EP0433118A1 - Verfahren zur chemischen Konversion von Metallgegenständen, verwendetes Bad dafür und Konzentrat zur Herstellung des Bades - Google Patents
Verfahren zur chemischen Konversion von Metallgegenständen, verwendetes Bad dafür und Konzentrat zur Herstellung des Bades Download PDFInfo
- Publication number
- EP0433118A1 EP0433118A1 EP90403233A EP90403233A EP0433118A1 EP 0433118 A1 EP0433118 A1 EP 0433118A1 EP 90403233 A EP90403233 A EP 90403233A EP 90403233 A EP90403233 A EP 90403233A EP 0433118 A1 EP0433118 A1 EP 0433118A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bath
- ions
- ion
- zinc
- bath according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
- C23C22/18—Orthophosphates containing manganese cations
- C23C22/182—Orthophosphates containing manganese cations containing also zinc cations
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
- C23C22/12—Orthophosphates containing zinc cations
- C23C22/17—Orthophosphates containing zinc cations containing also organic acids
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/46—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing oxalates
- C23C22/47—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing oxalates containing also phosphates
Definitions
- the subject of the invention is a process for the chemical conversion of metallic substrates, in particular based on iron or zinc-plated steel, with a view to increasing their resistance to corrosion, their ability to deformation or simultaneously both.
- the known crystalline phosphating treatments generally use acid baths which contain at least the following constituents: - orthophosphoric acid H3PO4 - a primary phosphate ion H2PO4 ⁇ one or more metals chosen from zinc or iron, manganese, nickel, copper, cobalt, calcium, - At least one accelerator consisting of an oxidizing agent such as chlorate, nitrate, nitrite or sodium metanitrobenzene sulfonate ions.
- oxidizing agent such as chlorate, nitrate, nitrite or sodium metanitrobenzene sulfonate ions.
- These treatments can be carried out on the substrates to be treated by spraying or by immersion.
- the substrates thus treated can be used as such or else receive a subsequent application of lubricant, protective oil or paint.
- the nature and composition of the layer of insoluble phosphates obtained essentially depend on: - the nature of the substrate, - the composition of the phosphating bath, - the method of application of the product (sprinkling or immersion), - pre-treatment stages.
- the layer weight can be increased by adding an organic polyacid in an accelerated chlorate phosphating bath and practically free of ferrous ions.
- This patent in fact relates to phosphating treatments for metals to be cold deformed; however, the phosphating treatments in question lead to coatings whose layer weight is between 16.1 and 32.2 g / m2 and which it is known that they provide only a low resistance to salt spray when tested as is.
- the object of the invention is, above all, to remedy this drawback and to provide a chemical conversion bath which, while providing performance equivalent to that of the process described in patent FR-A-2,531,457, can be regenerated by continued.
- the chemical conversion process according to the invention is characterized in that it comprises the implementation, at the time of the phosphating step proper, of a zinc conversion bath containing phosphate ions. and nitrate as well as ferrous or ferric ions and from about 21 to about 100 g / l of at least one organic chelating agent.
- the chelating agent is chosen from the group comprising: - polycarboxylic acids, including citric acid, oxalic acid, malic acid, glutamic acid, tartaric acid, aspartic acid, malonic acid and their salts, citric acid being preferred , and - polyhydroxycarboxylic acids, including gluconic acid, glucoheptonic acid, mucic acid and their salts, gluconic acid being preferred.
- the salts of the above polycarboxylic and polyhydroxycarboxylic acids are chosen from those of the alkali, alkaline earth, ammonium, iron, zinc, manganese, molybdenum, cobalt and nickel metals.
- the zinc ion present in an amount of 0.5 to 25 g / l, can be introduced in any suitable way, and in particular in the form of its salts with nitric, phosphoric, carbonic, gluconic, citric acids. , or in the form of its oxide. It can be combined with all the metals commonly used in a phosphating bath such as, for example, manganese, nickel, cobalt, calcium, magnesium.
- the iron ions present in a proportion of 0.1 to 15 g / l, can be introduced either by dissolving iron in the solid state, such as for example iron wool, iron powder, massive parts or scrap of steel parts, either thanks to iron salts with sulfuric, hydrochloric, hydrofluoric, phosphoric or nitric acids; it can be the ferrous ion, the ferric ion or a mixture of the two.
- the phosphate ions on the one hand and the nitrate ions on the other hand are each present in the bath in a proportion of up to 40 g / l.
- the bath according to the invention can also contain hydrofluoric, fluosilicic or fluoboric acids or more of them to regulate the balance between the pickling of the support by the acid solution and the growth of the crystalline layer.
- the bath according to the invention is prepared by dilution from a concentrate characterized in that it contains - up to 500 g / l of organic chelating agent, in particular of citrate or gluconate ion - up to 200 g / l of phosphate ions - up to 125 g / l of zinc ions - up to 200 g / l of nitrate ion.
- organic chelating agent in particular of citrate or gluconate ion - up to 200 g / l of phosphate ions - up to 125 g / l of zinc ions - up to 200 g / l of nitrate ion.
- the coatings produced by implementing the process according to the invention provide, in the sense of the test according to standard ASTM B-117, a resistance to salt spray comparable to that obtained according to patent 2,531,457 while allowing continuous regeneration.
- the substrates treated by implementing the process according to the invention can be stored or used without further protection, but it is also possible to paint these substrates in order to further increase their resistance to corrosion; they can possibly be deformed cold after a possible operation of applying a lubricant.
- a preferred conversion bath contains: - from 5 to 40 g / l of phosphate ions - from 21 to 100 g / l of citric and / or gluconic ion - from 2 to 40 g / l of nitrate ion - from 0.5 to 25 g / l of zinc ion - from 0.1 to 15 g / l of iron.
- it contains from 0.02 to 3 g / l of nickel, cobalt or copper.
- a particularly preferred bath contains: - from 5 to 20 g / l of phosphate ions - from 21 to 60 g / l of citric ion - from 2 to 40 g / l of nitrate ion - from 2 to 10 g / l of zinc ion - from 0.1 to 15 g / l of iron.
- Another particularly preferred bath contains: - from 5 to 20 g / l of phosphate ions - from 30 to 80 g / l of gluconic ion - from 2 to 40 g / l of nitrate ion - from 2 to 10 g / l of zinc ion - from 0.1 to 15 g / l of iron.
- the chemical conversion bath according to the invention is implemented by spraying onto the metal substrate to be treated or by immersion of the substrate in the bath, immersion being preferred.
- the chemical conversion process according to the invention comprises a set of treatment steps, namely: - one or more degreasing steps, - one or more rinsing steps, - optionally, one or more stages of activation or pickling, - a rinsing step, the chemical conversion stage proper by using the bath according to the invention, - a rinsing step, - a drying step.
- the process is simplified by the elimination of the chromic passivation and protection steps, subsequent to the chemical conversion of phosphating and necessary in the methods of the prior art.
- the temperature of the bath according to the invention is between around 40 and 100 ° C, and more particularly between 70 and 99 ° C.
- a conversion bath is constituted according to the prior art containing, in addition to water, the following ions: Zn++: 6 g / l NO3 ⁇ : 10 g / l Ni++: 0.2 g / l Total PO4: 16.7 g / l Total Fe: 1 g / l
- the plates thus prepared are subjected to 5% salt spray test (according to ASTM B-117).
- a conversion bath is prepared in accordance with the invention by adding 30 g / l of citric acid to the bath according to example 1.
- the free acidity of the new bath is brought to 18/19 points.
- Similar cold-rolled steel plates are treated in the same way as in Example 1 and a 10% rusting is obtained locally after 150 hours of exposure.
- Citric acid content of the bath (g / l) Salt spray test Beginning of rust Rust at 50% 1 0 immediate less than 1 hour 2 10 5 a.m. 8 a.m. 3 30 sailing after 100 h some rust spots after 150 h
- Trittening of parts is carried out in case hardened steel HRC 55 (with 0.55% carbon at heart) and in mild steel XC 10 (with 0.1% carbon).
- composition A Composition A
- the treatment sequence is the same as that described in Example 1, with the exception of step 3, the nitric pickling being replaced by an aqueous phosphoric pickling carried out in an aqueous solution containing 7.75% v / v d '75% phosphoric acid, for 2 minutes at a temperature of 60 ° C.
- the baths used at the time of the conversion stage proper are constituted as follows: .
- Bath 1 - 800 ml of water - 100 ml of composition A - 100 ml of composition C .
- Bath 2 - 800 ml of water - 100 ml of composition B - 100 ml of composition C.
- An aqueous bath is prepared containing (by weight / volume): - 25 g / l citric acid - 10 g / l of N03 ion - 16.7 g / l of PO4 ion - 1 g / l of Fe++ ion - 6 g / l of Zn++ ion - 1 g / l of Mn++ ion.
- the bath is heated to 95 ° C. and the free acidity is brought to a value of 20 points with sodium hydroxide.
- Cold-rolled steel sheets of the ZES type are treated in a sequence identical to that described in Example 1 (the conversion step using the above-mentioned bath), with the exception of steps 3 and 4 which are omitted .
- the sheets are tested in a salt spray test (according to ASTM B-117) and, after an exposure of 400 h, no development of rust is observed.
- the conversion bath mentioned in step 7 has the following composition: - 51 g / l of gluconate ion - 3.6 g / l of zinc ion - 8.2 g / l of phosphate ions - 16.9 g / l of nitrate ion - 0.5 g / l of iron ions. Its pH is 2.7.
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Chemically Coating (AREA)
- Catalysts (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8915042A FR2654440B1 (fr) | 1989-11-16 | 1989-11-16 | Procede de conversion chimique de substrats metalliques, bain mis en óoeuvre dans ce procede et concentre pour la preparation du bain. |
FR8915042 | 1989-11-16 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0433118A1 true EP0433118A1 (de) | 1991-06-19 |
EP0433118B1 EP0433118B1 (de) | 1996-01-10 |
Family
ID=9387459
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90403233A Expired - Lifetime EP0433118B1 (de) | 1989-11-16 | 1990-11-15 | Verfahren zur chemischen Konversion von Metallgegenständen, verwendetes Bad dafür und Konzentrat zur Herstellung des Bades |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0433118B1 (de) |
JP (1) | JPH0730454B2 (de) |
AT (1) | ATE132917T1 (de) |
CA (1) | CA2030126C (de) |
DE (1) | DE69024774T2 (de) |
ES (1) | ES2084680T3 (de) |
FR (1) | FR2654440B1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6346295B1 (en) * | 1997-08-06 | 2002-02-12 | Henkel Kommanditgesellschaft Auf Aktien | Alkaline strip passivation |
EP1875003A2 (de) * | 2005-04-06 | 2008-01-09 | REM Technologies, Inc. | Feinstbearbeitung von hochdichten carbiden |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2968127B2 (ja) * | 1992-04-24 | 1999-10-25 | 日本パーカライジング株式会社 | 亜鉛または亜鉛系めっき鋼板の酸性置換めっき液 |
JP2968147B2 (ja) * | 1993-04-07 | 1999-10-25 | 日本パーカライジング株式会社 | 亜鉛含有金属めっき鋼板用酸性置換めっき液組成物 |
JP4845050B2 (ja) * | 2007-10-04 | 2011-12-28 | ユケン工業株式会社 | 安定性を高めた6価クロムフリー表面化成処理用濃縮液組成物 |
WO2011071171A1 (ja) * | 2009-12-07 | 2011-06-16 | 新日本製鐵株式会社 | 端面赤錆耐食性に優れたクロメートフリー型プレコート鋼板 |
EP2892850B1 (de) * | 2012-09-05 | 2017-11-15 | Compass Minerals America Inc. | Verfahren und zusammensetzung zur verhütung des zusammenbackens von natriumchlorid und zur verhinderung von übergangsmetallflecken |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE975008C (de) * | 1952-08-06 | 1961-08-03 | American Chem Paint Co | Verfahren zur Herstellung von Phosphatueberzuegen auf Zink und dessen Legierungen |
US3116178A (en) * | 1961-05-29 | 1963-12-31 | Lubrizol Corp | Phosphating solutions |
FR1362202A (fr) * | 1962-11-13 | 1964-05-29 | Parker Ste Continentale | Procédé perfectionné de formation de revêtements phosphatés sur des surfaces métalliques |
FR1585660A (de) * | 1967-10-18 | 1970-01-30 | ||
US3767476A (en) * | 1971-08-31 | 1973-10-23 | Us Army | Method and composition for phosphatizing steel under pressure |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB866377A (en) * | 1958-11-28 | 1961-04-26 | Pyrene Co Ltd | Improvements relating to the production of phosphate coatings on metals |
SU1090761A1 (ru) * | 1982-07-19 | 1984-05-07 | Московский Ордена Трудового Красного Знамени Вечерний Металлургический Институт | Раствор дл катодного нанесени защитных пленок на титановые сплавы |
DE3927613A1 (de) * | 1989-08-22 | 1991-02-28 | Metallgesellschaft Ag | Verfahren zur erzeugung von phosphatueberzuegen auf metalloberflaechen |
-
1989
- 1989-11-16 FR FR8915042A patent/FR2654440B1/fr not_active Expired - Fee Related
-
1990
- 1990-11-15 AT AT90403233T patent/ATE132917T1/de not_active IP Right Cessation
- 1990-11-15 ES ES90403233T patent/ES2084680T3/es not_active Expired - Lifetime
- 1990-11-15 EP EP90403233A patent/EP0433118B1/de not_active Expired - Lifetime
- 1990-11-15 DE DE69024774T patent/DE69024774T2/de not_active Expired - Fee Related
- 1990-11-16 CA CA002030126A patent/CA2030126C/en not_active Expired - Fee Related
- 1990-11-16 JP JP2308953A patent/JPH0730454B2/ja not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE975008C (de) * | 1952-08-06 | 1961-08-03 | American Chem Paint Co | Verfahren zur Herstellung von Phosphatueberzuegen auf Zink und dessen Legierungen |
US3116178A (en) * | 1961-05-29 | 1963-12-31 | Lubrizol Corp | Phosphating solutions |
FR1362202A (fr) * | 1962-11-13 | 1964-05-29 | Parker Ste Continentale | Procédé perfectionné de formation de revêtements phosphatés sur des surfaces métalliques |
FR1585660A (de) * | 1967-10-18 | 1970-01-30 | ||
US3767476A (en) * | 1971-08-31 | 1973-10-23 | Us Army | Method and composition for phosphatizing steel under pressure |
Non-Patent Citations (1)
Title |
---|
METAL FINISHING ABSTRACTS, vol. 26, no. 6, novembre/décembre 1984, page 390, Teddington, Middlesex, GB; & SU-A-1090 761 (F.F. AZHOGIN) 19-07-1982 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6346295B1 (en) * | 1997-08-06 | 2002-02-12 | Henkel Kommanditgesellschaft Auf Aktien | Alkaline strip passivation |
EP1875003A2 (de) * | 2005-04-06 | 2008-01-09 | REM Technologies, Inc. | Feinstbearbeitung von hochdichten carbiden |
EP1875003A4 (de) * | 2005-04-06 | 2011-06-08 | Rem Technologies | Feinstbearbeitung von hochdichten carbiden |
Also Published As
Publication number | Publication date |
---|---|
JPH0730454B2 (ja) | 1995-04-05 |
DE69024774T2 (de) | 1996-07-04 |
CA2030126C (en) | 1999-05-11 |
JPH03173778A (ja) | 1991-07-29 |
DE69024774D1 (de) | 1996-02-22 |
ES2084680T3 (es) | 1996-05-16 |
ATE132917T1 (de) | 1996-01-15 |
FR2654440A1 (fr) | 1991-05-17 |
CA2030126A1 (en) | 1991-05-17 |
EP0433118B1 (de) | 1996-01-10 |
FR2654440B1 (fr) | 1993-07-30 |
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