After drying the PVC coating is imaged as in Example 2 and the imaged card heated at 150 degrees Centigrade for 30 seconds. The dye penetrates to a depth of at least 30 microns into the card, resulting in a secure card.
  • a film of 100 micron thick clear PVC is security printed in the normal manner.
  • the security printed side of the film is then coated with a 20 micron thick dye receiving layer of polyvinyl chloride. After drying this coated film is then imaged with a thermal printing head as in Example 1.
  • the composite film is then laminated to 750 micron PVC substrate bearing security indicia on its laminatable surface, at 150 degrees Centigrade for a few minutes.
  • the surface of the composite film bearing the electronic image of the holder is used as its laminating surface.
  • the thermally applied dyes diffuse through the coating into the film and also into the substrate.
  • this format offers increased security as there are two separate security printed layers each of which has received the diffused dye image.
  • the completed card may be given a further electronic dye image e.g. of the signature of the holder, by applying the diffusible dyes to the outer surface of the card and then heating the card for sufficient time to cause diffusion.
  • a further electronic dye image e.g. of the signature of the holder
  • magenta and cyan dyes were sequentially deposited by means of a Hitachi thermal head printer onto PVC substrates to form parallel black lines of 0.7mm width.
  • the PVC substrates were 80 micron thick transparent PVC film (supplied by the Stauffen Company) and the same material coated with a 20 micron dry thickness coating of high molecular weight PVC homopolymer (supplied by BDH Ltd., Type 29784). The coating was applied by solvent deposition.
  • Thermal imaging as described above was then conducted.
  • the side which was to be coated for the comparison was imaged.
  • the coated substrate was imaged.
  • the imaged substrates were then laminated with their printed side outwards onto PVC card base stock of thickness 650 microns.
  • the imaged surface was physically removed to increasing depths in order to give a comparative method of measuring dye penetration depth.
  • the depth was taken at the point where the density of dye started to decrease noticeably. Some of the dye however penetrated to a greater depth at lower density but at such a density that would still cause difficulties for fraudulent alteration.
  • the depths were measured by use of Talysurf Ltd. surface profile measuring equipment.
  • the depth of diffusion was generally about two to four times greater through the coated PVC.
  • the dyes were measured here to have penetrated by at least fifty percent more than was measured on equivalent samples measured by inspecting sections by electron microscopy.

Landscapes

  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Credit Cards Or The Like (AREA)
  • Laminated Bodies (AREA)
  • Non-Silver Salt Photosensitive Materials And Non-Silver Salt Photography (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Decoration By Transfer Pictures (AREA)
EP89912804A 1988-11-18 1989-11-17 Imaging plastics articles Expired - Lifetime EP0444087B1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
GB888827062A GB8827062D0 (en) 1988-11-18 1988-11-18 Providing coloured images on plastics substrates
GB8827062 1988-11-18
GB8912664 1989-06-02
GB898912664A GB8912664D0 (en) 1989-06-02 1989-06-02 Providing coloured images on plastics substrates
PCT/GB1989/001375 WO1990005640A1 (en) 1988-11-18 1989-11-17 Imaging plastics articles

Publications (2)

Publication Number Publication Date
EP0444087A1 EP0444087A1 (en) 1991-09-04
EP0444087B1 true EP0444087B1 (en) 1997-10-01

Family

ID=26294641

Family Applications (1)

Application Number Title Priority Date Filing Date
EP89912804A Expired - Lifetime EP0444087B1 (en) 1988-11-18 1989-11-17 Imaging plastics articles

Country Status (6)

Country Link
EP (1) EP0444087B1 (ja)
JP (1) JP2886680B2 (ja)
AT (1) ATE158756T1 (ja)
AU (1) AU628892B2 (ja)
DE (1) DE68928365T2 (ja)
WO (1) WO1990005640A1 (ja)

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9212628D0 (en) * 1992-06-15 1992-07-29 Ici Plc Receiver sheet and a method for the production thereof
EP0605803A1 (de) * 1992-12-12 1994-07-13 Hoechst Aktiengesellschaft Farbige Beschriftung von Kunststoff-Oberflächen mittels Laser-Strahlung
US5380695A (en) * 1994-04-22 1995-01-10 Polaroid Corporation Image-receiving element for thermal dye transfer method
IL111428A (en) * 1994-10-27 1997-07-13 Supercom Ltd Laminated plastic cards and process and apparatus for making them
US6108022A (en) * 1995-04-13 2000-08-22 Supercom Ltd. Method for producing identification documents and documents produced by it
IL113358A (en) * 1995-04-13 1998-03-10 Supercom Ltd Method and device for printing on passports and the like
FR2799222B1 (fr) 1999-09-30 2003-03-07 Newmat Sa Materiau polymere souple soudable imprime pour la realisation de structures tendues, structures obtenues avec un tel materiau et procede de realisation de telles structures
DE10061219C2 (de) * 2000-12-08 2003-02-27 Card Service Gmbh Muri Verfahren und Vorrichtung zum Bedrucken von Plastikkarten
US6493014B2 (en) * 2000-12-22 2002-12-10 Impress Systems Optical security device printing system
JP2002205453A (ja) * 2001-01-11 2002-07-23 Seiko Epson Corp 偽造防止用の画像形成方法および画像形成装置
JP2006195323A (ja) * 2005-01-17 2006-07-27 Three M Innovative Properties Co マーキングフィルム及びその製造方法と用途
FR2892971B1 (fr) 2005-11-04 2015-05-22 Thales Sa Procede de securisation renforcee de documents et dispositif de mise en oeuvre
PL213572B1 (pl) 2006-07-10 2013-03-29 Polska Wytwornia Papierow Wartosciowych Spolka Akcyjna Bezpieczny dokument spersonalizowany
DE102007003033B4 (de) * 2007-01-20 2016-12-15 U-Nica Technology Ag Verfahren und Vorrichtung zum Kennzeichnen von Produkten sowie gekennzeichnetes Produkt
DE102008012437A1 (de) * 2008-02-29 2009-09-03 Bundesdruckerei Gmbh Verfahren zur Herstellung eines Sicherheits- und/oder Wertdokuments mit geschützten personalisierten Informationen
DE102015008717A1 (de) * 2015-07-06 2017-01-12 Giesecke & Devrient Gmbh Verfahren zur Herstellung eines Sicherheitsmerkmals auf einem tragbaren Datenträger
GB2562733A (en) * 2017-05-22 2018-11-28 Formology Holdings Ltd System and method for antimicrobial coating of polymeric substrates
DE102019113431A1 (de) * 2018-06-28 2020-01-02 Bundesdruckerei Gmbh Verfahren und Vorrichtung zur Kennzeichnung einer Datenseite, insbesondere für ein Wert- und/oder Sicherheitsdokument

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US1279120A (en) * 1916-12-05 1918-09-17 John H Kellogg Electrotherapeutical chair.
US2721821A (en) * 1951-02-02 1955-10-25 Dick Co Ab Printed plastics and method for producing same
FR2120585A5 (en) * 1971-01-08 1972-08-18 Leopold Henri Hot marking/printing system - for non-textile tapes etc not requiring metal type
US4059471A (en) 1972-09-25 1977-11-22 Haigh John M Transfer dyeing of plastic surfaces which may be combined with lamination or molding procedures
JPS5655466Y2 (ja) * 1975-10-15 1981-12-24
JPS5964385A (ja) * 1982-06-21 1984-04-12 エイチエルエイチ・コ−ポレイシヨン プラスチツクへの染料模様の吸収
EP0106663A3 (en) * 1982-10-20 1985-12-18 Xerox Corporation Thermal marking printer system
GB8305497D0 (en) * 1983-02-28 1983-03-30 Colour Activated Transillumina Printing process

Also Published As

Publication number Publication date
ATE158756T1 (de) 1997-10-15
EP0444087A1 (en) 1991-09-04
DE68928365T2 (de) 1998-04-02
WO1990005640A1 (en) 1990-05-31
DE68928365D1 (de) 1997-11-06
JPH04501688A (ja) 1992-03-26
AU628892B2 (en) 1992-09-24
JP2886680B2 (ja) 1999-04-26
AU4621089A (en) 1990-06-12

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